8104589 atlantic500-my03 uk defekoinstal.com/skutery/aprilia atlantic500-03_manual.pdf · 2011. 5....

use+maintenancebook

ATLANTIC 500

aprilia part# 8104589

2 use and maintenance Atlantic 500

TECHNICAL INFORMATIONAny operations preceded by thissymbol must be repeated on theopposite side of the vehicle.

Unless expressly specified otherwise,assembly is a reversal of the dismantlingprocedure.

The terms “left” and “right” are referred to themotorcycle when viewed from the ridingposition.

WARNINGS - PRECAUTIONS -GENERAL ADVICE

Before starting the engine, carefully readthis manual paying special attention tosection “SAFE RIDING”.Your safety and that of other road usersdepends as much on your ability to respondto other traffic and unexpected occurrencesas on your familiarity with your vehicle, thevehicle’s efficiency and your knowledge ofbasic “SAFE RIDING” techniques. Becomingfamiliar with your vehicle is the key to dealwith traffic effectively and safely.

SAFETY INFORMATIONThe following conventions are used to identifysafety information throughout the manual.This symbol identifies safety-relatedinformation.

Whenever you see this symbol in themanual or attached to the vehicle,

use utmost care to avoid the risk of injury.Disregarding the instructions identified bythis symbol may put your safety, as wellas that of other persons or of the vehicle atrisk!

Disregarding these indications may leadto severe injury or death.

Disregarding these indications may leadto minor injury or vehicle damage.

NOTE The term “Note” in this manualprecedes important information orinstructions.

© 2002 aprilia s.p.a. - Noale (VE)

First edition: November 2002Reprint:

Produced and printed by:DECA s.n.c.Via Risorgimento, 23/1 - Lugo (RA) - ItaliaTel. +39 - 0545 35235Fax +39 - 0545 32844E-mail: [email protected]

On behalf of:aprilia s.p.a.via G. Galilei, 1 - 30033 Noale (VE) - ItalyTel. +39 - (0)41 58 29 111Fax +39 - (0)41 44 10 54www.aprilia.com

WARNING

CAUTION

3use and maintenance Atlantic 500

Throughout the manual, the following symbolsare used to identify the different versions:

Automatic light switching version(Automatic Switch-on Device)Option

VERSION:

Italy Singapore

United Kingdom Slovenia

Austria Israel

Portugal South Korea

Finland Malaysia

Belgium Chile

Germany Croatia

France Australia

Spain United States ofAmerica

Greece Brazil

Holland South Africa

Switzerland New Zealand

Denmark Canada

Japan

NOTE This manual forms an integral partof the vehicle and must remain with thevehicle, even if the vehicle is re-sold.

The information contained in this manual wascorrect and up-to-date at the time of going toprint. However, minor discrepancies betweenmanual specifications and your vehicle arepossible as a result of aprilia’s ongoingefforts to improve product design. Pleaserefer to your aprilia Official Dealer for anydoubts about the information contained inthis manual.

For inspections and repairs not expresslydescribed in this manual, to purchase ofaprilia genuine spare parts, accessoriesand other products, or simply for technicaladvice on specific matters, contact apriliaOfficial Dealers and Service Centres only forguaranteed prompt, quality service.

Thank you for choosing aprilia. Enjoy yourride!

All rights to electronic storage, reproductionand total or partial adaptation, with anymeans, reserved in all Countries.

NOTE Emission and noise standards inforce in some countries require periodicaltesting.

Owners who use their vehicles in thesecountries must:– Have affected components replaced with

those having country-specific approvalat an aprilia Official Dealer and

– Have the vehicle tested at the requiredintervals.

NOTE After purchase, please report theidentification data indicated on the SPAREPARTS IDENTIFICATION LABEL in the tablehere below. The label is attached to the left-hand frame member. Remove the leftinspection cover to give access to the label,see pag. 53 (REMOVING THE RIGHT ANDLEFT INSPECTION COVERS).

Identification data are:– YEAR = year of manufacture (Y,1,2,...);– I.M.= engineering change index (A,B,C,...);– COUNTRY CODES = country for which

the vehicle is approved (I,UK,A,...).You will be asked to provide this informationwhen purchasing spare parts or model-specificaccessories from aprilia Official Dealers.


BABABABABATTERTTERTTERTTERTTERY HYDROGEN GASY HYDROGEN GASY HYDROGEN GASY HYDROGEN GASY HYDROGEN GASAND ELECTROLAND ELECTROLAND ELECTROLAND ELECTROLAND ELECTROLYTEYTEYTEYTEYTE

GENERAL INDEXSAFETY INFORMATION .............................. 2TECHNICAL INFORMATION ........................ 2WARNINGS - PRECAUTIONS -GENERAL ADVICE ........................................ 2GENERAL INDEX ......................................... 4SAFE RIDING ............................................... 5BASIC SAFETY RULES ................................ 6CLOTHING ................................................... 9ACCESSORIES ........................................... 10LOAD .......................................................... 10

ARRANGEMENT OF THE MAIN ELEMENTS ........ 12ARRANGEMENT OF THE CONTROLS /INSTRUMENTS - KEY ...................................... 14

INSTRUMENTS AND INDICATORS .......... 14INSTRUMENTS AND INDICATORS TABLE ......... 15

KEY CONTROLS ........................................ 17CONTROLS ON THE LEFTSIDE OF THE HANDLEBAR ....................... 17CONTROLS ON THE RIGHT SIDE OF THEHANDLEBAR .............................................. 18IGNITION SWITCH ..................................... 19STEERING LOCK ....................................... 19DIGITAL CLOCK/DATE LIQUID CRISTAL .......DISPLAY ...................................................... 20MULTIFUNCTION LIQUID CRISTALDISPLAY ...................................................... 21DIGITAL ODOMETER ................................. 22TOOL KIT .................................................... 23UNLOCKING/LOCKING THE SADDLE ....... 23GLOVE COMPARTMENT ........................... 23SMALL STORAGE COMPARTMENT ......... 24BAG HOOK ................................................. 24HELMET HOOK .......................................... 24

MAIN COMPONENTS ....................................... 25FUEL ........................................................... 25LUBRICANTS ............................................. 26BRAKE FLUID - Recommendations ............. 27DISC BRAKES ............................................ 27CHECKING BRAKE FLUID LEVEL ............. 28COOLANT ................................................... 29

CHECKING AND TOPPING UP .................. 30TYRES ........................................................ 31MUFFLER/EXHAUST SILENCER .............. 32

INSTRUCTIONS FOR USE ............................... 33PRE-RIDE CHECKS CHART ..................... 33STARTING .................................................. 34MOVING OFF - RIDING ............................. 36RUNNING-IN .............................................. 38STOPPING .................................................. 38PLACING THE VEHICLE ON THE STAND ........ 39SUGGESTIONS TO AVOID THEFT ............ 39

MAINTENANCE ................................................ 40PERIODIC MAINTENANCE CHART .......... 41IDENTIFICATION DATA .............................. 43FRAME NUMBER ...................................... 43ENGINE NUMBER ...................................... 43CHECKING AND TOPPING UP ENGINE OILLEVEL .......................................................... 44CHANGING ENGINE OILAND THE ENGINE OIL FILTER .................. 45CHECKING AND TOPPINGUP TRANSMISSION OIL LEVEL ................. 45CHANGING TRANSMISSION OIL .............. 46AIR CLEANER ............................................ 47CHECKING THE BRAKE PADSFOR WEAR ................................................ 48CHECKING THE STAND ............................ 50CHECKING THE SWITCHES ..................... 50CHECKING THE FRONT ANDREAR SUSPENSION .................................. 50REAR SUSPENSION ADJUSTMENT ........ 51CHECKING THE STEERING ...................... 51CHECKING ENGINE PIVOT SHAFT .......... 52REMOVING THE RIGHT AND LEFTINSPECTION COVERS .............................. 53REMOVING THE FRONT FAIRING ............ 53REMOVING THE REAR-VIEW MIRRORS ......................................... 54REMOVING THE FRONT COVER ............. 54THROTTLE TWISTGRIP ADJUSTMENT ... 55SPARK PLUG .............................................. 56

BATTERY .................................................... 57LONG INACTIVITY OF THE BATTERY ............ 57REMOVING THE BATTERY COVER .......... 58CHECKING AND CLEANING THE BATTERYLEAD CONNECTIONS AND TERMINALS ....... 58REMOVING THE BATTERY ....................... 58CHECKING BATTERY FLUID LEVEL ......... 59CHARGING THE BATTERY ....................... 59INSTALLING THE BATTERY ....................... 59REPLACING THE FUSES ........................... 60ARRANGEMENT OF AUXILIARYFUSES (FRONT COVER) .......................... 60ARRANGEMENT OF MAIN FUSES(BATTERY COMPARTMENT) .................... 61VERTICAL ADJUSTMENTOF THE HEADLIGHT BEAM ....................... 61HORIZONTAL ADJUSTMENTOF THE HEADLIGHT BEAM ....................... 62BULBS ......................................................... 62REPLACING THE BULBS OF THEFRONT DIRECTION INDICATORS ............ 62REPLACING THE HEADLIGHT BULBS ...... 63LOW BEAM BULBS ..................................... 63HIGH BEAM BULBS .................................... 64PARKING LIGHT BULBS ............................. 64REPLACING THE TAIL LIGHT BULBS ........ 64REPLACING THE NUMBER PLATE BULB . 65REPLACING THE HELMETCOMPARTMENT LIGHT BULB .................. 66CHANGING THE THIRD STOP BULBS ..... 66

TRANSPORT .................................................... 67DRAINING THE FUEL TANK ...................... 67

CLEANING ........................................................ 68LONG INACTIVITY ...................................... 69

TECHNICAL DATA ........................................... 70LUBRICANT CHART .................................. 74WIRING DIAGRAM - Atlantic 500 ................ 78

safe riding


BASIC SAFETY RULES

To ride a motorcycle, you must satisfy certainlegal requirements (driving licence, minimumage, health conditions and fitness, insurancecover, state taxes, vehicle registration,number plate, etc.).

Practice riding in areas away from traffic oron private ground until you become familiarthe vehicle and its controls.

Alcohol, drugs, psychotropic substances andsome medicines may affect your riding leadingto an accident.

Do not ride when you feel unwell, distracted,tired or drowsy.

Most road accidents are caused byinexperienced riders.

NEVER lend the vehicle to beginners oranyone unless you are sure they meet therequirements.


Observe all road signs as well as nationaland local road regulations.

Avoid sudden manoeuvres that put yoursafety and that of other persons at risk (forexample: rearing up on the back wheel,speeding, etc.). Adjust your speed and ridingto road surface conditions, visibility, etc.

Avoid obstacles that could damage thevehicle or make you lose control.

Avoid riding in the slipstream created bypreceding vehicles in order to increase yourspeed.

Always keep both hands on the handlebarsand both feet on the footrest platform (or onthe footrests), in the correct posture.

Do not stand up or stretch your limbs whileriding.


COOLEROIL

Keep your eyes on the road and pay closeattention to other traffic. Do not smoke, eat,drink or read while riding.

Use only the recommended fuels andlubricants specified in the “LUBRICANTCHART”. Make it a rule to check oil, fuel andcoolant levels frequently.

If the vehicle has been involved in anaccident or has fallen over, check the controllevers, pipes, wires, braking systems andcritical parts for damage.

If necessary, have the vehicle inspected byan aprilia Official Dealer. Special attentionshould be paid to frame, handlebars,suspension, safety parts and all the devicesthat you are not able to inspect yourself.

Report any malfunction to help mechanics intheir work.

Never use the vehicle when the amount ofdamage makes it unsafe to ride.


A12345

ONLY ORIGINALS

Do not change the position, inclination orcolour of: number plate, direction indicators,lights and horns.

Any such changes to the vehicle willinvalidate the guarantee.

Making changes to the vehicle and/orremoving original components can compro-mise vehicle performance and safety or makeit illegal to ride.

Observe all law regulations and national andlocal regulations applicable to vehicleequipment.

In particular, avoid any changes apt toupgrade vehicle performance or alter itsoriginal specifications.

Racing on public roads is prohibited by thelaw.

Do not ride off the road.

CLOTHINGAlways wear an approved safety helmet andfasten it securely. The helmet must not bedamaged, must fit correctly and the visormust be clean.

Wear protective clothing. To ensure you areeasily seen, choose bright colours. Clothingwith reflective strips is also very effective.Protective clothing protects you in the eventof a fall and helps other road users to seeyou, reducing the risk of an accident.

Wear close-fitting clothing, fastened at thewrists and ankles.Loose clothing or items, such as strings,belts or neckties may impair your movementswhile riding or become tangled in the wheelsor other moving parts.


Do not keep any pointed or sharp objects,such as keys, pens, glass items, etc. inyour pockets. They might cause injury in theevent of a fall. Do not allow your passengerto keep such objects.

ACCESSORIESThe owner of the vehicle is responsible forthe choice, installation and use of anyaccessory.Ensure that any accessory you install isdoes not cover the horn or the lights or impairtheir operation, be in the way of suspensiontravel or steering angle, impair the operationof the vehicle controls, reduce groundclearance or lean-in angle.Do not install accessories that hinder accessto the vehicle controls, lengthening yourresponse time in an emergency.Large fairings and windshields affect vehicleaerodynamics and stability, especially at highspeed.

