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On Line Measuring Solution

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Page 1: 87895d01
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VibroSystMÕs solutions are based on four key elements:

Proven Technologies

We offer a wide range of unique sensors designed for the special needs of large

rotating machinery such as hydrogenerators and large electric motors.

Powerful Software

Our monitoring and analysis software tools are easy to use with comprehensive

graphs and advanced analysis capabilities.

Renowned Expertise

Our broad experience in interpreting machine results, delivering sound advice

and proposing monitoring products tailored to your needs make us the ideal partner.

Customer Satisfaction

We take pride in going above and beyond the call of duty when it comes to

customer service and quality control. Our dedicated specialists ensure that our

products and services fully meet your expectations.

Our solutions provide users with valuable information to:

¥ Verify tolerances and enforce warranty terms

¥ Implement and perform condition-based maintenance

¥ Detect and diagnose anomalies to prevent forced outages

¥ Extend operation of ageing and defective machines

At VibroSystM, we supply you with solutions to help you optimize asset management,

save money, increase revenues, and defer expenses.

Let us be your monitoring partner.

SOLUTION PACKAGES for

ON-LINE MONITORING of your MACHINES

Air Gap & Magnetic Flux Shaft Vibration Stator Bar Vibration End-Winding Vibration

Stator Winding TemperatureStator Core Temperature Rotor Pole Temperature

ZOOM¨ Ð Zero Outage On-line Monitoring

Machine Condition & Behavior

AGMS¨ Ð Air Gap Monitoring ❶

Rotor-Stator Clearance

VibraWatchTM ❷

Electrical Runout-free Machine Vibration Monitoring

MFMTM ❸

Rotor Pole Magnetic Flux Measurement

SBVTM Ð Stator Bar Vibration ❹

In-slot Winding Vibration Measurement

FOATM Ð Optical Accelerometer ❺

Isolated for End-Winding Vibration Measurement

ThermaWatch-StatorTM ❻ ❼

Stator Core / Winding Temperature Monitoring

ThermaWatch-RotorTM ❽

Rotor Poles Temperature Measurement

DMVTM

Rotor Creep Detection & Speed Measurement

BSPTM ❾

Broken Shear Pin Detection

BTCTM Ð Blade Tip Clearance ❿

Turbine / Runner Clearance Measurement

ZOOM-LookTM

Baseline Trend & Alarm Monitoring

BRIDGETM

SCADA / PLC Bi-directional Gateway

Our standalone products can be combinedto form an integrated solution.

PRODUCT LIST

NEW

NEW

Broken Shear Pin Detection

❸ ❷ ❹❺

❼ ❽

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INFORMED DECISION based on

MEANINGFUL RESULTS

Turbine Blade Tip ClearanceTurbine position inside discharge ring.View blade gap and discharge ring shape.

Generator Shape & Clearance Rotor shape and position inside stator shape.Quickly identify critical air gap location.

Temperature Graph of Stator WindingsWinding temperature vs. winding number.Assess the temperature value and status of the monitored coilsat a glance.

Thermal Mapping of Stator CoreColor-coded temperature over stator wall 2D representation.Verify temperature uniformity, evaluate thermal behavior andlocate problem areas.

Machine Behavior Over Multiple RotationsShaft displacement and air gap variation vs. turn/pole number.Extend measurements over many turns to see parameterdynamic behavior, especially during transient operating modes.

Machine Condition Over One RotationPole temperature, magnetic flux and air gap vs. pole number.Compare results with our exclusive pole-reference method foreasy correlation and accurate diagnosis.

Shaft Orbit & DisplacementShaft orbit relative to rotor pole position.Easily diagnose an imbalance.

Quick CorrelationEvaluation of

Condition

Rotor Rim Air Gap Profile

Pole Magnetic Flux Profile

Stator Shape

Center Offsets

Air Gap Sensors

DischargeRing Shape

Blade Tips

Underwater Probes

Axis of Rotor PolesRotates with Selected Points

MaximumValue (SMAX)

Mapping of WindingTemperature Status

Color MappingShows Hot Area

Value at Cursor

180°

90°Air Gap Variation

Fie

ld E

xcit

atio

n UGB / 0°

UGB / 90°

Rotor-StatorClearance (Air Gap)

Stator Wall PositionDisplayed by Coil Number

or Angle

Rotor Pole Temperature Easy Correlation Evaluation of Machine Behavior

Shaft Displacement

Rotor RimShape

Indicates Pole Alignedwith Imbalance

Before FieldExcitation

After FieldExcitation

Windings PositionDisplayed by Coil Number or Angle

Angle

Pole Number

ScaleValue

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Getting an independant expert opinion on the overall

health of your machine is invaluable.

