80h-mq quad mast - lift teklift-tek.com/docs/pman/80h_mq.pdf · 234764 r19 08/18/10 page 7 free...

This Manual contains standard Production ProductIdentification Numbers.

Special Engineered Options not Included

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406

Manual Number:234764 R19

80H-MQ Quad MastFor PIDs 80H-MQ-001 Through Present

P ARTS MANUAL

FOR PARTS AND SERVICE CALL:TELEPHONE: (888) 946-3330

About This Manual

Introduction

LIFT-TEK / ELECAR

CUSTOMER SERVICE

7040 S. HWY. 11WESTMINSTER, S.C. 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-5406

This manual shows the parts breakdown for the mast product ID numbers.Locate the product ID number (PID) stamped on the ID Plate located on the

upper left hand side of the outer upright channel. This number must be usedwhen ordering replacement parts for this product.

Ordering Parts Customers - Parts and service literature is available through authorized lift truck

deaers. To place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers - To order parts and service literature contact:

80H-MQ-XYZ

PRODUCT I.D. NUMBER

EXAMPLE

234764 R19 08/18/10

Contents

Cover............................................................................................................................................................. 1

Introduction .......................................................................................................................................... 2Safety Decals ....................................................................................................................................... 4Free Lift Cylinder .................................................................................................................................. 5Main Lift Cylinder Right Hand............................................................................................................... 8Main Lift Cylinder Left Hand ............................................................................................................... 12Outer Upright For PIDs 80H-MQ-001 Through 80H-MQ-1228 ........................................................... 16Outer Intermediate Upright For PIDs 80H-MQ-001 Through 80H-MQ-1228 ...................................... 18Inner Intermediate Upright For PIDs 80H-MQ-001 Through 80H-MQ-1228 ....................................... 20Inner Upright For PIDs 80H-MQ-001 Through 427 ............................................................................ 22Inner Upright 80H-MQ-428 Through 80H-MQ-1228 ........................................................................... 24Weldment Components 80H-MQ-1229 Through Present ................................................................... 26Hoist Chain & Freelift Hose For PIDs 80H-MQ-001 Through 80H-MQ-1228 ..................................... 28Hoist Chain & Freelift Hose 80H-MQ-1229 Through Present ............................................................. 29Slack Chain Valve ............................................................................................................................... 30Lowering Control Valve ....................................................................................................................... 316 Roller Rug Pole Carriage ................................................................................................................ 336 Roller Cushion Carriages ................................................................................................................ 346 Roller Pneumatic Carriages ............................................................................................................ 35Single IHR For PIDs 80H-MQ-001 Through 80H-MQ-1228 ............................................................... 36Single IHR For PIDs 80H-MQ-1129 Through Present ........................................................................ 40Double IHR For PIDs 80H-MQ-001 Through 80H-MQ-1228 .............................................................. 44Double IHR For PIDs 80H-MQ-1229 Through Present ...................................................................... 48Recommended Spare Parts List ........................................................................................................ 52

Safety Decals

234764 R19 08/18/10

Free Lift Cylinder

MA2081.eps

RodAssembly

*Wiper

*Rod Seal

Retainer P/N 1354365

*O-Ring

*Back-Up Ring

*O-Ring

CaseAssembly

Piston

*Piston Seal

*O-Ring

*Wear Ring

Roll Pin

* Indicates items included in seal kit

Kepner Check ValveP/N 1351486Orientation Critical

O-RingCheck Valve

WasherRetaining Ring

FR

EE

FLO

W

LOW PRESSURE ONLYHIGH PRESSURE DOESNOT HAVE CHECK VALVE

CYL-1

REF QTY PART NO. DESCRIPTION1 1000806 80.5'' OCL/230'' MFH1 1000807 83.0'' OCL/240'' MFH1 1000808 86.0'' OCL/252'' MFH1 1000809 88.0'' OCL/258'' MFH1 1000810 93.0'' OCL/273'' MFH1 1000811 100'' OCL/294'' MFH1 1000812 107'' OCL/315'' MFH1 1000813 114'' OCL/336'' MFH

OCL - Outer Channel Length.

HIGH PRESSURE

80H MQ Wide and Narrow use same high pressure cylinders.

80H MQ

2

SEAL KIT P/N 1357291

CYL-2


OCL - Outer Channel Length.80H MQ Wide and Narrow use same low pressure cylinders.

LOW PRESSURE

80H MQ

2


For PIDs 80H-MQ-001 Through 80H-MQ-341

Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.

08/18/10 234764 R19

MA2295.eps

Retainer P/N HP 3103964LP 1003148

*Wiper

*Rod Seal

*O-RingW/Back-up

*Bushing

Shell

Rod

*1Pull Wire

*Piston SealW/Back-Up

*Wear Ring

Kepner Check ValveOrientation Critical

**O-Ring**Check Valve

**Washer**Retaining Ring

FR

EE

FLO

W

* - Included in Cylinder Seal kit p/n 1003126 for high pressure cylinders1003129 for low pressure cylinders

** - Included in Check Valve kit p/n 5639041 - Included Piston Service Kit p/n

HP 3104019LP 1003149

Roll PinP/N 672725

1Piston

CYL-7


HIGH PRESSURE


80H MQ

2


CYL-8


80H MQ Wide and Narrow use same low pressure cylinders.

LOW PRESSURE

80H MQ

2


Free Lift CylinderFor PIDs 80H-MQ-342 Through 80H-MQ-1039

When ordering cylinders on this page for replacement on PIDs 80H-MQ-001through 80H-MQ-341, New Style Crosshead P/N 292015, E-Clip P/N 292138 and

Shim Kit P/N 1003367 Must Be Ordered For Installation.Contact Lift Technologies before ordering any cylinders to verify the correct part number of the cylinder you need.

234764 R19 08/18/10

Free Lift CylinderFor PIDs 80H-MQ-1040 Through Present

CYL-14


HIGH PRESSURE


80H MQ

2


CYL-16

REF QTY PART NO. DESCRIPTION1 1005955 80.5'' OCL/230'' MFH1 1005956 83.0'' OCL/240'' MFH1 1005957 86.0'' OCL/252'' MFH1 1005958 88.0'' OCL/258'' MFH1 1005964 90.0" OCL/263"MFH1 1005959 93.0'' OCL/273'' MFH1 1005960 100'' OCL/294'' MFH1 1005961 107'' OCL/315'' MFH1 1005962 114'' OCL/336'' MFH

Note: These cylinders are also used on Hi Pressure Hi Flow applications.

80H MQ Wide and Narrow use same low pressure cylinders.

LOW PRESSURE

80H MQ


2

MA3045.eps

Retainer P/N HP 3109182LP 3107119

*Wiper

*Rod Seal

*O-RingW/Back-up

Shell

1Rod

1Wire Ring


High Pressure

*Wear Ring

Kepner Check ValveOrientation Critical

**O-Ring**Check Valve

**Washer**Retaining Ring

FR

EE

FLO

W


** - Included in Check Valve kit p/n 5639041 - Non-serviceable part

Roll PinP/N 672725

1Piston


Low Pressure


08/18/10 234764 R19

Main Lift CylinderRight Hand

MA2079.eps

External Hydraulic Fuse( RIGHT HAND SIDE ONLY )

Part Number 224480

*Wiper

Retainer P/NHP *1003154LP 1003147

*Rod Seal

*O-Ring

*Back-Up Ring*O-Ring

Rod

Shell

Piston

*Wear Ring

Steel Ball

*O-Ring

Check Plug


CYL-3



HIGH PRESSURE


2

80H MQ


CYL-4


80H MQ Wide and Narrow use same low pressure cylinders.OCL - Outer Channel Length.