After installing any accessory, make sure itis firmly secured to the vehicle and does notcreate a hazard when riding. Do not add anyelectrical devices or modify those fitted toyour vehicle. Overloading might kill the engineunexpectedly while riding or a power shortagemight render the horn and lights inoperative.Use only genuine apriliaapriliaapriliaapriliaaprilia accessories.

LOADBe careful when loading your luggage. Placeyour luggage as close as possible to thecentre of gravity of the vehicle and ensurethe load is distributed evenly to avoidimbalance. Make sure the load is firmlysecured to the vehicle, especially during along trip.


KG!

Do not hang bulky, heavy and/or dangerousobjects on the handlebars, mudguards andforks. This might slow down steering responseand adversely affect handling.

Do not secure bulky luggage to the sides ofthe vehicle, which could hit persons or objectwhile riding and make you lose control of thevehicle.

Do not carry luggage unless it is firmlysecured to the vehicle.

Luggage should not protrude exceedinglyover the luggage rack or cover the lights,horn or indicators.

Do not carry animals or children on the glovecompartment or on the luggage rack.

Do not exceed the maximum load allowed.

Excess load will make the vehicle unstableand affect steering.

ARRANGEMENT OF THE MAIN


2

1

3

6

7

891112 1013

5

4

ELEMENTS

KEY1) Expansion tank2) Coolant expansion tank plug3) Rear brake fluid reservoir4) Bag hook5) Helmet hook6) Air cleaner

7) Crash helmet compartment8) Converter air cleaner cover9) Centre stand10) Passenger left footrest11) Side stand12) Spark plug

13) Left inspection cover


1 4 67 8

9

10

52 3

111213

KEY1) Battery2) Main fuse carrier3) Passenger grab rail4) Fuel tank5) Fuel tank filler cap6) Fuel tank filler cap flag

7) Front brake fluid reservoir8) Ignition switch/steering lock/seat lock9) Horn10) Auxiliary fuse carrier11) Right inspection cover12) Passenger right footrest

13) Engine oil level / filler plug

ANORDNUNG DER


2

3

1 89 7 5

6

10

4

ABS

8

617 1 16

79 10 18 19

123

11

5 1342 15

21

20

14

ARRANGEMENT OF THE CONTROLS/INSTRUMENTS

ARRANGEMENT OF THE CONTROLS/INSTRUMENTS – KEY1) Electric controls on the left side of the handlebar2) Front and rear brake lever (integral braking system)3) Left rear-view mirror4) Instruments and indicators5) Right rear-view mirror6) Front brake lever7) Throttle twistgrip8) Electric controls on the right side of the handlebar9) Ignition switch / steering lock ( - - )10) loudspeakers protective grid ( ).

INSTRUMENTS AND INDICATORS – KEY1) Red engine oil pressure light ( )2) Green left turn indicator light ( )3) Digital odometer4) Speedometer

5) Green right turn indicator light ( )6) Blue high beam light ( )7) Amber low fuel light ( )8) Fuel level indicator ( )9) Digital clock function and setting buttons10) Digital clock11) Coolant temperature indicator ( )12) Red coolant high temperature light ( )13) Green low beam light ( )14) Parking brake light ( )15) Amber side stand down light ( )16) “EFI” warning light17) Rev counter18) LCD display19) 3 display function selection, and 18 and 3 resetting20) Red ABS light ( ) (for versions with ABS only)21) Red anti-theft (IMMOBILIZER) light ( )

INSTRUMENTS AND INDICATORS


INSTRUMENTS AND INDICATORS TABLE

When the key is turned to ON “ ”, all warning lights, the dashboard lights and the segments of thethree displays come on for an instrumentation check-up and go out after three seconds.

Description Function

Right indicator repeater light ( ) Blinks when the right direction indicator is on.

Left indicator repeater light ( ) Blinks when the left direction indicator is on.

Engine oil pressure light ( ) Comes on briefly each time the ignition switch is set to “ ” with the engine stopped.

Doubles as LED test light.The light must go out as soon as engine is fired.

If the light comes on during the normal engine operation, itmeans that engine oil pressure in the circuit is too low. Stop

the engine immediately and contact an aprilia Official Dealer.

Digital odometer Gives total distance covered in kilometres, TRIP1 and TRIP2 (see page 22).

Speedometer Gives road speed

High beam light ( ) Comes on when the high beam is on or when you flash the high beam (PASSING).

Low fuel light ( ) Comes on when there are about 4 litres of fuel left in the tank.

Fuel level indicator ( ) Indicates approximate fuel level in the tank.When the pointer reaches the red area, it means that the quantity of fuelleft in the tank is about 4 litres.Refuel as soon as possible, see page 25 (FUEL).

Digital clock Hour and date display, see page 20 (DIGITAL CLOCK/DATE DISPLAY).

Anti-theft device (immobilizer) light ( ) Blinks when the engine is off as a deterrent to prevent theft.Indicates that the anti-theft system is operating.

Parking brake light (where fitted). Indicates that the hand brake is pulled.Release brake before start.

CAUTION

CAUTION

CAUTION


Description Function

ABS (Anti-Lock Braking System) ( ) (where fitted). Anti-lock braking system check-up. Comes on in the event of a malfunction.If the light comes on during normal engine operation, it meansthat there is a failure in the anti-locking system.

Stop the engine immediately and contact an aprilia Official Dealer.

High Coolant temperature indicator ( ) Indicates the approximate temperature of coolant in the engine. When the pointer begins to

move away from the “Min” level, the engine is warm enough to rride. The central portion of thescale corresponds to normal running temperature range. If the pointer reaches the red area orthe warning light comes on, stop the engine and check coolant level, see page 29 (COOLANT).

Exceeding the maximum temperature allowed (red “Max” areaof the scale) may lead to severe engine damage.

Coolant high temperature light ( ) It comes on when the coolant temperature pointer reaches the red area. Immediately stop the

engine and check coolant level, see page 29 (COOLANT).Exceeding the max. temperature allowed for a long periodmay lead to severe engine damage.

Low beam light ( ) Comes on when the low beam is on.

Side stand light ( ) Comes on when the side stand is down.

When the side stand is down, the warning light comes on andengine starting is inhibited.

Electronic fuel injection control light (EFI) Comes on, for about three seconds, whenever the ignition switch is set to “ ” with the enginestopped, thus testing the injection system operation. The light must go out as soon as engine is fired.

If the light comes one during the normal engine operation, itmeans that the fuel electronic injection system is not working

properly. Stop the engine immediately and contact an aprilia Official Dealer.

Rev counter Indicates the number of engine revolutions.

LCD multifunction display External temperature, max. speed, average speed, battery voltage, average fuel consumption

after the last “RESET”, chronometer and kilometers till next scheduled service are displayed.See page 21 (LCD MULTIFUNCTION DISPLAY).

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION


MODE

PASSING

3

14

25

KEY CONTROLS

CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR

NOTE The electric components work only when the ignition switchis in position “ ”.

1) HORN BUTTON ( )Press it to operate the horn.

2) DIRECTION INDICATOR SWITCH ( )Move the switch to the left in order to signal your intention to turnleft; move the switch to the right to signal a right turn. Press theswitch at the centre in to cancel the signal.The indicators are self-cancelling and turn off automatically after40 seconds or after the vehicle has covered 500 m. The self-cancelling feature only operates when the vehicle is in motion.

3) DIMMER SWITCH ( - ) / HIGH BEAM FLASHER (PASSING )Set the dimmer switch to “ ”, to turn on the low beam, set it to

) to turn on the high beam.

Push the dimmer switch to position “PASSING ” to flash the highbeam.

NOTE Release the switch to stop the flasher.

4) MODE BUTTON (MODE)Press it repeatedly to select the various indications provided bythe multifunction display.

5) HAZARD BUTTON ( )OPERATION Press the button to activate the emergency stopblinker. When the blinker is on, it is possible to turn the ignitionswitch to ( ) and extract the key.

DEACTIVATIONInsert the key into the ignition switch and turn it to position “ ”,press the HAZARD button again to turn off the blinker.


1

2

CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR

NOTE The electric components work only when the ignitionswitch is in position “ ”.

1) ENGINE KILL SWITCH ( - )

Do not operate the engine kill switch “ - ” while riding.

This is a safety or emergency switch. When it is in position “ ”,

the engine can be started. When set to position “ ”, it will stopthe engine.

Leaving the ignition switch in position “ ” when the engine isstopped may flatten the battery.After stopping the vehicle, stop the engine and then turn theignition switch to position “ ”.

2) STARTER BUTTON ( )

When pressed, the starter button “ “, turns the engine over. Seepage 34 (STARTING) for starting procedure.

DEACTIVATIONWhen the key is inserted into the ignition switch and turned to “ ”,the device is automatically disconnected.

WARNING

CAUTION


P

PUSH

ZA

DI

1

PUSH

ZA

DI

2

IGNITION SWITCH

The ignition switch (1) is positioned on theright side, near the steering tube.

NOTE The key (2) operates the ignitionswitch /steering lock, the saddle lock andthe glove compartment flap.

Two keys are delivered along with the vehicle(one spare key).

NOTE Do not keep the spare key on thevehicle.

STEERING LOCK

Never turn the key to position “ ” whileriding or you might lose control of thevehicle.

OPERATIONTo lock the steering:◆ Turn the handlebar fully to the left.◆ Turn the key (2) to position “ ”.◆ Extract the key.

To open the compartments:◆ Push in the key (2) and turn it clockwise toopen the small storage compartment.◆ Push in the key (2) and turn it anticlockwiseto release/lock the saddle and access thecompartment under the saddle.

WARNING

Position

Steering lock

Function

The steeringis locked.It is notpossible tostart theengine orswitch onthe lights

Neither theengine northe lightscan beoperated.

The engineand thelights can beoperated.

Key removal

It ispossible toremove thekey

It is possibleto removethe key.

It is notpossible toremove thekey.


ABS

1

2

3

DIGITAL CLOCK/DATE LIQUID CRISTALDISPLAY

NOTE The Displays only operate when theignition switch is set to “ ”.

Display functions (1):◆ Normal display: hours and minutes.◆ Date display: press the key SET (3), the

month and the day are displayed for lessthan five seconds.

Setting the clock:

NOTE The clock must be set with the enginestopped, the vehicle at standstill and thedirection indicators off.

◆ Press the key W (2) for more than threeseconds to enter the clock setting mode(only when the time is displayed).

◆ Press or hold down the key SET (3) untilsetting the correct time.

◆ Press the key W (2) to confirm the timesetting. The clock switches to minutessetting automatically.

◆ Press or hold down the key SET (3) untilsetting the minutes.

◆ Press the key W (2) to confirm the minutessetting.

◆ The clock setting procedure is finishedand the clock returns to normal operation.

Setting the date:

◆ Press the key W (2) for more than threeseconds to enter the date setting mode(only when the date is displayed).

◆ Press or hold down the key SET (3) untilsetting the day.

◆ Press the key W (2) to confirm the daysetting. The display switches automaticallyto month setting.

◆ Press or hold down the key SET (3) untilsetting the month.

◆ Press the key W (2) to confirm the monthsetting.

◆ The date setting procedure is finished andthe date display returns to normaloperation.

Clock and date display may only be setwhen the engine is stopped, the vehicle isat standstill and the direction indicatorsare off.

WARNING


PUSH

ZA

DI

1

2

LAPSERVICE

mph AVG V BATT Km/h Km/l Vmax

°C°F

CEV

56 7 8 9 10

13 12

11

34

MULTIFUNCTION LIQUID CRYSTALDISPLAYWhen the ignition key (1) is set to “ “, allsegments of the multifunction display comeon (this is a test of all components). Thedisplay resumes the last function set afterthe vehicle was stopped.

After the first 1000 kilometres and every6000 kilometres afterwards, a SERVICEwarning is displayed.When you see this message, contact anaprilia Official Dealer to have the vehicleserviced as specified in the periodicmaintenance chart, see page 41 (PERIODICMAINTENANCE CHART).

CAUTION

The different functions are selected anddisplayed by pressing the MODE button (2)placed on left side of the handlebar.The segments of the multifunction displayare:Lap timer indicator (3), service term icon (4),average mph speed icon (5), average speed(6), battery charge icon (7), average kphspeed icon (8) (the same icon is used for“consumption” indication expressed in Km/l), consumption expressed in mi/Gal. (usedon versions ( ) only) (9), maximumspeed icon (10), icon of the external tempe-rature expressed in Celsius degrees (° C)(11), icon of the external temperatureexpressed in Fahrenheit degrees (° F) (12),six-digit reading of the set functions identifiedby the corresponding icons (13).

Press the MODE button repeatedly to selectin the order:

External temperature in ° CMODE

Maximum speed (Vmax) + kph or mphMODE

Average speed AVG (kph or mph)

MODE

Battery charge (Vbatt)MODE

Fuel consumption (km/l or mi/Gal.)MODE

Lap timer (LAP)MODE

Kilometres till next service (SERVICE)

MODE


12

ODO TRIP 1 TRIP 2

4 5 6

7

PUSH

ZA

DI

3

RESETTING AVERAGE AND MAXIMUM SPEED,FUEL CONSUMPTION AND LAP TIMER

NOTE These indications may only be resetwhen the odometer is displayed on the rightdigital display.◆ Press the TRIP key (1) for more than

three seconds.

NOTE The displayed function will be reset.

LAP TIMER START/STOP AND RESETNOTE These indications may only be resetwhen the odometer is displayed on the rightdigital display.START/STOP:Press the MODE key for more than threeseconds.RESET:◆ Press the TRIP key (1) for more than

three seconds only when the lap timer isstopped.

