86_catalogue_cre_2013_04_v8

OUR RANGE AT A GLANCE

PRODUCT SELECTION TABLE

ENGINE AND GENSET CONTROLMDM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6MDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8TCGEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10TCGEN 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14MNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18BSM II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20BSD BSD PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PARALLELINGSCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26C2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28DUOGEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30UNIGEN FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32GENSYS 2.0 LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36GENSYS 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40GENSYS 2.0 CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44RDM 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48MASTER 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50GENSYS MARINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54GENSYS 2.0 MARINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58GENSYS 2.0 CORE MARINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62RDM 2.0 MARINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

CRE SOFTWARESCRE CONFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70EASY PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

ACCESSORIESBa ery chargers : BP / BPR+ / COMPACT . . . . . . . . . . . . . . . . 76Power metering : PM Progess / PM Advanced . . . . . . . . . . 78MAGNETIC PICKUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

FIELD SERVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

CONTACT US

contents

BP / BPR B / COMPACT

OUR COMPLETE RANGE OF SOLUTIONSFOR SYNCHRONIZING, PARALLELINGAND LOAD SHARING

PRODUCT SELECTION TABLE

MDM

MDA

TCGEN

TCGEN 2.0

MN

S

BSMII

BSD

BSD PLUS

SCR

C2S

DUO

GEN

UN

IGEN

UN

IGEN PLU

S

UN

IGEN ILS

GENSYS 2.0 LT

GENSYS 2.0

RDM 2.0

GENSYS 2.0

CORE

MASTER 2.0

GEN

SYS MARIN

E

GEN

SYS 2.0 CO

RE MARIN

E

RDM 2.0 M

ARINE

BATTERY CHARGERS

POW

ER M

ETERING

MPU

FUNCTIONSManual start/stop

Automa c start/stop

Auto transfert switch Synch check relay

Automa c mains failure

Manual / Auto synchroniza on

Synchroscope

Ba ery chargers 12V/24V

Alternator voltage regulators 5/12/20 A

Magne c pickup for detec on

Engine/genset diagnos c and monitoring

Engine control

Remote control

Event logging

Genset measurements

Engine measurements Mains measurements

PARALLELINGUp to 2 gensets

Up to 8 gensets via CAN bus

up to 32 gensets

Mains paralleling (single genset)

Sta c paralleling/synchronising

Several mains / several gensets

Load sharing

Load/unload management

Load shedding

SPECIAL FEATURESInternal PLC

Embedded web site

Front panel confi gura on

Se ng ajustable by poten ometers

Inputs / ouputs extension

Inputs / putputs confi gurable

3 phase mains inputs

3 phase genset CT/Volt inputs

Barber Colman "plug and play" replacement

Super Droop (+/- 0,25 Hz)

PROTECTIONSPhase sequence protec ons

Short circuit protec ons

Engine electrical protec ons

Genset electrical protec ons

Reverse power protec on

Mains protec ons / G59

Low frequency protec on

DISPLAYYES/NO N N Y Y N N N N Y Y N N N N Y Y Y N Y Y N Y N N N

COMMUNICATION / PORTS

Isolated ports

Ethernet

USB

SD card

CAN bus

J1939 Modbus / RS485

RS232

GPRS / GSM

Modbus TCP

SOFTXARE COMPATIBLE

CRE Confi g

Easy PLC

ENGINE AND GENSET CONTROL

CRE Technology o ers a complete range of products from start/stop controllers, auto mains failure, auto transfer switch to remote monitoring and to the more advanced all-in-one modules with synchroniza on, load sharing and PLC features.

They all benefi t from our 30 year technological exper se that gives you a compe ve edge in your business.You also benefi t from our dedicated team of engineers and a er sales department that will support you in your projects.

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MDMManual start unit

MDM

The MDM unit from CRE Tech-nology is a basic, microproces-sor controlled unit designed to start and stop the genset ma-nually using the key switch and pushbu ons on the front panel. It has high power relay outputs enabling it to interface directly with diesel gensets.

When the engine is running, the unit monitors fault condi- ons and shuts down the en-gine automa cally if an alarm occurs. The alarms are iden -fi ed by LEDs.

This unit is perfect for backup mode solu on.

A SIMPLE PRODUCT FOR BASIC APPLICATIONSThe manual start and stop sequences have been reduced to their simplest form. The front panel provides RUN and OFF posi ons, with a preheat but-ton when required. This bu on is also used in the energize to stop mode. The alarm LEDs show any engine fault condi ons: overspeed, underspeed, high engine temperature, low oil pressure, auxiliary shutdown.

ENERGIZE TO STOP CONTROLThe MDM is also able to control Energize to Stop engines. When the Energize to Stop op on is selected, the auxiliary relay output will be energized during the stop mer and the led associated with this condi on will be turned on.The choice of engine type is made using a jumper switch.

50/60 HZ COMPATIBILITYThe limits for the correct generator frequency are 25 to 57 Hz when in 50Hz opera on and 25 to 68Hz for 60Hz opera on.

RELIABLE AND SIMPLEThe MDM is dedicated to basic applica ons which require no extra costs or expensive hardware. The MDM has passed EMC and low voltage tests, and all units are 100% tested before delivery.

Simple and basic unit

50/60 Hz compa bility

Basic engine protec on

Preheat or Energize to stop output

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manual startengine / genset control

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PART NUMBERA60Z3

OPTIONS Engine control (without alternator).

CHARACTERISTICSCurrent, voltage and frequency Alternator voltage: 15 to 300 VAC Alternator frequency: 50 or 60 Hz

nominal. Overspeed: nominal frequency +

14% (+24% overshoot) Underspeed: 25Hz DC supply range: 8 to 33 VDC. Current consump on: 80mA max.

(Outputs open). Charge fail threshold: 6 VDC. Charge excita on current: via a 82 resistor connected to the FUEL output.

OUTPUTS Fuel solenoid: 10A@28VDC. Start: 10A@28VDC. Auxiliary: 10A@28VDC.

INPUTS DC supply: 12 or 24 VDC, (+) and (-)

terminals. L1: generator phase voltage. Neutral: generator neutral terminal. High temp switch. Low oil pressure. Aux: spare fault input. A nega ve

supply connected to this input will cause the engine to be stopped immediately and an alarm to be trig-gered (independent of the protec- on hold-o mer).

Charge: this terminal will supply the excita on current and measure the voltage of the charge alternator.

Environment Opera ng temperature: -20C (-4F)

to 70 C (158F). Storage temperature: -30C (-22F)

to 80 C (176F). Maximum humidity: 95% non-con-

densing.Dimensions and weight Dimensions: 72x72x38mm (WxHxD) Panel cut-out dimensions: 68x68

mm Weight: 140g (approx.)Homologa on EMC Low Voltage

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MDM


Automa c start unit

MDA

A SIMPLE PRODUCT FOR BASIC FUNCTIONSWhen the engine is running, the unit monitors fault condi ons and shuts down the engine automa cally if an alarm occurs. The alarms are iden fi ed by LEDs. On an OFF posi on, the module is de-energized and the remote start is disa-bled with no current consump on. The unit uses high current two part con-nectors for easy replacement.

ENERGIZE TO STOP CONTROLThe MDA is also able to control Energize to Stop engines. When the Energize to Stop op on is selected, the auxiliary relay output will be energized during the stop mer and the led associated with this condi on will be switched on.The selec on of engine type is made by a jumper switch.

50/60 Hz COMPATIBILITYThe unit is able to operate with both 50 and 60 Hz systems. The selec on is made with a jumper switch.

RELIABLE AND SIMPLEThe MDA is dedicated to basic applica ons which need no extra costs or ex-pensive hardware. The MDA has passed EMC and low voltage tests, and all units are 100% tested before delivery.

The MDA unit from CRE Tech-nology is a basic, microproces-sor controlled unit designed to start and stop the genset automa cally on request of an external Remote Start signal. It has high power relay outputs enabling it to interface directly with diesel gensets.

Simple and basic unit

50/60 Hz compa bility

Basic engine protec on

Preheat or Energize to stop output

MDA


automatic startengine / genset control


Environment Opera ng temp.: -20C (-4F) to 70C

(158F). Storage temp.: -30C (-22F) to 80 C

(176F). Maximum humidity: 95% non-con-

densing.

Dimensions and weight Dimensions: 72x72x38mm (WxHxD) Panel cut out dimensions: 68x68 mm Weight: 140g (approx.)

Homologa on EMC Low Voltage

CHARACTERISTICSCurrent, voltage and frequency Alternator voltage: 15 to 300 VAC Alternator frequency: 50 or 60 Hz

nominal. Overspeed: nominal frequency +

14% (+24% overshoot) Underspeed: 25Hz DC Supply Range: 8 to 33 VDC. Current consump on: 80mA max.

(Outputs open). Charge fail threshold: 6 VDC. Charge excita on current: via 82 resistor connected to the FUEL output.

Start/Stop sequence Preheat delay: 10 s. Wait before Start: 0.75 s. Start dura on: 6 s. Wait between starts: 10 s. Number of start cycles: 3 Protec on hold-o mer: 12 s. Cooldown dura on: 2 minutes Stop mer: 30 s.

OUTPUTS Fuel solenoid: 10A@28VDC. Start: 10A@28VDC. Auxiliary: 10A@28VDC.

INPUTS DC supply: 12 or 24 VDC, (+) and (-)

terminals. L1: generator phase voltage. Neutral: Generator neutral terminal. High temp switch: nega ve closing

switch input. Low oil pressure: nega ve closing

switch input. Remote start: a nega ve supply

connected to this input will run the engine.

Charge: connect the charge alterna-tors D+ output to this terminal. This terminal will supply the excita on current and measure the voltage of the charge alternator.

OPTIONS Preheat with ac vate to start Energize to stop without preheat.