80H MQ

2

LOW PRESSURE




234764 R19 08/18/10

CYL-9



HIGH PRESSURE


2

80H MQ


CYL-10



80H MQ

2

LOW PRESSURE


MA2296.eps

RetainerP/NHP 3101063LP 3104035

*Wiper

*Rod Seal

*O-RingW/Back-up

*Bushing

Shell

Rod

O-Ring

*1Pull Wire


*Wear Ring

Oil DrainBack Port

External Fuse ValveP/N 224480


1 - Included in Piston Service Kit p/nHP 3103601LP 3104016

1Piston




08/18/10 234764 R19


For PIDs 80H-MQ-1040 Through Present( Not including Special High Flow Truck Applications )

MA3046.eps

RetainerP/NHP 3106497LP 3106469

*Wiper

*Rod Seal

*O-RingW/Back-up

Shell

Rod

*1O-Ring

*1Pull Wire

*1Piston SealW/Back-Up

*1Wear Ring

Oil DrainBack Port



1 - Included in Piston Service Kit p/nHP 3109183-SUBLP 3106897-SUB

1Piston

1Cushion Sleeve

1Retaining Ring

CYL-18



HIGH PRESSURE


2

80H MQ


CYL-20

REF QTY PART NO. DESCRIPTION1 1005971 80.5'' OCL/230'' MFH1 1005972 83.0'' OCL/240'' MFH1 1005973 86.0'' OCL/252'' MFH1 1005974 88.0'' OCL/258'' MFH1 1005980 90.0'' OCL/263'' MFH1 1005975 93.0'' OCL/273'' MFH1 1005976 100'' OCL/294'' MFH1 1005977 107'' OCL/315'' MFH1 1005978 114'' OCL/336'' MFH


80H MQ

2

LOW PRESSURE



234764 R19 08/18/10

Main Lift CylinderRight Hand for Special High Flow Applications

Cyl-26OCL MFH CURRENT

inches inches LIFT-TEK P/N RH80.5 230 100627583 240 100638186 252 100638288 258 100638393 273 1006384100 294 1006385107 315 1006386114 336 1006387

Seal Kit 3111946Retainer 3106703Piston Service Kit 3111944-SUB

Service Parts for Current Cylinders

OCL = Outer channel Length

SPECIAL 80H-MQ MAIN LIFT HIGH PRESSURE HI FLOW CYLINDERS


RetainerP/N3106703

*Wiper

*Rod Seal

*O-RingW/Back-up

Shell

Rod

*1O-Ring

*1Pull Wire


*1Wear Ring

1Piston

1Cushion Sleeve

1Retaining Ring

* - Included in Cylinder Seal Kit p/n 3111946

1 - Included in Piston Service Kit P/N 3111944-SUB

MA3202.eps


For PIDs 80H-MQ-1204 Through Present

08/18/10 234764 R19

Main Lift CylinderLeft Hand

CYL-5

REF QTY PART NO. DESCRIPTION1 1000814 80.5'' OCL/230''MFH1 1000815 83.0'' OCL/240''MFH1 1000816 86.0'' OCL/252''MFH1 1000817 88.0'' OCL/258''MFH1 1000818 93.0'' OCL/273''MFH1 1000819 100'' OCL/294''MFH1 1000820 107'' OCL/315''MFH1 1000821 114'' OCL/336''MFH


80H MQ


2

HIGH PRESSURE


CYL-6



80H MQ

2

LOW PRESSURE


Rod End

*O-Ring WithBack-Up

*Wiper

*Rod SealRetainer P/N HP *1003154LP 1003147

*O-Ring

*O-Ring WithBack-Up

Rod

Shell

Piston

*Wear Ring

*O-Ring

Check Ball


Fitting P/N 290004

MA2080.eps

Check Plug



234764 R19 08/18/10




80H MQ


2

HIGH PRESSURE


CYL-11



80H MQ

2

LOW PRESSURE


CYL-12

MA2297.eps

Rod End

Retainer P/NHP 3101063LP 1304035

*Wiper

*Rod Seal

*O-RingW/Back-up

*Bushing

Shell

Rod

*O-Ring

*1Pull Wire


*Wear Ring

FittingP/N 290004

Oil DrainBack Line

*O-RingW/Back-up


1 - Includes in Piston Service Kit P/NHP 3103601LP 3104016

1Piston



08/18/10 234764 R19

MA3044.eps

Rod End

*O-RingW/Back-up

*Wiper

*O-RingW/Back-up

*Rod Seal

Shell

Rod

*1O-Ring

*1Pull Wire

1Piston


*1Wear Ring


1 - Includes in Piston Service Kit P/NHP 3109183-SUBLP 3106897-SUB

FittingP/N 290004

Retainer P/NHP 3106497LP 3106469

1Cushion sleeve

1Retaining Ring


For PIDs 80H-MQ-1040 Through Present( Not including Special High Flow Truck Applications )



80H MQ


2

HIGH PRESSURE


CYL-22

REF QTY PART NO. DESCRIPTION1 1005984 80.5'' OCL/230'' MFH1 1005985 83.0'' OCL/240'' MFH1 1005986 86.0'' OCL/252'' MFH1 1005987 88.0'' OCL/258'' MFH1 1005993 90.0'' OCL/263'' MFH1 1005988 93.0'' OCL/273'' MFH1 1005989 100'' OCL/294'' MFH1 1005990 107'' OCL/315'' MFH1 1005991 114'' OCL/336'' MFH


80H MQ

2

LOW PRESSURE


CYL-24


234764 R19 08/18/10

Main Lift CylinderLeft Hand for Special High Flow Applications

MA3201.eps

FittingP/N 290004

Rod End

*O-RingW/Backup

Retainer P/N3106703

*Rod Seal

*Wiper

*O-RingW/Backup

Rod

Shell

Spacer

*O-Ring

*1Pull Wire

1Piston

*1Piston SealW/Backup

*1Wear Ring

1Cushion Sleeve

1Retaining Ring

* Included in Cylinder Seal Kit P/N 3111946

1 Included in Piston Service Kit P/N 3111944-SUB

Cyl-25OCL MFH CURRENT

inches inches LIFT-TEK P/N LH80.5 230 100627683 240 100638886 252 100638988 258 100639093 273 1006391100 294 1006392107 315 1006393114 336 1006394

Seal Kit 3111946Retainer 3106703Piston Service Kit 3111944-SUB

80H-MQ MAIN LIFT LH HIGH PRESSURE HI FLOW CYLINDERS

OCL = Outer channel length

Service Parts for Current Cylinders



08/18/10 234764 R19

A

7

3 9

12

6

4

MA2298.eps

8

5

10

Outer UprightFor PIDs 80H-MQ-001 Through 80H-MQ-1228

234764 R19 08/18/10

Outer UprightFor PIDs 80H-MQ-001 Through 80H-MQ-1228

REF QTY PART NO. DESCRIPTION

1 19904004N Outer Upright- 80.5 in. Narrow 2





1 19904285N Outer Upright-100.0 in. Narrow 2



1 19904160 Outer Upright- 80.5 in. Wide 2





1 19904285 Outer Upright-100.0 in. Wide 2



1 * 637536 Load Roller Shim .0302 2 688169 Load Roller3 2 248914 Chain Anchor4 2 292793 Nylon Self Locking Nut5 2 292948 Spherical Bushing6 2 6518 Cotter Pin7 2 BL866 Link Chain Connecting Link8 2 223078 Wear Block9 * 215722 Wear Block Shim .030

10 4 6508 Cotter Pin

2 Retracted channel length (does not include underclearance).

A

Outer Upright

A

1 These part numbers are for reference only. Mounting brackets are not

included. To order an Outer Upright with mounting brackets contact the Lift-Tek Parts Depot (888)946-3330. The P.I.D. number must be supplied.

80H

* Quantity will vary.