DIGITAL ODOMETER

NOTE The displays only operate when the

ignition switch is set to “ “.

When the ignition key (3) is set to “ “ , allsegments of the display come on to testcomponents for proper operation. The initialdisplay shows the odometer.

The segments of the Display are:Odometer display icon (4), TRIP 1 displayicon (5), TRIP 2 display icon (6), and five-digit reading of selected indication (7).

Press the TRIP key repeatedly to access inthe order:

Odometer (ODO)

TRIP

Trip meter 1

TRIP

Trip meter 2TRIP

RESETTING TRIP 1 AND TRIP 2

◆ Press the TRIP key (1) for more than threeseconds when the TRIP meter you wish toreset is displayed.

NOTE The function displayed currently willbe reset.


aprilia

1

PUSH

ZA

DI

43

2

687

5

TOOL KIT

The tool kit (1) is fixed inside the helmetcompartment under the saddle.

To reach it:Raise the saddle, see page 23 (UNLOCKING/ LOCKING THE SADDLE).

The tool kit includes:– 4 mm Allen wrench;– Double head/flat-blade screwdriver;– handgrip for screwdriver;– 3 mm Allen wrench;– 16x70 mm socket wrench with hexagon

ring;– 13 mm combination wrench;– spanner wrench with square snug;– tool bag.

UNLOCKING/LOCKING THE SADDLE

◆ Insert the key (2) into the saddle lock (3).◆ Press and turn the key (2) anticlockwise.◆ The pneumatic piston keeps the saddle

raised (4) and the light inside the saddlecompartment comes on.

◆ To lock the saddle, lower it and then pressdown (without exerting too much pressure)until the lock becomes engaged.

Make sure the saddle is locked securelybefore riding.

GLOVE COMPARTMENT

The glove compartment can accommodatebulky objects when you leave your bikeunattended.◆ Insert the key (5) into the ignition switch (6).◆ Press and turn the key clockwise.◆ The compartment flap (7) will open.◆ A 12V power socket (8) is fitted inside the

glove compartment.◆ The power socket can be used to recharge

small appliances rated up to 180 W (mobi-le phone, inspection lamp, etc.).

Prolonged use of the power socket with theengine stopped may flatten the battery.

WARNING

CAUTION


1

2

3

SMALL STORAGE COMPARTMENT

◆ Push on the top section of the door (1).◆ The door clicks open to give access to the

compartment.◆ To close the door, push gently until hearing

an audible click.

BAG HOOK

Do not hang heavy or bulky bags on thehook, or this might adversely affectmanoeuvrability and impair foot movement.

The bag hook (2) is mounted to the innershield at the front end.

Maximum load allowed: 1.5 kg

HELMET HOOK

The helmet hook (3) is located under thesaddle, on vehicle left side: to gain accessto this part, raise the saddle as described in“UNLOCKING/LOCKING THE SADDLE” (page 23).◆ Hook helmet and lower saddle.

Use helmet hook when the vehicle is notrunning. Never leave helmets hooked whenriding the vehicle.

WARNING

WARNING


1

32

MAIN COMPONENTS

FUEL

The fuel used to operate engines is highlyflammable and becomes explosive underparticular conditions. Refuelling and engineservice should take place in a well-ventilated area with the engine stopped.Do not smoke when refuelling or in theproximity of sources of fuel vapours. Avoidcontact with open flames, sources of sparksor any other source which may ignite thefuel or lead to explosion. Take care not tospill fuel out of the filler, or it may ignitewhen in contact with hot engine parts. Inthe event of accidental fuel spillage, makesure the affected area is fully dry beforestarting the engine. Fuel expands from heatand when left under direct sunlight. Neverfill the fuel tank up to the rim. Tighten thefiller cap securely after each refuelling.Avoid contact with skin. Do not inhalevapours. Do not swallow fuel. Do nottransfer fuel between different containersusing a hose.

DO NOT RELEASE FUEL INTO THEENVIRONMENT.

KEEP AWAY FROM CHILDREN.

Use only premium-grade unleaded fuel with aminimum octane rating of 91 (RON) and 81(MON).

TANK CAPACITY (reserve included):– 16.5 !

FUEL RESERVE :– 4 !

To reach the filler cap:◆ Insert the key (1) into the lock (2) of the

filler cap flap, which is positioned betweenthe footrest platforms.

◆ Turn the key clockwise and pull to openthe flap.

◆ Unscrew the filler cap (3).

WARNING


LUBRICANTS

Prolonged or repeated contact with oil maycause severe skin damage.Wash your hands thoroughly after handlingoil.

Wear latex gloves during servicing.


DO NOT RELEASE INTO THE ENVIRONMENT.

Handle carefully.Do not spill oil!Avoid smearing the components, the areain which you are working and thesurrounding area.Remove any trace of oil.

In case of leakage or malfunctions, contactan aprilia Official Dealer.

TRANSMISSION OIL

Check transmission oil level every 6000 km(3750 miles).

Change transmission oil after the first 1000km (625 miles) and then every 24.000 km(15000 miles)

Have oil level checked and oil changed at anaprilia Official Dealer.

ENGINE OIL

Check engine oil level every 3000 km (1875miles), see page 44 (CHECKING ANDTOPPING UP OIL LEVEL).

NOTE Use oil meeting 5/W 40specifications, see page 74 (LUBRICANTCHART).

Do not overfill (top up beyond the “Max”level).

Have engine oil changed after the first 1000kilometres (625 miles). Afterwards:

– Have engine oil changed every 6000 km(3750 miles).

– Check oil level every 3000 km (1875 miles)and top up as required.

Have engine oil changed at an aprilia OfficialDealer.

WARNING

CAUTION

CAUTION


BRAKE FLUID - Recommendations

NOTE This vehicle is fitted with front andrear disc brakes.Each braking system is operated by anindependent hydraulic circuit. The informationprovided below applies to both brakingsystems.

Any sudden changes in play or hardness inthe brake lever are warning signs ofproblems with the hydraulic circuits.If in doubt about the braking efficiency ofyour bike or if you are not able to performroutine checks, contact an aprilia OfficialDealer.

Ensure that the brake discs and brakelinings have not become contaminated withoil or grease. This is particularly importantafter servicing or inspections.Make sure the brake lines are not twistedor worn.


DO NOT RELEASE BRAKE FLUID INTO THEENVIRONMENT.

DISC BRAKES

The brakes are critical to your safety andmust always be kept in sleek running order.Check the brakes before each ride.

A dirty disc soils the pads, leading to lossof braking. Dirty pads must be replaced,whereas a dirty brake disk may be cleanedwith a high-quality degreasing product.

Have brake fluid changed at an apriliaOfficial Dealer every two years.

WARNING

WARNINGWARNING


1

-MIN-

NOTE This vehicle is fitted with front andrear disc brakes. Each braking system isoperated by an independent hydraulic circuit.The information provided below applies toboth braking systems.Brake fluid level decreases gradually as thebrake pads wear down.The brake reservoirs are placed under thehandlebar cover, near the brake leverconnections.Check brake fluid level in the reservoirs atregular intervals - see (CHECKING BRAKEFLUID LEVEL) at the side - and inspectionthe brake pads periodically for wear, seepage 48 (CHECKING THE BRAKE PADS FORWEAR)

Do not ride if the braking system is leaking.

CHECKING BRAKE FLUID LEVELCheck level as follows:

NOTE Place the vehicle on firm, levelground.

◆ Place the vehicle on the centre stand.◆ Turn the handlebar. The fluid in the reservoir

must be parallel with the “MIN” mark onthe sight glass (1).

◆ Ensure that fluid level in the reservoir isabove the “MIN” mark on the sight glass (1).

MIN = minimum level.

WARNING

Do not ride when brake fluid level is belowthe “MIN” mark.

Brake fluid level decreases gradually asthe brake pads wear down.

◆ Check the brake pads and brake disc forwear, see page 48 (CHECKING THE BRAKEPADS FOR WEAR).

If the brake pads and/or the brake disc arein good condition:◆ Contact an aprilia Official Dealer and have

brake fluid level topped up.

Check braking efficiency.When the brake lever has exceeding travelor if you notice a loss of braking, contactan aprilia Official Dealer. The brakingsystem may need bleeding.

WARNING

WARNING

WARNING


1COOLANT

Do not ride when coolant is below the “MIN”level.

Check coolant level every 2000 km (1250miles) and after a long trip. Have coolantchanged at an aprilia Official Dealer everytwo years.

Coolant is toxic when ingested. Contactwith eyes or skin may cause irritation. Inthe event of contact with eyes, rinserepeatedly with abundant water and seekmedical advice. In the event of ingestion,induce vomiting, rinse mouth and throatwith abundant water and seek medicaladvice immediately.DO NOT RELEASE INTO THEENVIRONMENT.KEEP AWAY FROM CHILDREN.Take care not to spill coolant onto hot engineparts. It may ignite and produce invisibleflames. Wear latex gloves when servicing.Have coolant changed at an aprilia OfficialDealer.

Coolant mixture is a solution of 50% waterand 50% anti-freeze.This is the ideal solution for most operatingtemperatures and provides good corrosionprotection.This solution is also suited to the warmseason, as it is less prone to evaporativeloss and will reduce the need for top-ups. Inaddition, less water evaporation means fewerminerals salts depositing in the radiator, whichhelps preserve the efficiency of the coolingsystem.When temperature drops below zero degreescentigrade, check the cooling systemfrequently and add more anti-freeze (up to60% maximum) to the solution.

Use distilled water in the coolant mixture.

Do not remove the expansion tank plug (1)when the engine is hot, since coolant isunder pressure and very hot.Contact with skin or clothes, may causesevere scalding and/or damage.

WARNING

WARNING

CAUTION


MIN

MAX

1 2 3

CHECKING AND TOPPING UP

Wait for the engine to cool down beforechecking or topping up coolant level.

◆ Stop the engine and wait until it has cooleddown.

NOTE Place the vehicle on firm and levelground.◆ Open the small storage compartment, see

page 23 (GLOVE COMPARTENT).◆ Check that coolant level in the expansion

tank (1) is between the “MIN” and “MAX”marks.

MIN = minimum level.MAX = maximum level.

If not so:◆ Remove the front cover, see page 54

(REMOVING THE FRONT COVER)◆ Turn the filler cap (2) anticlockwise to

release it, but do not remove the cap.◆ Allow a few seconds for any residual

pressure to discharge.

NOTE A breather pipe (3) is connected tofiller cap (2). Do not force or disconnect thebreather pipe (3).

◆ Unscrew and remove the filler cap (2).

Coolant is toxic when ingested. Contactwith eyes or skin may cause irritation.Do not put your fingers or any other objectinto the filler opening in order to ensurethat there is coolant.

Never top up beyond the “MAX” level markor coolant will leak out when the engine isrunning.◆ Top up with coolant, see page 74

(LUBRICANT CHART) up to about the“MAX” mark.

◆ Refit the filler cap (2).

If coolant level drops too quickly or thetank is empty, check the cooling circuit forleaks. Have the leak repaired at an apriliaOfficial Dealer.

◆ Refit the front cover, see page 54(REMOVING THE FRONT COVER).

WARNING

WARNING

CAUTION

CAUTION


1

TYRES

This vehicle is fitted with tubeless tyres.

Check tyre inflation pressures periodicallywith the tyres at room temperature, seepage 70 (TECHNICAL DATA).

Checking pressure on hot tyres will resultin inaccurate measurement.Take care to check tyres pressures beforeand after a long journey.

An overinflated tyre will provide a harshride, reduce riding comfort and stabilitywhen cornering.

An underinflated tyre will extend the contactpatch to include a larger portion of the tyrewall (1). When this is the case, the tyremay slip on or become separated from therim, leading to loss of control.

The tyre may even jump off the rim underhard braking.Lastly, the vehicle may skid in a bend.

Inspect tread surface and check for wear.Badly worn tyres adversely affect tractionand handling.

Some of the tyre types approved for thisvehicle are fitted with wear indicators.There are various types of wear indicators.Inspect tread surface and check for wear.Badly worn tyres adversely affect tractionand handling.Enquire about correct wear inspection pro-cedure with your supplier.

Old tyres may not ensure full grip due tomaterial ageing – even when they are stillwithin the wear limit – and must bereplaced.

Always change a worn tyre. A tyre thatbecomes punctured in the tread area shouldbe changed when the puncture is largerthan 5 mm.The wheel must be balanced after eachtyre repair.

Use only tyres of the specified size, seepage 70 (TECHNICAL DATA).

Never use tube tyres on tubeless tyre rims,or viceversa.

Always check that the caps are in place onthe valves, or the tyres may deflatesuddenly.

WARNING


2

Tyre replacement and repair, and wheelservicing and balancing are delicateoperations. They should be carried outusing adequate tools and are best left toexperienced mechanics. Have your tyresand wheels serviced at an aprilia OfficialDealer or a specialised tyre repairer. Newtyres may be coated with an oily film. Drivecarefully until covering several kilometres.Never apply non-specific products to thetyres.

MINIMUM RECOMMENDED TREAD DEPTH (2)Front tyre: ...................... 2 mm ( 3 mm)Rear tyre: ....................... 2 mm ( 3 mm)

Never exceed the maximum load allowed.Overloading the vehicle will impair stabilityand handling and may damage the tyres.

MAXIMUM LOAD 180 Kg.