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PART NUMBERA60Y1

ASSOCIATED PRODUCTSAdvanced: MDA PLUS

MDA


Automa cmains failure unitwith remote display

TCGEN

Automa c Mains FailureGraphic remote displayConfi gurable inputs / outputsGensets and mains Protec onsFull communica on ports :

RS232/RS485 Modbus/LAN/CAN J1939Mul lingual :

French, Spanish, English, Chinese, Russian, Italian, Polish, German

TCGEN controller is a supervision equipment for generators with re-mote display and starts the genset in case of mains failure.This controller is composed of 2 di erent modules:

Remote display moduleThe remote diplay module provides informa on about the status of the device and, at the same me, allows the user to interact with it. With this visualiza on module the user is able to control, program and confi gure the func ons of the unit.

Core unitThe core unit controls and monitors the control board. It is located in the rear part of the panel, in order to re-duce the wiring and to avoid electro-magne c disturbances. Every signal, sensor and actuator is connected to this module.

Connec on between those 2 modules is made by a CAN bus (Communica on bus).

HIGH PROTECTIONTCGEN o ers large numbers of protec on for the Genset, as well as the di erent instruments and devices connected to the genset.

COMPLETE SET OF MEASUREMENTSThe unit allows a complete monitoring of the genset without any ad-di onal module or external sensors. Besides the protec ons, TCGEN o ers a con nuous monitoring of the genset with his digital display: volt-age, currents, frequency, fuel level, tachometer (hour counter), power consump on, charge alternator voltage, ba ery voltage, engine tem-perature, oil pressure, current power measures, power factor, status of the programmable inputs, total energy consump on measures, alarm control.

GREAT VERSATILITYThis device could be easily adapted to any specifi c requirement and several confi gura ons could be assigned to the same device. From a standard design, it is possible to extend those confi gura ons ac-cording to your needs. The same control panel can also be used with di erent voltages and with di erent electrical supply voltages:12/24V (stock reduc on).

TCGEN

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this module.

CoConnnnecec onon bbetetweweenen tthohosese 22 mmododululeses isis mmadadee byby aa CCANAN bbusus ((CoCommmmununicicaaoonnbus).

automatic mains failureengine / genset control


SIMPLEInstalla on is really simple and the wiring system is shortened. It is easy to switch from automa c to manual mode. With one simple programming of the control panel you can adjust measures and levels. Power outputs remain protected.The unit allows up to 64 units on the same CAN communica on bus and up to a 1.000 meters distance without any signal repeaters.

FAST PROGRAMMINGIt is possible to personalize the features of the control panel to your own appli-ca on. Apart from programming meas-ure parameters, thresholds, mings, alarms, regula ons, etc, you can also program the control panel to stop the genset (with or without cooling me) or trip a warning without stopping the engine.

DIFFERENT STARTING MODEManual start, automa c start, mains failure, or free voltage contact.Its locked mode inhibits the pushbut-tons on the front panel and prevents any opera ng mistakes.

PROTECTIONSEngine: High water temperature Low oil pressure Ba ery charger alternator Start Failure Low coolant level Fuel storage Overspeed Underspeed Ba ery low voltage High coolant temperature by sensor Low oil pressure by sensor Low fuel level by sensor Unexpected shutdown Stop Failure Low Engine temperature Genset voltage Droop Emergency stop Genset contactor switching failureGenerator: Overload Genset voltage asymmetry Maximum genset voltage Minimum genset voltage Maximum genset Frequency Minimum genset Frequency Erroneous phase sequence

of the genset Reverse power Shortcircuit

Mains Maximum mains voltage Minimum mains voltage Maximum mains frequency Minimum mains frequency Mains phase sequence failure Mains power failure Mains contactor switching failureProgramming merThe programming mer informs the controller device about the current date and hour.This device allows the weekly program-ming of: Programmed starts. Programmed cut-outs. Programmed engine and mainte-

nance tests. Extension of the fault history. Power counters (day, month, year).

The maximum capacity of the mer is 5 daily programs. The TCGEN must be in automa c mode to carry out the pro-gramming.

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EXTENSIONS

Mul -visualiza onYou can add as much display modules as you wish to one core unitvia the CAN connec on.

Users So waresThe Monitoring so ware allows to control, program and monitorize the TCGEN either in local or remote mode.In local mode, the Monitoring so ware can be up to 1km distance away by using 2 CAN/BUS cables.The Telecontrol func ons in local mode are : Possibility of total management from PC Input/Output status visualiza on. Memory events visualiza on with date/hour

(history records ll 100 events) Alarms visualiza on Time programming from PC. Parameters management

Related so ware : TCGEN Confi gura on so ware TCGEN Monitoring so ware

FOCUSFOCUS on on


TCGENMEASUREMENTS Phase to neutral voltage. Phase to phase voltage. Phase amperage. Frequency. Real, apparent and reac ve powers. Power factor and cos (). Instant power (kWh) and historical power

(day, month, year).

CHARACTERISTICSCurrent, voltage and frequency Voltage supply: min. 8V max. 30V Maximum amperage consume when rest: 100mA Star ng output amperage: 70A in transitory regime, 40A

during one second. 20 A in regime of sta onary work. Output amperage when engine stop: (exc./des) 70A

in transitory regime, 40A during one second. 20 A in regime of sta onary work.

Pre-hea ng output amperage: 70A in transitory regime, 40A during one second. 20 A in regime of sta onary work.

Alarm contact amperage, Engine working 1A Genset/Mains contactors max. amperage 8A Genset frequency status: 30-80 Hz Pick-up frequency status: 100 Hz at 8 kHzComponent details Fuel level resistance: 330 . Measure Accuracy: 1%Environment Opera ng temp.: -20 C to 80 C . Protec on rank: IP65 (on control panel)Dimensions and weight Visualiza on module dimensions: 210x160x35,5mm Visualiza on module weight: 437 g Measurement module dimensions: 202x117x36mm Measurement module weight: 324 gOther Languages : French, Spanish, English, Chinese, Russian,

Italian, Polish, German

FEATURESEngine alarm inputs: Fuel reserve. Oil pressure. Coolant temperature. Coolant level. Emergency stop. (stop bu on).Analogic engine inputs Fuel level. Oil pressure. Coolant temperature. Confi gurable input (i.E. Oil temperature). Ba ery charge alternator voltage.5 Confi gurable inputs to carry on: Mains contactor feedback. Genset contactor feedback. Rate change no ce. Rate change. Start disabling. External start. Test. Manual override. 3 programmable alarms.Engine sta s cs: Number of working hours. Number of starts.Controls engines func ons: Pre-hea ng or Glow Plug. Stop. Start. Coolant heater. Fuel Transfer pump. Alternator excita on. Monitoring outputs of the opera ve condi ons of the

controller: Engine running (on). Control board alarm. 3 programmable outputs which monitor the control

board alarm condi ons or the inputs about the engine data.

3 relay outputs incorporated: Mains contactor output. Genset contactor output. Fuel pump / water hea ng output.


TCGEN

PART NUMBERA62Z0SOFTWARETCGEN Monitoring So / TCGENConfi guring So CABLEA60W5 (CAN/USB)ASSOCIATED PRODUCTSReduced: MDX PLUS J1939Complementary: GENSYS 2.0


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Manual start Unit

MDM


Automa c and manualmains failure unit

TCGEN 2.0

Automa c Mains FailureGraphic remote displayConfi gurable inputs / outputsGenset and mains protec onsFull communica on ports :

RS232/RS485 Modbus/CAN J1939CRE Monitor confi gutaion so ware

The TCGEN 2.0 is a compre-hensive AMF unit for a single genera ng set opera ng in standby mode. It o ers a com-plete manual and automa c management for generator and mains. The electronic module TCGEN 2.0 is enabling remote monitoring and con-trol.The unit is completely pro-grammable by a so ware that allows one or more se ng confi gura ons to be saved on PC. The TCGEN 2.0 is con-trolled by front panel push-bu ons.

A BASIC UNIT WITH ADVANCED FEATURESThe TCGEN 2.0 monitors mains phase voltages and controls the automa c star ng, stopping and load transfer of the genera ng set in case of a mains failure. All mains parameters are monitored and, in case of failure, the control-ler will immediately start the generator.When the voltage is within the programmed limits, genset contactor is imme-diately closed on load.During the running period, the engine and the alternator are monitored. Any failure is shown on the display and will shut down the engine. When mains reappears the controller will open the genset contactor and transfer the load to the mains. The generator will be stopped a er the cooling down me.

FEATURES Engine speed measurement with magne c pick-up / Alternator voltage Back-lit LCD graphic display with mul pages informa on User friendly: a bu on per command and per LED indicator

and intui ve fl uorescent keyboard Help bu on for on-board instruc ons Di erent password access Confi gurable alarms and protec ons (57) High accuracy TRMS measurement Date and me (real me clock with ba ery) 5 languages available on board (English, French, Italian, Spanish, Russian) Engine history events log (250) and data- logger System sta s cs: engine, alternator and mains Modem communica on via GSM GPRS Fast and easy setup Fully programmable by keyboard Modbus communica on Start engine depending of the mains load

TCGEN 2.0

FaFastst aandnd eeasasyy sesetutupp FuFullllyy prprogograrammmmabablele bbyy kekeybyboaoardrd Modbus communica on Start engine depending of the mains load

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System sta s cs: engine, alternator and mains Modem communicaon via GSM GPRS


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MEASUREMENTSGenerator measures VAC: (L1/L2) - (L2/L3) - (L3/L1) VAC:L1N-L2N-L3N kVA: L1-L2-L3-Total kW: L1-L2-L3-Total kVAR: L1-L2-L3-Total kWh Cos : L1-L2-L3 Frequency Hz Fuel level Oil pressure Engine temperature Autonomy hours Hours le to service Run hours

Load measures Currents: L1-L2-L3

Mains measures VAC: L1/L2-L2/L3-L3/L1 VAC: L1N-L2N-L3N kVA: L1-L2-L3-Total kW: L1-L2-L3-Total kVAR: L1-L2-L3-Total kWh Cos : L1-L2-L3 Frequency Hz