08/18/10 234764 R19

Outer Intermediate UprightFor PIDs 80H-MQ-001 Through 80H-MQ-1228

11

12

6 5 4 35

24

2526

16

2

1

23

18

19

20

21

22

27

8

9

10 15

7

17

14

16

MA2299.eps

B1

1

1 See Cylinder Pages for Specific Part Numbers.

2

2 Contact Lift Technologies, Inc. for Specific Part Numbers.

13

28

234764 R19 08/18/10

Outer Intermediate Upright


1 9904163N Outer Intermediate Upright- 80.5 in. Narrow 1





1 9904288N Outer Intermediate Upright-100.0 in. Narrow 1



1 9904163 Outer Intermediate Upright- 80.5 in. Wide 1





1 9904288 Outer Intermediate Upright-100.0 in. Wide 1



1 * 637536 Load Roller Shim .0302 2 688169 Load Roller3 2 9904001 Load Roller4 2 9904053 Sheave Assembly5 2 9904044 Sheave Pin6 2 27CM1014ER Socket Head Capscrew7 2 6EM100ER Lock Washer8 1 292793 Nylon Self Locking Nut9 1 292948 Spherical Bushing10 1 6518 Cotter Pin11 1 BL866 Link Connecting Link12 1 248914 Chain Anchor13 1 9904132 ASTM A3614 1 9904108 Hydraulic Block15 2 1CM1090ER Bolt GR 8.816 2 611291 Fitting17 1 17K7E 900 Fitting18 * 205196 Cylinder Shim .00519 * 205197 Cylinder Shim .01020 * 205198 Cylinder Shim .02021 * 205199 Cylinder Shim .02522 * 203404 Cylinder Shim .07823 1 224480 External Fuse Valve24 * 763440 Cylinder Shim 25 1 290004 900 Fitting26 1 291216 Hose Assembly27 2 3135 Retaining Ring28 4 6805 Cotter Pin


B

80H

B



08/18/10 234764 R19

Inner Intermediate UprightFor PIDs 80H-MQ-001 Through 80H-MQ-1228

4

56

7

3

1

12

11

1617

7613

14

8

9 10

MA2594.eps

C

156

19

12

20

18

20

234764 R19 08/18/10

Inner Intermediate Upright


1 9904166N Inner Intermediate Upright- 80.5 in. Narrow 1





1 9904291N Inner Intermediate Upright-100.0 in. Narrow 1



1 9904166 Inner Intermediate Upright- 80.5 in. Wide 1





1 9904291 Inner Intermediate Upright-100.0 in. Wide 1



1 * 637536 Load Roller Shim .0302 2 688169 Load Roller3 2 9904001 Load Roller4 1 9904053 Sheave Assembly5 1 9904059 Chain Sheave Pin 6 3 6EM100ER Lock Washer7 2 1CM1016ER Bolt GR 8.88 2 292793 Nylon Self Locking Nut9 2 292948 Spherical Bushing10 2 6518 Cotter Pin11 2 BL866 LINK Connecting Link12 2 292976 Chain Anchor13 1 9904051 Hose Sheave Bracket14 2 1EM100E Flat Washer15 2 1CM1025ER Bolt GR 8.816 1 9904029 Hose Sheave17 1 9904120 Hose Sheave Pin18 12 293703 Slip Fit, Single Links19 2 292949 Chain Anchor Pin20 8 6508 Cotter Pin

Inter-1


C

80H

C



08/18/10 234764 R19

MA2595.eps

16

9

14

1322

911

7

8

21

15

12

21

2017 19

18

3 4

6

5

D

1


10

Large female spherical washer side to anchor support.

Small male spherical washer side to nut

24

16

23

16

Inner UprightFor PIDs 80H-MQ-001 Through 80H-MQ-427

234764 R19 08/18/10

Inner Upright


1 9904169N Inner Upright- 80.5 in. Narrow 1





1 9904294N Inner Upright-100.0 in. Narrow 1



1 9904169 Inner Upright- 80.5 in. Wide 1





1 9904294 Inner Upright-100.0 in. Wide 1



1 * 637536 Load Roller Shim2 2 9904001 Load Roller3 2 6EM100ER Lock Washer4 2 1CM1016ER Bolt5 2 9904154 Chain Sheave6 2 9904089 Chain Sheave Pin7 1 292793 Nylon Self Locking Nut8 1 292948 Spherical Bushing9 3 6518 Cotter Pin10 1 BL866 Link Connecting Link11 1 292976 Chain Anchor12 2 250020 Chain Anchor13 2 200006 Nut14 2 200007 Jam Nut15 2 684305 Chain Pin16 8 6508 Cotter Pin17 1 9904068 Freelift Cylinder Band18 2 6EM80ER Lock Washer19 2 1CM820ER Bolt20 1 224477 External Fuse Valve21 1 611323 Fitting22 2 210623 Spherical Washer Set23 6 293703 Slip Fit, Single Link24 1 292949 Chain Anchor Pin

* Quantity as required.


D

80H

D

InnerCGP2-1


08/18/10 234764 R19

Inner UprightFor 80H-MQ-428 Through 80H-MQ-1228

MA2452.eps

16

19

14

1322

9

21

15

12

21

20

23

17 19

18

3 4

6

5

24

D

1


Large female spherical washer side to anchor support.

Small male spherical washer side to nut

25

11

7

8

10

27

16

26

16

234764 R19 08/18/10

Inner Upright


1 293078 Inner Upright- 80.5 in. Narrow 1







1 293084 Inner Upright-100.0 in. Narrow 1












1 * 637536 Load Roller Shim2 2 9904001 Load Roller3 2 6EM100ER Lock Washer4 2 1CM1016ER Bolt GR. 8.85 2 9904154 Chain Sheave6 2 9904089 Chain Sheave Pin7 1 292793 Nylon Self Locking Nut8 1 292948 Spherical Bushing9 2 6518 Cotter Pin10 1 BL866 Link Connecting Link11 1 292976 Chain Anchor12 1 680242 Chain Anchor13 2 200006 Nut14 2 200007 Jam Nut15 2 684305 Chain Pin16 10 6508 Cotter Pin17 1 9904068 Free lift Cylinder Band18 2 6EM80ER Lock Washer19 2 1CM820ER Bolt GR. 8.8

224477 External Fuse Valve - LOW PRESSURE ONLY224476 External Fuse Valve - HIGH PRESSURE ONLY

21 1 611323 Fitting22 2 210623 Spherical Washer Set23 1 292138 E-Clip24 1 292015 Crosshead Weldment25 1 1003367 F.L. Cyl. Shim Kit - High Pressure Only26 6 293703 Slip Fit, Single Link27 1 292949 Chain Anchor Pin

2 - Contact Lift-Tek Parts Department for Specific Part Numbers.* Quantity as required.