TYRE PRESSURES

MUFFLER/EXHAUST SILENCER

Tampering with the noise control systemis prohibited.

Owners are warned that the law may prohibit:– The removal or disconnection, except for

maintenance, repair or replacementoperations, of any device or element ofdesign incorporated into any new vehicle- to check the noise - before its sale ordelivery to the final purchaser or while it isin use.

– The use of the vehicle after the removalor disconnection of this device or elementof design.

Check the muffler/exhaust silencer and thesilencer pipes for rust or holes. Ensure thatthe exhaust system works correctly.If the exhaust system noise increases,contact an aprilia Official Dealerimmediately.

WARNING

WARNING

MAKE SIZE TYPE

FRONT

REAR

FRONT

REAR

MICHELIN

CHENGSHIN MAXXIS

120/70-15’ 56S140/60-14’ 64S

120/70-15’ 56R140/60-14’ 64R

GOLD STANDARDGOLD STANDARD

M-6002M-6002

FRONT REARSOLOFULL LOAD(rider + passenger)

2.1 2.3

2.2 2.6

After extensive testing, aprilia approved the tyres listed below for this model. Use these tyres only:


INSTRUCTIONS FOR USE

Check the vehicle before each ride to ensuresafe riding. See the chart at the side (PRE-RIDE CHECKS CHART). Failure to do somay lead to severe injury or vehicledamage.

If you are not clear about the operation ofthe vehicle controls or believe that anyvehicle components might bemalfunctioning, do not hesitate to contactan aprilia Official Dealer.A quick check is done in no time, but doeswonders for your safety.

WARNING PRE-RIDE CHECKS CHARTPagePart

Front and rear disk brakes

Brake levers

Throttle

Engine oil

Wheels/tyres

Steering

Side stand andcentre stand

Fasteners

Fuel tank

Coolant

Engine killswitch ( - )

Lights, warning lights,injection light, horn andelectrical devices

Injection pump

ActionCheck for proper operation. Check brake lever free play and brake fluidlevel. Check for leaks and brake pad wear. Top up brake fluid level, ifnecessary.

Make sure they move smoothly.Lubricate the joints, if necessary.

Ensure that it turns smoothly. The throttle should open and close fullyat all positions of the steering. Adjust and/or lubricate, if necessary.

Check and top up as required.

Check tyre surface, inflation pressures. Check for wear or damage.

Steering should rotate smoothly and evenly.There should be no play or looseness.

The stand should operate smoothly and snap back in the rest position.Lubricate joints and connections, if necessary.

Make sure the fasteners are properly tightened. Adjust or tighten asrequired.

Check fuel level and refuel if low. Check for leaks or blockages in the fuelsystem. Make sure the filler cap is tightened securely.

Coolant level in the expansion tank must be between the “MIN” and“MAX” marks.

Check for proper operation.

Check sound and visual devices for proper operation. Change bulbs orfix a failure, if necessary.

Check for proper operation.

27, 48

-

55

26

31

51

50

-

25,67

29

19

57-62

-


2

7

MODE

PASSINGPUSH

4

5

1 3

6

STARTING

Exhaust emissions contain carbon oxide,which is a poisonous gas and extremelyharmful if inhaled. Never operate the enginein an enclosed place. Make sure the area iswell ventilated before starting the engine.Failure to heed these warnings may lead toloss of conscience or even death. Do notstand on the vehicle when starting the engine.Do not start the engine when the vehicle ison the side stand.◆ Place the vehicle on the centre stand to

start the engine.◆ Make sure that the dimmer switch (1) is

set to “ ”.◆ Set the engine kill switch (2) to “ ” (this

only applies to some market versions).

◆ Turn the key (3) to set the ignition switchto “ ”.

When you turn the key:– the engine oil pressure light “ “ (4) onthe dashboard will come on. The light shouldgo out as soon as engine is started. Onceall lights have gone out, the Engine FuelInjection (EFI) (5) will remain on for aboutthree seconds.If the lights do not come on or fail to go outafter three seconds, contact an apriliaOfficial Dealer.

◆ Pull a brake lever (6) to lock at least oneof the wheels. Otherwise the safety systemwill cut power supply to the starter relayand the engine will not start.

NOTE If the vehicle has been left unusedfor some time, follow the procedures

described at page 35 (STARTING AFTER ALONG PERIOD OF INACTIVITY).

NOTE Do not press the starter button “ ”for more than five seconds at a time (ten ifyou are starting the engine after a long periodof inactivity) or it will draw too much currentfrom the battery. If the engine does not start,wait ten seconds and then press the button

“ ” again.

Avoid pressing the starter button “ ” (7)with the engine running or you will damagethe starter.

WARNINGWARNING

WARNING


7

ABS

4

◆ Do not open the throttle while pressingthe starter button “ ” (7) and release thebutton as soon as the engine starts.

After the engine has started, the engine oilpressure light “ ” (4) must go out. If theoil light stays on or comes on during normaloperation, it means that oil pressure in thecircuit is too low. When this is the case,stop the engine immediately and contactan aprilia Official Dealer. Do not use thevehicle when engine oil is low, or this willdamage engine components.

◆ Keep at least one brake lever pulled anddo not accelerate before moving off.

Do not move off abruptly after starting theengine from cold. Ride at low speed untilcovering several kilometres. This will allowto engine to warm up and reduce pollutingemissions and fuel consumption.

DIFFICULT STARTING

The fuel system manages starting accordingto engine temperature, ambient temperatureand pressure.

WARNINGWARNING

STARTING AFTER A LONG PERIOD OFINACTIVITY

When the vehicle has been left unused forsome time, fuel may have drained off fromsome points of the fuel system and the enginemay not start at the first attempt.


2

1

MOVING OFF - RIDING

NOTE Before riding the vehicle, carefullyread the “Safe riding” chapter, see page 5(SAFE RIDING).

If the low fuel light “ ” (1) on the dashboardcomes on while riding, it means that theelectric reserve device is operating andthere are still 4 litres of fuel available.Refuel as soon as possible, see page 25(FUEL).

If you are riding solo, make sure that thepassenger footrests are folded. Whiledriving, keep your hands on the grips andyour feet on the footrests.

NEVER DRIVE IN ANY POSITION OTHERTHAN THOSE INDICATED.

If you are carrying a passenger, instructhim/her on the basic safety rules of pillionriding.Ensure that the stand/stands is/arecompletely up before moving off.

Moving off:◆ Release the throttle twistgrip (2) (Pos. A),

apply the rear brake and take the vehicleoff the stand.

◆ Mount on the vehicle. Keep one foot atleast on the ground to help keep yourbalance.

◆ Adjust the rear-view mirrors.

With the vehicle stopped, try to familiarisewith the use of the mirrors. Convex mirrorsprovide a larger view, but any objects seenin these mirrors seem farther than theyreally are. It may take some time to learnto judge the distance of traffic behindaccurately.

◆ Release the brake lever and accelerate,by turning the throttle twistgrip slightly;the vehicle will start moving.

Do not move off abruptly after starting theengine from cold.Ride at low speed until covering severalkilometres. This will allow the engine towarm up and reduce polluting emissionsand fuel consumption.

CAUTION

WARNING

WARNING

CAUTION


Avoid harsh accelerations and slow downgradually or you might lose control of thevehicle.Avoid harsh braking. Slow down and applyboth brakes. Adjust the pressure on thebrakes to decelerate gradually.Using one brake only reduces braking forcesignificantly and may lock a wheel resultingin loss of grip. To stop while riding uphill,close the throttle and simply use the brakesto keep the vehicle steady.Using the engineto keep the vehicle steady may result inthe converter overheating.

When approaching a bend, slow down orbrake in good time. Take the bend at steadyspeed or accelerate slightly. Late brakingmay put the vehicle into a skid.Use the brakes sparingly when ridingdownhill, or the brake lining may overheatand impair braking efficiency. Use enginebraking and apply both brakesintermittently. Never ride downhill with theengine off. When riding on wet or slipperysurfaces (such as snow, ice, mud), slowdown, avoid harsh braking and do notswerve suddenly to avoid skidding.Watch for skid hazards and changes in theroad surface. Uneven road surfaces, rails,inspection covers, painted signals,construction site metal covers becomeslippery in rainy weather and must benegotiated carefully, smoothly and keepingthe vehicle upright.

Always signal your intention to change laneor direction in good time using the directionindicators. Avoid sudden manoeuvres.Switch off the direction indicatorsimmediately after changing direction. Bevery careful when overtaking or beingovertaken.When it rains, large vehicles lift surfacewater, which affects visibility. In addition,the air displacement may make you losecontrol of the vehicle.

WARNING

WARNINGWARNING


1

PUSH

ZA

DI

23

RUNNING-IN

After covering the first 1000 km (625 mi),perform the checks listed in the “post running-in” column of the “PERIODIC MAINTENANCECHART” (see pages 41-42).Failure to perform these checks may lead topersonal injury to yourself or third persons, orvehicle damage.Proper engine running-in is essential to preservingengine life and performance over time. Twistyroads and gradients are ideal to run in engine,suspension and brakes effectively.

NOTE Top acceleration and speed are onlyobtained after covering the first 1000 km (625mi).Observe the following instructions:◆ Do not flip the throttle open abruptly when

the engine is running at low speed, bothduring and after the running-in period.

◆ 0-100 km (0-62 mi)Apply the brakes gently and avoid hard,prolonged braking until covering the first 100km (62 mi). This will allow the brake pad liningto wear in properly rubbing on the brake discs.

◆ 0-500 km (0-312 mi)Never exceed 80% of top speed during thefirst 500 km (312 mi).

◆ Vary speed frequently.◆ After the first 1000 km (625 mi), progresively

increase speed until reaching max. perfor-mance.

STOPPING

If possible, avoid stopping abruptly orslowing down suddenly. Brakeprogressively and in good time.

◆ Release the throttle twistgrip (pos. A) andapply the brakes gradually to stop thevehicle.

◆ When stopping for a short time, keep atleast one brake on.

Park the vehicle on firm and level groundto prevent it falling over. Do not lean thevehicle against walls and do not lay it downon the ground. Make sure that the vehicle,and in particular hot vehicle components,may not put the safety of persons andchildren at risk. Do not leave the vehicleunattended with the engine running or withthe key inserted into the ignition switch.Do not sit on the vehicle when the stand isdown.

◆ Stop the vehicle, see above (STOPPING).

◆ Set the engine kill switch (1) to “ ”.

Leaving the ignition switch in position “ ”when the engine is stopped may flatten thebattery.

◆ Turn the key (2) and set the ignition switch(3) to position “ “.

◆ Place the vehicle on the stand, see page39 (PLACING THE VEHICLE ON THESTAND).

Do not leave the key in the ignition switch.

◆ Lock the steering, see page 19 (STEERINGLOCK) and extract the key.

WARNING

WARNING

WARNING

CAUTION

CAUTION


4 5 6

4 5

7

PLACING THE VEHICLE ON THE STAND

Read page 38 (STOPPING) carefully.

CENTRE STAND◆ Grasp the left grip (4) and the passenger

grab rail (5).◆ Push down on the stand lever (6).

SIDE STAND◆ Grasp the left grip (4) and the passenger

grab rail (5).

◆ Push the side stand (7) fully down withyour right foot.

◆ Lean the vehicle towards you until thestand rests on the ground.

◆ Steer the handlebar fully to the left.

Make sure that the vehicle is stable.

SUGGESTIONS TO AVOID THEFT

NEVER leave the ignition key in the switchand always use the steering lock.Park the vehicle in a safe place, possibly ina garage or an area protected by security.

If possible, use the suitable aprilia“Body-Guard” armoured cable or an additionalanti-theft device.Make sure to have all the necessarydocuments and the Excise Duty stamp.

Write down your personal data and telephonenumber in this page. This will identify you asthe owner in the event the motorcycle isstolen and then recovered.

SURNAME: .................................................

NAME: ........................................................

ADDRESS: ..................................................

...................................................................

...................................................................

PHONE NUMBER.: .....................................

NOTE In most cases, stolen vehicles areidentified through the data written on theUse and Maintenance Book.

WARNING


NOTE The vehicle is fitted with an

immobilizer anti-theft system by

an electronic system that

prevents engine starting unless an authorisedkey is used - for added security. Theimmobilizer system is automatically activatedeach time the ignition key is removed fromthe switch.

Keep the second key in a safe place, as youcannot make any copy once lost.If this should be the case, many parts of thevehicle, locks included, will have to bechanged.

Embedded in the key grip is a transponder,an electronic device that modulates theradiofrequency signal emitted by a specialantenna built into the switch when the key isturned to on. The modulated signal acts as a“password” that tells the system control unitwhether an authorised key is being used tostart the engine.

MAINTENANCE

Fire hazard.Keep fuel and other flammable productsaway from electric components.Before servicing or inspecting themotorcycle: stop the engine and removethe key from the ignition switch; allow forthe engine and exhaust system to cooldown; where possible, lift the motorcycleusing adequate equipment placed on firmand level ground.Make sure that the room is properlyventilated before proceeding. Be careful ofany parts of the engine or exhaust systemwhich may still be hot to the touch in orderto avoid scalds or burns.Never put any mechanical parts or othervehicle components in your mouth whenyou have both hands busy. None of themotorcycle components is edible. Somecomponents are harmful to the human bodyor toxic.