Alarms and events Date and me Informa on page Events log Ac ve alarms page

PROTECTIONS Low oil level Low coolant level Ground protec on alarm High fuel consump on Stop phase Start phase Ba ery maintenance Stop failure Fuel low leakage Fuel high leakage Unexpected consump on Service Refueling meout Remote start Remote stop Warranty expired Charger alternator failure Faulty mains Test failed High temperature alarm (digital) Low fuel alarm (digital) Low oil pressure alarm (digital)

Ba ery charger alarm Emergency bu on Feedback generator breaker Feedback main breaker System locked User alarm 1 User alarm 2 User alarm 3 Faulty start Mechanical fault Low frequency generator High frequency generator Low voltage generator High voltage generator Wrong phase sequence generator Current overload Current short-circuit Low frequency mains High frequency mains Low voltage mains High voltage mains Wrong phase sequence mains High temperature prealarm High temperature alarm (analog) Low fuel prealarm Low fuel alarm (analog) Low oil pressure prealarm Low oil pressure alarm (analog) High ba ery voltage Low ba ery voltage High RPM value Low RPM value Low autonomy

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INTERLOCKELECTRICAL

P1

P2

S1

S2

L1

L2

L3

N

L1

L3

N

ELECTRICAL AND MECHANICALINTERLOCK~

GENERATOR MAINS

2A 2A 2A 2A 2A 2A

LOAD

GENERATORCONTACTOR

KG

BATTERY

ANALOG INPUT

L1 L2 L3

J3

N

P1

P2

S1

S2

P1

P2

S1

S2

J1

J2

L2

PROG

RAMM

ABLE

DIGITAL INPUT

D+

6A

D+

PE

NOT U

SED

J5

USER USER USER USER

J6

MAINS VOLTAGE80500VAC

GENERATORVOLTAGE

80500VAC

BATTERY832VDC

PROG

RAMM

ABLE

PROG

RAMM

ABLE

PROG

RAMM

ABLE

PROG

RAMM

ABLE

J4

NOT U

SED

CAN bus

J7

SER-+

RS485

RES

J8

USBRS232TCGEN 2.0

8A 250VAC 8A 250VAC

+-

FUELVALVE

CRANK

5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 6.1 6.2 6.3 6.4 6.5 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8

3.1 3.2 3.3 3.4 1.8 1.7 1.6 1.5 1.3 1.4 1.1 1.2 2.1 2.2 2.3 2.4 7.1 7.2 7.3 7.4 7.5 7.6 7.7 8.1 8.2 8.3 8.4

A BSHSHSH

+

MAINSCONTACTOR

OUTPUT MAX 2AOUTPUT MAX 6A

CURRENTTRANSFORMERS

..../5A

KR

L H

- +

F1

F2 F3 F4 F5 F6 F7

2A 2A

F8 F9

PICKUP

S1


Manual start Unit

MDM


TCGEN 2.0CHARACTERISTICS DC range: 8 to 32 VDC AC supply range: 50 to 500 VAC Typical standby current: 100 mADC Maximum opera ng current: 350 mADC Generator breaker relay output: 8 A / 250V Mains breaker relay output: 8 A / 250V DC relay outputs: 10 A / 28V Charge excita on current: 54mA @ 12VDC.

Ports 1 RS232 port for modbus RTU protocol 1 RS485 port for modbus RTU communica on 1 USB port for computer communica on 1 CAN bus J1939 for engine communica on (Scania EMS,

Volvo EMS, Volvo EPC, Perkins, John Deere, Deutz, Iveco, Cum-mins, MTU)

Environment Opera ng temp.: -30C + 70C Maximum humidity: 95% non-condensing. Front panel protec on: IP65

Dimensions and weight Dimensions: 245x182x40mm Panel cut-out dimensions: 220x160 mm minimum. Weight: 750 g

Homologa on EN61000-6-(2), (4) - EN60086-2-2 IEC61000-4-(2), (3), (4), (5), (6) IEC60086-2- (1), (2), (6) + IEC60086-2-30 - CISPR 16-1


TCGEN 2.0

PART NUMBERA63Z0

ASSOCIATED PRODUCTSAC GEN 2.0IC GEN 2.0


TCGEN2.0TCGEN2.0

TCGEN2.0TCGEN2.0

CRE Monitor confi gura on so ware

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Auto transfertswitch unit

MNS

Simple and e ec ve unit

3 phase mains voltage monitoring

Adjustable voltage with poten ometer

Remote start output

The MNS is a basic, micropro-cessor controlled unit designed to monitor 3-phase mains voltages, send remote start commands to the genera ng set, and manage changeover of both the generator and the mains contactors.

The genset should be controlled by a Remote Start control unit.

A SIMPLE PRODUCT FOR BASIC APPLICATIONSThe func ons have been reduced to the minimum. The front panel mimic dia-gram provides informa on about the mains and generator power availability as well as contactor posi ons.The MNS con nuously monitors the AC mains phase voltages. If at least one of the phase voltages goes outside set limits, it triggers a transfer cycle.

SPECIAL TEST MODE FUNCTIONThe MNS provides a TEST mode pushbu on allowing the genset to be tested without a mains failure. The Test mode is also called the Emergency Backup mode which keeps the genset running and makes a quick transfer in the event of a mains failure.

HIGH COMPATIBILITY AND FLEXIBILITYBecause of the simplicity of its connec ons, the MNS may be used with most commercially available or custom built engine control systems.The lower limit of the mains and genset voltages may be manually adjusted via the poten ometer found on the le hand side of the unit. The upper voltage limit is factory set.The unit uses two part connectors for easy replacement

RELIABLE AND EASY TO USEThe MNS is dedicated to basic applica ons which require no extra costs or expensive hardware. All CRE Technology products aim to provide the same sa sfac on levels. The MNS has passed EMC and low voltage tests, and each unit is 100% tested be-fore delivery.

MNS

auto transfert switchengine / genset control


INPUTS DC SUPPLY: 12 or 24 volts DC, (+) and

(-) terminals. R-S-T: mains phase voltages. MN: mains neutral terminal. G: Generator phase voltage. GN: Generator neutral terminal.

OUTPUTSMAINS CONTACTOR:Normally closed relay output connect-ing the phase-R voltage to the terminal. (10amps@250V-AC)

GENERATOR CONTACTOR:Normally open relay output connec ng the phase-G voltage to the terminal. (10amps@250VAC)

REMOTE START:Normally open engine start request re-lay output. Connects the ba ery posi- ve to the terminal.(10amps@28V-DC)

CHARACTERISCTICSCurrent, voltage and frequency Alternator Voltage: 15-300 V-AC

(Ph-N) Mains voltages: 300 V-AC max (Ph-N) DC supply range: 9 to 33 V-DC. Current consump on: 80mA max.

(Outputs open). Low Voltage Limit: Adjustable from

70 to 270V-AC. High voltage Limit: 320 V-AC Ph-N

(fi xed)

Sequence mer Wait Before Remote Start: 3 sec. Engine Hea ng Period: 5 sec. Generator Contactor Delay: 0.75 sec. Mains Return Delay: 30 sec. Mains Contactor Delay: 0.75 sec.

PART NUMBERA60W1ASSOCIATED PRODUCTComplementary: MDA PLUS

MNS

Environment Opera ng temp.: -20 C (-4 F) to 70

C (158 F). Storage temp.: -30 C (-22 F) to 80

C (176 F). Maximum humidity: 95% non-con-

densing.

Dimensions and weight Dimensions: 72x72x38mm (WxHxD) Panel cut-out dimensions: 68x68 mm Weight: 140g (approx.)

Homologa on EMC Low voltage


Archiving, monitoringand remote surveillance

BSM II

Archiving, monitoring and remotesurveillance

Acquisi on and processing of signals from all types of digital or analogsensors : K and J thermocouples, PT 100, , 0-20 A, 0-10 VDC

Embedded PLCExtended communica on portsCAN bus, RS485 Modbus

CRE provides a global solu on for engine diagnos cs, control and maintenance: the BSM II.

A complete confi gurable elec-tronic unit that integrates all the func ons necessary for the control of an engine powered installa on in a compact mo-dule.

INTERNAL PLCThe embedded PLC enables the processing of internal or external variables and the wri ng of equa ons to generate thresholds, events, and alarms, or to detect faults.

DATA MONITORINGData monitoring can be done via an Internet browser or standard spreadsheet so ware (PC connec on or electronic diary).Thanks to its integrated HTML web server communica on, the BSM II is com-pa ble with all opera ng systems.

YEARS OF RECORDSThe parameters can be recorded and archived indefi nitely in the BSM II mem-ory (FIFO), thus preserving the "life history" of the plant or engine.This memory is password protected. The data is stored in a fl ash memory. An internal backup ba ery maintains me and date.

ARCHIVING MODESThe archiving func on has 4 op ons:

Circular archiving:Parameters which are chosen by the user are recorded with date and hour at specifi ed intervals.Event archiving:Selected parameter values are stored before and a er the event. The user can choose the number of records and the interval between each of them.

Counter:Records and counts the number of opera ng hours. Other counters such as the number of starts can be pro-grammed easily with equa ons.Iden fi ca on plate:Records details of the plant and the engines such as serial number, engine type, dates...

BSM II

engine monitoringengine / genset control


EVENTS AND MAINTENANCEArchiving upon event:Recording is programmed for events such as faults. The electronic unit stores the parameters and their evolu onsbefore and a er the fault.

Maintenance:Equa ons are programmed to generate a maintenance management schedule.The maintenance alarms occur according to the number of engine opera ng hours or according to the users schedules.

Maintenance helper:During maintenance and commission-ing, the BSM II is used as a real me recorder. The datas recorded during on site tests are available for immediate use or for later drawing-up reports.

CONTROL AND SAFETYThe thresholds, which are programma-ble by channel, enable the control of a sequence, the triggering of an emer-gency stop or the signalling of a fault.

ACCESS AND USE The BSM II can be confi gured with any Internet browser.

Confi gura on:Simple and safe to program, any non computer savvy person can confi g-ure the module thanks to its pre pro-grammed templates.