D

80H

D

InnerCPG-1

20 1

For 80H-MQ-428 Through 80H-MQ-1228

08/18/10 234764 R19

Weldment ComponentsFor 80H-MQ-1229 Through Present2

148

7

52

54

8

51

15

25

14

47

3

1

20

50

38

48 16

55

21

9

10

25

11

46

45

44

43

42

2

1

12

40

39

41

SEE LCV GROUP &HYDRAULIC GROUP

SEE MOUNTING GROUP

1

3

24

25

17

276

29

25

28

24

25

26

2

1

54

8

19

33

50

48

50

49

34

4823

22

25

24

5

4

30

31

32

50

38

48

3

1 55

21

35

37

36

SEE SHEET 2

J

MA3288.eps

A

D

B

C

I

I

I

56

234764 R19 08/18/10

WLD-1ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION

A 1 SEE WLD-2 OUTER UPRIGHT 24 4 1CM1016ER CAPSCREWB 1 SEE WLD-2 OUTER INTERMEDIATE UPRIGHT 25 10 681238 LOCKWASHER M10C 1 SEE WLD-2 INNER INTERMEDIATE UPRIGHT 26 1 9904120 LOWER PULLEY AXLE ASSYD 1 SEE WLD-2 INNER UPRIGHT 27 1 9904029 HOSE SHEAVEE 2 SEE Chain-3 OUTER ML CHAINS 28 2 1EM100E WASHER M10 FLATF 2 SEE Chain-3 INNER ML CHAINS 29 2 1CM1025ER CAPSCREWG 2 SEE Chain-3 FL CHAINS 30 1 9904068 STRAPH 1 SEE Chain-3 FL HOSE 31 2 206315 LOCKWASHER M8I 2 See Cyl. Pages CYLINDERS 32 2 1CM820ER CAPSCREWJ 2 SEE WLD-2 CHAIN ANCHORS 33 2 292949 PIN CHAIN ANCHOR1 36 637536 SHIM 34 4 680242 CHAIN ANCHOR2 6 688169 ROLLER ASSY 35 2 210623 NUT SPHERICAL3 6 9904001 ROLLER ASSY 36 4 200007 JAM NUT .625-184 1 292138 EXTERNAL E-RING 37 4 200006 NUT .625-18UNF5 1 292015 X-HEAD ASSEMBLY 38 4 679149 PIN6 1 262918 BRACKET, HOSE SHEAVE 39 1 290004 90 DEG ELBOW7 2 248914 ANCHOR, CHAIN 40 1 291216 ML JUMPER HOSE ASSY8 4 292793 NUT-SELF LOCK 7/8 41 1 763440 SHIM9 1 9904132 SPACER 42 1 205196 WASHER SHIM10 1 262892 MANIFOLD, FREELIFT 43 1 205197 WASHER SHIM11 2 1CM1090ER CAPSCREW 44 1 205198 WASHER SHIM12 1 611291 FITTING 45 1 205199 WASHER SHIM13 1 17K7E FITTING 90 46 1 203404 WASHER HARDENED14 2 9904044 CHAIN SHEAVE ASSY 47 1 3135 SNAP RING 1.25" DIA15 2 27CM1014ER BUTTON HEAD CAP SCREW 48 12 6518 COTTER PIN16 2 9904053 SHEAVE 49 4 684305 PIN17 1 262894 CHAIN SHEAVE AXLE ASSY 50 20 6508 COTTER PIN18 2 223071 SHEAVE 51 2 215722 SHIM19 2 292976 CHAIN ANCHOR 52 2 223078 PLUG WEAR20 2 262915 CHAIN ANCHOR 53 1 294164 DECAL KIT21 4 262916 NUT-SELF LOCK 3/4 54 4 292948 SPACER-SPHERICAL22 2 9904089 CHAIN SHEAVE AXLE 55 4 2395097 WASHER, SPHERICAL23 2 9904154 644 CHAIN SHEAVE ASSY 56 2 BL866 LINK BL866 MASTERLINK

Common Parts Group 262976

WLD-2OCL* MFH A B C D J(in) (in) QTY 2

Outer Outer-Inter Inner-Inter Inner ChainWeldment Weldment Weldment Weldment Anchor

80.5 230 262841 262851 262861 262871 67914483 240 262842 262852 262862 262872 26346186 252 262843 262853 262863 262873 26346188 258 262844 262854 262864 262874 26346190 263 262845 262855 262865 262875 26346193 273 262846 262856 262866 262876 26346197 285 262847 262857 262867 262877 263461

100 294 262848 262858 262868 262878 263461107 315 262849 262859 262869 262879 263461114 336 262850 262860 262870 262880 263461

OCL = Outer Channel Length. Based on 3" underclearance.

Weldments and Chain Anchors

For 80H-MQ-1229 Through Present

08/18/10 234764 R19

3

1

MA2593.eps

2

4

Hoist Chain & Freelift HoseFor PIDs 80H-MQ-001 Through 80H-MQ-1228

CHN-1

REF.NO. 1 REF.NO. 2 REF.NO. 3 REF.NO. 4FREELIFT

HOSEQTY 2 QTY 1 QTY 2 QTY 1

80.5 9904172 293950 9904173 29194483 9904197 293115 9904198 29194586 9904222 9904222 9904223 29194688 9904247 9904247 9904248 29194793 9904272 290920 9904273 291948100 9904297 9904297 9904298 291949107 9904322 293116 9904323 291950114 9904347 9904347 9904348 291951


80H MQ

OCL (IN) MAIN LIFT

CHAINFREE LIFT

CHAINMAIN LIFT

CHAIN

SEE CHN-1

234764 R19 08/18/10

E

F

G

H

MA3163.eps

Hoist Chain & Freelift HoseFor 80H-MQ-1229 Through Present

Chain-3OCL* MFH E F G H(in) (in) QTY 2 QTY 2 QTY 2

Outer ML Chain

Inner ML Chain

FL Chain, BL644

FL Hose (F-6.0.8)

80.5 230 9904172 209404 9904173 29194483 240 9904222 205996 9904198 29194586 252 292218 209405 9904223 29194688 258 290920 205999 9904248 29194790 263 9904272 678808 292219 29221793 273 293927 209406 9904273 29194897 285 293928 213370 294228 294226

100 294 267482 206005 9904298 291949107 315 293929 227339 9904323 291950114 336 267483 227343 9904348 291951

OCL = Outer Channel Length. Based on 3" underclearance.

Chains and Hoses

08/18/10 234764 R19

Slack Chain ValveA

8

10 9

14

1

A

2

12

15

144

3

17

13

5

3

18

6

16

16

11167 SECTION A - A

MA3289.eps

SlackChainITEM # QTY PART # DESCRIPTION

1 1 2683831 BAR2 1 611120 PLUG3 4 681238 LOCKWASHER M104 2 684649 CAPSCREW M10X25 LG5 2 683823 CAPSCREW M10 X 50LG6 1 224480 EXT FUSE VALVE-20.5GPM7 1 611291 FITTING8 2 250115 HOSE CLAMP9 6 2383855 CLAMP-RETAINER10 8 2373066 TY-WRAP11 1 224477 EXT FUSE VALVE-38GPM12 1 611299 FTG. 90 EL 10T X 10 SAE13 1 261350 12-10 SAE UNION14 1 253631 VALVE ASSY15 1 684357 12-10 SAE/JIC ELBOW16 3 611323 FITTING 10T X 10T 9017 1 290364 #10 HOSE (27" LONG)18 1 261352 #10 HOSE (15.35" LONG)

Common Parts Group

234764 R19 08/18/10

1

2

3 Ports

MA2169.eps

REF QTY PART# PART# DESCRIPTION

1 291612 Valve Body2 290519 Valve Cartridge, 24 GPM

Lowering Control Valve

1

*291611 Lowering Control Valve Assembly, 24 GPM

* - Item includes items 1 and 2.

See Chart

1

2




1


* - Item inlcudes items 1 and 2.

See Chart


1

2

See Chart






1



* - Item includes items 1 and 2.

1


1

08/18/10 234764 R19

1

32

Backrest-2.eps

Backrest

Other Backrest sizes are available, contact Lift Technologies for details.

See ChartBelow

LBR-1

REF QTY PART # DESCRIPTION1 684769 *Backrest, 31" x 36"1 684770 *Backrest, 31" x 48"1 684771 *Backrest, 31" x 60"1 684772 *Backrest, 37" x36"1 684773 *Backrest, 37" x 48"1 684774 *Backrest, 37" x 60"1 684775 *Backrest, 41" x 36"1 684776 *Backrest, 41" x 48"1 684777 *Backrest, 41" x 60"1 684778 *Backrest, 49" x 36"1 684779 *Backrest, 49" x 48"1 684780 *Backrest, 49" x60"

2 4 200173 Capscrew, M163 4 684586 Lockwasher, M16

Class II Load Backrests

1

234764 R19 08/18/10

6 Roller Rug Pole Carriage

11

2

8

9

12

3

5

4

10

126

7

MA2765.eps

13

14

15

18

17

16

RPCARR-2

Item QTY Part # Description1 * 637536 Shim2 4 9904001 Load Roller3 2 9904145 Retainer4 2 680217 Lockwasher5 2 206174 Bolt6 2 684660 Washer7 2 2803436 Side Thrust Roller8 3 17C1296ER Bolt9 3 63D12ER Nut

10 2 9904002 Load Roller11 2 293938 Spacer12 2 1CM1260ER Capscrew13 4 6508 Cotter Pin14 2 684305 Chain Pin15 2 250020 Chain Anchor16 2 200007 Jam Nut17 2 200006 Full Nut18 2 6518 Cotter Pin

* - Quantity will vary.

