800r e-tec - piston replacement 2012-22 (for … 2012–0022 august 15, 2013 subject:800r e-tec -...

14
Campaign no.: 2012–0022 August 15, 2013 Subject: 800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22 YEAR MODEL PACKAGE MODEL NUMBER SERIAL NUMBER 137 VACA, VACB, VACC, VACD, VACE 146 VBCA, VBCB, VBCC, VBCD, VBCE Freeride 800R E-TEC 154 VCCA, VCCB, VCCC, VCCD, VCCE VDCA (racing) GSX 800R E-TEC SE DPCA, DPCB TNT UCCB, UCCC X MZCB, MZCC, MZCD, MZCE, MZCF, MZCG, MZCH, MZCJ MX Z 800R E- TEC X-RS MXCA, MXCB, MXCC, MXCD, MXCE, MXCF, MXCH, MXCJ, MXCK Adrenaline UFCA, UFCB Back Country UGCA, UGCB Back Country X UKCA, UKCB, UKCC, UKCE, UKCF, UKCG, UKCH, UKCJ Renegade 800R E-TEC X BACA, BACB, BACC, BACD SP CTCA, CTCC CUCB, CUCD CWCA, CWCC 2012 Summit 800R E-TEC X UNCA, UNCB, UNCC, UNCD, UNCE UPCA, UPCB, UPCC, UPCD, UPCE URCA, URCB, URCC, URCD See list attached Printed in Canada. (mbg2012-028 en AP) ©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. 1 / 14 ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Upload: nguyenkhanh

Post on 15-Mar-2018

214 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Campaign no.: 2012–0022

August 15, 2013 Subject:800R E-TEC - Piston Replacement

(For vehicles used at an Altitude Below1200m (4000ft))

No. 2012-22

YEAR MODEL PACKAGE MODEL NUMBER SERIAL NUMBER

137 VACA, VACB, VACC, VACD, VACE

146 VBCA, VBCB, VBCC, VBCD,VBCEFreeride 800R E-TEC

154VCCA, VCCB,

VCCC, VCCD, VCCEVDCA (racing)

GSX 800R E-TEC SE DPCA, DPCBTNT UCCB, UCCC

X MZCB, MZCC, MZCD, MZCE,MZCF, MZCG, MZCH, MZCJMX Z 800R E- TEC

X-RSMXCA, MXCB, MXCC, MXCD,MXCE, MXCF, MXCH, MXCJ,

MXCKAdrenaline UFCA, UFCB

BackCountry UGCA, UGCB

BackCountry X

UKCA, UKCB, UKCC, UKCE,UKCF, UKCG, UKCH, UKCJ

Renegade 800R E-TEC

X BACA, BACB, BACC, BACD

SPCTCA, CTCCCUCB, CUCDCWCA, CWCC

2012

Summit 800R E-TEC

X

UNCA, UNCB,UNCC, UNCD, UNCE

UPCA, UPCB,UPCC, UPCD, UPCE

URCA, URCB, URCC, URCD

See list attached

Printed in Canada. (mbg2012-028 en AP)©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

1 / 14®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Page 2: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

PROBLEMUnder certain sea-level riding conditions, the pis-ton ring groove may wear prematurely leading toperformance loss and possible engine damage.

SOLUTIONReplace pistons, if the vehicle meets both of thefollowing requirements:– Vehicle used generally at an altitude below

1 200 m (4,000 ft).– Vehicle has reached 5 000 km (3,125 mi).

REQUIRED PARTSInside North America

DESCRIPTION PARTNUMBER QTY

Piston Kit 415 129 844 1

Coolant 219 700 362 4 liters

Outside North America

DESCRIPTION PARTNUMBER QTY

Piston Kit 619 400 097 1

Coolant 619 590 183 4 liters

Parts need to be ordered through regular chan-nels.NOTE: The Piston Kit includes enough gaskets torepair the majority of vehicles. If different thick-ness are required, you need to order them sepa-rately.

GASKETTHICKNESS

PARTNUMBER

INCLUDED INTHE KIT

0.5 mm 420 430 080 NO

0.6 mm 420 430 081 NO

0.7 mm 420 430 082 YES

0.8 mm 420 430 083 YES

0.9 mm 420 430 084 YES

1.0 mm 420 430 085 YES

1.1 mm 420 430 086 NO

1.2 mm 420 430 087 NO

PROCEDUREPROCEDURE HIGHLIGHTS

Replace piston as described in the appropriate shopmanual

Perform piston projection measurement

Perform a fuel system leak test

Erase fault codes

Re-initialization engine break-in B.U.D.S.