Data access:The stocked data is recovered using any PC browser linked to Internet. The data can be accessed immediately using standard spreadsheet so wares.The BSM II measurements can be dis-played in real me.

Communica on:Modbus can be connected to a PLC, a PC or a modem.

BSMII vizualisa on

INPUT/OUTPUT SIGNALS16 confi gurable analog inputs: Thermocouples: type K, J... Current inputs: 0-1 mA, 0-20 mA,

4-20 mA, 20 mA or every direct current with or without external supply.

Voltage Inputs: 0-5 V, 0-10 V, 1 VDC, 10 V, every direct or alterna ng voltage.

Resis ve inputs: PT100, sensors (Jaeger, VDO, etc.).

Speed or frequency input:Confi gurable for either resis ve sensors or the W terminal of a charge alterna-tor. Ranges from 10Hz to 15 KHz, 0.2 VAC minimum.

10 digital inputs:2 available confi gura ons: normally open or normally closed.

6 digital outputs:Solid state outputs which are normally energized or de-energized.

CHARACTERISTICS Temperature: 0 to + 70C (Lloyds

norm). Supply: 8-38 VDC (EC norms). Vibra ons: tested from 5 to 500Hz

at 25G. EMC: CE Marked Waterproof: IP65 (op onal). Humidity: 95% at 35C. Dimensions (mm): 260 x 160 x 90. Communica on ports: RS 232,

RS485, CAN bus

PART NUMBERA43Z3SOFTWAREEmbedded websiteASSOCIATED PRODUCTSAdvanced: BSD / BSD PLUSComplementary: GENSYS 2.0


Remote monitoring box

BSD - BSD PLUS

Alarm management

Monitoring and control

Data logging and trending

The CRE Technology BSD is a sin-gle-box solu on for remote mo-nitoring of genera ng sets. It has built-in alarm handler, data log-ger and web based data presen-ta on.

The product brings new oppor-tuni es to the generator market as it provides an easy-to-use solu on for remote communi-ca on in a cost e ec ve way. It includes pre confi gura ons for the interfaced CRE products and also o ers Modbus interfacing to third party controllers, allowing great fl exibility.

REMOTE MANAGEMENT TO IMPROVE CUSTOMER SERVICEAND CUT COSTSMaking power plants accessible through a remote communica on link saves me and money throughout the organiza on. Remote management will reduce travel costs, minimize down me, provide accurate informa on instantaneously and make it possible to bring customer service to a new level.Depending on access level and confi gura on, it is also possible to start and stop the gensets remotely.

PLUG AND PLAY CONFIGURATIONSThe solu on includes plug and play confi gura ons for CRE products that makes integra on easy and avoids expensive investments, redesign and engineering work. The integrated web server provides easy access to live data and opera onal trends.

FULL INFORMATION AVAILABILITYBSD collects data from the genset controller and stores the informa on internally. The built-in web server makes the informa on available to the user through common web browsers. The informa on in the unit can be accessed using Ethernet LAN, the Internet and mobile phone networks (GSM/GPRS).

BSD - BSD PLUSBSD - BSD PLUS

engine monitoringengine / genset control


CHARACTERISCTICS Ethernet baud rate: 10/100Mbit/S GSM/GPRS: yes Serial port #1: RS-232 Serial port #2: RS-232 / RS-485 /

RS-422 Serial port baud rate: Up to 115,2

kbit/sec Protocol: Modbus RTU, ASCII, TCP/IP Type of housing: norm, 4 modules,

IP20 DIN rail/Wall moun ng: Yes / No Dimensions: 90mm x 70mm x 58mm Opera ng temperature: -40 to +85C Power supply: 9-28V DC power consump on: 2W

FEATURES

Built in web interface for data monitoring

Built in alarm manager for SMS,E-mail and SNMP

Built in data logger of historical trends

Built-in web server for accessing device data

Plug and play solu on with CRE products

Built-in digital I/O GSM/GPRS modem included

(BSD PLUS) Remote access from any loca on GPS input for localiza on (BSD PLUS) Confi gura on using a standard web

browser 10/100 Mbit/s Ethernet Password restricted access to control

for security Compa ble with other products

using Modbus protocol All so ware included No license cost Full compa bility with informa on

gathering server (third party service, not CRE Technology).

COMPARATIVE TABLE

Free demo available on h p://bsd.cretechnology.com:8080

PART NUMBERSBSD: A61Z0BSD PLUS: A61Z1SSOFTWAREEmbedded so ware/ BSD Confi gCABLESBSD: A40W6 (CAN RS485)BSP PLUS: A61Z1-3ASSOCIATED PRODUCTComplementary: GENSYS 2.0

PARALLELING

Genera ng sets and mains paral-leling units are at the heart of CRE Technology exper se. The company is world renowned for its all-in-one products designed to cover the maximum of func ons and the most various applica ons possible. This specifi c exper se is ins lled in our basic and advanced units.

Whether on a marine, commercial, military or on an o shore pla orm project, our range of paralleling modules can fulfi ll any specifi ca- ons or requirements.


Synch check relay

SCR

Synch check relayFront panel confi gurable50/60 Hz compa bilityBasic unit

The SCR is a microprocessor controlled synchroscope with programmable synch check relay in a DIN72 front panel mounted package. It monitors the voltage and frequency of 2 indepen-dent power networks as well as the instantaneous phase angle between them.

The measured parameters are displayed on the 3 digit digital display. The 24 led circular syn-chroscope displays the phase angle between the 2 networks. The synchroscope display is only ac vated if both network volta-ges are within the set limits.

The SCR is mainly used in manual genset synchroniza on applica- ons for synchroniza on chec-king between a genset and the genset busbar or between the genset busbar and the mains.

A SIMPLE PRODUCT FOR BASIC FUNCTIONSSynchroniza on checking is enabled either via the SYNCH CHECK ENABLE signal input or by pressing the front panel SYNCH pushbu on.If all the necessary condi ons are sa sfi ed for 4 consecu ve busbar cycles then the SYNCH CHECK relay will be energized immediately. If the busbar is not powered up, synch checking may be overridden with the DEAD BUS ENABLE signal input.

FRONT PANEL CONFIGURATIONThe SCR module provides a comprehensive set of digitally adjustable threshold levels and mers. All se ngs are modifi ed via front panel push-bu ons, and do not require an external unit. The MENU pushbu on al-lows the digital display to navigate between various measured param-eters.

RELIABLE AND SIMPLEThe SCR is dedicated to basic applica ons which require no extra costs or expensive hardware.All CRE Technology products aim to provide the same sa sfac on levels. The SCR has passed EMC and low voltage tests, and each unit is 100% tested before delivery.

SCR

synchroscopeparalleling


RELAY OUTPUTSThe unit provides a synch check relay output with volt free contacts.The relay output is capable of driving a 10A/28V-DC load.

DIGITAL INPUTSThe unit has 2 digital inputs:- Synch check enable- Dead-bus enableThe inputs will be ac ve when con-nected to the ba ery nega ve. The input func on will be disabled if the input is le open.

FEATURES 24 led circular synchroscope Programmable V, f, for check

synch relay 1 phase genset voltage input 1 phase busbar voltage input Synch check enable input Dead bus enable input Auto power o Adjustable parameters Front panel confi gurable Survives cranking dropouts Plug-in connec on system for easy

replacement

MEASUREMENT Generator voltage: U-N Generator frequency Busbar voltage: R-N Busbar frequency Frequency di erence between

busbar and generator Voltage di erence between busbar

and generator Phase angle between busbar and

phase U

CHARACTERISTICSCurrent, voltage and frequency Generator voltage: 300 VAC max.

(Ph-N) Generator frequency: 0-100 Hz. Busbar voltage: 300 VAC max. (Ph-N) Busbar frequency: 50/60 Hz. Digital inputs: 0 - 30 VDC DC supply range: 9.0 to 33.0 VDC Cranking dropouts: survives 0 V for

100ms. Typical standby current: 100 mA-DC Maximum opera ng current: 150

mA-DC (Relay outputs open) Synch check relay output: 10 A /

28VDC

Environment Opera ng temp.: -20C (-4F) to 70

C (158F). Storage temp.: -30C (-22F) to 80

C (176F). Maximum humidity: 95% non-

condensing. IP Protec on: IP65 for the front

panel, IP30 for the rear. Case Material: High Temperature

ABS (UL94-V0, 100C)Size and weight Dimensions: 72x72x52 mm (Wx-

HxD) Panel cut-out dimensions: 68x68

mm minimum. Weight: 130 g (approx.)Cer fi ca ons Low voltage CEM

PART NUMBERA60X1ASSOCIATED PRODUCTSAdvanced : C2SComplementary : UNIGEN Family


Auto synchronizerand safety column

C2S

Led synchronoscopeProtec onsManual and Automa c modes

This second genera on of microprocessor module com-bines all the visualiza on and control func ons needed to couple a generator to a bus bar manually: display of the phase, frequency and voltage di eren-ces, a safety relay which moni-tors these three parameters and indicates the status of the installa on.

This new version does not need an external DC power supply, as it takes it from the busbar. The reduced size allows the use of DIN92 format tools and its heavy duty metal case can operate in extreme environ-ment.

SYNCHRONIZATION COLUMNLed synchroscope:18 LEDs spread over 360 display the phase di erence. The synchroscope lines up when the frequency di erence is less than 0.5 Hz.Di eren al frequency meter: The frequency di erence is displayed by a 17 LED bar graph correspond-ing to 5 Hz with an expanded scale over 1 Hz.Di eren al voltmeter:The voltage di erence is displayed by a 17 LED bar graph corresponding to 20%.

SAFETY RELAYThe coupling authoriza on relay monitors the di erence in frequency, voltage and phase. It authorizes coupling only when all the parameters meet the requirements of the installa on.Frequency di erence:Coupling authoriza on is given for a frequency di erence of less than 0.1 Hz.Phase di erence:The phase di erence which authorizes coupling is adjustable between 5 and 20.Voltage di erence:The voltage di erence which authorizes coupling is adjustable between 2.5% and 20%.

