851598 rev g sanitary overview - c&a systems rev g sanitary...by offering three series of...

CONVEYOR OVERVIEW

7200

7300

7350

7400

7600

7400U

7600U

WipeDown

LowPressure

Wash Down

Cleaning Method

HighPressure

Water Dry WetSoap/Water

DilutedBleach

orAlcohol

FoamingCaustic

Type of Cleaning Agent

BeltLifters

CleanOut

Window

Environment

Con

veyo

r Se

lect

ion

Ch

art

From packaging to processing, Dorner has the food industry covered. By offering three series of sanitary conveyors – AquaGard®, AquaPruf® and AquaPruf® Ultimate – Dorner can meet virtually any need. To identify the series best for you, simply locate your market and application in one of the four charts below. You can then utilize the chart stretching along the bottom of the page to select your specific conveyor model.

AquaGard®

PACKAGED COOKED RAW

PLA

PACKAGED COOKED RAW

PLA AquaGard® AquaPruf®

Cleaning Method Type of Cleaning Agent

Wipe Down

Wash Down

WaterSoap/Water

Diluted Bleach or Alcohol

Foaming Caustic

Environment

Low Pressure

High Pressure Dry Wet

7350

7360

7400

7600

7400U

7600UULTIMATE

2

wsTip Up

Tail

CompleteTool-less

Disassembly

Sanitary Features

EnvironmentFDA Bissc USDARed Meat& Poultry

Highest Approvals

Belt Type FrameConstruction

Belt Width ConveyorLengths

Offering

Belt Single PieceStainless Steel

Single PieceStainless Steel

TIG WeldedStainless Steel

ContinuousTIG Welded

Stainless SteelContinuousTIG Welded

Stainless Steel

ContinuousTIG Welded

Stainless SteelContinuousTIG Welded

Stainless Steel

Belt

1.75” - 18”

1.75” - 18”

4” - 36”

2’ - 18’

2’ - 18’

3’ - 83’

Straight

Straight

Straight/Curve

6” - 60” 3’ - 83’Straight/Curve/

Z-FrameStraight/Curve/

Z-Frame6” - 60” 3’ - 40’

6” - 36” 3’ - 83’Straight/Curve/

Z-FrameStraight/Curve/

Z-Frame6” - 36” 3’ - 40’

ModularPlastic

Belt

ModularPlastic

ModularPlastic

PositiveBelt Drive

PACKAGED COOKED RAWAPPLICATION

RECOMMENDEDPLATFORM

MARKET PRO Y-TO-EAT W/PROTEIN

AquaPruf®AquaPruf®

Ultimate

PACKAGED PROCESSED RAW MATERIALSAPPLICATION

RECOMMENDEDPLATFORM

MARKET

AquaGard® AquaPruf®

CEUTICAL

Sanitary Features

Belt Lifters

Clean Out

WindowsTip Up

Tail

Complete Tool-less

Disassembly

Approvals

Belt TypeFrame

Construction OfferingFDA Bissc

USDA Red Meat & Poultry

Modular Plastic TIG Welded Stainless Steel Straight/

Curve/Z-Frame

Belt TIG Welded Stainless Steel Straight/Z-Frame

Modular Plastic

Continuous TIG Welded Stainless Steel

Straight/ Curve/Z-Frame

Belt Continuous TIG Welded Stainless Steel

Straight/ Z-Frame

Modular Plastic


Straight/ Curve/Z-Frame

Positive Belt Driven


Straight/ Z-Frame

ULTIMATE

3

A program of action, support and service that make the customer’s

choice Smart and Fast

Application Hotline: 800-351-8712A direct line to our engineers, where customers can call to discuss applications and options.

Industry leading 10 year limited warrantyThe longest warranty being offered in the conveyor industry, this reduces the total cost of ownership.

Shortest lead time in the conveyor industryNo other company can deliver custom sized and application ready conveyors faster than Dorner.

CONVEYOR TYPE LEAD TIME (IN DAYS TO SHIP)*

ALUMINUM EXTRUSION

V-Guided Belt 3

Modular Belt 5

STAINLESS STEEL

V-Guided Belt 10

Modular Belt 10

* Applies to products configured in E-Pricer.

4

Service Hotline: 888-417-3515An after hours hotline, where customers can call and get help troubleshooting conveyors from a member of Dorner’s FIT team of service experts. Dorner’s Service never sleeps.

Get FIT and Stay FIT VisitsA support program to ensure equipment is installed correctly, and that existing equipment is maintained for optimal performance.

FIT Replacement PartsOriginal equipment, wear and maintenance parts from Dorner, that will add conveyor life, maximize production time and ensure the customer’s warranty is maintained.

FIT TrainingA custom designed training course for the customer’s engineers and maintenance personnel that ensures proper conveyor maintenance and safety that optimizes conveyor performance.