Piston ReplacementFor piston replacement procedure, refer to appro-priate shop manual.

SHOP MANUAL PART NUMBER

2012 Shop ManualREV-XP/REV-XR (P/N 219 100 561)

Piston Projection Measurement

REQUIRED TOOLS

PISTON PROJECTION(P/N 529 036 215)

TDC DIAL INDICATOR(P/N 295 000 143)

1. Install the TDC dial indicator on the piston pro-jection tool.

2. Place piston projection tool on a flat steel sur-face.

3. Rotate dial indicator face to position the 0 in linewith needle.

mmr2011-010-002_a

SETTING THE ZERO

4. Install tool on PTO cylinder.

2 / 14 2012-22 WARRANTY CAMPAIGN

Page 3: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

5. Center tool with cylinder to ensure that dial in-dicator reads piston dome.

mmr2011-010-003

TOOL PROPERLY CENTERED

6. Ensure that PTO piston is set to TDC.7. Read dial indicator as follows:

7.1 Calculate the number of notches thepointer traveled.

NOTE: The gauge pointer will move clock-wise. Read the pointer travel, NOT thenumber where the pointer stops.

7.2 Note measurement.Example:

mmr2012-035-004_b

1. Pointer travel: 64 notches, which means .064 inch

NOTE: In the example above, the correct measureis .064 inch, (NOT .036 inch).

mmr2011-010-004

TYPICAL

8. Check if piston projection is according to spec-ification.

PISTON PROJECTION SPECIFICATION

MODEL SERVICE LIMITENGINE BLOCKIDENTIFICATION

NUMBER

Freeride(CAN/USA)

Summit(CAN/USA)

1.82 mm to 1.92 mm(.072 in to .076 in) 6413041

All Other 1.62 mm to 1.72 mm(.064 in to .068 in) 6413046

The cylinder block identification number is locatedon the intake flange of cylinder block.

mmr2012-021-001_a

1. Identification number

NOTICE Take care to use the proper specifica-tion according to the type of engine and themodel of vehicle.

9. If piston projection is out of specification, re-place base gasket.

WARRANTY CAMPAIGN 2012-22 3 / 14

Page 4: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

NOTE: A thicker base gasket will lower the pistonprojection measurement.Refer to CYLINDER BASE GASKET table in TOPEND (800R ENGINES) subsection of the 2012SHOP MANUAL REV-XP/REV-XR10. Reinstall engine parts.

Fuel System Leak Test

REQUIRED TOOLS

FUEL HOSE ADAPTER(P/N 529 036 023)

PRESSURE GAUGE(P/N 529 035 709)

1. Ensure there is enough gas in fuel tank.2. Install a rag under the ECM hose quick connect

to catch fuel spillage.3. Disconnect fuel supply hose from ECM.

mmr2009-071-002_a

TYPICAL1. ECM2. Fuel pressure hose3. Release button, quick disconnect fitting

4. Install the fuel hose adapter and the pressuregauge between fuel pressure hose and ECM.

mmr2008-030-003

PRESSURE GAUGE WITH FUEL HOSE ADAPTER

mmr2009-071-003_a

TYPICAL1. ECM2. Fuel pressure hose fitting3. Fuel hose adapter to ECM fitting4. Fuel hose adapter to pressure gauge

WARNING

When carrying out this test, ensure fuel is notleaking from test equipment onto electricalcomponents.

NOTE: The pump should be activated for 15 sec-onds to ensure proper bleeding of the system.5. Connect the emergency engine stop switch

(D.E.S.S. post) to the vehicle.6. Install the tether cord cap (D.E.S.S. key) on the

emergency engine stop switch.7. Connect vehicle to the latest version of

B.U.D.S.8. Perform calibration or software update if asked

for.9. Select the ECM and Activation tabs.10. Click on the Fuel Pump (Click/Hold) button in

the Activate field.