C2S

synchroscopeparalleling


LED INFORMATIONPresence of generator voltage (Vgen):Shows that the voltage of the genera-tor or the power source to be coupled is between 85% and 115% of its nomi-nal value.

Presence of bus voltage (Vbus):Shows that the voltage of the bus to which the generator must be coupled is between 85% and 115% of its nomi-nal value.

Voltage di erence fault (V):Shows that the voltage di erence be-tween the generator and the bus is greater than the safety relay se ng.

Coupling in automa c mode (Auto):Shows that the installa on is in auto-ma c coupling mode. The synchroni-za on column is ac ve but the other signalling LEDs and the safety relay are inac ve.

Safety relay:Shows that the safety relay which au-thorizes coupling is closed.

MEASUREMENTSMeasuring generator voltageinput 15%:

Reference AC VoltageA25Z0 100 VACA25Z1 230 VACA25Z2 400 VAC

50 and 60 Hz(maximum consump on


Two gensets controlled by a single unit

DUOGEN

Cost e ec ve solu on Manual and auto synchroniza onLoad sharing (kW/kVAR)50 / 60 Hz compa bilityFast commissioning

DUOGEN is a microprocessor based module which controls two generators.

DUOGEN carries out manual and auto synchroniza on, iso-chronous load sharing or droop load sharing.

ONE UNIT TWO GENSETSDUOGEN is a cost e ec ve and innova ve unit for synchroniza on and load sharing with 2 gensets. It combines the following features: 1 digital input for auto synchroniza on. 1 sync check relay to monitor phase, frequency and voltage di erences. 1 Load shedding output relay which start/stop the generators

depending on power requirements. This allows a be er power plant global e ciency.

2 isochronous kW sharing controls. 2 constant voltage kVAR sharing controls. 2 reverse power protec ons.

INPUTS/OUTPUTS FOR EACH GENSET 3 phase genset voltages (3 or 4 wires, 100 to 440 VAC). 3 phase genset currents (1A or 5A CTs). 1 digital input: feedback of the genset breaker posi on. 1 digital input: unload request (adjustable ramp me). 1 analog input for speed control (poten ometer 5 VDC). 2 output relays: breaker trip and reverse power protec on. 1 analog output: ac ve power monitor (0-5V or 0-1mA adjustable). Propor onal and integral gain poten ometers for synchroniza on. 1 analog output for speed control which is adjustable with Gain

and o set poten ometers, compa ble with most electronic gover-nors (Barber Colman, Woodward, GAC, Heinzmann, Ambac, DDEC, MDEC).

1 analog output for voltage control, adjustable with Gain and O set poten ometers, compa ble with most AVRs (Leroy Somer, Stamford, Basler).

DUOGEN

synch / load sharingparalleling


APPLICATIONS Two gensets in change over mode:

Manual mode: speed poten om-eter for synchroniza on and kW control.Auto mode: automa c synchroniza- on and load sharing.

Two gensets in change over mode Gas, fuel, and turbines:

Duogen can be installed regardless of the type of prime mover or fuel.

COMMON INPUTS/OUTPUTSSYNCH OK output relay:Synch output relay is always ac ve and stays open in dead bus condi ons.The coupling authoriza on safety re-lay only allows paralleling when fre-quency, voltage and phase di erences meet the requirements of the instal-la on.

LOAD SHEDDING output relay:Load shedding relay is ac ve when the plant needs the power of the two gensets : 1 digital input: remote synchroniza- on request.

1 digital input: droop mode.(Stability and load sharing poten -ometer for ILS).

CHARACTERISTICSCurrent, voltage and frequency Output relay contacts: Volt free

contacts, 5 A at 250 VAC. Power supply: 9 to 40VDC 10 W Frequency: 50 or 60Hz. Voltage measuring input:

Reference Switch GE 1 and 2

A40R0 pos. 1 110 VAC pos. 2 240 VAC pos. 3 440 VAC

Environment Opera ng temperature: -20 to +85 C. Moun ng: can be mounted in all

posi ons. Humidity: will func on normally

in humid condi ons (Tropic-proof circuits).

Dimensions and weight Weight: 1.5 kg Size: 200x275x26 mm

Cer fi ca onsCE Mark: Duogen complies with Euro-pean CE Mark requirements.

PART NUMBERA40R0SOFTWAREEmbedded websiteASSOCIATED PRODUCTSAdvanced: UNIGEN FAMILYComplementary: C2S


Manu/Auto synchroniser and load sharer

UNIGEN FAMILY

Auto and manual synchroniza on Load sharing (kW/kVAR)Compa ble with all AVR and speed

governorsCompa ble with CAT PWM 500HzDirect replacement for Barber

Colman products

The UNIGENs are used on gene-rator sets that require synchro-nising, load sharing, load and unload management as well as paralleling features.

UNIGEN PLUS and UNIGEN can be used to parallel up to 8 gen-sets together with the CAN bus communica on.

UNIGEN PLUS and UNIGEN ILS can be used without li-mit through the parallel lines(0-3V).

UNIGEN PLUS can be used to parallel either a single genset with the mains.One unit is nee-ded per genera ng set.

SUPER DROOP FUNCTION UNIGEN and UNIGEN PLUS o er this CRE exclusivity in their standard version.Perfect for mobile or remote genset applica onsWith its digital Super Droop func on (wireless load sharing), UNIGEN and UNIGEN PLUS make mobile genset paralleling simple as communicaon between the units is not needed.Unique on the marketNo communica on between UNIGEN units is needed to achieve the paral-leling. The curve is almost isochronous at +/-0,25Hz.

NO COMPUTER NEEDEDAll the se ngs are adjustable by poten ometers. With a 16 bit micro-processor, UNIGEN and UNIGEN PLUS are, in regards to digital technology,very fast.

CAN BUS PLUG AND PLAYThe address of each UNIGEN doesnt need to be adjusted. All UNIGEN units connected on the CAN bus will automa cally detect the others. Up to 8 gensets can be paralleled together.

OBSOLETE BARBER COLMAN REPLACEMENTO ered at a very compe ve price, UNIGEN replaces Dyn2-90300, UNIGEN PLUS replaces PowerCon and UNIGEN ILS replaces Dyn2-80100/80108/80109 units without any changes to the installa on. The units use analog outputs. (Refer to Unigen Family Compara ve Table)

PWM 500 Hz Speed outputUNIGEN PLUS is compa ble with electronic CAT and Perkins engines through a PWM signal. The specifi c reference is A51Z1-OPT1.

Unigen Unigen Plus Unigen ILS

UNIGEN FAMILY



Super Droop was developed by CRE Technology to provide an innova ve new solu on to the genset industry. Thanks to its Super Droop feature, your plant does not need extra communica on ports for load sharing. The units only communicate via the busbar.In Super Droop mode, the load sharing is managed between 50.50Hz (0% load) and 50.00Hz (100% load). This is adjustable.For this specifi c droop, it is not necessary to set the engine speed precisely, and no connec ons are required between each unit. The kW load sharing is

managed with super droop The unit includes the usual

protec ons (phase sequence protec on included)

FOCUSFOCUS on on

UNIGEN FAMILY COMPARATIVE TABLEUNIGEN UNIGEN PLUS UNIGEN ILS

Synchroniza on Manuand AutoManu

and Auto Manu

Load sharer

1 genset with Mains paralleling According to

the power plant

Up to 8 gensets paralleling Super Droop

Parallel lines compa bility CAN bus plug and play

Speed out PMW 500 Hz Speed out

Voltage out Trip out Ramps

REV KW KW monitor Power factor

Modbus (Read and write func on) Command mode

400 Hz compa ble On requestAnalog droop

FP relay DYN2-80108/9 replacement DYN2-80100 replacement

Dyn2 9402x repl. Pow-R-Con replacement Dyn2 90300 replacement

SUPER DROOP


UNIGEN FAMILYUNIGEN FAMILY

PART NUMBERSUNIGEN: A51Z2UNIGEN PLUS: A51Z1UNIGEN PLUS PWM: A51Z1-OPT 1UNIGEN ILS : A51Z3SOFTWAREEmbedded website


FEATURESSynch check relayUNIGEN and UNIGEN PLUS monitor the voltage, fre-quency, phase di erences and phase sequence protec- on between the generator to be paralleled and the bus bar. The synch check relay authorizes the closing of the generator breaker either in Automa c or Manual mode.

Automa c and manual synchronisa onThe automa c mode of UNIGEN and UNIGEN PLUS modifi es the voltage, the frequency, and the phase to achieve quick and precise coupling. Using the manual mode, the speed can be adjusted by an external 10 k poten ometer.

Power load sharer (kW and kVAR):The units manage load and unload ramps during the launch and the stop of the genset. It can manage gensets of various powers and/or with an electronic speed regu-lator of a di erent brand.

Load dependant start Start on load request is ac vated to start/stop slave generator sets depending on the load request.

Reverse kW protec onThe REV kW relay closes upon reverse power.

Analog kW outputCompa ble with PLC and 0-5 V, 0-20 mA or 4-20 mA gauges.

Modbus communica onRead and write func on through RS485 port, UNIGEN PLUS only.

CHARACTERISTICSCurrent, voltage and frequency Voltage measurement:110 VAC to 500VAC Current input: 1A to 5A Frequency: 50 or 60 Hz. Output relays: volt free contacts, 5 A at 250 VAC,

maximum cu ng voltage 440 VAC. 2000 VA switched power on resis ve load.

Power supply: 9 40VDC.

Environment Moun ng: can be fi xed in all posi ons. Opera ng temperature: -20C to + 70C. Vibra ons: 5 to 500 Hz at 25G.

Dimensions and weight Weight: 1, 5 kg Dimensions: - 200x275x26 mm.