5

Specifications:

of belt per revolution

with FDA approved solid lubricant

and controls models available

Features & Benefits:

7200 RATED FOR LOW PRESSURE

7300 RATED FOR HIGH PRESSURE

High Pressure Bearing Option

V-Guided Belt Tracking

7200 & 7300 SERIES

6

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

RECO

MM

ENDE

DTE

NSIO

NEN

DFL

OW

END

DRIV

E

Posi

tion

A

Posi

tion

D

W+5

.11

(130

)

3.58

(91)

12m

m

W

W-.1

6(4

)

4.91

(125

)D

A

4 x

4 x

22m

m K

eyw

ay

W+1

.19

(30)

W

1.90

(48)

12m

m

Posi

tion

A

Posi

tion

D

RECO

MM

ENDE

DFL

OW

TENS

ION

END

DRIV

EEN

D

L

6.04

(153

)12

.00

(305

) TYP

.

(at i

nitia

l fac

tory

bel

t ten

sion

)

1.48

(38)

TOP

OF

BELT

2.74

(70)

.38

(10)

2.25

(57)

3.44

(87)

3.00

(76)

.69

(17)

.78

(20)

BELT

TOP

OF

L(a

t ini

tial f

acto

ry b

elt t

ensi

on)

L+1.

00(2

5)

6.04

(153

)12

.00

(305

) TYP

.

1.88

(48)

3.25

(83)

.38

(10)

2.25

(57)

3.44

(87)

3.00

(76)

1.19

(30)

1.19

(30)

D

A

4 x

4 x

22m

m K

eyw

ay

5.41

(138

)

W-.1

6(4

)

7200

7300

STAN

DAR

D M

OD

ELS

Flat

Bel

t En

d D

rive

Clea

ted

Belt

End

Dri

ve

STAN

DAR

D O

PTIO

NS

Opt

iona

l Bo

ttom

Wip

er

Opt

iona

l To

ol-l

ess

Belt

Chan

ge H

andl

es f

or

Qui

ck B

elt

Rel

ease

WDi

m =

in (m

m)

AQU

AGAR

D® 7

200

& 7

300

SER

IES

7

Improve your bottom line results with industry leading speeds, best in class product transfers, and ease of automation.

Tailor Fit Accessories for Your Needs

Fully Adjustable Single Rail

No Drilling with Innovative Key Hole & Mounting Rod

Fully Adjustable Twin Rail

Low Voltage Wiring Accesories

High Side Guide

Accessory Bar for Mounting Multiple Accessories

7350 SERIES: STANDARD FEATURE OVERVIEW

8

Maximum Flexibility

wire, & air tubing

several automation components

to tailor fit conveyor

Increase Throughput

Reduce Product Loss

minimal added length

Powered Transfer Roller Transfer Plate

1” Nose Bar Tail

Formed Angle TIG Welded Stand

Patented Sprocket Alignment Key

TIG Welded Stainless Steel Solid UHMW

Open Frame Design

1” Nose Bar Drive

Curves 45°, 90°, 135° & 180°

STANDARD FEATURE OVERVIEW7350 SERIES:

9


with minimal horizontal surfaces

guiding, photo eyes, low voltage wires, controls, and air tubing

single and twin rail, and high side

small product transfers

speed through transfer

Specifications:

plastic components

models available

Easy to Accessorize

1” Nose Bar Tail

7350 SERIES: STRAIGHT & CURVED MODULAR BELT

10


Posi

tion

A

Posi

tion

D

W

4.37

(111

)

W +

1.6

0 (4

1)

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

FLOW

OPT

IONA

L NO

SE B

AR TA

IL

3.00

(76)

R0.

89 (R

23)

OPT

IONA

L NO

SE B

AR D

RIVE

3.00

(76)

R0.

89 (R

23)

12.3

1 (3

13)

10.1

8 (2

58)

7.85

(199

)

11.6

8 (2

97)

OPT

IONA

L NO

SE B

AR D

RIVE

3.00

(76)

R0.

89 (R

23)

12.3

1 (3

13)

10.1

8 (2

58)

7.85

(199

)

11.6

8 (2

97)

5.82

(148

)

Posi

tion

A

Posi

tion

D

W8.87

(225

)

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

OPT

IONA

L LO

NG S

HAFT

FOR

SIDE

DRI

VEL

4.13

(105

)

5.64

(143

)

4.26

(108

)4.

13 (1

05)

STAN

DAR

D M

OD

ELS

Mod

ular

Fla

t Be

ltM

odul

ar C

leat

ed B

elt

Curv

ed M

odul

ar F

lat

Belt

STAN

DAR

D O

PTIO

NS

Pow

ered

Tra

nsfe

rFo

r sm

all p

arts

and

mai

ntai

ning

spe

eds

thro

ugh

trans

fer.

Slav

e dr

iven

with

Rol

ler

Tran

sfer

Pla

teFo

r sm

ooth

pro

duct

tran

sitio

ns

in m

inim

al a

dded

leng

th.