Unless expressly specified otherwise,motorcycle assemblies are refitted or re-assembled by reversing the removal ordismantling procedure.Wear latex gloves before servicing thevehicle

Normally, the owner can take care of routinemaintenance. However, some maintenanceoperations require specific tools and are bestleft to experienced mechanics.

If you need assistance or technical advice,contact an aprilia Official Dealer forguaranteed accurate, prompt service.

‘We recommend having the vehicle road-tested at the Dealer after repair or servicing.In addition, perform the “Pre-ride checks”after any maintenance operation, see page33 (PRE-RIDE CHECKS CHART).

WARNING

WARNING


PERIODIC MAINTENANCE CHART

OPERATIONS TO BE CARRIED OUT BY THE aprilia Official Dealer

Post running-in Every 6000 km Every 12000 kmComponents [1000 km (625 mi)] (3750 mi) or 8 months (7500 mi) or 16 months

Carburetor – idle rpm (CO) ➀

Throttle cable (adjustment) ➀ ➀

Converter belt ➂

Steering bearings and steering ➀ ➀

Wheel bearings ➀

Fuel filter every 24000 km (15000 mi): ➀ every 48000 km (30000 mi): ➂

Engine oil filter every 6000 km: ➂

Valve clearance ➃ then after 18000 Km

Brake systems ➀ ➀

Cooling system ➀ ➀

Stop light switches ➀

Brake fluid ➀ every 6000 km (3750 mi): ➀/ every 2 years: ➂

Coolant ➀ every 2000 km (1250 mi): ➀/ every 2 years: ➂

Engine oil every 3000 km: ➀/every 6000 km (3750 mi): ➂

Fork oil every 30000 km (18750 mi) or every 4 years: ➂

Transmission oil ➂ ➀ every 24000 km: ➂

Converter rollers and plastic guides ➀

Wheels / tyres and inflation pressure ➀ ➀

Battery terminals torque ➀

Nuts and bolts torque ➀ ➀

Brake fluid bleeding ➀

Fuel lines ➀ ➀ every 4 years: ➂➀ = check and clean, adjust, lubricate or replace if necessary. ➁ = clean; ➂ = replace; ➃ = adjust.Shorten maintenance intervals if you are riding in rainy and dusty conditions or on loose road surfaces.


OPERATIONS TO BE CARRIED OUT BY THE aprilia Official Dealer (CAN BE CARRIED OUT BY THE USER AS WELL)

Post running-in Every 6000 km Every 12000 kmComponents [1000 km (625 mi)] (3750 mi) or 8 months (7500 mi) or 16 months

Battery – Electrolyte level ➀ ➀

Spark plug ➀ ➂

Injection – Idle rpm ➀ ➀

Air cleaner ➀ ➂

Throttle operation ➀ ➀

Brake locking operation ➀ ➀

Lighting system ➀ ➀

Brake fluid ➀ ➀

Coolant ➀ every 2000 km (1250 mi): ➀

Engine oil every 1000 km (625 mi): ➀

Beam setting – operation ➀

Wheels / tyres and inflation pressure every month: ➀

Battery terminals torque ➀

Suspensions ➀ ➀

Engine oil pressure light at every start: ➀ (*)

Front and rear brake pads wear ➀ every 2000 km (1250 mi): ➀

➀ = check and clean, adjust, lubricate or replace if necessary. ➁ = clean; ➂ = replace; ➃ = adjust.Shorten maintenance intervals if you are riding in rainy and dusty conditions or on loose road surfaces.

(*) To check these components see pages 15-16: INSTRUMENTS AND INDICATORS TABLE.


1

IDENTIFICATION DATAIt is a good rule to write down the frame andengine numbers in the space provided in thismanual.The frame number can be used for thepurchase of spare parts.

NOTE Altering the identification numbersis a legal offence. Altering the frame numberinvalidates the guarantee.

FRAME NUMBERThe frame number is stamped on the centralframe tube. To expose the frame number,open the guard (1).

Frame no __________________________

ENGINE NUMBERThe engine number is stamped near the lowersupport of the rear shock absorber.

Engine no ________________________


12

3

4 1

MINMAX

CHECKING AND TOPPING UP ENGINEOIL LEVELRead page 26 (LUBRICANTS), page 40(MAINTENANCE) and page 74 (LUBRICANTCHART).CHECKING LEVEL

NOTE Place the vehicle on firm and levelground.

◆ Place the vehicle on the centre stand.

The engine and exhaust system componentsstay hot for some time even after the enginehas been stopped. Wear heat gloves beforehandling these components or allow forthe engine and the exhaust system to cooldown.◆ Stop the engine and let it cool down. This

will allow the oil to settle into the oil panand cool down.

NOTE Accurate oil level measurement isonly ensured when the above proceduresare observed.

◆ Unscrew and extract the plug/dipstick (1).◆ Clean the part in contact with the oil with

a clean cloth.◆ Tighten the plug/dipstick (1) fully into the

filler hole (2).◆ Extract the plug/dipstick (1) again and

check oil level on the dipstick:

MAX = maximum level;MIN = minimum level.

The difference between the MAX and MINlevel is about:– 400 cc

◆ Correct level is achieved when the oilreaches or is just below the dipstick MAXlevel mark.

Oil level must be between the MAX and MINlevel mark. Incorrect oil level will cause se-vere engine damage.

◆ Top up if needed.

TOPPING UP◆ Pour a small quantity of oil into the filler

opening (2). Allow one minute for oil toflow into the crankcase.

◆ Check level and top up if needed.◆ Top up with small quantities of oil until

obtaining the correct level.◆ When finished, tighten the plug/dipstick (1).

Do not use the vehicle when lubricant levelsare low or lubricant has become contaminated.Use specified lubricants only. Improperlubrication will lead to working parts fretting,resulting in irreparable damage.

WARNING

WARNING

CAUTION


1

CHANGING ENGINE OIL AND THEENGINE OIL FILTERRead page 26 (FUEL), page 40(MAINTENANCE) and page 74 (LUBRICANTCHART).NOTE Place the vehicle on firm and levelground.◆ Place the vehicle on the centre stand.

The engine and exhaust system componentsstay hot for some time even after the enginehas been stopped. Wear heat gloves beforehandling these components or allow for theengine and the exhaust system to cool down.◆ Stop the engine and let it cool down. This

will allow the oil to settle into the oil pan andcool down.

NOTE Accurate oil level measurement is onlyensured when the above procedures areobserved.Have the oil changed at an aprilia OfficialDealer

◆ Unscrew and extract the plug/dipstick (1).◆ Unscrew and remove the oil cartridge filter

(3) from the engine.

Do not use the vehicle when lubricant levelsare low or lubricant has becomecontaminated. Use specified lubricants only.Improper lubrication will lead to workingparts fretting, resulting in irreparabledamage.

Used oil contains substances that are verydangerous for the environment. Have theoil changed at an aprilia Official Dealer,who will dispose of used oil in accordancewith applicable regulations.◆ Unscrew and remove the oil drain plug (4)

and then drain all engine oil. Install a newoil cartridge filter (3). Lubricate the filterO-rings before installation.

◆ Screw and tighten the engine oil drain plug (4).◆ Pour about 1700 cc oil into the filler opening (2).◆ Screw and tighten the oil dipstick (1).◆ Start the engine and let it run for several

minutes. Stop the engine and let it cooldown. Check engine oil level using thedipstick (1) and top up as required withoutexceeding the MAX mark.

For top-ups and oil changes, use syntheticoil SAE 5/W 40 type exceeding the API STspecification. Always use new oil.

WARNING

WARNING

WARNING

WARNING

CHECKING AND TOPPING UPTRANSMISSION OIL LEVELRead page 26 (LUBRICANTS), page 40(MAINTENANCE) and page 74 (LUBRICANTCHART).

NOTE Place the vehicle on firm and levelground.◆ Place the vehicle on the centre stand.

The engine and exhaust system componentsstay hot for some time even after the enginehas been stopped. Wear heat gloves beforehandling these components or allow forthe engine and the exhaust system to cooldown.


1

2

WARNING

WARNING

◆ Unscrew and extract the plug/dipstick (1).◆ Clean the part in contact with the oil with

a clean cloth.◆ Tighten the plug/dipstick (1) fully into the

filler hole.◆ Extract the plug/dipstick (1) again and

check oil level on the dipstick:MAX = maximum level;MIN = minimum level.

◆ Correct level is achieved when the oilreaches or is just below the dipstick MAXlevel mark.

Oil level must be between the MAX andMIN level mark. Incorrect oil level willcause severe engine damage.

◆ Top up if needed.

TOPPING UP◆ Pour a small quantity of oil into the filler

opening. Allow one minute for oil to flowinto the crankcase.

◆ Check level and top up if needed.◆ Top up with small quantities of oil until

obtaining the correct level.◆ When finished, tighten the plug/dipstick (1).USE SAE 80W/90 OIL EXCEEDING THE APIGL3 SPECIFICATION.

Do not use the vehicle when lubricant levelsare low or lubricant has becomecontaminated. Use specified lubricants only.Improper lubrication will lead to workingparts fretting, resulting in irreparabledamage.

WARNING

CHANGING TRANSMISSION OILRead page 26 (LUBRICANTS), page 40(MAINTENANCE) and page 74 (LUBRICANTCHART).NOTE Place the vehicle on firm and levelground.◆ Place the vehicle on the centre stand.

The engine and exhaust system componentsstay hot for some time even after the enginehas been stopped. Wear heat gloves beforehandling these components or allow for theengine and the exhaust system to cool down.◆ Stop the engine and let it cool down. This

will allow the oil to settle into the oil panand cool down.

NOTE Accurate oil level measurement isonly ensured when the above proceduresare observed.


3

45 5

WARNING

Have oil changed at an aprilia OfficialDealer.

Make sure not to spill oil on the rear brakedisc while changing oil.◆ Unscrew and extract the plug/dipstick (1).◆ Release and remove the transmission oil

drain screw (2).◆ Let all transmission oil drain out. Collect it

in a container with adequate capacity.◆ Fit and tighten the transmission oil drain

screw (2).◆ Fill about 250 cc of the specified oil into

the transmission.◆ Screw and tighten the plug/dipstick (1).◆ Check transmission oil level again using

the dipstick (1). If necessary, top upwithout exceeding the MAX mark.

For top-ups and oil changes, use new oilspecified in the LUBRICANT CHART. Alwaysuse new oil.

AIR CLEANERRead page 40 (MAINTENANCE) carefully.The air cleaner should be cleaned andchecked every 6000 km (3750 miles),depending on usage conditions.

If you use the vehicle in rainy or dustyconditions, the air cleaner should be cleanedor changed more frequently.

The filtering element must be removed beforecleaning

REMOVAL◆ Place the vehicle on the centre stand.◆ Raise saddle (UNLOCKING/LOCKING THE

SADDLE).◆ Remove the safety clip (3).◆ Slide out the air cleaner cover piston pin

(4), as shown in the figure.

During disassembly, take care to keep thesaddle raised not to let it fall down.◆ Raise the saddle, undo and remove the

six screws (5) fixing air cleaner cover tothe plastic part under the saddle.

WARNING


76

7

CAUTIONWhen raising the air cleaner cover, takecare not to disconnect the intake union fromfilter housing.◆ Raise air cleaner cover (6) with care.◆ Remove the air cleaner (7).

CLEANING

Fire and explosion hazard! Never wash thefiltering element in petrol or flammablesolvents.Do not use additives or fluid detergents, asthis would lead to moisture build-up insidethe filter casing. Use compressed air only.◆ Blow the filtering element (7) with

compressed air.

NEVER SMEAR THE FILTERING ELEMENTWITH OIL. Any oil would affect cleaner andengine operation.

When refitting the cleaner (7), install it insidethe filter cover (6) (take care that seal is perfectlyseated), then screw cover to filter body again.

CAUTION

WARNING

CAUTION

CHECKING THE BRAKE PADS FORWEAR

Read page 27 (BRAKE FLUID -Recommendations), (DISC BRAKES) andpage 40 (MAINTENANCE).

NOTE The following instructions apply toboth braking systems.

Check the brake pads for wear after the first1000 km (625 miles) and every 2000 km(1250 miles) afterwards. The rate at whichbrake pads will wear depends on usage, ridingstyle and road surface condition.


C

2

1

1,5mm1,5mm1,5mm

1,5mm

Inspect the brake pads before each ride.This is a quick inspection procedure todetermine brake pads wear:◆ Place the vehicle on the centre stand.◆ Visually inspect the area between brake

disc and brake pads proceeding as follows.

FRONT BRAKE CALIPERS– Check the pads of both calipers looking

from the bottom up at the front end.

REAR BRAKE CALIPER– Check both pads (C) looking from the

bottom up at the rear end.

If brake pads were allowed to wear downuntil uncovering the metal substrate, metal-to-metal contact with the brake disc wouldlead to rattle and the brake callipersparking. This will result in loss of brakingand brake disc damage, causing adangerous riding condition.

◆ When the lining material of even just oneof the brake pads is worn down to nearly1.5 mm, have both brake pads changed.

– Front brake pads (1).– Rear brake pads (2).

Have the parts replaced at an apriliaOfficial Dealer.

WARNING

WARNING

WARNING


1 12

CHECKING THE STANDRead page 40 (MAINTENANCE) carefully.

FOR THE SIDE STAND ONLYCaution: the vehicle might fall or tip over.The side stand folds up automatically whenyou put the vehicle upright.

NOTE The following instructions apply toboth stands.

The stand (1) must rotate freely.