Cer fi ca ons CE mark: UNIGENs complies with European CE Mark

requirements. CEM: EN 50081-2 et EN 61000-6-2


All-in-one genset controland paralleling unit

GENSYS 2.0 LT

MINIMUM OPTIONSThis compact controller is o ered with a minimum of op ons to fi t all types of applica on without expensive add-on packages. The GENSYS 2.0 LT unit is recommended for all types of power plant, from 1 to 32 generators.For specifi c needs, GENSYS 2.0 LT can include the following op ons: Phase shi compensa on (ie: Dyn11) External start module management

INTER-UNIT ISOLATED CAN BUSThe GENSYS 2.0 LT features an isolated CANbus dedicated to inter-mod-ule communica on (dead busbar management, sta c paralleling, kW and kVAR load sharing...).CANbus technology provides high reliability communica on while main-taining low wiring cost and complexity.

APPLICATIONS Turbo-alternator Synchroniza on and power management module

(without engine start sequence). 1 generator in change over mode with mains. 1 generator in no break charge over. 1 generator in parallel with mains: base load or peak shaving. 2 to 32 gensets in parallel and change over with mains. 2 to 32 gensets in parallel and paralleled with mains for load transfer.

In this case, the MASTER 2.0 is used for mains paralleling via CAN bus. Sta c paralleling (engine stopped).

Compact all-in-one moduleIsolated serial ports: RS485, 2 CAN bus, SD card reader , EthernetNew mul -func on graphic displayFully compa ble with all speed governors

and AVRsJ1939 communica ons with electronic

enginesMains paralleling func on

The GENSYS 2.0 LT is a control unit designed for generator electrical panels.

This all-in-one unit combines all necessary func ons: Three phase mains failure Engine start/stop and

protec ons Alternator control and

protec ons Mechanical parameters display Electrical parameters display Genset synchroniza on Load sharing and kW control Load sharing and kVAR control

GENSYS 2.0 LT is confi gurable via its front panel or via a PC with CRE Confi g So ware.The GENSYS 2.0 LT controller has analog load sharing lines and is compa ble with all types of analog load sharing modules.

GENSYS 2.0 LT

all-in-oneparalleling


CRE Technology has developed a new so ware, that can be used with the GENSYS 2.0 LT module. It is PC operated via an Ethernet communica on port.

This user friendly so ware allows you to control, con-fi gure and monitor your power plant.

A er logging, you will access the 3 modes of the in-terface:Scada mode: Monitors electrical, mechanical parameters and above all supervises your engines in real me.Confi gura on mode: Confi gures the GENSYS 2.0 LT parameters by changing func ons like input / output, start/stop or speed con-trol, amongst others.System mode: Confi gures general parameters (date, me, screen saver, language,). CRE Confi g so ware can confi gure and monitor mul ple GENSYS 2.0 simultaneously.

FOCUSFOCUS on on CRE CONFIG SOFTWARE

GENSETS WITH MAINSA MASTER 2.0 unit can be used when several generators are paralleled with mains: CAN bus communica on with GEN-

SYS 2.0 LT units Three phase mains failure Paralleled gensets with several

mains control Electrical protec on for power

plant and mains Electrical parameters display for

power plant and mains Manual and automa c paralleling

with mains (frequency, phase and voltage)

Power factor control when parallel-ing with mains.

kW power management with sev-eral modes:

No break change over with load transfer

Permanent paralleling in base load Permanent paralleling in peak

shaving mode (export/import)


GENSYS 2.0 LTEnvironment Opera ng temperature: -20 to +70C Storage temperature: -30 to +80C Humidity: 5 to 95%. Circuits tropi-

caliza on for normal opera on in humid condi ons.

IP65: front panel / IP20 : rear panel

Inputs, outputs Digital inputs: NO or NC to ground. Emergency stop input: Norm.

Closed 24V. Relay outputs (crank and fuel): 5A.

The 24V is provided through the emergency push bu on.

Relay outputs (breakers): 5A, 230VAC max. NO + NC available.

Transistor outputs: 350mA, over-current protected.

Analog inputs (oil pressure and water temp): 0 to 400 .Calibra on fully confi gurable.

Analog inputs (spare 1 and spare 2):0 to 10k.

Calibra on for speed and fre-quency control is made either by a +/-10VDC output with adjustable span and o set or by speed+/speed- contacts.

Magne c pick up input: 100 to 10.000Hz, 2VAC minimum.

PWM output for CAT and Perkins engines

Ports Isolated communica on ports are

available: RS485 for Modbus RTU (read

and write)/ male Sub-D 9 pins 120 resistors selected by micro-switch.

CAN bus for inter-GENSYS/MASTER 2.0 connec on:male Sub-D 9 pins 120 resis-tors selected by micro-switch

CAN bus dedicated to op onsJ1939: 120 resistors selected by micro-switch

Ethernet: PC communica on/ Modbus TCP

SD card reader

GENSYS 2.0 LT


FEATURESControl and management Manual and automa c engine

control. J1939 compa bility (Cummins,

Volvo, Scania, MTU, CAT...) Automa c start/stop control de-

pending on load demand. Dead busbar management. Isochronous or droop kW load

sharing control (via CAN bus serial port, up to 32 generators)

Constant voltage or droop kVAR load sharing control (via CAN bus serial port, up to 32 generators)

Power factor control when parallel-ing with mains.

kW control (base load or peak shaving) when paralleling with mains.

Protec ons Generator electrical protec ons:

F, U, >I, >In, >P,


Other LCD characteris cs: 114x64mm,

60 cd/m backlight, 3 character sizes.

Terminals: 2 piece connectors, 2,5mm.

Standard languages: English, Spanish, French, Italian

Other custom languages: downlodable on request

Size and weight Size: 248x197x57mm

(9.76x7.76x2.24in) Panel cut out: 177x228mm

(6.97x8.98in) Weight: 1.9kg (4.2lb)

Cer fi ca ons European Union Direc ves: EN

50081-2, EN 50082-2, 73/23EEC

Wiring Gensys 2.0 LT A53Z2

N DESSIN REV

A53Z2 A 2001 C

FEUILLE 1 DE 1

REV. DESCRIPT DATE PAR

d

c

b

a LB

GENSYS 2.0 LT

Load

P1

S1P1 P2

S1 S2

F

Mains

L2

N

F

L1

L3

F

L3

L1

F

AVR

Speedcontroller

OR

PWM

anal

og Ana

log

+ -

F F

CRAN

K

FUEL

SPAR

E

SPAR

E

SPAR

E

SPAR

E

SPAR

E

+Alim

+/- 2

0mA

or +

/- 1

0V

Para

llel l

ines

to G

CR o

rW

OO

DW

ARD

(Bar

ber C

olm

an)

ana

log

load

shar

ing

COM

1Iso

late

dCAN

1 IN

TER-

GEN

SYS

+ M

ASTE

R 2.

0

COM

2Iso

late

d CA

N 2

J19

39

COM

3Iso

late

d U

SB to

PC

CRE

use

only

DB9 maleCAN 1

DB9 maleCAN 2

+Alim

-Alim

COM

5Iso

late

d RS

485

/ MO

DBU

S RT

U

DB9 maleRS 485

100

- 480

V

1 - 5

A

Pick

up in

put

F

- Alim

- Alim

- Alim

Spar

e ou

tput

exa

mpl

es:

- +/-

spee

d to

spee

d go

vern

or- E

ngin

e pr

eglo

w- V

isual

/ Au

dio

alar

m- G

ener

ator

bre

aker

trip

- Lub

rific

atio

n pu

mp

- Rev

erse

pow

er- .

..

Spar

e in

put e

xam

ples

:- +

/- sp

eed

inpu

ts- L

ow te

mp

war

ning

- Low

wat

er le

vel

- Low

fuel

war

ning

- Cha

rger

faul

t- A

ir da

mpe

r shu

t- E

xter

ele

ctric

al fa

ult

- ...

G9

Spee

d ou

t+

D5

Gen

3-

D4

Gen

I2+

D3

Gen

I2-

D2

Gen

I1+

D1

Gen

I1-

E4

Gen

Ope

n B

reak

er

E5

Gen

Clo

se B

reak

er

J1

Mai

ns b

reak

er IN

J2

Gen

Bre

aker

IN

J3

Rem

ote

star

t/st

op

J4

Spar

e J4

/Oil

pres

s

J5

Spar

e J5

/Wat

er te

mp

J6

Spa

re in

put J

6

J7 J8 J9 J10 J11 J12 J13 J14 J15

G5

Shie

ld

G4

Para

llel -

G6

Para

llel +

G1

+/- 2

0mA

+

G3

+/- 2

0mA

-

G2

Shie

ld

F2

Engi

ne m

eas.

+

F1

Engi

ne m

eas.

1 -

F7

Wat

er te

mp

mea

s +

F6

Wat

er te

mp

mea

s. -

F9

Oil

pres

sure

mea

s. +

F8

Oil

pres

sure

mea

s. -

F5

Shie

ld

C5

Out

put 5

C4

Out

put 4

C3

Out

put 3

C2

Out

put 2

C1

Out

put 1

A2

Fuel

rela

y ou

tou

tput

7

A1

Cran

kre

lay

out

outp

ut 6

A3

Emer

genc

yst

op

K2

Pow

er su

pply

+

K3

Pow

er su

pply

-

G11

Spee

d re

f

G10

Shie

ld

K4

Pwm

out

put

H2

AVR

out +

H4

AVR

out -

H3

Shie

ld 1

G7

Pick

up -

G8

Pick

up +

B2

Gen

L1

B3

Gen

L2

B4

Gen

L3

B1

Gen

N

D6

Gen

I3+

B6

Bus /

Mai

ns L

2

B7

Bus /

Mai

ns L

3

F4

Engi

ne m

eas.

2 +

F3

Engi

ne m

eas.