WDi

m =

in (m

m)

AQU

AGAR

D®

735

0 S

ERIE

S: S

TRAI

GHT

& C

URVE

D M

ODUL

AR B

ELT

11







Specifications:

models available

Easy to Accessorize

1” Nose Bar Tail

7350 SERIES: Z-FRAME & CURVED MODULAR FLAT BELT

12


STAN

DAR

D O

PTIO

NS

Pow

ered

Tra

nsfe

rFo

r sm

all p

arts

and

mai

ntai

ning

spe

eds

thro

ugh

trans

fer.

Slav

e dr

iven

with

Rol

ler

Tran

sfer

Pla

teFo

r sm

ooth

pro

duct

tran

sitio

ns

in m

inim

al a

dded

leng

th.

STAN

DAR

D M

OD

ELS Z-

Fram

e

Mod

ular

Fl

at B

elt

Z-Fr

ame

M

odul

ar

Clea

ted

Belt

Z-Fr

ame

Curv

ed

Mod

ular

Fl

at B

elt

5.82

(148

)

OPT

IONA

L NO

SE B

AR TA

IL

3.00

(76)

R0.

89 (R

23)

OPT

IONA

L NO

SE B

AR D

RIVE

3.00

(76)

R0.

90 (R

23)

12.3

1 (3

13)

10.1

8 (2

58)

7.85

(199

)

11.6

8 (2

97)

Posi

tion

D

Posi

tion

A

W

8.87

(225

)

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

OPT

IONA

L LO

NG S

HAFT

FOR

SIDE

DRI

VE

W

3.02

(77)

Posi

tion

A

Posi

tion

D

W-1

.97

(50)

FLO

W

4.36

(111

)

4.18

(106

)

L1

6.01

(153

)

L2L3

5° o

r 10°

WDi

m =

in (m

m)

AQU

AGAR

D®

735

0 S

ERIE

S: Z

-FRA

ME

FLAT

, CLE

ATED

& C

URVE

D M

ODUL

AR F

LAT

BELT

13

Tailor Fit Accessories for Your Needs

Improve your bottom line results with industry leading speeds, best in class product transfers, and ease of automation.

Low Voltage Wiring Accesories

Accessory Bar for Mounting Multiple Accessories

Fully Adjustable Single Rail

No Drilling with Innovative Key Hole & Mounting Rod

Fully Adjustable Twin Rail High Side Guide


14

Maximum Flexibility

wire, & air tubing

several automation components

to tailor fit conveyor

Increase Throughput

Reduce Product Loss

minimal added length

Powered Transfer

1” Nose Bar Tail

Formed Angle TIG Welded Stand

Tip-Up Tail

V-Guided Belt Tracking

Roller Transfer Plate

Snap in Hard Anodized Aluminum Bed Rails

TIG Welded Stainless Steel

Open Frame Design


15



durable belt support





Specifications:

models available

Easy to Accessorize

1” Nose Bar Tail

7360 SERIES: FLAT & CLEATED BELT

16


STAN

DAR

D M

OD

ELS Fl

at B

elt

Clea

ted

Belt

WDi

m =

in (m

m)

CEN

TER

DR

IVE

MO

DU

LE

5.59

(142

)

W

W +

2.6

2 (6

7)

4.47

(114

)

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

FLO

W

Posi

tion

A

Posi

tion

D

Posi

tion

A

Posi

tion

D

OPT

IONA

L LO

NG S

HAFT

FOR

SIDE

DRI

VE

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

W

8.68

(220

)

L

4.00

(102

)4.

00(1

02)

4.53

(115

)

R1.

81(R

46)

OPT

IONA

L NO

SE B

AR TA

IL

5.00

(127

)

R0.

56(R

14)

STAN

DAR

D O

PTIO

NS

Pow

ered

Tra

nsfe

rFo

r sm

all p

arts

and

mai

ntai

ning

spe

eds

thro

ugh

trans

fer.

Slav

e dr

iven

with

Rol

ler

Tran

sfer

Pla

teFo

r sm

ooth

pro

duct

tran

sitio

ns

in m

inim

al a

dded

leng

th.

AQU

AGAR

D®

736

0 S

ERIE

S: F

LAT

& C

LEAT

ED B

ELT

17



durable belt support





Specifications:

models available

Easy to Accessorize

1” Nose Bar Tail

7360 SERIES: Z-FRAME FLAT & CLEATED BELT

18


STAN

DAR

D M

OD

ELS

Z-Fr

ame

Fl

at B

elt

Z-Fr

mae

Cl

eate

d

Belt

WDi

m =

in (m

m)

CEN

TER

DR

IVE

MO

DU

LE

OPT

IONA

L LO

NG S

HAFT

FOR

SIDE

DRI

VE

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

Posi

tion

D

Posi

tion

A

W

8.68

(220

)

5.59

(142

)

OPT

IONA

L NO

SE B

AR TA

IL

5.00

(127

)

R0.