Common Parts

RPCARR-1

Part # Pole Dia. Mast Width Weldment Part #*291959 3" 1 Wide 280042*291960 3.25" 1 Wide 280040*291961 3.5" 1 Wide 280130*291962 3" Narrow 280043*291963 3.25" Narrow 280041*291964 3.5" Narrow 280131*251918 4" Narrow 251914

1 - For PIDs 80H-MQ-001 through 80H-MQ-1228 only.

80H MQ - 6 Roller Rug Pole Carriages

Assemblies

* - Includes Rug Pole Weldment and Common Parts.

For PIDs 80H-MQ-001 Through Presentexcept were noted

08/18/10 234764 R19

6 Roller Cushion Carriages

See Chart Below

CARR-1

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

1 9904425N Carriage, Class III 42" 1 1 9904425 Carriage, Class III 42"

1 9904426N Carriage, Class III 43" 1 1 9904426 Carriage, Class III 43"1 9904427N Carriage, Class III 48" 1 1 9904427 Carriage, Class III 48"1 9904428N Carriage, Class III 55" 1 1 9904428 Carriage, Class III 55"1 9904429N Carriage, Class III 61" 1 1 9904429 Carriage, Class III 61"

1 4 9904001 Roller Assembly 13 2 7403 Grease Zerk2 2 9904002 Roller Assembly 16 * 637536 Shim5 2 9904077 Thrust Bracket 19 2 290453 Nut6 2 9904145 Roller Retainer 20 2 6296 Lock Washer7 2 290454 Thrust Roller 21 2 6518 Cotter Pin8 4 220437 Flat Washer 22 2 250020 Chain Anchor9 4 688705 Lock Washer 23 2 200006 Nut

10 4 290452 Bolt GR 8.8 24 2 200007 Jam Nut11 2 680217 Lock Washer 25 4 6508 Cotter Pin12 2 202264 Button Head Capscrew 26 2 684305 Chain Pin1 - For PIDs 80H-MQ-001 through 80H-MQ-1228 only.

Common Parts

Masts mounted with 3in. Cushion underclearance. Wide Mast.

3

Masts mounted with 3in. Cushion underclearance. Narrow Mast.

3

MA2087.eps

161

6

1112

27

59

108

20

19

322

21

26

24

2313

25


234764 R19 08/18/10

1

2

3

4

5

6

7

8

9

1011

12

13

14

15

MA2086.eps

1817

22

20

19

21

6 Roller Pneumatic Carriages

CARR-2

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

1 290878 Carriage, Class III 42" 1 1 291202 Carriage, Class III 42"

1 290879 Carriage, Class III 43" 1 1 291203 Carriage, Class III 43"1 290880 Carriage, Class III 48" 1 1 291204 Carriage, Class III 48"1 290881 Carriage, Class III 55" 1 1 291205 Carriage, Class III 55"1 290886 Carriage, Class III 61" 1 1 291206 Carriage, Class III 61"

1 4 9904001 Roller Assembly 12 2 7403 Grease Zerk2 2 9904002 Roller Assembly 13 6 637536 Shim4 2 248499 Thrust Bracket 14 2 290453 Nut5 2 9904145 Roller Retainer 15 2 6296 Lock Washer6 2 290454 Thrust Roller 17 2 6518 Cotter Pin7 4 220437 Flat Washer 18 2 250020 Chain Anchor8 4 688705 Lock Washer 19 2 200006 Nut9 4 290452 Bolt GR 8.8 20 2 200007 Jam Nut

10 2 680217 Lock Washer 21 4 6508 Cotter Pin11 2 202264 Button Head Capscrew 22 2 684305 Pin1 - For PIDs 80H-MQ-001 through 80H-MQ-1228 only.

Common Parts

Masts mounted with 5.5in. Pneumatic underclearance. Wide Mast.

3

Masts mounted with 5.5in. Pneumatic underclearance. Narrow Mast.

3

See Chart Below


08/18/10 234764 R19

20

23

18

22

17

1

33

32

21

19

2

16

33

19

17

43

2013

26

319

17

18

4

18

17

15

14

MA2287.eps

11

9

10

21

20

9

10

9

11

29

30

31

39

5

6

7 8

37

38

41

40

35

2134

36

43

Single IHRFor PIDs 80H-MQ-001 Through 80H-MQ-1228

SEE IHR-1

234764 R19 08/18/10

Single IHR

IHR-1ITEM QTY PART NUMBER DESCRIPTION

1 1 9904146 RH Upper Guide2 1 9904147 LH Upper Guide3 1 9904141 RH Lower Guide4 1 9904142 LH Lower Guide5 2 9904087 1/2 Hose Sheave6 2 9904113 Shaft7 2 9904088 Hose Guard8 1 1CM1290ER Capscrew9 2 9904054 Sheave Bracket10 2 9904042 Hose Sheave11 2 3130 Retaining Ring13 1 9904143 RH Manifold14 4 611288 Fitting15 1 9904144 LH Manifold16 1 9904139 LH Outer Bracket17 8 6EM80ER Lock Washer18 8 1CM820ER Capscrew19 4 1EM80E Washer20 8 1CM1025ER Capscrew21 13 681238 M10 Lock Washer22 4 6EM60ER Lock Washer23 4 1CM614ER Capscrew24 1 200504 Capscrew Socket Head26 2 766496 Flat Head Capscrew29 4 237558 Clamp30 2 290470 Cover Plate31 4 290471 Bolt32 1 9904138 RH Outer Bracket33 2 2376 Bulkhead Fitting34 1 9904081 Carriage Bracket

35 2 2454 900 Bulkhead Union36 2 1CM1016ER Capscrew37 1 290467 Cover Plate38 1 290468 Bolt39 1 1EM120ER Lock Washer40 1 1DM12E Nut41 2 291449 Clamp43 2 234880 Spiral Guard

See Next Page For Hoses


08/18/10 234764 R19

Single IHRHoses

See IHR-2 and IHR-2P

IHR-2OCL IHR ITEM 1 ITEM 2(in) Group Hose Hose80.5 9904432 291250 29124283 9904433 291251 29124386 9904434 291252 29124488 9904435 291253 29124593 9904436 291254 291246100 9904437 291255 291247107 9904438 291256 291248114 9904439 291257 291249

OCL = Outer channel length.