The RIS service evaluates your machine mechanical

condition and dynamic behavior based on data

acquired by our systems under a wide range of

operating and transient conditions.

It is essential to efficiently manage

your generating assets.

RIS is a vital service for:

- Refurbishment planning

- Tolerance verification

- Warranty term enforcement

- Baseline reference for comparison

- Life extension, and more...

RIS – Results INTERPRETATION Service

Machine CONDITION and BEHAVIOR Evaluation

VibroSystM MONITORING CAPABILITIES and

UNIQUE VIEWS of your HYDROGENERATORS

TM, © VibroSystM Inc., 2005

Unit Panel/SCADALinked Through

our BRIDGE Gateway

Polar Graph of Generator Air Gap

Orbit Graph ofShaft Oscillation

Polar Graph ofBlade Tip Clearance

See Table on Overleaf

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TURBINETurbine Vibration

Blade Tip / Runner Clearance

Turbine Head Cover Vibration

Turbine Flow

Turbine Blade Angle

Discharge Ring Circularity (Shape)

Gate Opening / Servomotor Stroke

Shear Pin Failure

Servomotor Chamber Pressure

Water Pressure Pulsation

Penstock Pressure

Headwater & Tailwater Levels

SHAFT / BEARINGRadial Oscillation & Vibration (Runout)

Axial Thrust Displacement & Vibration

Bearing Oil & Babbit Temperature

Bearing Bracket Movement / Vibration

Shaft Alignment

Shaft Current

Thrust Bearing Oil Film Thickness

GENERATORGenerator Air Gap

Rotor-Stator Concentricity (Offset)

Rotor-Stator Circularity (Shape)

Rotor Rim Movement

Rotor Mechanical Balance

Rotor Movement / Creep

Rotor Pole Temperature

Stator Core Temperature

Stator Thermal Expansion

Stator Frame Displacement

Stator Core Vibration

Stator Cooling Flow

Stator Bar Looseness

Stator Wedge Stiffness

End-winding Vibration

Winding Temperature

Magnetic Field Balance

Rotor Pole In-turn Short-Circuit

Partial Discharge

Exciter Air Gap

Active & Reactive Power (MW, MVAR)

Current, Voltage (kA, kV)

Split-phase Current

AG

MS®

Air

Gap

Mon

itori

ng S

yste

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Vib

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atch

TM V

ibra

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H y d r o g e n e r a t o r M o n i t o r i n g F r o mTo p t o B o t t o m

Most Common Parameters Measured/Monitored by VibroSystM Technologies

Indi

rect

Mea

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2727 Jacques-Cartier East Blvd Longueuil (Quebec) Canada J4N 1L7Phone: (450) 646-2157 or 1-800-663-8379 (U.S. toll free) Fax: (450) 646-2164E-mail: [email protected]

Your Machine Condition Monitoring Partner

w w w. v i b r o s y s t m . c o m

VibroSystM is a leading developer and manufacturer of unique

systems based on innovative sensor technologies and advanced

diagnostics for large rotating machines.

In 1986, VibroSystM pioneered the implementation of condition

monitoring on hydrogenerators with the introduction of the Air Gap

Monitoring System. Today, we offer a broad range of specialized

products and dedicated services for hydrogenerators and large

electric motors. We are pursuing the development of capacitive

and optical technologies for vibration, proximity, displacement,

and other measuring applications.

Our range of hydropower customers include power generating

utilities, mining, cement and manufacturing companies, equipment

manufacturers and engineering firms.

Whether you are looking for ways to improve productivity or to

secure your investment, VibroSystMÕs unique solutions, services and

expertise will help you optimize your generating asset management.

To inquire about our products, contact us:

Head Office Support & Services Manufacturing

¨ AGMS and ZOOM are registered trademarks, ª FOA, SBV, MFM, VibraWatch, and ThermaWatch are trademarks of VibroSystM Inc., Canada © Copyright 2005, All rights reserved  Patented technologies Printed in Canada G130-A 050622-010