56(R

14)

L1

L2

4.00

(102

)

R1.

81(R

46)

5°, 1

0°,

15° o

r 30°

W4.47

(114

)

W+2

.62

(67)

FLO

W

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

STAN

DAR

D O

PTIO

NS

Pow

ered

Tra

nsfe

rFo

r sm

all p

arts

and

mai

ntai

ning

spe

eds

thro

ugh

trans

fer.

Slav

e dr

iven

with

Rol

ler

Tran

sfer

Pla

teFo

r sm

ooth

pro

duct

tran

sitio

ns

in m

inim

al a

dded

leng

th.

AQU

AGAR

D®

736

0 S

ERIE

S: Z

-FRA

ME

FLAT

& C

LEAT

ED B

ELT

19

Designed to transport Food & Pharmaceutical product with confidence

while keeping operators safe.

keeps pulleys safe & sanitary.

Flange Belt Tracking System Provides continuous sprocket

alignment for quick belt assembly.

Patented Sprocket Alignment Key

For quick release of belt tension.

Tip-Up TailFor easy cleaning on

wide or long conveyors.

Belt Lifters


20

for complete drainage.

Round Cross Members

Improves cleaning and access to pins.

USDA Accepted Open Hinge Modular Belt

Stainless Steel Welded Frame Construction

& completely interchangeable.

Solid UHMW Wear Strips

Stainless Steel Gearmotors located outside food zone.


21

Fast & Effective Sanitation Options for Daily Cleaning

30 Seconds

Note: Proper conveyor application, cleaning and sanitation is the responsibility of the end user.

Tool-less Tip-Up Pulleyfor quick release of

belt tension

Tool-less Belt Liftersfor easy access to theinside of the conveyor

Frame Cutoutsfor continuous access to the inside of the conveyor

7400 SERIES: SANITATION & CLEANING OPTIONS

22

Fast & Effective Sanitation Options forComplete Dis-Assembly & Cleaning

No Problem!

3 Minutes Per Section

1 Person

Fully Assembledto

CompletelyDis-Assembled

in Minutes

Conveyor Cleaning Preparation*

SANITATION & CLEANING OPTIONS7400 SERIES:

23


washdown environments.

cleaning time.

inside of conveyor for cleaning.

for effective cleaning.

and cleanability.

small product transfers.

effective cleaning.

Specifications:

)*

degrees of turns (up to 4 curves is possible dependant upon length and degree of curves, consult factory)

FDA lubricant

plastic components

Tip-Up Tail

7400 SERIES: STRAIGHT & CURVED MODULAR BELT

24


STAN

DAR

D M

OD

ELS

Mod

ular

Fla

t Be

ltM

odul

ar C

leat

ed B

elt

Curv

ed M

odul

ar F

lat

Belt

WDi

m =

in (m

m)

STAN

DAR

D O

PTIO

NS

Nos

e Ba

r Id

ler

Pull

ey

Belt

Lif

ters

For e

asy

clea

ning

on

wide

or

long

con

veyo

rs.

Fram

e Cu

t-O

utAl

lows

acc

ess

for i

nter

nal f

ram

e wa

shin

g.

6.00

(152

)

5.65

(144

)

1.5

(38)

DIA

.

NOSE

BAR

TAIL

W+.

50 (1

3)

12.5

0 (3

18)

L(a

t ini

tial f

acto

ry b

elt t

ensi

on)

6.00

(152

)

5.65

(144

)

6.00

(152

)

10.3

7 (2

63)

11.5

9 (2

94)

1.5

(38)

DIA

.

7.34

(187

)

W+4

.02

(102

)

W+1

.77

(45) FL

OW

Posi

tion

A

Posi

tion

D

W

7.36

(187

)

1.00

(25)

DIA

. SH

AFT

WIT

H 1

/4" K

EYW

AY

W+2

.97

(75)

Not

e: W

hen

orde

red

with

a G

earm

otor

M

ount

ing

Pack

age

the

bear

ing

supp

ort i

s re

plac

ed w

ith th

e G

earm

otor

Mou

ntin

g br

acke

t.

Posi

tion

D

Posi

tion

A

Not

e: W

hen

orde

red

with

a G

earm

otor

Mou

ntin

g Pa

ckag

e th

e be

arin

g su

ppor

t is

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

NOSE

BAR

TAIL

FLO

W

L(a

t ini

tial f

acto

ry b

elt t

ensi

on)

6.00

(152

)6.

00 (1

52)

W+4

.02

(102

)

2.16

(55)

2.15

(54)

5.65

(143

)4.

29 (1

09)

W+1

.77

(45)

8.70

(221

)

1.00

(25)

DIA

. SH

AFT

WIT

H 1

/4" K

EYW

AY

W+.

50 (1

3)

5.85

(149

)

6.00

(152

)

5.65

(144

)

1.5

(38)

DIA

.