Check for the following:◆ The springs (2) must not be damaged,

worn, oxidised or weakened.◆ The stand must rotate freely. Grease the

joint if needed, see page 74 (LUBRICANTCHART).

CHECKING THE SWITCHESThe vehicle is fitted with two switches:– Brake light switch on the rear brake lever(integral braking system).– Brake light switch on the front brake lever.If you need assistance or technical advice,contact your aprilia Official Dealer forguaranteed quality service.

CHECKING THE FRONT AND REARSUSPENSIONRead page 40 (MAINTENANCE) carefully.

Have front suspension oil changed at anaprilia Official Dealer, who can ensureyou an accurate and prompt service.

Have the front suspension oil changed every30000 km (18750 miles) or every 4 years.

Perform the following checks after the first1000 km (625 miles) and every 6000 km(3750 miles) afterwards:◆ Keep the front brake lever activated and

press down repeatedly on the handlebarto compress the front fork.

◆ The front fork should compress in asmooth motion. Inspect the fork legs forany traces of oil.

◆ Ensure that all parts are properly tightenedand check the articulated joints of therear and front suspension for properoperation.

In the event of malfunction or if thesuspension needs expert servicing, contactan aprilia Official Dealer.

WARNING

CAUTION

CAUTION


1

REAR SUSPENSION ADJUSTMENTThe rear suspension is managed by two shockabsorbers that control compression andrebound damping. The shock absorbers areconnected to the engine through silentblocks.Factory setting is designed to suit ridersweighing about 70 Kg. Turn the ring nut (1)using the supplied lockring wrench to changesetting so as to meet individual requirements(see chart).

Both shock absorbers must be set to thesame setting.

REAR SUSPENSION SPRING PRELOADSETTING CHART

CHECKING THE STEERING

Read page 40 (MAINTENANCE) carefully.Check the steering for play from time to time.

Check as follows:◆ Place the vehicle on the centre stand.

NOTE Provide a support of adequate heightand width to support the vehicle safely.

◆ Place the support under the vehicle. Putsome padding on the support to avoiddamage. The support must prevent thevehicle from falling, while the front wheelshould be able to move freely.

Increasesspringpreload

Stiffer

Smooth ornormal

Carrying apassenger

Reducesspringpreload

Softer

Uneven

Riding solo

CAUTION

Adjusting Rotate Rotatering nut (arrow A) (arrow B)

Effect

Vehiclesetting

Roadsurface

Recomm.when


1

Ensure that the vehicle is supported safely.

◆ Rock the fork back and forth in the directionof travel.

While rocking the fork, watch for loosenessin the stand. Repeat several times.

◆ If there is too much play, have the vehicleserviced at an aprilia Official Dealer.

STEERING DAMPERRead page 40 (MAINTENANCE) carefully.

The steering damper can be adjusted in orderto achieve the correct setting when carryingthe full load (rider + passenger + luggage).

Adjust as follows:◆ Rotate the ring nut (1) clockwise for a

harder damping.

Tightening the ring nut gives a stiffersetting. As a result, the effort required torotate the handlebar will be greater andhandling will be harder.

CHECKING ENGINE PIVOT SHAFT

Read page 40 (MAINTENANCE) carefully.

Check for play in the engine pivot shaftbushes at regular intervals.

Check as follows:◆ Place the vehicle on the centre stand.◆ Rock the wheel from side to side.◆ If you feel any play, have the vehicle

serviced at an aprilia OfficialDealer.

CAUTION

CAUTION

CAUTION


21

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3

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55

REMOVING THE RIGHT AND LEFTINSPECTION COVERS


◆ Place the vehicle on the centre stand.◆ Lift by hand RH or LH mat (1) and remove

it.◆ Release and remove the screw (2).

Proceed with the utmost care.Do not damage the fixing tabs (3) and theirseats.Handle plastic and paint-finishedcomponents with care to avoid scratchingor damage.

◆ Using a screwdriver, force up inspectioncover (4) until it comes out of its seat.

Ensure that the tabs locate correctly intotheir seats on refitting.

REMOVING THE FRONT FAIRING


◆ Place vehicle on the center stand.◆ Remove the front cover, see page 54

(REMOVING THE FRONT COVER).◆ Undo and remove the six screws (5) fixing

front fairing to vehicle.◆ Remove front fairing (6).

CAUTION

CAUTION


2

1ABS

3 3

REMOVING THE REAR-VIEW MIRRORS


The following instructions apply to both rear-view mirrors.◆ Place the vehicle on the centre stand.

NOTE Make sure the individual componentsof the left and right rear-view mirrors do notbecome mixed up. Store them awayseparately.

◆ Unscrew the cover (1).

Hold the rear-view mirror (2) in order toprevent it from falling accidentally.

Handle plastic and paint-finishedcomponents with care to avoid scratchingor damage.

◆ Lift the rear-view mirror (2) to remove.◆ Collect the cover (1).

REMOVING THE FRONTCOVER

Read page 40 (MAINTENANCE) carefully

◆ Place the vehicle on the centre stand.◆ Release and remove the two screws (3).

Proceed with care.Do not damage the fixing tabs and their seats.Handle plastic and paint-finished componentswith care to avoid scratching or damage.

◆ Release and remove the two screws (4).

Pay attention to the fixing tab clips. Theymight come loose during removal.

CAUTION

CAUTION

CAUTION

CAUTION


5

46

7

8

9

10

◆ Slightly move the front cover wings apart,as shown by arrows “A” so as to releasethe meshing tabs from front fairing.

◆ Slightly raise cover lower part, as shownby arrow “B”.

◆ Pull the front cover (5) gently to remove.

Ensure that the tabs with the clips locatecorrectly into their seats on refitting.

THROTTLE TWISTGRIP ADJUSTMENT


There should be 2–3 mm free play in thethrottle twistgrip cable (measured at twistgripedge).

If not so:◆ Place the motorcycle on the centre stand.◆ Take off the rubber gaiter (6).◆ Loosen the locknut (7).◆ Rotate the adjuster (8) until setting the

specified free play.◆ After adjusting, tighten the locknut (7) and

check free play again.◆ Refit the rubber gaiter (6).◆ Cable (9) opens the throttle.◆ Cable (10) closes the throttle.

Turn the handlebar and ensure that idlingspeed is unaffected by handlebarmovement. Open the throttle and ensurethat the twistgrip springs back to the closedposition smoothly and gradually whenreleased.

WARNING

CAUTION


1

2

0,7-0,8 mm0,7-0,8 mm

SPARK PLUG


Check the spark plug every 6000 km (3750mi) and change it every 12000 Km (7500 mi).

At regular intervals, remove the spark plugand clean off any carbon deposits or replaceas required.

In order to gain access to the spark plug:◆ Remove the left inspection cover, see page

53 (REMOVING THE RIGHT AND LEFTINSPECTION COVERS).

Removal and cleaning:

To avoid any burns, allow the engine andmuffler to cool down completely beforeproceeding.

◆ Move away the coolant pipe (1) that mightinterfere with the following operations.

◆ Pull the HT cable cap (1) off the sparkplug.

◆ Remove any traces of dirt from the sparkplug base. Fit the suitable spark plug tool(supplied with the tool kit) to the sparkplug. Unscrew and extract the spark plug.Ensure that no dust or foreign matter fallinto the cylinder.

◆ Check electrode and insulating materialfor carbon deposits or corrosion. Cleanoff deposits with a metal wire or wire brush,if needed.

◆ Blow with an air line to prevent residuesfrom entering the engine. A spark plugmust be changed when: the insulator iscracked; the electrodes show traces ofcorrosion or exceeding deposits.

◆ Check the electrode gap with a feelergauge. Electrode gap should be 0.7 – 0.8mm. If it needs adjusting, bend the earthelectrode carefully.

◆ Make sure the washer is in good condition.Fit the washer and screw the spark plugfinger-tight to avoid damaging the thread.

◆ Tighten using the supplied tool. Screw inthe spark plug by one half turn tocompress the washer.

Spark plug torque wrench setting:12 ÷ 14 Nm (1.2 ÷ 1.4 kgm).

It is essential to tighten the spark plugproperly. A loose spark plug will causeengine overheating and result in severedamage.Replace with recommended spark plugsonly. See page 70 (TECHNICAL DATA). Usinga spark plug other than specified mightcompromise engine performance and life.

◆ Refit the spark plug cap securely onto thespark plug, so that it will not work itselfloose when exposed to engine vibration.

◆ Refit the left inspection cover, see page53 (REMOVING THE RIGHT AND LEFTINSPECTION COVERS).

WARNING

WARNING


PUSH

ZA

DI

BATTERYRead page 40 (MAINTENANCE) carefully.Check battery fluid level and terminal torqueafter the first 1000 km (625 miles) and every6000 km (3750 miles) afterwards.

FIRE HAZARD!Keep fuel and other flammable productsaway from electric components.Battery fluid is toxic and caustic. It containssulphuric acid and contact with skin willcause severe burns. Wear protectiveclothing and a face or eye protection beforeservicing the battery. In case of contactwith skin, rinse with plenty of fresh water.In case of contact with eyes, rinse withplenty of water for fifteen minutes andcontact an eye specialist without delay.If battery fluid is accidentally swallowed,drink abundant water or milk, then conti-nue with magnesia milk or vegetable oiland seek medical advice immediately.The battery gives off explosive gases. Keepaway from flames and sources of ignitionor heat. Do not smoke near the battery.Provide proper ventilation while the batteryis under charging. Do not inhale the gasesproduced by the battery under charging.KEEP AWAY FROM CHILDREN.Avoid leaning the vehicle at steep anglesor you might spill battery fluid.

Never invert the battery cables.Ensure that the ignition switch is in position“ ” before connecting or disconnectingthe battery, otherwise some componentsmight damage. Connect the positive cable(+) first and then the negative cable (-).Disconnect in the reverse order.Battery fluid is corrosive.Do not spill it, especially on plastic parts.If you have installed a “MAINTENANCE-FREE” battery, use a specific batterycharger to recharge it (this will be theconstant voltage/amperage or constantvoltage type). Using a conventional batterycharger might damage your maintenance-free battery.

LONG INACTIVITY OF THEBATTERYWhen the vehicle is left unused for over afortnight, charge the battery to avoidsulphation, see page 59 (CHARGING THEBATTERY).

◆ Remove the battery, see page 58(REMOVING THE BATTERY) and store itin a cool, dry place.

To avoid degradation in the wintertime or whilethe motorcycle is stored away, check batterycharge at regular intervals (monthly).

◆ Charge the battery fully at normal chargerate, see page 59 (CHARGING THEBATTERY).

If you are leaving the battery fitted in themotorcycle, disconnect the leads from theterminals.

WARNING

WARNING


1

2

43

5

6 7

REMOVING THE BATTERY COVERRead page 57 (BATTERY).

NOTE Place the vehicle on firm and levelground.

◆ Make sure that the ignition switch is inposition “ ”.

◆ Raise the saddle, see page 23(UNLOCKING/LOCKING THE SADDLE).

◆ Remove the moquette carpet from thehelmet compartment.

◆ Loosen and remove the two screws (1).◆ Remove battery cover from below (2). Take

care not to damage the upper tabs (3).◆ Disconnect helmet compartment light

connector (4).◆ Remove battery cover (2).

CHECKING AND CLEANING THEBATTERY LEAD CONNECTIONS ANDTERMINALS◆ Remove the battery cover, see (REMOVING

THE BATTERY COVER) at the side.◆ Ensure that the ignition switch is in the

“ ” position.◆ Make sure that the battery terminals (5)

are:– in good condition (i.e. show no corrosion

deposits);– coated with neutral grease or Vaseline.If necessary:◆ Disconnect the negative cable (-) first and

then the positive (+) cable.◆ Clean off any corrosion deposits with a

wire brush.◆ Reconnect the positive cable (+) first and

then the negative cable (-).◆ Coat the battery lead connections and

terminals with neutral grease or Vaseline.

REMOVING THE BATTERY◆ Remove the battery cover, see (REMOVING

THE BATTERY COVER) at the side.◆ Remove the battery breather hose (6).◆ Rotate the battery (7) rightwards (as indicated

by the arrow) to take it out of its mount.◆ Disconnect the negative cable (-) first and

then the positive (+) cable.◆ Remove battery (7) from its seat and place

it on a flat surface, in a dry environment.

Once removed, store the battery is a safeplace, out of the reach of children.◆ Refit the battery cover, see (REMOVING

THE BATTERY COVER) at the side.

Handle with care when the breather hoseis removed, or battery fluid might spillout.

WARNING

CAUTION


1 2

CHECKING BATTERY FLUIDLEVELTo check the battery fluid level:◆ Remove the battery cover, see page 58

(REMOVING THE BATTERY COVER).◆ Make sure that battery fluid level is

between the MIN and MAX marks on thebattery.

If not so:◆ Remove the battery caps.

Top up with distilled water only. Do notexceed the MAX mark, because battery fluidexpands when the battery is under charging.

◆ Add distilled water until achieving correctlevel.

CHARGING THE BATTERY

◆ Remove the battery, see page 58(REMOVING THE BATTERY).

◆ Remove the battery caps.◆ Check battery fluid level, see (CHECKING

BATTERY FLUID LEVEL) at the side.◆ Connect the battery to a battery charger.◆ Recommended charge rate is 1/10th of

battery capacity.◆ After charging the battery, check battery

fluid level again. Top up with distilled waterif needed.

◆ Refit the caps.