4 / 14 2012-22 WARRANTY CAMPAIGN

Page 5: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

mmr2009-071-001_b

1. Activation tab2. Fuel Pump (Click/Hold) button

NOTE: The fuel pump will run as long as you holdthe Fuel Pump (Click/Hold) button in B.U.D.S.11. Monitor the pressure gauge.Fuel pressure should rise to approximately303 kPa (44 PSI).12. Release the Fuel Pump (Click/Hold) buttonFuel pressure should decrease and stabilize to ap-proximately 210 kPa (30 PSI).Fuel pressure should remain stable.13. Check fuel system for leaks, especially around

the injector hose fittings.14. Remove tether cord cap (D.E.S.S. key).15. Place the end of the adapter waste hose in the

fuel tank filler neck.16. Carefully bleed away fuel system using the

bleed valve on the fuel hose adapter.

mmr2009-071-003_b

1. Pressure gauge bleed valve

CAUTION The fuel system is pressurized.Open valve slowly.17. Remove pressure gauge and fuel hose

adapter.

18. Reinstall the fuel pressure hose on ECM andgently but firmly pull on hose to ensure quickdisconnect fitting is properly locked and se-cure on the ECM.

Fault Codes Erasing1. Connect vehicle to the latest applicable version

of B.U.D.S., refer to the COMMUNICATIONTOOLS AND B.U.D.S. subsection.

2. Select the Faults tab.3. Click on Clear Occurred Faults.

Engine Break-inRe-InitializationIMPORTANT: Re-Initialize break-in period inB.U.D.S.1. Select the Setting and ECM tabs.2. Click on the Restart button in Restart Break-in

box.

mmr2009-017-004_aen

1. Click on Restart

NOTE: The oil consumption is purposely increasedduring break-in period.3. Install all remaining parts.

WARRANTYPiston ReplacementSubmit a warranty claim using the following infor-mation.For claiming procedure, refer to the DEALER/DIS-TRIBUTOR WARRANTY GUIDE.The involved units for the piston replacement ap-pear in the Campaign Monitoring and Unit Historysections of BOSSWeb.

CAMPAIGN NUMBER 2012-0022

Claim Type Campaign Claim

Action Repair

Flat Rate Time 4.0 hour

Expiry Date August 15, 2016

WARRANTY CAMPAIGN 2012-22 5 / 14

Page 6: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Click in the REPAIR BOX while completing yourclaim on BOSSWeb.

mbg2012-010-004_ben

Parts ReturnDealers and distributors are required to return re-moved parts to support their claims.

Shipping Addresses

USA DEALERS

BRPc/o Warranty Department7575 Bombardier CourtWausau, WI 54401

CANADIANDEALERS

BRPWarranty Parts Inspection Center565 de la MontagneValcourt, QC, J0E 2L0

OTHERSCOUNTRIES

Contact your local distributoror BRP Regional Office.

Warranty Shipping Address DecalsWarranty shipping address decals can be orderedif needed.

COUNTRY PART NUMBER

U.S.A. 480 901 601

Canada 484 500 001

6 / 14 2012-22 WARRANTY CAMPAIGN

Page 7: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

SERIAL NUMBER LISTING OF 2012 INVOLVEDVEHICLESModel: BACAFrom 000001 to 000202

Model: BACBFrom 000001 to 000047

Model: BACCFrom 000001 to 000309

Model: BACDFrom 000001 to 000071

Model: CTCA000005000009000011000025000028000036000047000054000067000070From 000072 to 000073000080000083000088From 000091 to 000092000094000102000112000120000123000127000136000142000146000148000151000154000166000169From 000173 to 000174000178From 000181 to 000182000192From 000194 to 000195From 000197 to 000198000200000207000214000219From 000222 to 000228000231From 000233 to 000234

Model: CTCA (cont’d)From 000238 to 000240000245000251000256000262From 000268 to 000269From 000271 to 000272000274000278000280000282000289000291From 000293 to 000295From 000297 to 000299From 000302 to 000304From 000306 to 000307From 000310 to 000311000313From 000315 to 000317From 000319 to 000327000332From 000336 to 000337000339000341From 000344 to 000346From 000353 to 000354000356From 000359 to 000360000363000368000372000390From 000394 to 000396000416000419From 000473 to 000474000480From 000482 to 000483000488000492From 000499 to 000500000509From 000519 to 000520000527000535000541000546000571000578000583From 000585 to 000587000608

Model: CTCA (cont’d)000636000640From 000645 to 000646000648000655000666000669000688000713000718000739000763000771000777000789000798