AQU

APRU

F® 7

400

SER

IES:

STR

AIGH

T &

CUR

VED

MOD

ULAR

BEL

T

25



cleaning time.



strength and cleanability.

small product transfers.

effective cleaning.

Specifications:

)*

(inclines over 5° require friction insert belting)

FDA lubricant

plastic components

Tip-Up Tail

7400 SERIES: Z-FRAME MODULAR BELT

26


STAN

DAR

D M

OD

ELS

Z-Fr

ame

Mod

ular

Fl

at B

elt

Z-Fr

ame

Mod

ular

Cl

eate

d Be

lt

WDi

m =

in (m

m)

STAN

DAR

D O

PTIO

NS

Nos

e Ba

r Id

ler

Pull

ey

Belt

Lif

ters

For e

asy

clea

ning

on

wide

or

long

con

veyo

rs.

Fram

e Cu

t-O

utAl

lows

acc

ess

for i

nter

nal f

ram

e wa

shin

g.

MO

DU

LAR

FLA

T BE

LT M

OD

EL

Z-Fr

ame

Conf

igur

atio

ns

5.65

(144

)

1.5(

38) D

IA.

6.00

(152

)

6.00

(152

)1.

5(38

) DIA

.

10.3

7 (2

63)

7.34

(187

)

11.5

9 (2

94)

A

B(p

ocke

t wid

th)

Angl

e

W+4

.02

(102

)

W+1

.77

(45)

W 8.70

(221

)

1.00

(25)

DIA

. SH

AFT

WIT

H 1

/4" K

EYW

AY

6.00

(152

)

5.65

(143

)

6.00

(152

)

2.14

(54)

2.14

(54)

4.29

(109

)

NOSE

BAR

TAI

L

FLO

W

Not

e: W

hen

orde

red

with

a G

earm

otor

Mou

ntin

g Pa

ckag

e th

e be

arin

g su

ppor

t is

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

A= 7

.43(

189)

for 1

" Gui

de P

rofil

e

9.09

(231

) for

3" G

uide

Pro

file

B= W

-2.6

7(68

) for

1" G

uide

Pro

file

W

-2.6

7(67

) for

3" G

uide

Pro

file

Posi

tion

D

Posi

tion

A

7400

Fla

tAv

aila

ble

in 5

°, 10

°, 15

° and

30°

Ang

les

AQU

APRU

F® 7

400

SER

IES:

Z-F

RAM

E M

ODUL

AR B

ELT

27

Specifications:

internal components

thread guards

Poultry standards


in tough applications

frame during cleaning

during cleaning

frame during cleaning

Stainless Steel Gravity Roller: Solid Acetal

Stainless Steel Gravity Roller: Hollow Tube

7400 SERIES: ROLLER CONVEYORS

28


STAN

DAR

D M

OD

ELS

Hol

low

Tub

e St

ainl

ess

Stee

l R

olle

r Co

nvey

ors

Soli

d Ac

etal

Sta

inle

ss

Stee

l R

olle

r Co

nvey

ors

"EE"

"DD

"

2.25

2.25

0.50

4.39

Ø 2

.00

M10

TAP

"LLL

LL"

WW

+ 3

.25

WW

+ 0

.50

WW

+ 3

.77

WW

-1.0

0

6.75

cont

act w

ith th

e pr

oduc

t.co

ntac

t with

the

prod

uct.

0.50

2.25

"EE"

3.75

"DD

"

"LLL

LL"

4.

2.25

WW

+ 1

.50

WW

+ 0

.50

WW

+ 1

.77

5.63

REF

AQU

APRU

F® 7

400

SER

IES:

ROL

LER

CONV

EYOR

S

29

Designed to transport Food & Pharmaceutical product with confidence

while keeping operators safe.

For quick release of belt tension.

Tool-Less Tip-up Pulley

Nose Bar Transfer Option for small product

Belt Tension System

sanitary bond.

Cast On Urethane Lagged Pulley

For positive belt tracking.

V-Guided Belting


30

* Patent Pending

Center Drive Option*

for quick sanitation.

Stainless Steel Gearmotors located outside of food zone.

Full Range of Sanitary Belting Options

Stainless Steel Welded Frame Construction

& completely interchangeable.

Solid UHMW Wear Strips

for complete drainage.

Round Cross Members


31

Fast & Effective Sanitation Options for Daily Cleaning

Tool-less Belt Liftersfor easy access to theinside of the conveyor

30 Seconds

Note: Proper conveyor application, cleaning and sanitation is the responsibility of the end user.

Frame Cutoutsfor continuous access to the inside of the conveyor

Quick Release Stands

for fast belt removal

Tool-less Tip-Up Pulleyfor quick release of

belt tension

7600 SERIES: SANITATION & CLEANING OPTIONS

32

Fast & Effective Sanitation Options forComplete Dis-Assembly & Cleaning

No Problem!