The battery keeps producing gases for sometime after the battery charger has beenswitched off. Allow 5-10 minutes beforeproceeding to refit the battery.

INSTALLING THE BATTERY◆ Remove the battery cover, see page 58

(REMOVING THE BATTERY COVER).◆ Place the battery into its mount.

Make sure to connect the battery breatherhose, to prevent sulphuric acid vapoursfrom corroding electric components, paint-finished and rubber parts, and seals.

◆ Connect the positive cable (+) first andthen the negative cable (-). Tighten terminalscrews.

◆ Coat the battery lead connections andterminals with neutral grease or Vaseline.

◆ Connect the battery breather hose (1).◆ Refit the battery cover, see page 58

(REMOVING THE BATTERY COVER).

CAUTION

CAUTION

CAUTION


1

5432 6

7

9

8

REPLACING THE FUSES


Never attempt to repair a defective fuse.Never use a fuse of a rating other thanspecified. This could damage the electricalsystem or cause a short circuit, with therisk of fire.NOTE When a fuse fitted in a particularposition keeps blowing frequently, there mightbe a short circuit or overloading. When thisis the case, contact an aprilia OfficialDealer.

Checking the fuses is recommendedwhenever an electrical component fails tooperate or is malfunctioning, or when theengine does not start.Check the 3-A and 15-A fuses first and thenthe 30-A fuses.

Inspection:◆ Remove the battery cover, see page 58

(REMOVING THE BATTERY COVER) orthe front cover, see page 54 (REMOVINGTHE FRONT COVER).

◆ Extract all fuses one by one and checkfor blown fuses. A blown fuse is identifiedby the link bar (1) in the centre beingdivided.

◆ When you find a blown fuse, determineand rectify the cause (if possible) beforefitting a new fuse.

◆ Replace any failed fuses with a fuse ofequal current rating.

NOTE When you use one of the sparefuses, remember to add a new fuse ofequal rating to the fuse box.

◆ Refit the battery cover, see page 58(REMOVING THE BATTERY COVER) orthe front cover, see page 54 (REMOVINGTHE FRONT COVER).

CAUTION

ARRANGEMENT OF AUXILIARY FUSES(FRONT COVER)– 15-A fuse (2)

From voltage regulator to: fuel injection,brake light/starting logic (seat A in thewiring diagram).

– 15-A fuse (3)From ignition switch to: engine kill logic,brake lights (seat B in the wiring diagram)

– 15-A fuse (4)From ignition switch to: lights, horn,dashboard, fan relay, power supply forcar radio set (seat C in the wiring diagram).

– 15-A fuse (5)From main fuse to the power socket in theglove compartment.

– 3-A fuse (6)From voltage regulator to ECU permanentpower supply (seat E in the wiring diagram).

– 15-A fuse (7)Spare fuse.


– Free (9)


10 11

12

1

ARRANGEMENT OF MAIN FUSES(BATTERY COMPARTMENT)– 30-A fuse (10)

From battery to: ignition switch, fuse (2),helmet compartment light, cooling fan,dashboard permanent power supply.

– 30-A fuse (11)From battery to: voltage regulator, fuse(3), fuse (5).


VERTICAL ADJUSTMENT OFTHE HEADLIGHT BEAM

This is a quick beam inspection procedure.Place the motorcycle ten metres away froma vertical wall. It is important that themotorcycle be on level ground.Switch on the low beam and sit astride themotorcycle. The light spot on the wall shouldbe just below the horizontal line of theheadlight (about nine/tenths of overall height)

To set beam height:

◆ Turn the knob (1) at the front of the vehicleto adjust as follows:turn CLOCKWISE to raise the beam;turn ANTICLOCKWISE to lower the beam.


1

2WARNING

HORIZONTAL ADJUSTMENTOF THE HEADLIGHT BEAM

◆ Remove the front cover, see page 54(REMOVING THE FRONT COVER).

Adjust beam as follows:◆ Turn the knob (as shown in the picture) at

the front of the vehicle.◆ Turn CLOCKWISE to move the beam to

the RIGHT (as viewed from riding position).Rotate ANTICLOCKWISE to move thebeam to the LEFT (as viewed from ridingposition).

BULBSRead page 40 (MAINTENANCE) carefully.

Fire hazard!Keep fuel and other flammable productsaway from electric components.

Before proceeding to change a bulb, rotatethe ignition switch to “ ” and allow sometime for the bulb to cool down.Wear clean gloves or use a clean, dry clothto handle bulbs. Do not put your fingerprintson a bulb, as this may cause overheatingleading to failure.If you touch a bulb with your fingers, removeany fingerprints with alcohol to avoid earlyfailure.DO NOT PULL ON THE WIRING.

NOTE Check the fuses, see page 60(REPLACING THE FUSES) before changinga bulb.

REPLACING THE BULBS OF THEFRONT DIRECTION INDICATORSRead paragraph (BULBS) at the sidecarefully.To replace the bulbs:◆ Remove the front cover, see page 54

(REMOVING THE FRONT COVER).

Proceed with care.Do not damage the tabs and their seats.

LEFT direction indicator:◆ Working from the front of the vehicle, ro-

tate the bulb holder (1) with the bulb (2)clockwise and extract both from their seat.

◆ Slightly press the bulb (2) and rotate itanticlockwise.

◆ Extract the bulb from its seat.

CAUTION

CAUTION


3

4

65

7

NOTE Insert the bulb into the bulb holdermatching the two locating pegs with theirguides in the bulb holder.◆ Fit a new bulb of equal rating. Ensure it is

positioned correctly.◆ Reverse removal procedure to install the

bulb.

RIGHT turn indicator:◆ Take out the auxiliary fuse carrier (3) so

as to make disassembly operations easier.◆ Proceed as described for the left turn

indicator.

NOTE To change bulbs, you can alsoremove the loudspeakers covers.

REPLACING THE HEADLIGHTBULBSRead page 62 (BULBS) carefully.The headlight accommodates the followingbulbs:– Two high beam bulbs (4).– One low beam bulb (5).– One parking light bulb (6).

To replace:◆ Remove the front cover, see page 54

(REMOVING THE FRONT COVER).

LOW BEAM BULBS

Do not pull on the wiring to disconnect thebulb connector.◆ Grasp the bulb electric connector and pull

to detach it from the bulb.◆ Rotate the bulb holder (7) anticlockwise

and extract it from its seat in the reflector.◆ Remove the bulb.

To refit:

NOTE Fit the bulb into the seat in thereflector. Ensure the three bulb pegs becomeseated in the guides in the reflector seat.

◆ Place the bulb holder (7) into the reflectorseat and turn it clockwise.

◆ Connect the bulb connector.

CAUTION


HIGH BEAM BULBS◆ Rotate the bulb socket/bulb (1)

anticlockwise and extract it from the seatin the reflector.

To extract the bulb socket/bulb from the seat,try to avoid damaging the two tabs (2).

◆ Remove the bulb (2).◆ Replace it with a new one of the same

rating.Upon reassembly, carry on the sameoperations in reverse order.

2

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3

4 55

66

PARKING LIGHT BULBS

Do not pull on the wiring to remove the bulbholder.

◆ Working from the front of the vehicle, graspthe bulb holder (3) and pull to extract fromits seat.

◆ Remove the parking light bulb (4) and fit anew bulb of equal rating.

CAUTION

CAUTIONREPLACING THE TAIL LIGHTBULBS

Read page 62 (BULBS) carefully.The tail light accommodates:- two parking light/brake light bulbs (5).- Two rear direction indicator bulbs (6).

Replacement:◆ Raise the saddle, see page 23

(UNLOCKING/LOCKING THE SADDLE).

NOTE The following instructions apply toboth indicators.


7

8

9

101

2

◆ Remove knob (7) fixing rear light to vehicle.

Do not force or pull on the wiring.

◆ To remove the tail light (8), slide out theupper part first and then move it apartfrom its seat.

Work with extreme care.Do not damage the tabs and/or their seats.

◆ With the tail light in your hand, turncounterclockwise and remove the bulbholder (9) with bulb (10) of reflector (8).

◆ Remove the bulb from its seat

NOTE Insert the bulb into the bulb holdermatching the two locating pegs with theirguides in the bulb holder.

◆ Fit a new bulb of equal rating. Ensure it ispositioned correctly.

NOTE Make sure that the protective shieldlocates correctly into its seat on refitting.

Tighten the screw (7) gradually andmoderately or the protective shield willdamage.

REPLACING THE NUMBER PLATEBULBRead page 62 (BULBS) carefully.

To replace the bulb:

Do not pull on the wiring to extract the bulbholder.◆ Grasp the bulb holder (1) and pull to

extract.◆ Remove the bulb (2) and fit a new bulb of

equal rating.

CAUTION

CAUTION

CAUTION

CAUTION


2

1

3

4

6

5

7

REPLACING THE HELMETCOMPARTMENT LIGHT BULB

Read page 62 (BULBS) carefully.

◆ To replace the bulb:◆ Raise the saddle, see page 23

(UNLOCKING/LOCKING THE SADDLE).◆ Release and remove the screw (1) securing

the transparent cover to the battery cover.◆ Remove the transparent (2) by pulling it

downwards.

Do not pull on the wiring to extract the bulbholder.

◆ Grasp the bulb holder (3) and pull toextract.

◆ Remove the bulb (4) and fit a new bulb ofequal rating.

CHANGING THE THIRD STOPBULBS

Carefully read page 62 (BULBS).

To replace:◆ Raise the saddle, see page 23

(UNLOCKING/LOCKING THE SADDLE).◆ Loosen and remove the two screws (5)

fixing sissy bar to vehicle.

When removing the sissy bar, proceed withextreme care not to damage the couplingteeth.

◆ Pull up sissy bar (6) to remove.

◆ Loosen and remove the two screws (7)fixing the protective screen (8) of thethird stop.

◆ Take out the whole-glass bulbs (9) fromtheir seat.

◆ Install a bulb of the same rating.

CAUTION

CAUTION


9

8

NOTE At reassembly, position correctlythe protective shield into its seat.

Tighten screw (7) with extreme care not todamage the protective shield.

TRANSPORT

Before transporting the vehicle, drain allfuel from the fuel tank and the carburettor,see under(DRAINING THE FUEL TANK) andmake sure that they are fully dry.

During transport, the vehicle must be wellsecured in an upright position to avoid fuel,oil and coolant leaks.If stranded, do not have the vehicle towed.Contact a road-side service firm.

DRAINING THE FUEL TANK

Read page 25 (FUEL) carefully.

Fire hazard!Allow some time for the engine and mufflerto cool down completely.Fuel vapours are noxious for human health.Ensure the area is well ventilated beforeproceeding.Do not inhale fuel vapours.Do not smoke or use open flames.DO NOT RELEASE FUEL INTO THEENVIRONMENT

◆ Place the vehicle on the centre stand onfirm and level ground.

◆ Stop the engine and wait until it has cooleddown.

◆ Prepare a container large enough to holdthe fuel in the tank and place it on thefloor on the left side of the vehicle.

◆ Remove the fuel filler cap.◆ Drain fuel using a manual pump or similar

system. Do not damage the fuel pumpassembly (fuel level sensoraccommodated inside the tank).

Refit the filler cap after draining all fuel.

WARNING

WARNING

WARNING

CAUTION


CLEANINGCLEANING

Braking efficiency may be temporarilyimpaired after washing the vehicle, as thefriction surfaces of the braking systemsmay be wet.Remember that braking distance will belonger. Operate the brakes repeatedly torestore normal operation.Perform the recommended pre-ride checks,see page 33 (PRE-RIDE CHECKS CHART).

To clean off dirt and mud from paintedsurfaces, soften caked dirt with a low-pressure water jet. Sponge off using a carbody sponge soaked in a car body shampooand water solution (2-4% parts of shampoo).Rinse with plenty of water and dry with chamoisleather. Clean the outer parts of the enginewith a degreaser, brushes and a cloth.

BEFORE WASHING THE VEHICLE1) Empty the glove and helmet

compartments. Remove the mattinginside the helmet compartment.

2) Ensure the storage compartments areclosed firmly.

3) Use only neutral detergent to wash thevehicle. Rinse with water, but do not usea water cleaner (see page 68).

Wash the vehicle thoroughly beforeapplying silicone wax.Do not polish matt-painted surfaces withpolishing paste.Do not wash the vehicle under the sun,especially in the summertime, when thebody is still warm. The shampoo dryingbefore it is rinsed away can damage thepaintwork.Do not use liquids at a temperature higherthan 40° C to clean the plastic componentsof the vehicle.Do not aim high-pressure water/air jets orsteam jets at the following parts:wheel hubs, controls on the right and leftside of the handlebar, bearings, brakemaster cylinders, instruments andindicators, silencer, helmet/tool kitcompartment, ignition switch/steering lock.Do not clean any rubber and plastic partsand the saddle with alcohol, petrol orsolvents: use water and mild soap only.

Do not apply protective wax on the saddleor it may become slippery.

Clean the vehicle frequently when it isexposed to adverse conditions, such as:◆ Pollution (urban and industrial areas)◆ Salinity and humidity in the atmosphere

(sea areas, hot and damp weather)◆ Particular environmental/seasonal

conditions (salt and anti-ice chemicalproducts spread over the roads in thewintertime).

◆ Make sure to clean off any industrial resi-due and pollutants, tar, dead insects, birddroppings, etc. from the vehicle fairings.