Model: CTCC000006000011000013000015000018000020000022From 000024 to 000025From 000027 to 000030From 000033 to 000034000036000038000041000044From 000046 to 000049From 000051 to 000054000056From 000059 to 000062From 000064 to 000065From 000069 to 000070From 000072 to 000073From 000075 to 000078From 000080 to 000082000084000086From 000088 to 000091000093From 000095 to 000099From 000101 to 000103From 000105 to 000111000113From 000115 to 000119From 000122 to 000123From 000125 to 000126000128

WARRANTY CAMPAIGN 2012-22 7 / 14

Page 8: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: CTCC (cont’d)000130000135000139000142From 000145 to 000146000148000150From 000152 to 000153000158000161From 000164 to 000167From 000170 to 000172From 000175 to 000176From 000179 to 000183From 000186 to 000188000193From 000195 to 000196From 000198 to 000199000201From 000203 to 000204000206000208From 000210 to 000211From 000214 to 000216000218From 000221 to 000222000224From 000231 to 000235000240From 000243 to 000244From 000246 to 000247000251000254From 000256 to 000261From 000264 to 000265From 000267 to 000271000273From 000278 to 000283From 000286 to 000287From 000291 to 000292000294000299From 000301 to 000302000307000310000313000335000363000367000373000393From 000395 to 000396From 000401 to 000403000410000415From 000424 to 000426

Model: CTCC (cont’d)000428From 000435 to 000436000442000444From 000449 to 000451000453000458000460From 000463 to 000464000466From 000471 to 000472000474000488000496000501From 000509 to 000511From 000513 to 000514000517000528000537From 000539 to 000542From 000546 to 000547000550000553000555000561000563

Model: CUCBFrom 000001 to 000002From 000004 to 000005From 000007 to 000011From 000016 to 000018From 000020 to 000024000026From 000029 to 000032000034From 000036 to 000038000040000043From 000046 to 000050From 000052 to 000055From 000057 to 000058From 000061 to 000062From 000067 to 000068000072000074From 000076 to 000080From 000085 to 000086From 000089 to 000090From 000092 to 000095From 000102 to 000103From 000108 to 000109From 000111 to 000113000121From 000129 to 000130

Model: CUCB (cont’d)000132From 000134 to 000135From 000137 to 000138000140000142000144From 000147 to 000150000155000158000162000168000170000176From 000182 to 000183From 000189 to 000190From 000192 to 000193From 000199 to 000200From 000205 to 000206000208From 000210 to 000215From 000217 to 000219000221000223From 000226 to 000228From 000230 to 000231000233000235000239000241000244000246From 000248 to 000249000251000253000255From 000262 to 000270From 000272 to 000273000275From 000277 to 000278000280000283From 000286 to 000288From 000290 to 000291000293000295000302From 000304 to 000305000308From 000310 to 000311000313

Model: CUCDFrom 000001 to 000004From 000006 to 000010From 000013 to 000016From 000018 to 000020

8 / 14 2012-22 WARRANTY CAMPAIGN

Page 9: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: CUCD (cont’d)000022From 000024 to 000026From 000028 to 000030000032From 000039 to 000041From 000043 to 000046000048From 000053 to 000055000057From 000060 to 000061000063From 000065 to 000088From 000091 to 000094From 000098 to 000100000102000104From 000109 to 000112From 000114 to 000115From 000117 to 000120000122000124000126000128From 000130 to 000136000139From 000142 to 000146From 000148 to 000149000154000156From 000158 to 000159000162000164From 000166 to 000167From 000170 to 000171From 000173 to 000174000176000178From 000180 to 000181From 000183 to 000184From 000186 to 000187From 000189 to 000194From 000196 to 000199From 000201 to 000208From 000211 to 000214000216000218000221From 000227 to 000229From 000233 to 000237000239From 000247 to 000248From 000251 to 000254From 000258 to 000262From 000264 to 000266From 000268 to 000272

Model: CUCD (cont’d)From 000274 to 000276From 000278 to 000281From 000283 to 000284From 000290 to 000292

Model: CWCAFrom 000007 to 000008000013000033From 000038 to 000039000045000049From 000055 to 000056000065000118000125000139000153000180000228000247000270000316000354

Model: CWCC000007000018From 000031 to 000032000036From 000038 to 000039000045000057000066000068000081000115000118000135000138