Cushion IHR

IHR-2POCL IHR Item 1 Item 2(in) Group Hose Hose

80.5 290904 290896 990418483 290905 290897 990420986 590906 290898 990423488 290907 290899 990425993 290908 290900 9904284

100 290909 290901 9904309107 290910 290902 9904334114 290911 290903 9904359


Pneumatic IHR


234764 R19 08/18/10

OuterUpright

OuterIntermediateUpright

Inner IntermediateUpright

InnerUpright

MA2302.eps

1

2

#8 Hose

#8 Hose

#8 Hose

#8 Hose

#8 Hose

Single IHR Hose Routing


08/18/10 234764 R19

2

1

5

43

2 PLACES

2 PLACES

51

6

7

910

2 PLACES

2 PLACES

11

8

5

1

6

12

6

1

5

3

4

2 PLACES

2 PLACES

61 14

2 PLACES

2 PLACES

152 PLACES

15

16 2 PLACES

2 PLACES

2 PLACES

13

17

1918

2 PLACES

2 PLACES

9

10

2 PLACESPER BRACKET

2 BRACKETS

2 PLACESPER BRACKET

2 BRACKETS

21

2022

2 PLACES

2 PLACES

2 PLACES

28

27

2932

33 2 PLACES

2 PLACES

2 PLACES

2425

26

35

34

9

1631

2 PLACES

2 PLACES

2 PLACES

2 PLACES

Single IHRFor PIDs 80H-MQ-1229 Through Present

234764 R19 08/18/10

IHR-5ITEM # QTY PART # DESCRIPTION

1 9 6EM80ER WASHER-LOCK2 1 767961 CAPSCREW M8X16 LG3 4 206323 LOCKWASHER M64 4 1CM614ER CAPSCREW M6 X 14LG5 5 787398 FLAT WASHER M86 8 1CM820ER CAPSCREW7 1 9904139 ATTACHMENT PLATE-LH8 1 9904138 ATTACHMENT PLATE-RH9 10 681238 LOCKWASHER M10

10 8 1CM1025ER CAPSCREW11 2 2376 FITTING BLKHEAD12 2 766496 FLAT HEAD CAPSCREW13 1 9904144 MANIFOLD ASSY- LH14 1 9904143 MANIFOLD ASSY- RH15 4 601377 FTG. 8T x 8 SAE STR.16 2 1CM1016ER CAPSCREW17 2 9904054 PULLEY BRACKET ASSY18 2 3130 RETAINING RING19 2 9904042 HOSE ROLLER20 2 290470 COVERPLATE21 4 290471 BOLT22 2 237558 CLAMP23 1 9904460 TUBE BRACKET24 1 291449 CLAMP #825 1 290467 COVER PLATE26 1 290468 BOLT27 2 9904113 BUSHING-HOSE ROLLER28 2 9904087 SHEAVE HALF #8 HOSE29 2 9904088 COVER PLATE-HOSE ROLLER30 1 9904454 X-HEAD SHEAVE MOUNT31 1 1CM1290ER HEX HEAD CAPSCREW32 1 1EM120ER WASHER33 1 1DM12ER NUT, HEX34 1 9904081 CARRIAGE TERM. BRACKET35 2 2454 BULKHEAD UNION 90 DEG


Single IHR Common Parts Group 261376For PIDs 80H-MQ-1229 Through Present

08/18/10 234764 R19

"A" "B" "C" "D" "E" "F"OCL MFH SIHR LOWER LOWER UPPER UPPER (in) (in) ASSY RH GUIDE LH GUIDE RH GUIDE LH GUIDE

QTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1)80.5 230 261377 291250 291242 9904180 9904181 9904182 990418383 240 261378 291251 291243 9904205 9904206 9904207 990420886 252 261379 291252 291244 9904230 9904231 9904232 990423388 258 261380 291253 291245 9904255 9904256 9904257 990425893 273 261381 291254 291246 9904280 9904281 9904282 9904283100 294 261382 291255 200176 9904305 9904306 9904307 9904308107 315 261383 291256 683544 9904330 9904331 9904332 9904333114 336 261384 291257 291249 9904355 9904356 9904357 9904358

"A" "B" "C" "D" "E" "F"OCL MFH SIHR LOWER LOWER UPPER UPPER (in) (in) ASSY RH GUIDE LH GUIDE RH GUIDE LH GUIDE

QTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1)80.5 230 261385 231936 291242 9904180 9904181 9904182 990418383 240 261386 291354 291243 9904205 9904206 9904207 990420886 252 261387 291355 291244 9904230 9904231 9904232 990423388 258 261388 291356 291245 9904255 9904256 9904257 990425893 273 261389 291357 291246 9904280 9904281 9904282 9904283100 294 261390 291358 200176 9904305 9904306 9904307 9904308107 315 261391 291359 683544 9904330 9904331 9904332 9904333114 336 261392 231972 291249 9904355 9904356 9904357 9904358

OCL = Outer Channel Length.

Kits and Components

PNUEMATIC ASSEMBLY

CUSHION ASSEMBLY

Single IHRHoses and Guides


234764 R19 08/18/10

Single IHR Hose Routing


AA

A

A

AA

ABA

B

BB

B

MA3199.eps

FE

D

C

08/18/10 234764 R19

12

21

28

8

1

39

5542

56

58

6

3856

59

4714

48

23

5324

43

62

43

17

335

44

13

7027

34

4667

69

16

67

15

7

25

22

3135

64

51 29

52

10

69

71

50

69

44

32 69

16

15

39

68

11

16

35

29

69

40 26

19

14 44

49

32

10

7

9

22

25

18

38

58

20

41

15

45

16

69

34

10

2

MA2274.eps

67

67

17

69

35

17

43

37

60

36

695410

17

66

69

43

57

7

44

30

25

16

22

35

43

4

30

3 44

72

15

67

Double IHRFor PIDs 80H-MQ-001 Through 80H-MQ-1228

See IHR-3

234764 R19 08/18/10

ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION 1 1 9904453 Angle Mount 36 1 9904498 Hose Guide2 1 9904475 Angle Mount 37 1 9904502 Hose Guide3 1 9904139 LH Attachment Plate 38 2 9904042 Hose Roller4 1 9904138 RH Attachment Plate 39 2 9904441 Hose Roller5 2 9904455 Axle Mount Plate 40 1 9904465 Tube6 2 9904456 Hose roller Axle 41 1 291957 RH Jumper Hose7 3 290465 Bolt 42 1 1EM120ER Lock Washer8 4 290471 Bolt 43 10 6EM60ER Lock Washer9 1 290468 Bolt 44 12 681238 Lock Washer

10 5 2453 900 Bulkhead Union 45 1 9904142 LH Lower Guide

11 2 2454 900 Bulkhead Union 46 1 9904141 RH Lower Guide12 2 9904113 Hose Roller Bushing 47 1 9904470 Lower Pulley Axle13 1 1CM1290ER Capscrew 48 1 9904467 Lower Pulley Brkt14 3 1CM1016ER Capscrew 49 1 9904144 LH Manifold15 10 1CM1025ER Capscrew 50 1 9904143 RH Manifold16 8 1CM820ER Capscrew 51 1 9904459 Mount Angle17 9 1CM614ER Capscrew 52 1 9904458 Mount Angle18 4 1CM825ER Capscrew 53 1 9904557 Mount Plate19 2 768699 Capscrew 54 1 9904474 Mount Plate20 1 9904081 Carriage Bracket 55 1 1DM12E Nut21 4 237558 Clamp 56 2 9904054 Pulley Bracket22 6 291445 Clamp 57 1 9904516 Rear Guide23 2 291449 Clamp 58 2 3130 Retaining Ring24 1 31H37 Clamp 59 2 9904087 1/2 Sheave25 3 290464 Cover Plate 60 1 619230 Shoulder Screw26 1 290467 Cover Plate 62 1 200504 Socket Hd Capscrew27 2 9904088 Cover Plate 64 1 9904460 Tube Bracket28 2 290470 Cover Plate 65 1 9904147 LH Upper Guide29 2 2492 Bulkhead Fitting 66 1 9904146 RH Upper Guide30 2 2376 Bulkhead Fitting 67 9 1EM80E Washer31 1 2375 Bulkhead Fitting 68 2 1EM100E Flat Washer32 4 611288 Fitting 69 17 6EM80ER Lock Washer33 4 767439 Flat Head Capscrew 70 2 9904454 X-Hd Sheave Mnt34 2 766496 Flat Head Capscrew 71 1 9904466 Lower Sheave35 9 767961 Hex Capscrew 72 2 234880 Spiral Guard

IHR-3

Double IHRFor PIDs 80H-MQ-001 Through 80H-MQ-1228


08/18/10 234764 R19

IHR-4OCL (in) IHR Group Item 1 Item 2 Item 3 Item 4 Item 5

80.5 9904445 291250 291242 668230 291226 29123483 9904446 291251 291243 668009 291227 29123586 9904447 291252 291244 668228 291228 29123688 9904448 291253 291245 668226 291229 29123793 9904449 291254 291246 668225 291230 291238100 9904450 291255 291247 666745 291231 291239107 9904451 291256 291248 291258 291232 291240114 9904452 291257 291249 666734 291233 291241