◆ Avoid parking the vehicle under trees.Resins, fruits or leaves falling from thetrees may contain aggressive chemicalsubstances that may damage thepaintwork.

WARNING

CAUTION

CAUTION

CAUTION


PUSH

ZA

DI

LONG INACTIVITY

When storing the vehicle away for longperiods, some precautions are necessary toavoid damage due to prolonged inactivity.

Minor repairs should not be postponed, lestyou forget them. A general check-up of thebike is also recommended.

Proceed as follows:◆ Drain the fuel tank and the carburettor

completely, SEE PAGE 67 (DRAINING THEFUEL TANK).

◆ Remove the spark plug, see page 56(SPARK PLUG).

◆ Pour a teaspoon of engine oil (5-10 cucm) into the cylinder.

NOTE Put a clean cloth on the cylinder,near the spark plug seat, in order to protectit from oil sprays.

◆ Set the ignition switch to “ ” and pressthe engine starter button “ ” for a fewseconds to let oil spread evenly all overthe cylinder.

◆ Remove the protective cloth.◆ Refit the spark plug.◆ Remove the battery, see page 58

(REMOVING THE BATTERY) and page 57(LONG INACTIVITY OF THE BATTERY).

◆ Wash and dry the vehicle, se page 68(CLEANING).

◆ Wax all painted surfaces.◆ Inflate the tyres, see page 70 (TECHNICAL

DATA).◆ Place a suitable support under the vehicle

to keep wheels off the ground.◆ Store the vehicle in dry place, without

heating, away from sunlight and withsteady temperature.

◆ Wrap and tie a plastic bag around theexhaust pipe opening to keep moistureout.

◆ Cover the vehicle. Avoid using plastic orwaterproof materials.

AFTER STORAGE◆ Uncover and clean the vehicle, see page

68 (CLEANING).◆ Check battery charge, see page 59

(CHARGING THE BATTERY) and install it,see page 59 (INSTALLING THE BATTERY).

◆ Refuel, see page 25 (FUEL).◆ Perform the recommended pre-ride

checks, see page 33 (PRE-RIDE CHECKSCHART).

Test ride the vehicle at moderate speed inan area away from traffic.

WARNING


TECHNICAL DATA

Description

Max length 2270 mmMax width 720 mmMax height (incl. windshield) 1450 mm

DIMENSIONS Rider saddle height 780 mmWheelbase 1575 mmMinimum ground clearance 150 mmWeight in running order 200 Kg

Type 4stroke single- cylinder engine, 4 valves per cylinder,single overhead camshaft operated via a chain on flywheel side.

No. of valves 4No. of cylinders 1Total displacement 460 cu cmBore/stroke 92 mm/69 mm

ENGINE Compression ratio 10.5 : 1Starting Electric starterEngine idling speed 1450 ± 50 rpmClutch Centrifugal, automatic, dry clutchGearbox AutomaticLubricating system Forced circulation by trochoidal pump accommodated inside

crankcase, oil filter and pressure regulation through bypass valve

Cooling system Liquid cooling with forced circulation by centrifugal pump

Converter Stepless automaticPrimary V-belt

TRANSMISSION Secondary GearsTotal engine/wheel ratio minimum 1/11.988

maximum 1/4.86


Description

CAPACITIES Fuel (including reserve) 17 lFuel reserve 4 lEngine oil- engine oil and engine oil filter change 1500 cu cm- oil change at engine overhaul 1700 cu cmTransmission oil approx. 250 cu cmCoolant(50% water + 50% anti-freeze with ethylene glycol) 1.5 lFront fork fluid 220 cu cm (per leg)Saddle Twin-seaterMax load(rider +luggage) 105 KgMax load(rider +passenger +luggage) 180 Kg

THROTTLE BODY Type 38 mm Ø, single injectorChoke 39 mm Ø

FUEL SYSTEM Type Electronic fuel injection with electric fuel pump

Fuel Premium-grade unleaded petrol (4 Stars ),minimum octane rating 95

(ROM) and 85 (MON)

FRAME Type HIGH-STRENGTH STEEL TUBING

Steering head angle 28°, 50’Trail 118 mm


Description

Front Hydraulic telescopic forkSUSPENSION Travel 100 mm

Rear Two double-acting hydraulic shock absorbers with5 positions for spring preload adjustment

Wheel travel 100 mm

BRAKES Front Hydraulic disc brake - Ø 260 mmCombined Rear Twin disc brake – front Ø 260 mm

rear Ø 220 mm

Type Light alloyWHEELS Front 15 x 3.00

Rear 14 x 3.75

Type TubelessFront 120 /70 -15 M/C 56RRear 140 /60 -14 M/C REINF. 64R

STANDARD INFLATION PRESSURES

TYRESFront 2.1 barRear 2.3 bar

INFLATION PRESSURES FOR CARRYING A PASSENGERFront 2.2Rear 2.6


Description

IGNITION Type C.D.I., inductiveTiming advance Variable advance controlled by fuel injection ECU

Standard CHAMPION RG6YC

SPARK PLUG As an alternative NGK – CR7EKBElectrode gap 0.7 – 0.8 mm

Battery 12 V - 14 AhELECTRIC SYSTEM Fuses 20 -15 – 3 A

Permanent-wound magnet generator 14V - 330W

Low beam / High beam 12V - 55 W / 12V - 35 W

Front parking light 12V - 5WRear/front direction indicators 12V - 16W (rear) / 12V - 10W (front)

BULBS Tail light / brake light 12V - 5/ 21WHelmet compartment light 12V – 3WNumber plate light 12V - 5WDashboard light LEDThird stop light 12V – 2.3W

Turning indicator lights LEDEngine oil pressure LEDLow beam light LED

WARNING LIGHTS High beam light LEDLow fuel light LEDBrake pads wear LEDHigh coolant temperature LED


WARNING

LUBRICANT CHART

(Recommended) engine oil: SUPERBIKE 4, SAE 5W - 40 or 4T FORMULA RACING, SAE 5W - 40.As an alternative to recommended oils, top brand oils meeting or exceeding A.P.I. SJ specifications can be used.

(Recommended) transmission oil: F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90.As an alternative to recommended oils, top brand oils meeting or exceeding A.P.I. GL3 specifications can be used.

(Recommended) fork oil: F.A. 5W, F.A. 20W; as an alternative, FORK 5W or FORK 20W.

When you wish to obtain an intermediate response between those offered by F.A. 5W and F.A. 20W oils or FORK 5W and FORK 20W, oils, you may mix the different products as follows:

SAE 10W = F.A. 5W 67% of volume + F.A. 20W 33% of volume, or FORK 5W 67% del volume + FORK 20W 33% of volume.

SAE 15W = F.A. 5W 33% of volume + F.A. 20W 67% of volume, or FORK 5W 33% of volume + FORK 20W 67% of volume.

Bearings and other lubrication points (recommended): BIMOL GREASE 481 - GREASE SM2.

As an alternative to recommended grease, use top brand rolling bearing grease that will resist a temperature range of -30°C - +140°C, withdropping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation.

Battery lead protection: use neutral grease or Vaseline.

Use new brake fluid only. Do not mix different makes or types of oil without having checked bases compatibility.Brake fluid: The system is filled with Autofluid FR. DOT 4 (the braking system is also compatible with DOT 5); BRAKE 5.1 DOT4 (the braking system is also compatible with DOT 5).

As an alternative to the recommended product, top brand brake fluid meeting or exceeding SAE J1703, NHTSA 116 DOT 4, ISO 4925specifications for synthetic brake fluid can be used.

Use only nitrite-free anti-freeze and corrosion inhibitors with a freezing point of -35°C as a minimum.

(Recommended) engine coolant: ECOBLU -40 °C - COOL.

As an alternative to the recommended product, top brand coolant meeting or exceeding CUNA NC 956-16 specifications for ethyleneglycol based anti-freeze can be used.

WARNING


THE VALUE OF SERVICE

Thanks to ongoing technical updates and product-specific technical training, aprilia Authorised Network engineers are familiar with everydetail of this motorcycle and have the special equipment required for correct maintenance and repair.

A vehicle kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenance at the recommended intervals and usingaprilia Original Parts only are other key factors!

To find contact information of the Official Dealer and/or Service Centre nearest you, please consult the Yellow Pages or the map provided atour web site :

www.aprilia.com

When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle designstage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.

Official Dealers and Service Centres


Distributors


WIRING DIAGRAM - Atlantic 500

R

GGG

RRN

N

GG

GGG GB G

/NG

/NB R/B

iR

/Bi

VVN N V

/RV

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MVNG

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/N

Gr

Ro/

N

Ar

Gr

M/B

iM

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Gr

V/G

Ro/

GR

/M

Bi/N

Ar/

R

M/V

Gr/

NA

r/V

M/N

R/N

30878685

R/M

Ar/

V

R/B

Gr/

N

3521

V/R

V/R

R/B

i20

A30

AR

/Bi

Ar/VAr

R/BiAr/N R/Bi

V/R

VV/N

CEADF

BR/Gr15A

15A

3A

15A

15A

V/N

Az

54

58

RB

GB

R

B

V/G

G

B

R

G

B

V/GG

31

GV/G

B31

B

58G

54V/G

Az

GV/G

AzBV/G

BGB

G/R

BR R

B

Ar/

NB

B/B

iR

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B G

N

Ar/

NR

/MB

R/M

Ar/

BiA

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Vi

G G/V

R/M

Gr/

R

18

234567891011121314151617

1

2526

2324

19202122

Ro

Ar/BiGGr

Vi/NRo/NAr/N

Gr/R

Ro/GBVi

M/Bi

N

Az/R

R/BAr

V/G

MRM/GB/N

Az/VAz

N

Gr/N

N

N

Ro/GE.C

.U.

AzB

BG

B

GB

Bi

N

Az

R

BBi

NB

BBi

RNBBi

AzG G

TRIPSETW

mp/hx1000r/min

Km/h

B

Gr/

B

Vi

VGr/

Bi

B/A

rG

r/B

iB

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RB

B B BAr/

N

G/V

B/N

R/B

B/B

iA

z/R

R/B

i

Bi/G

R/B

i

Az/

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M/V

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Az/

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i/NA

rB

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V Ro

G Bi

N BRo/

G

BG/B

N N

1 32 4 65 7 8 9 10 11 12 13 14 15 1716 18 19 201 5432 876 161211109 13 14 15 21

Gr

Ro/

G

Ro

M

NBi/N

V Gr

NG/N

B Gr

B/N

R Az

Bi

V/N

B/B

iM R

o

VBi

NVGr

BAz/

Bi

B/N

R/B

B/B

i

V

PASSING

SCROLL

Bi/G

Ar

VVi/N

R/B

iG

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B/G

Gr/

N

V

R/N

V/G

8530 87 86 N N

V/N

R/B

i

B/G

G/R

R/G

r

R/N

V/G

R/N

G/R

V/N

V/N

R/G

r

V/N

Gr/

N

BVR/B

i

BB/G

R/N

V/G

V/G

Gr/

N

BV/G

878530 86

STOP

43

1

1

1

4445

47

50

46

48

4951

3

52

2

1

1

7

85

11

4

6 139

1210

1 1 1 1

17 18151416 19

2120

1

122

23

111

25

24

26

1

30

2932

1

27

31

31

53

55

56

28

1

1

3638

42

11140

39

33

1

35

3437

57

P M

EFI

!

54

R M

B

ABSABSABSABS

EFIEFIEFI

!!!!!!!!!!!!!!!

AUXILIARY FUSESA - INJECTION - STARTINGB - ENGINE KILL - STOP LIGHTSC - LIGHTS, HORN, DASHBOARD, FAN RELAYD - POWER OUTLETE - PERMANENT POWER AND E.C.U.F - FREE


WIRING DIAGRAM KEY - Atlantic 500

1) Multiple connectors2) RPM sensor3) Stepper motor4) Coil5) Spark plug6) Fuel injector7) Fuel pump8) Fuel level sensor9) Injection main relay (with diode)10) Injection auxiliary relay11) Side stand switch12) Lambda sensor (not available)13) Throttle sensor14) Engine air thermistor15) Dashboard/engine H

2O thermistor

16) Fan17) Voltage regulator18) Flywheel19) Battery20) Starter relay21) Starter motor22) Main fuses23) Power socket24) Auxiliary fuses25) Compartment light26) Compartment light switch27) Number plate light28) Radio power supply29) Rear right direction indicator30) Rear left direction indicator31) Brake light/parking light bulbs32) RH tail light

33) Rear brake light switch34) Front brake light switch35) Key-operated switch36) Bank angle sensor37) Right dimmer switch38) Fan relay39) Left dimmer switch40) Horn41) -42) Dashboard air T thermistor43) Dashboard44) Speed sensor45) Oil pressure sensor46) Front right direction indicator47) Front left direction indicator48) Low beam bulb49) High beam bulb50) Parking light bulb51) Headlight52) E.C.U.53) LH tail light54) Diagnostics socket55) Stop light relay56) Third stop lights (not on USA version)57) Immobilizer antenna58) -59) -60) -

CABLE COLORSAr OrangeAz Light blueB BlueBi WhiteG yellowGr GreyM BrownN BlackR RedV GreenVi VioletRo Pink


Aprilia PURCHASE ONLY GENUINE SPARE PARTS

REMARKS



REMARKS


aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle:

– Do not dispose of oil, fuel, polluting substances and components in the environment.

– Do not keep the engine running if it isn’t necessary.

– Avoid disturbing noises.

– Respect nature.

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