Model: DPCAFrom 000001 to 000159

Model: DPCBFrom 000001 to 000249

Model: MXCAFrom 000001 to 000188

Model: MXCBFrom 000001 to 000035

Model: MXCCFrom 000001 to 000269

Model: MXCDFrom 000001 to 000432

Model: MXCEFrom 000001 to 000072

Model: MXCFFrom 000001 to 000190

Model: MXCHFrom 000001 to 000277

Model: MXCJFrom 000001 to 000102

Model: MXCKFrom 000001 to 000028

Model: MZCBFrom 000001 to 000178

Model: MZCCFrom 000001 to 000037

Model: MZCDFrom 000001 to 000172

Model: MZCEFrom 000001 to 000096

Model: MZCFFrom 000001 to 000353

Model: MZCGFrom 000001 to 000068

Model: MZCHFrom 000001 to 000314

Model: MZCJFrom 000001 to 000125

Model: UCCBFrom 000001 to 000197

Model: UCCCFrom 000001 to 001012

Model: UFCAFrom 000001 to 000143

Model: UFCBFrom 000001 to 000923

Model: UGCAFrom 000001 to 000176

Model: UGCBFrom 000001 to 000682

Model: UKCAFrom 000001 to 000029

Model: UKCBFrom 000001 to 000018

WARRANTY CAMPAIGN 2012-22 9 / 14

Page 10: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: UKCCFrom 000001 to 000038

Model: UKCEFrom 000001 to 000190

Model: UKCFFrom 000001 to 000066

Model: UKCGFrom 000001 to 000213

Model: UKCHFrom 000001 to 000083

Model: UKCJFrom 000001 to 000353

Model: UNCA000018000029000031000038000040000063000068000099000117

Model: UNCB000009000011000017000022000025000029000035000039000049000051000066

000072000076From 000082 to 000083000097000111From 000135 to 000136000172000189000193From 000210 to 000212000216000235000250000260000271000277

Model: UNCB (cont’d)000288From 000302 to 000303000307000319000323000326000329000334000352000379000384000388000391000393000399000408000414000443

Model: UNCC000024000038000053000055000059000066000071000073000075From 000079 to 000081000083From 000092 to 000095From 000097 to 000100From 000102 to 000105From 000107 to 000118From 000120 to 000121From 000123 to 000129000132000136000139000141From 000143 to 000144000149

Model: UNCD000017000042From 000069 to 000073000077000083000087000089From 000091 to 000094From 000096 to 000098From 000100 to 000109From 000111 to 000112From 000114 to 000130

Model: UNCD (cont’d)From 000132 to 000135From 000137 to 000141From 000144 to 000149From 000151 to 000155000160From 000162 to 000164From 000166 to 000167000169From 000172 to 000173From 000175 to 000177From 000180 to 000181000186From 000189 to 000190000195000198000200000202000204000206000230000232000236000244000247000249From 000255 to 000256000259From 000262 to 000263000271000277000281000304000307000310000312000326

Model: UNCEFrom 000001 to 000148

Model: UPCA000003From 000014 to 000015000023000027From 000029 to 000030000041From 000047 to 000049000054000066000068000070From 000074 to 000075000080000082000089000096

10 / 14 2012-22 WARRANTY CAMPAIGN

Page 11: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: UPCA (cont’d)000101000104From 000106 to 000107000123From 000126 to 000127From 000130 to 000131000143000145000155000158000160000163000166000174From 000176 to 000177000182000186000188000190000192From 000195 to 000196From 000200 to 000201000203000205000207From 000210 to 000212

Model: UPCBFrom 000002 to 000004From 000007 to 000008From 000013 to 000015000024000027From 000034 to 000035From 000037 to 000038From 000041 to 000043From 000047 to 000048000051From 000059 to 000060From 000062 to 000063000065From 000067 to 000070From 000072 to 000075From 000077 to 000079From 000083 to 000084From 000086 to 000088000091From 000094 to 000097From 000099 to 000103From 000106 to 000107000111000113From 000115 to 000116From 000123 to 000124From 000128 to 000129000135

Model: UPCB (cont’d)From 000139 to 000140000153From 000163 to 000164000174From 000178 to 000179000192000206000209000219000222000224000226000228From 000230 to 000232000234000246000248From 000250 to 000251From 000254 to 000255000260From 000264 to 000266From 000268 to 000271000273From 000280 to 000288000294From 000297 to 000298From 000303 to 000304From 000306 to 000310000312000324000326From 000328 to 000329000331From 000333 to 000335From 000340 to 000341000344From 000347 to 000348000351000360000369000374000377000394000400000403000408From 000423 to 000424000427000429From 000433 to 000434000438000449000452000468000472