2 -

L2 L1E6

Gen

Com

mon

E1

Mai

ns O

pen

Brea

ker

E2

Mai

ns C

lose

Bre

aker

E3

Mai

ns C

omm

on

G

1 - NC2 - NC3 - 0V4 - 0V5 - B6 - A7 - NC8 - NC9 - 0V

1 - NC2 - CANL3 - 0V4 - NC5 - 0V6 - 0V7 - CANH8 - NC9 - NC


If chassis connected to 0V

If chassis not connected to 0V

F8 F9 F2F1F7F6 F4F3

Chassisisolated frompower supply

Mai

ns p

ower

by

exte

rnal

tran

sduc

er

Not connected whenseveral generators

+-

From speedgovernor4 mm2 wire

To speedgovernor

RJ45

COM

4Iso

late

d ET

HER

NET

USBType B

L2

100 - 500V

F

B5Bu

s / M

ains

L1

L4 L3L6

Bus /

Mai

ns I1

-

L5

Bus /

Mai

ns I1

+

Bus /

Mai

ns I2

-

Bus /

Mai

ns I2

+

Bus /

Mai

ns I3

-

Bus /

Mai

ns I3

+

COM 6Memory slot

K1

Pow

er T

ank

External TankCapacitor(optional)

ECU

Wiring example :1 genset to mains application

P1

S1P2

S2

P2

S2

P1

S1

P2

S2 P1

S1

P2

S2 P1P2

S1S2

R=120 ohms

Spa

re in

put J

12

Spa

re in

put J

10

Spa

re in

put J

11

Spa

re in

put J

14

Spa

re in

put J

9

Spa

re in

put J

8

Spa

re in

put J

7

Spa

re in

put J

15

Spa

re in

put J

13

PART NUMBERA53Z2SOFTWARECRE Confi gCABLEA53W1ASSOCIATED PRODUCTSUpgrade: GENSYS 2.0Complementary: Master 2.0


All-in-one genset control and paralleling unitwith integrated PLC

GENSYS 2.0

Compact all-in-one module I/O fl exibility Internal logic sequences, programmable

by equa ons and the Easy PLC so ware New mul -func on graphic display Isolated serial ports: RS485, 2 CAN bus,SD card reader, EthernetJ1939 communica ons with electronic enginesFully compa ble with all speed governors and AVRs

The GENSYS 2.0 is a control unit designed for generator electrical panels.

This all-in-one unit combines all necessary func ons:Three phases mains failureEngine start/stop and

protec onsAlternator control and

protec onsMechanical parameters displayElectrical parameters displayGenset synchroniza onLoad sharing and kW controlLoad sharing and kVAR controlGENSYS 2.0 is confi gurable via its front panel or via a PC with CRE Confi g so ware. It has an embedded Web site which is password protected.The GENSYS 2.0 controller has analog load sharing lines and is compa ble with most of the types of analog load sharing modules.

PROGRAMMING BY EQUATIONSThe GENSYS 2.0 controller is a real PLC unit where equa ons and sequences can be programmed directly by the user with text editor so ware or Easy PLC so ware.

INPUTS / OUTPUTS WITH NO LIMITThe number of inputs/outputs that can be added is one of the most important on the market. Extension modules (DIN rail moun ng) can be added on the CAN bus. This extends a large number and a large diversity of inputs/outputs up to 128 digital inputs, 64 digital outputs, 44 analog inputs, 32 analog outputs and CANopen standard module.

MINIMUM OPTIONSThe GENSYS 2.0 is o ered with a minimum of op ons to fi t all types of applica on without expensive add-on packages. The standard GENSYS 2.0 unit is recommended for all types of power plant, from 1 to 32 generators.For specifi c needs, the following op ons are available : Mains paralleling Phase shi compensa on (ie: Dyn11) External start module managementINTER-UNIT ISOLATED CAN BUSThe GENSYS 2.0 features an isolated CANbus dedicated to inter-module communica on (dead busbar management, sta c paralleling, kW and kVAR load sharing...).CANbus technology provides high reliability communica on while maintaining low wiring cost and complexity.

GENSYS 2.0


GENSYS 2.0 integrates a real PLC unit in which user equa ons and sequences can be wri en using a simple text editor or graphically designed using the Easy PLC so ware.

added added valuevalue EQUATIONS :

Embed your knowledge!


GENSETS WITH MAINSWhen several generators are paralleled with mains, the MASTER 2.0 is used (using CAN bus communica on) for: Three phase mains failure Paralleled gensets with several mains

control Electrical protec on for power plant

and mains Electrical parameters display for

power plant and mains Manual and automa c paralleling

with mains (frequency, phase and voltage)

Power factor control when paralleling with mains.

kW power management with several modes:

No break change over with load transfer

Permanent paralleling in base load Permanent paralleling in peak

shaving mode (export/import)

In less than 10 seconds, your power plant in standby mode starts all the gensets and fully synchronizes them, meanwhile the breakers are closing on the bus bars.

Fast response me for heavy load requests. Sta c paralleling can be necessary for large electric motor or turbine star ng. It is also very useful when loads cannot be shed, in hospitals or heavy industries. In less sensi ve industries, a smaller UPS can be used, reducing investment and maintenance costs, without extra investment on the genset power plant side.

Progressive magne za on of the step-up transformers.The transformer is magne zed with a low voltage before receiving the genset power. Your power plant benefi ts from important cost gains (cable, transformer consump on) and be er e ciency (quick power plant availability, more stable power...).

CRE Technology is familiar with this specifi ca on which is included as standard in the GENSYS 2.0.

FOCUSFOCUS on on Thanks to its versa le connec vity

the GENSYS family is compa ble with peripheral devices: Electronic engines: CAN bus J1939/

MTU MDEC Speed govenors: 10 VDC/Pulse/

PWM 500Hz AVR: 0-10 k/Pulse PLC/HMI: Modbus RTU RS485/

Modbus TCP Ethernet Power transducers: 4-20mA I/O extensions: CANopen Mains: CAN inter-GENSYS Analog load sharers

COMPATIBILITY

APPLICATIONS Turbo-alternator Synchroniza on and power

management module (without engine control).

1 generator in change over mode with mains.

1 generator in parallel with mains: Base load or Peak shaving.

2 to 32 gensets in parallel and change over with mains.

2 to 32 gensets in parallel and paralleled with mains for load transfer. In this case, the MASTER 2.0 is used for mains paralleling via CAN bus.

Sta c paralleling Tie breaker management.

STATIC PARALLELING(Black start synchroniza on)


GENSYS 2.0Inputs, outputs Digital inputs: NO or NC to ground. Emergency stop input: Normally

Closed 24V. Relay outputs (crank and fuel): 5A.

The 24V is provided through the emergency push bu on.

Relay outputs (breakers): 5A, 230VAC max. NO + NC available.

Transistor outputs: 350mA, over-current protected.

Analog inputs (oil pressure and water temp): 0 to 400 . Calibra on is confi gurable.

Analog inputs (spare 1 and spare 2): 0 to 10 k.

Calibra on for speed and frequency control, either by a +/-10VDC output with adjustable span and o set or by speed+/speed- contacts.

Magne c pick up input: 100 to 10kHz, 2VAC minimum. PWM output for CAT and Perkins engines

Ports Isolated serial ports are available:

RS485 for Modbus RTU (read and write)/ male Sub-D 9 pins 120 resistors selected by micro-switch.


CAN bus dedicated to op onsJ1939, I/O extensions:male Sub-D 9 pins 120 resis-tors selected by micro-switch

Ethernet: PC communica on/ Modbus TCP

SD card reader

Size and weigh Size: 248x197x57mm

(9.76x7.76x2.24in) Panel cut out: 177x228mm

(6.97x8.98in) Weight: 1.9kg (4.2lb)Cer fi ca ons European Union Direc ves:

EN 50081-2, EN 50082-2, 73/23EEC

Power factor (3 phase + total) Ac ve power energy (kWh) Reac ve power energy (kVARh)

Mains electrical parameters display: Phase-phase Voltage

(3 phase RMS) Current (3 phase) Frequency Ac ve power Reac ve power Power factor Import ac ve power energy

(kWh) Import reac ve power energy

(kVARh)

Alarms and events The last 50 alarms and last 50

faults are recorded in non vola le memory.

EEPROM Data logging. SD Data loggingOther Watchdog digital output for

microprocessor life signal.

CHARACTERISTICSCurrent, voltage and frequency DC voltage power supply input: 8 to

40VDC, 750mA at 12VDC and 400mA at 24VDC. AC voltage inputs: 100 to 480VAC, 100mA max. Neutral terminal does not need to be connected.

AC current inputs: 0 to 5A, 1VA. Each phase is isolated from the others.

AC current overload: 15A during 10s. Frequency measurement: 45 to

70 Hz 15VAC minimum between phase and neutral.

Voltage control signal: The voltage control (AVR) is made either by a +/-5VDC output with adjustable span and o set or by voltage+/voltage- contacts.

Environment Opera ng temperature: -20 to +70C Storage temperature: -30 to +80C Humidity: 5 to 95%. Tropic-proof

circuits for normal opera on in humid condi ons.

IP65 : front panel / IP20 : rear panel

GENSYS 2.0


FEATURESControl and management Manual and automa c engine

control. J1939 compa bility (Cummins,

Volvo, Scania, MTU, CAT...) Automa c start/stop control

depending on load demand. Dead busbar management. Isochronous or droop kW load

sharing control (via CAN bus, up to 32 generators)

Constant voltage or droop kVAR load sharing control (via CAN bus, up to 32 generators)

Power factor control when paralleling with mains.

kW control (base load or peak shaving) when paralleling with mains.

Protec ons Generator electrical protec ons:

F, U, >I, >In, >P,


Wiring Gensys 2.0 A53Z0

N DESSIN REV

A53Z0 A 2001 CFEUILLE 1 DE 1

REV. DESCRIPT DATE PAR

d

c

b

a LB

GENSYS 2.0

Load

P1

S1P1 P2

S1 S2

F

Mains

L2

N

F

L1

L3

F

L3

L1

F

AVR

Speedcontroller

OR

PWM

anal

og Ana

log

+ -

F F

CRAN

K

FUEL

SPAR

E

SPAR

E

SPAR

E

SPAR

E

SPAR

E

+Alim

+/- 2

0mA

or +

/- 1

0V

Para

llel l

ines

to G

CR o

rW

OO

DW

ARD

(Ba

rber

Col

man

)an

alog

load

shar

ing

COM

1Iso

late

dCAN

1 IN

TER-

GEN

SYS

+ M

ASTE

R 2.