3 Minutes Per Section

1 Person

Fully Assembledto

CompletelyDis-Assembled

in Minutes

Conveyor Cleaning Preparation

SANITATION & CLEANING OPTIONS7600 SERIES:

33

motor position, accumulated loads and other factors.

Specifications:

)*


in washdown environments.

construction for guarding and back bend rollers.

mounted to the frame with adequate clearances for cleaning.

to inside of conveyor for cleaning.

chlorinated solutions.


conveyor without lifting the belt.

product transfers.

external lever for fast access and effective cleaning.

Provides continuous support for delicate product (dry applications only).

OPTIONAL: Bed Plates

OPTIONAL: Belt Scraper

Tool-less Quick Removal Pulleys

7600 SERIES: END DRIVE & CENTER DRIVE BELT

34


STAN

DAR

D M

OD

ELS

Flat

Bel

t En

d D

rive

Flat

Bel

t Ce

nter

Dri

veCl

eate

d Be

lt E

nd D

rive

STAN

DAR

D O

PTIO

NS

Tip-

Up

Tail

Belt

Lif

ters

For e

asy

clea

ning

on

wide

or

long

con

veyo

rs.

Fram

e Cu

t-O

utAl

lows

acc

ess

for i

nter

nal f

ram

e wa

shin

g.

Bed

Plat

esPr

ovid

es c

ontin

uous

sup

port

for d

elic

ate

prod

uct (

dry

appl

icat

ions

onl

y).

FLOW

WW

+6.

43 (1

63)

W+

1.77

(45)

8.64

(219

)

1.00

(25)

DIA

. SHA

FTW

ITH

1/4"

KEY

WAY

Posi

tion

D

Posi

tion

A

Whe

n or

dere

d w

ith a

Gea

rmot

orM

ount

ing

Pack

age

the

bear

ing

shaf

t is

repl

aced

with

the

Gear

mot

or M

ount

ing

brac

ket.

6.00

(152

)

5.56

(141

)

6.00

(152

)

L(a

t ini

tial f

acto

ry b

elt t

ensi

on)

3.62

(92)

1.81

(46)

W+

.50

(13)

1/2"

Nos

e Ba

r Tai

l

6.00

(152

)

5.56

(141

)

R0.2

5 (R

6)

1" N

ose

Bar T

ail

6.00

(152

)

5.56

(141

)

R0.5

0 (R

13)

1 7/

8" N

ose

Bar T

ail

6.00

(152

)

5.56

(141

)

R0.9

4 (R

24)

WDi

m =

in (m

m)

END

DR

IVE

MO

DEL

AQU

APRU

F® 7

600

SER

IES:

END

DRI

VE &

CEN

TER

DRIV

E BE

LT

35

Specifications:

)

motor position, accumulated loads and other factors.



cleaning time.

clearances for cleaning. No external threads are used.


optimum performance.

for small product transfers.

and effective cleaning.

OPTIONAL: Belt Scraper

7600 SERIES: Z-FRAME END DRIVE

36


STAN

DAR

D O

PTIO

NS

Tip-

Up

Tail

Belt

Lif

ters

For e

asy

clea

ning

on

wide

or

long

con

veyo

rs.

Fram

e Cu

t-O

utAl

lows

acc

ess

for i

nter

nal f

ram

e wa

shin

g.

Bed

Plat

esPr

ovid

es c

ontin

uous

sup

port

for d

elic

ate

prod

uct (

dry

appl

icat

ions

onl

y).

STAN

DAR

D M

OD

ELS

Z-Fr

ame

Flat

Be

lt E

nd D

rive

Z-Fr

ame

Clea

ted

Be

lt E

nd D

rive

W+.

50 (1

3)

FLO

WFL

OW

FLO

WW

W+6

.43

(163

)

W+1

.77

(45)

8.64

(219

)

1.00

(25)

DIA

. SH

AFT

WIT

H 1

/4" K

EYW

AY

Posi

tion

D

Posi

tion

A

Whe

n or

dere

d w

ith a

Gea

rmot

orM

ount

ing

Pack

age

the

bear

ing

shaf

t is

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

6.00

(152

)

5.56

(141

)

R0.

50 (R

13)

1" N

ose

Bar T

ail

6.00

(152

)

5.56

(141

)

R0.

94 (R

24)

1 7/

8" N

ose

Bar T

ail

6.00

(152

)

3.62

(92)

1.81

(46)

5.56

(141

)

Angl

e

7600

Fla

t Bel

t Ava

ilabl

ein

5°,

10° a

nd 1

5° A

ngle

s

WDi

m =

in (m

m)

AQU

APRU

F® 7

600

SER

IES:

Z-F

RAM

E EN

D DR

IVE

37

Specifications:

)

Available in Idler Tail

OPTIONAL: Clean-in-Place Module

MAR

KETIN

G

AGRIC

ULT

URAL

S E R V I C E


(can be welded together on site).


minimize cleaning time.

access to inside of conveyor for cleaning.

and chlorinated solutions.

without tools for effective cleaning.

to provide optimum drive strength and cleanability.

on each end of the conveyor for small product transfers.

without lifting the belt.