Cushion IHR

IHR-4P

OCL (in) IHR Group Item 1 Item 2 Item 3 Item 4 Item 5

80.5 290912 231936 291242 668230 291226 291234

83 290913 291354 291243 668009 291227 291235

86 290914 291355 291244 668228 291228 291236

88 290915 291356 291245 668226 291229 291237

93 290916 291357 291246 668225 291230 291238

100 290917 291358 200176 666745 291231 291239

107 290918 291359 683544 291258 291232 291240

114 290919 231972 291249 666734 291233 291241

OCL = Outer Channel length

Pneumatic IHR

Double IHRHoses

See IHR-4 and IHR-4PFor PIDs 80H-MQ-001 Through 80H-MQ-1228

234764 R19 08/18/10

Double IHR Hose Routing


A

B

A

B B

A

A

A

A

A

A

B

B

B

A

B

B

B

A

B

B

A = #8 Hose

= #6 Hose

MA2303.eps

2

1

2

3

4

51 2

3 4 5ITEMS

ITEMS

4

Spiral Wrap

08/18/10 234764 R19

24

23

22

14

15

2 PLACES

2 PLACES

2 PLACES

2514

26

27

2928

2 PLACES

2 PLACES

2 PLACES

14

15

2 PLACESPER BRACKET

2 BRACKETS

2 PLACESPER BRACKET

2 BRACKETS

5

6

35

31

30

32

6

5

2 PLACES

2 PLACES

2 PLACES

2 PLACES

2 PLACES

2 PLACES

2 PLACES

44

43

45

46

4849

50

51

53

52

542 PLACES

2 PLACES

2 PLACES

2 PLACES

2 PLACES2 PLACES

2 PLACES

2 PLACES

2 PLACES40

41

42

47

36

37

37

38

6

5

7

33

34

2 PLACES

2 PLACES

39

8

9

4

7

6

5

10

5

62 PLACES

2 PLACES

98

2 PLACES

2 PLACES

10

5

11

12

14

15

2 PLACES

2 PLACES

16

13

10

5

11

1

2

317

65

11

5

10

18

12

3

32

1

8

9

2 PLACES

2 PLACES

11

5 20

2 PLACES

2 PLACES

212 PLACES

21

511 2 PLACES

2 PLACES

2 PLACES

19

89

6260

61

2 PLACES

2 PLACES

59

58

14

26

55

56

7

10

557

2 PLACES

2 PLACES

2 PLACES

2 PLACES

2 PLACES

2 PLACES

MA3290.eps

65

63

6667

64

Double IHRFor PIDs 80H-MQ-1229 Through Present

234764 R19 08/18/10

IHR-6ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION

1 4 291445 CLAMP #6 35 1 9904458 MOUNT ANGLE2 4 290464 COVER PLATE 36 1 9904459 MOUNT ANGLE3 4 290465 BOLT 37 2 2492 FITTING - BLKHD4 1 9904474 MOUNT PLATE 38 1 9904465 HYDRAULIC TUBE, DIHR5 23 6EM80ER WASHER-LOCK 39 1 291957 JUMPER HOSE RH6 11 767961 CAPSCREW M8X16 LG 40 1 291449 CLAMP #87 5 2453 BULKHEAD UNION 90 DEG 41 1 290467 COVER PLATE8 7 206323 LOCKWASHER M6 42 1 290468 BOLT9 7 1CM614ER CAPSCREW M6 X 14LG 43 2 9904113 BUSHING-HOSE ROLLER

10 9 787398 FLAT WASHER M8 44 2 9904087 SHEAVE HALF #8 HOSE11 8 1CM820ER CAPSCREW 45 2 9904088 COVER PLATE-HOSE ROLLER12 1 9904139 ATTACHMENT PLATE-LH 46 2 9904454 X-HEAD SHEAVE MOUNT13 1 9904138 ATTACHMENT PLATE-RH 47 1 1CM1290ER HEX HEAD CAPSCREW14 13 681238 LOCKWASHER M10 48 1 1EM120ER WASHER15 10 1CM1025ER CAPSCREW 49 1 1DM12ER NUT, HEX16 2 2376 FITTING BLKHEAD 50 2 9904455 AXLE MOUNT PLATE17 2 766496 FLAT HEAD CAPSCREW 51 4 767439 SOCKET HEAD CAPSCREW18 1 262662 DIHR MOUNT PLATE ASSY 52 2 9904456 AXLE-HOSE ROLLER19 1 9904144 MANIFOLD ASSY- LH 53 2 9904441 HOSE ROLLER20 1 9904143 MANIFOLD ASSY- RH 54 2 768699 CAPSCREW21 4 601377 FTG. 8T x 8 SAE STR. 55 1 260597 RH ANGLE MOUNT22 1 262919 BRACKET, DIHR SHEAVE 56 1 259910 LH ANGLE MOUNT23 2 1EM100E WASHER M10 FLAT 57 4 1CM825ER CAPSCREW24 1 9904466 lOWER IHR SHEAVE 58 1 9904081 CARRIAGE TERM. BRACKET25 1 9904470 LOWER PULLEY AXLE ASSY 59 2 2454 BULKHEAD UNION 90 DEG26 3 1CM1016ER CAPSCREW 60 1 265724 HOSE GUIDE WELDMENT27 2 9904054 PULLEY BRACKET ASSY 61 1 265725 HOSE GUIDE28 2 3130 RETAINING RING 62 1 265726 SHOULDER BOLT29 2 9904042 HOSE ROLLER 63 1 266743 MOUNTING BRACKET30 2 290470 COVERPLATE 64 1 266747 IGUS E-CHAIN31 4 290471 BOLT 65 1 266748 FLAT HEAD CAPSCREW32 2 237558 CLAMP 66 1 685866 LOCKWASHER M533 1 9904460 TUBE BRACKET 67 1 266749 HEX NUT M5 X 0.834 1 2375 FITTING BULKHEAD U

Double IHR Common Parts Group 261460For PIDs 80H-MQ-1229 Through Present


08/18/10 234764 R19

Double IHRHoses and Guides


"A" "B" "C" "D" "E" "F" "G" "H" "I" "J" "K"OCL MFH DIHR LOWER LOWER UPPER UPPER REAR

(in) (in) ASSYRH

GUIDELH

GUIDERH

GUIDELH

GUIDE GUIDEQTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1) QTY (2) QTY (2) QTY (2) QTY (1) QTY (1)

80.5 230 261461 291250 291242 9904180 9904181 9904182 9904183 260843 263931 291234 9904525 26375283 240 261462 291251 291243 9904205 9904206 9904207 9904208 668230 263932 291235 9904526 26375386 252 261463 291252 291244 9904230 9904231 9904232 9904233 668009 263933 291236 9904527 26375488 258 261464 291253 291245 9904255 9904256 9904257 9904258 668228 263934 291237 9904528 26375590 263 261465 292179 292180 292206 292204 292201 292203 668226 263935 292183 292199 26375693 273 261466 291254 291246 9904280 9904281 9904282 9904283 260844 263936 291238 9904529 26375797 285 261467 294240 200174 294253 294255 294247 294248 647989 263937 294242 294249 263758100 294 261468 291255 200176 9904305 9904306 9904307 9904308 260845 263938 291239 9904530 263759107 315 261469 291256 683544 9904330 9904331 9904332 9904333 260846 263939 291240 9904531 263760114 336 261470 291257 291249 9904355 9904356 9904357 9904358 260847 263940 291241 9904532 263761

"A" "B" "C" "D" "E" "F" "G" "H" "I" "J" "K"OCL MFH DIHR LOWER LOWER UPPER UPPER REAR

(in) (in) ASSYRH

GUIDELH

GUIDERH

GUIDELH

GUIDE GUIDEQTY (2) QTY (2) QTY (1) QTY (1) QTY (1) QTY (1) QTY (2) QTY (2) QTY (2) QTY (1) QTY (1)

80.5 230 261471 231936 291242 9904180 9904181 9904182 9904183 260843 263931 291234 9904525 26375283 240 261472 291354 291243 9904205 9904206 9904207 9904208 668230 263932 291235 9904526 26375386 252 261473 291355 291244 9904230 9904231 9904232 9904233 668009 263933 291236 9904527 26375488 258 261474 291356 291245 9904255 9904256 9904257 9904258 668228 263934 291237 9904528 26375593 273 261475 291357 291246 9904280 9904281 9904282 9904283 260844 263936 291238 9904529 263757100 294 261476 291358 200176 9904305 9904306 9904307 9904308 260845 263938 291239 9904530 263759107 315 261477 291359 683544 9904330 9904331 9904332 9904333 260846 263939 291240 9904531 263760114 336 261478 231972 291249 9904355 9904356 9904357 9904358 260847 263940 291241 9904532 263761

OCL = Outer Channel Length.