0

COM

2Iso

late

d CA

N 2

J19

39

COM

3Iso

late

d U

SB to

PC

CRE

use

only

DB9 maleCAN 1

DB9 maleCAN 2

+Alim

-Alim

COM

5Iso

late

d RS

485

/ MO

DBU

S RT

U

DB9 maleRS 485

100

- 480

V

1 - 5

A

Pick

up in

put

F

- Alim

- Alim

- Alim

Spar

e ou

tput

exa

mpl

es:

- +/-

spee

d to

spee

d go

vern

or- E

ngin

e pr

eglo

w- V

isual

/ Au

dio

alar

m- G

ener

ator

bre

aker

trip

- Lub

rific

atio

n pu

mp

- Rev

erse

pow

er- .

..

Spar

e in

put e

xam

ples

:- +

/- sp

eed

inpu

ts- L

ow te

mp

war

ning

- Low

wat

er le

vel

- Low

fuel

war

ning

- Cha

rger

faul

t- A

ir da

mpe

r shu

t- E

xter

ele

ctric

al fa

ult

- ...

G9

Spee

d ou

t+

D5

Gen

3-

D4

Gen

I2+

D3

Gen

I2-

D2

Gen

I1+

D1

Gen

I1-

E4

Gen

Ope

n B

reak

er

E5

Gen

Clo

se B

reak

er

J1

Mai

ns b

reak

er IN

J2

Gen

Bre

aker

IN

J3

Rem

ote

star

t/st

op

J4

Spar

e J4

/Oil

pres

s

J5

Spar

e J5

/Wat

er te

mp

J6

Spa

re in

put J

6

J7 J8 J9 J10 J11 J12 J13 J14 J15

G5

Shie

ld

G4

Para

llel -

G6

Para

llel +

G1

+/- 2

0mA

+

G3

+/- 2

0mA

-

G2

Shie

ld

F2

Engi

ne m

eas.

+

F1

Engi

ne m

eas.

1 -

F7

Wat

er te

mp

mea

s +

F6

Wat

er te

mp

mea

s. -

F9

Oil

pres

sure

mea

s. +

F8

Oil

pres

sure

mea

s. -

F5

Shie

ld

C5

Out

put 5

C4

Out

put 4

C3

Out

put 3

C2

Out

put 2

C1

Out

put 1

A2

Fuel

rela

y ou

tou

tput

7

A1

Cran

kre

lay

out

outp

ut 6

A3

Emer

genc

yst

op

K2

Pow

er su

pply

+

K3

Pow

er su

pply

-

G11

Spee

d re

f

G10

Shie

ld

K4

Pwm

out

put

H2

AVR

out +

H4

AVR

out -

H3

Shie

ld 1

G7

Pick

up -

G8

Pick

up +

B2

Gen

L1

B3

Gen

L2

B4

Gen

L3

B1

Gen

N

D6

Gen

I3+

B6

Bus /

Mai

ns L

2

B7

Bus /

Mai

ns L

3

F4

Engi

ne m

eas.

2 +

F3

Engi

ne m

eas.

2 -

L2 L1E6

Gen

Com

mon

E1

Mai

ns O

pen

Brea

ker

E2

Mai

ns C

lose

Bre

aker

E3

Mai

ns C

omm

on

G

1 - NC2 - NC3 - 0V4 - 0V5 - B6 - A7 - NC8 - NC9 - 0V



If chassis connected to 0V

If chassis not connected to 0V

F8 F9 F2F1F7F6 F4F3

Chassisisolated frompower supply

Mai

ns p

ower

by

exte

rnal

tran

sduc

er

Not connected whenseveral generators

+-

From speedgovernor4 mm2 wire

To speedgovernor

RJ45

COM

4Iso

late

d ET

HER

NET

USBType B

L2

100 - 500V

F

B5Bu

s / M

ains

L1

L4 L3L6

Bus /

Mai

ns I1

-

L5

Bus /

Mai

ns I1

+

Bus /

Mai

ns I2

-

Bus /

Mai

ns I2

+

Bus /

Mai

ns I3

-

Bus /

Mai

ns I3

+

COM 6Memory slot

K1

Pow

er T

ank

External TankCapacitor(optional)

ECU

Wiring example :1 genset to mains application

P1

S1P2

S2

P2

S2

P1

S1

P2

S2 P1

S1

P2

S2 P1P2

S1S2

R=120 ohms

Spa

re in

put J

12

Spa

re in

put J

10

Spa

re in

put J

11

Spa

re in

put J

14

Spa

re in

put J

9

Spa

re in

put J

8

Spa

re in

put J

7

Spa

re in

put J

15

Spa

re in

put J

13

Other LCD characteris cs: 114x64mm, 60

cd/m backlight, 3 character sizes. Terminals: 2 piece connectors,

2,5mm. Languages: English, Spanish,

French, Italian. Other custom languages:

downlodable on request

PART NUMBERA53Z0SOFTWARECRE Confi g / Easy PLCCABLEA53W1ASSOCIATED PRODUCTSReduced: GENSYS 2.0 LTComplementary: MASTER 2.0


Core unit for all-in-onegenset control and paralleling unitwith integrated PLC

GENSYS 2.0 CORE

Rear mounted control and paralleling module To use with the remote display module : RDM 2.0,

programmable by equa ons I/O fl exibility Isolated communica on ports: RS485, 4 CAN bus,SD card reader, EthernetFully compa ble with all speed governors and AVRsEngineering services for specifi c applica ons

The GENSYS 2.0 CORE is an easy-to-use rear-mounted, control and paralleling module which can synchronize up to 32 generators.

The modules are designed to work with independent remote display module RDM 2.0 which are connected through Ethernet. GENSYS 2.0 CORE is confi gured with CRE Confi g so ware or via its embedded Web site.

The kit GENSYS 2.0 CORE and RDM 2.0 packs all standard features of a classic GENSYS 2.0 and adds to it remote display possibili es. It is an extendable system that can be op mized to your space facility.

0,

GENSYS 2.0 CORE

PROGRAMMING BY EQUATIONSThe GENSYS 2.0 CORE module is a real PLC unit where equa ons and sequences can be programmed directly by the user with text editor so ware or Easy PLC so ware.

INPUTS / OUTPUTS EXTENSIONThe number of inputs/outputs that can be added is one of the most important on the market. Extension modules (DIN rail moun ng) can be added on the CAN bus. This extends a large number and a large diversity of inputs/outputs up to 128 digital inputs, 64 digital outputs, 44 analog inputs, 32 analog outputs and CANopen standard module.

MINIMUM OPTIONSThe GENSYS 2.0 CORE is o ered full features with a minimum of op ons to fi t all types of applica on without expensive add-on packages.For specifi c needs, the following op ons are available: Mains paralleling Phase shi compensa on

(ie: Dyn11)


GENSYS 2.0 CORE integrates a real PLC unit in which user equa ons and sequences can be wri en using a simple text editor or graphically designed using the Easy PLC so ware.

added added valuevalue EQUATIONS :

Embed your knowledge!


INTER-UNIT ISOLATED CAN BUSThe GENSYS 2.0 CORE features an isolated CANbus dedicated to inter-module communica on (dead busbar management, sta c paralleling, kW and kVAR load sharing...).CANbus technology provides high reliability communica on while maintaining low wiring cost and complexity.

GENERATORS WITH MAINSThe GENSYS 2.0 CORE allows paralleling applica ons for one generator with mains.When several generators are paralleled with mains, the MASTER 2.0 is used (connec on via inter-module CAN bus) for: Three phase mains failure Paralleled gensets with several mains control Electrical protec on for power plant and mains Electrical parameters display for power plant and mains Manual and automa c paralleling with mains (frequency, phase and

voltage) Power factor control when paralleling with mains. kW mul ple power management modes:

No break change over withload transfer

Permanent parallelingin base load

Permanent paralleling in peak shaving mode (export/import)

Thanks to its versa le connec vity the GENSYS family is compa ble with peripheral devices: Electronic engines: CAN bus

J1939/MTU MDEC Speed governors: 10 VDC/Pulse

k/PWM 500Hz AVR: 0-10 Pulse PLC/HMI: Modbus RTU RS485/

Modbus TCP Ethernet Power transducers: 4-20mA CANopen I/O extensions (only

for GENSYS 2.0 and GENSYS 2.0 CORE)

Mains: CAN inter-GENSYS Analog load sharers: parallel lines

FOCUSFOCUS on on COMPATIBILITY


GENSYS 2.0 CORE Magne c pick up input: 100 to

10.000Hz, 2VAC minimum. PWM output for CAT and Perkins engines

Ports Isolated communica on ports are

available: RS485 for Modbus RTU (read

and write)/ male Sub-D 9 pins 120 resistors selected by micro-switch.


CAN bus dedicated to op onsJ1939, I/O extensions:male Sub-D 9 pins 120 resis-tors selected by micro-switch

Ethernet: PC communica on/ GENSYS 2.0 CORE and RDM 2.0 connec on/ Modbus TCP

SD card reader

Size and weigh Size: 248x197x57mm

(9.76x7.76x2.24in) Back size: 250x200mm

(9.84x7.878in) Weight: 1kg (2.2lb)

Cer fi ca ons European Union Direc ves: EN

50081-2, EN 50082-2, 73/23EEC

CHARACTERISTICSCurrent, voltage and frequency DC voltage power supply input:

8 to 40VDC, 600mA at 12VDC and 300mA at 24VDC. AC voltage inputs: 100 to 480VAC, 100mA max. Neutral terminal does not need to be connected.

AC current inputs: 0 to 5A, 1VA. Each phase is isolated from the others.

AC current overload: 15A during 10s. Frequency measurement: 45 to

70 Hz 15VAC minimum between phase and neutral.

Voltage control signal: The voltage control (AVR) is made either by a +/-5VDC output with

86_catalogue_cre_2013_04_v8

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