7400 ULTIMATE SERIES: MODULAR BELT

38


STAN

DAR

D O

PTIO

NS

Nos

e Ba

r Id

ler

Pull

ey tig

ht tr

ansf

ers.

Belt

Lif

ters

For e

asy

clea

ning

on

wide

or

long

con

veyo

rs.

Fram

e Cu

t-O

utAl

lows

acc

ess

for i

nter

nal

fram

e wa

shin

g.

W+5

.77(

147)

W+1

.77(

45)

W

8.47

(215

)

1.00

(25)

DIA

SH

AFT

WIT

H 1

/4" K

EYW

AY

Posi

tion

D

Posi

tion

A

FLO

W

Not

e: W

hen

orde

red

with

a G

earm

otor

Mou

ntin

g Pa

ckag

e th

e be

arin

g su

ppor

tis

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

W+3

.77(

96)

L (a

t ini

tial f

acto

ry b

elt t

ensi

on)

6.00

(152

)6.

00(1

52)

2.14

(54)

2.14

(54)

5.65

(143

)4.

29(1

09)

A

B(p

ocke

t wid

th)

Clea

ted

Belt

6.33

(161

)

W+.

50(1

3)

Flat

Bel

t

CON

FIG

UR

ATIO

NS

AVAI

LABL

E

Stra

ight

Nose

-Ove

r

Z-Fr

ame

Curv

e

Horiz

onta

l to

Incl

ine

WDi

m =

in (m

m)

AQU

APRU

F® 7

400

ULT

IMAT

E S

ERIE

S: M

ODUL

AR B

ELT

39

Specifications:)


(can be welded together on site).


minimize cleaning time.

to inside of conveyor for cleaning.

bacteria harboring hinges or pins.

tools for effective cleaning.

chlorinated solutions.

fasteners to provide optimum drive strength and cleanability.

conveyor without lifting the belt.


Belt Scraper

Positive Drive

MAR

KETIN

G

AGRIC

ULT

URAL

S E R V I C E

7600 ULTIMATE SERIES: POSITIVE DRIVE BELT

40


CON

FIG

UR

ATIO

NS

AVAI

LABL

E

Stra

ight

Nose

-Ove

r

Horiz

onta

l to

Incl

ine

Z-Fr

ame

STAN

DAR

D O

PTIO

NS

Belt

Lif

ters

For e

asy

clea

ning

on

wide

or l

ong

conv

eyor

s.Fr

ame

Cut-

Out

Allo

ws a

cces

s fo

r int

erna

l fra

me

wash

ing.

W+5

.77(

147)

W+1

.77(

45)

W

8.47

(215

)

1.00

(25)

DIA

SH

AFT

WIT

H 1

/4" K

EYW

AY

Posi

tion

D

Posi

tion

A

FLO

W

Not

e: W

hen

orde

red

with

a G

earm

otor

Mou

ntin

g Pa

ckag

e th

e be

arin

g su

ppor

tis

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

W+3

.77(

96)

L (a

t ini

tial f

acto

ry b

elt t

ensi

on)

6.00

(152

)6.

00(1

52)

2.14

(54)

2.14

(54)

5.65

(143

)4.

29(1

09)

A

B(p

ocke

t wid

th)

Clea

ted

Belt

6.33

(161

)

W+.

50(1

3)

Flat

Bel

t

WDi

m =

in (m

m)

AQU

APRU

F® 7

600

ULT

IMAT

E SE

RIES

: POS

ITIV

E DR

IVEN

BEL

T

41

factors to consider include product thickness, product stability and accuracy in relation to the conveyed

be drilled, trimmed and cut to fit custom applications.(The featured 3D models were created using Dorner’s 3D CAD Library. The 3D CAD Library is available to you on our website at www.dorner.com)

7350 & 7360 SERIES

7400 & 7600 SERIES

043” Bolt-On High SIde

051” Bolt-On High SIde

13Fully Adjustable Round

14Fully Adjustable Round

w/ Tool-less Handles

15Fully Adjustable Twin Rail

16Fully Adjustable Twin Rail

w/ Tool-less Handles

17Fully Adjustable Flat

18Fully Adjustable Flatw/ Tool-less Handles

021” Bolt-On High Side 03

3” Bolt-On High Side

Profile 1Low Side

Profile 21” (25) High Side

Profile for CleatTypes A, G, J, M, N & R

Profile for Cleat Types B, C, K, L, P, Q, S & T

Profile 43” (76) High Side

SECTION TITLEPROFILES

42

STANDARD BELTING

Dorner has a selection of standard belting

for most common conveyor applications.