Kits and ComponentsCUSHION ASSEMBLY

PNUEMATIC ASSEMBLY

234764 R19 08/18/10

Double IHR Hose Routing


AA

A

A

AA

ABA

B

BB

B

G

G

GG

H

H

HH

HH

K

K

K

K

I

I

MA3200.eps

J

E

F

D

C

08/18/10 234764 R19

Recommended Spare Parts List

1-5 6-19 20-50 100UPRIGHTS

BL866 Link Chain Link 4 8 16 243135 Snap Ring 2 4 8 166508 Cotter Pin 8 16 32 646518 Cotter Pin 8 16 32 48

203404 Cylinder Shim 2 4 8 16205196 Cylinder Shim 2 4 8 16205197 Cylinder Shim 2 4 8 16205198 Cylinder Shim 2 4 8 16205199 Cylinder Shim 2 4 8 16210623 Spherical Washer 2 4 8 16215722 Wear Block Shim 2 4 8 16223078 Wear Block 2 4 8 16224477 FL Cylinder External Fuse 1 2 4 8224480 External Cylinder Fuse 1 2 4 8292948 Spherical Bushing 4 8 16 24637536 Shim, .03 in. 16 32 64 96292949 Chain Pin 4 8 16 24684305 Chain Pin 2 4 8 16688169 Load Roller 4 8 16 249904001 Load Roller 2 4 8 249904029 Hose Sheave 1 2 4 89904044 Load Roller 2 4 8 169904053 Chain Sheave 1 2 4 8248915 Chain Anchor 2 4 8 16248914 Chain Anchor 2 4 8 16292976 Chain Anchor 2 4 8 16250020 Chain Anchor 1 2 4 8292793 Self Locking Nut 4 8 16 24210623 Spherical Washer Set 4 8 16 24

CROSSHEAD9904154 Chain Sheave 1 2 4 8292138 Retainer Clip 1 2 4 8

INTERNAL REEVING1 Hoses 2 4 8 12

2454 Fitting, 8-8 1 2 4 89904042 Hose Sheave (Single & Double) 2 4 8 169904466 Hose Sheave (Double Only) 1 2 8 169904441 Hose Sheave (Double Only) 2 4 8 169904087 Hose Sheave (Single & Double) 2 4 8 169904113 Hose Sheave Shaft (Single & Double) 2 4 8 169904054 Hose Sheave Bracket (Single & Double) 2 4 8 16265725 Hose Guide Sheave (Double Only) 1 2 4 8

1 - See Specific Pages for Part Numbers.

80H MQ Quad Lift MastMASTS SERVICED

PART # DESCRIPTION

234764 R19 08/18/10

1-5 6-19 20-50 100MAIN LIFT CYLINDERS

1 Main Lift Cylinder Assemblies LP and HP 0 0 1 21 Seal Kit Left Hand LP 2 4 8 121 Seal Kit Right Hand LP 2 4 8 121 Seal Kit Left Hand HP 2 4 8 121 Seal Kit Right Hand HP 2 4 8 12

FREE LIFT CYLINDER1 Free Lift Cylinder Assemblies LP and HP 0 1 2 21 Seal Kit LP 2 4 8 121 Seal Kit HP 2 4 8 12

CARRIAGE AND CHAINS1 Free Lift Chains 2 4 8 121 Main Lift Chains 2 4 8 12

2803436 Carriage Side Thrust Roller (Rug Pole) 2 4 6 8994004 Load Roller 4 8 16 249904002 Load Roller 2 4 8 16637536 Load Roller Shim 6 24 48 64250020 Chain Anchor 2 4 8 166518 Cotter Pin 4 8 16 24

684305 Chain Pin 2 4 8 166508 Cotter Pin 8 16 32 48

200007 Jam Nut 2 2 2 6200006 Nut 2 2 2 6

1 - See Specific Pages for Part Numbers.

80H MQ Quad Lift MastMASTS SERVICED

PART # DESCRIPTION

Recommended Spare Parts List

08/18/10 234764 R19

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

234764 R19 08/18/10

Manual Change Summary

R0 - Release

R1 - Remove IHR, update Replacement Parts List.

R2 - Add IHR, update decal illustration, update weldment illustrations, add pneumatic Carriages and add cylinder Illustrations. Add chain anchors and components to carriage illustrations. Add new LCV information.

R3 - Add cylinder illustrations.

R4 - Add new cylinder illustration and charts. Update per T.E.D. 1146.

R5 - Update per TED 1151 R1.

R6 - Replace HP ML Seal Kit 1357287 with 1003239 per AH EM. Update per TB 293021.

R7 - Update per TB 293022 R0.

R8 - Update PID ranges. 10/27/03

R9 - Revise replacement parts list for new chain anchors.

R10 - 04/27/04 Revise chain anchors per T.B. 293702 R0.

R11 - 06/22/04Revise item 7 description on CARR-1 page 24.

R12 - 08/10/04Revise PID call out on page 5 and page 7.

R13- 01/03/05Label Charts on page 23.Add 251918 4” pole narrow option to chart RPCARR-1 on page 23.Add Item 11 to chart RPCARR-2 on page 23 and renumber to match illustration.

R14 - 04/10/07Revise item part number for item 12 on page 19 - was 250020.Add high pressure cylinder fuse to chart on page 19 - item 20.Add column for intermediate outer ML chain on chart and revised call out on illustration page 20.

R15 - 02/18/08Add pages for new cylinders.

R16 02/05/09Add new dual chain design pages.Add new HI Pressure Hi Flow Cylinders.

R17 - 07/28/09Revise cylinder p/ns on page 11.Revise p/n of items 60, 61 and 62 on page 49.Revise p/n for Double IHR hose sheave on page 52.

08/18/10 234764 R19

R18 - 08/10/10Revise p/n’s for column “E” on chart Chain-3 page 29.Add Slack Chain Valve page 30.Add PID note to wide mast offerings on pages 33 thorugh 35.Convert “OAL” to “OCL” on chart on page 42.Add balloons for items C, D, E, and F on page 43.Add items 63 to 67 on pages 48 and 49.Revise p/n of item “J” on page 50 for 114” OCL, Convert “OAL” to “OCL”. Reformat chart on page 50. “J” columnwas cut off.Add balloons for items C, D, E, F and J on page 51.

R19 - 08/18/10Revise PID callout on pages 22 through 25.Revise Ref “D” part numbers on chart InnerCPG-1 page 25.

Manual Change Summary

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

Do you have any questions that need to be answered right now?

Other Lift Technologies Locations

© Lift Technologies Inc. 01-2010 www.lift-tekelecar.com

Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tekelecar.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

80h-mq quad mast - lift teklift-tek.com/docs/pman/80h_mq.pdf · 234764 r19 08/18/10 page 7 free...

Documents