Standard belt material is stocked at

Dorner, then cut and spliced at the factory

for fast conveyor shipment.

Accumulation

Belts

General Purpose

Belts

High Friction

Belts

Electrically

Conductive BeltsCleated Belts

SPECIALTY BELTING

For your special conveyor needs, Dorner

has a large selection of specialty belting

options available. Specialty belt material

is not stocked at Dorner and needs to be

custom ordered for your conveyor.

Color Contrasting

Belts

Chemical Resistant

Belts

Solid Urethane

Belts

FDA Sealed Edge

Belts

FDA Encased

Belts

MODULAR PLASTIC BELTING

Modular Plastic Belting is available in

various flat top and cleated styles. Choose

from open mesh, closed mesh, cleated and

sidewall cleated belts with many options

in frictions, temperature ratings and

chemical resistance.

Friction Inserts Flat Top Belts Flush Grid Belts Curve Belts Cleated Belts

BELTING

43

wide range of belt speed options.(The featured 3D models were created using Dorner’s 3D CAD Library. The 3D CAD Library is available to you on www.dornercad.com)

SIDE MOUNTS

Side mounts couple the conveyor and gearmotor with a flexible coupling or directly. Used for taller parts or where space below the conveyor is limited.

BOTTOM MOUNTS

Bottom mounts utilize timing belts and pulleys for a wide variety of belt speed options. Used for taller parts and provides the most compact package.

CENTER MOUNTS

Frees up both ends of conveyor for machine interface and maintenance free belt take-up.

GEARMOTORS & CONTROLS

90˚ Gearmotor Orientations

90˚ Gearmotor Orientations

Parallel Shaft Gearmotors90˚ GearmotorsVariable Speed Controllers

1

SECTION TITLEGEARMOTORS & MOUNTING PACKAGES

44

SANITARY CONVEYOR SUPPORT STANDS & ACCESSORIES

Dorner offers the most complete line of conveyor support stands available.

Features & Benefits

Accessories

Sanitary FloorAnchor Kits

Tall Support StandsLow Height Support Stands

Formed Channel Support Stands

Adjustable AngleSupport Stands

Closed 2” Square Tube Support Stands

Swivel Locking Casters

Ceiling Supports

SUPPORT STANDS

45

POWERED TRANSFER

Features & Benefits

the product transfer

consistent speed

and pacing

occasional wash down

Conveyor Specifications:Conveyor Width:

Conveyor Length:

Conveyor Speed:

Slave Drive Speed Options:

General SpecificationsReduce Product Loss

Space Saving Design

Slave Driven

SECTION TITLEENGINEERED OPTIONS

46

MOTORIZED PULLEY

Features & Benefits

washdown applications

relocating for sanitation

motorized pulley

effective sanitation (Patent Pending)

General Specifications:

1

3

2

ENGINEERED OPTIONS

47

LANE & ADJUSTABLE GUIDING HOPPERS

CHUTES CONVEYOR COVERS

Steel, stainless and plastic chutes help guide product onto or away from the conveyor belt.

® or stainless steel covers can help

from contamination.

SECTION TITLEENGINEERED APPLICATIONS

48

CEILING MOUNTED CONVEYORS SCRAPER

Save floor space by mounting conveyors from the ceiling.

from belt.

of products

CLEAN IN PLACE MULTI-BELT CURVE

of space required for a modular belt curve by using multiple belts on one conveyor frame.

ENGINEERED APPLICATIONS

49

DRIP PANS WIRE BELT CONVEYORS

drip pans.

the product

collect the liquid to a central location

application needs

cleaning time

FRAME INTEGRATED CONVEYOR SIDE TABLES DIVERTERS AND GATES

additional assembly operations on the conveyor.

from the side of the conveyor

locations.

separate products based on certain attributes.

components.

SECTION TITLEENGINEERED APPLICATIONS

50

PRODUCT OFFERING

AQUAPRUF® FAMILY OF SANITARY CONVEYORSStainless Steel Construction; 7400, 7600 and Ultimate Series

6200 SERIES LOW PROFILE BELT CONVEYORSStainless Steel Construction

3200 SERIES HEAVY DUTY BELT CONVEYORS

AQUAGARD® FAMILY OF SANITARY CONVEYORSStainless Steel Construction; 7200, 7300, 7350, and 7360

5200/5300 SERIES HEAVY DUTY CHAIN

2200/2300 SERIES LOW PROFILE BELT CONVEYORS

From metal stamping to automated assembly, to food processing to packaging, we have the right conveyor for your application.

www.dorner.com • [email protected] MFG. CORP.

Dorner Mfg. Corp. reserves the right to change or discontinue products and specifications with or without notice.All products and services are covered in accordance with our standard warranty.

© Dorner Mfg. Corp. 2010. All Rights Reserved. Printed in the U.S.A.

851598 rev g sanitary overview - c&a systems rev g sanitary...by offering three series of...

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