Model: UPCCFrom 000002 to 000003From 000014 to 000015000018From 000020 to 000021From 000023 to 000025000027000029000032000036000039From 000044 to 000045000047000050000052000056From 000058 to 000060000062From 000064 to 000067000071000075000081From 000085 to 000088From 000090 to 000091From 000095 to 000099From 000101 to 000102From 000104 to 000105000107000111From 000113 to 000114000121000124000128From 000130 to 000131000133000135From 000137 to 000140000142From 000145 to 000147From 000149 to 000151From 000154 to 000155000161From 000163 to 000164000167From 000169 to 000171From 000173 to 000174From 000176 to 000178000184From 000189 to 000191

Model: UPCDFrom 000002 to 000004From 000007 to 000011From 000016 to 000017From 000020 to 000021000024000029

WARRANTY CAMPAIGN 2012-22 11 / 14

Page 12: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: UPCD (cont’d)000031From 000039 to 000040000044000047000050From 000052 to 000055000057From 000059 to 000061000065From 000068 to 000069000071From 000074 to 000076From 000082 to 000083From 000086 to 000087000091000093From 000104 to 000105From 000107 to 000113From 000116 to 000118000123000126000129000133000135From 000137 to 000138000140From 000145 to 000148From 000151 to 000152000156From 000159 to 000160From 000166 to 000167000169000171From 000173 to 000175000178000184000187From 000192 to 000193From 000200 to 000201000203000205000208000210000218From 000220 to 000221000228000230From 000232 to 000233000235000240000244From 000250 to 000251000259000264000269000284

Model: UPCD (cont’d)000286000288000290000292From 000298 to 000301From 000305 to 000307From 000312 to 000314000317From 000319 to 000320000322From 000325 to 000326000329000339000341000344From 000346 to 000348000352From 000359 to 000360From 000363 to 000364000373000377From 000379 to 000380

Model: UPCEFrom 000001 to 000340From 000342 to 000354From 000356 to 000513

Model: URCAFrom 000002 to 000004From 000006 to 000011000013000016000019From 000021 to 000022000024From 000027 to 000033000037From 000040 to 000042000045From 000047 to 000050000052From 000054 to 000056000058From 000060 to 000064

Model: URCBFrom 000001 to 000003000005From 000007 to 000009From 000011 to 000016From 000018 to 000022From 000025 to 000034000036From 000039 to 000047From 000051 to 000053From 000055 to 000057

Model: URCB (cont’d)From 000060 to 000062From 000064 to 000065From 000069 to 000070000074From 000078 to 000081000086From 000088 to 000090000094From 000097 to 000100From 000103 to 000106From 000109 to 000110000114000117From 000119 to 000120000126000128From 000130 to 000131

Model: URCCFrom 000001 to 000010From 000012 to 000014From 000016 to 000022000024From 000027 to 000028000030000032000034000036000039From 000041 to 000051From 000054 to 000056From 000058 to 000062000064From 000067 to 000075From 000077 to 000095

Model: URCD000001From 000003 to 000004From 000007 to 000009000011000013000015From 000017 to 000028From 000030 to 000035From 000037 to 000038000041From 000045 to 000047From 000049 to 000052From 000056 to 000059From 000062 to 000066000069From 000072 to 000077From 000079 to 000080From 000082 to 000084From 000086 to 000088From 000090 to 000094

12 / 14 2012-22 WARRANTY CAMPAIGN

Page 13: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: URCD (cont’d)From 000096 to 000100000102From 000108 to 000112From 000114 to 000115000117From 000119 to 000132000134

Model: VACAFrom 000001 to 000016From 000018 to 000036From 000038 to 000094

Model: VACBFrom 000001 to 000003From 000005 to 000006From 000008 to 000010From 000012 to 000014From 000016 to 000021From 000023 to 000033From 000035 to 000039From 000041 to 000049000051From 000054 to 000055From 000057 to 000061From 000064 to 000068From 000070 to 000071From 000073 to 000083From 000086 to 000087From 000089 to 000096From 000099 to 000100

Model: VACCFrom 000001 to 000353

Model: VACDFrom 000001 to 000011From 000013 to 000032From 000034 to 000036From 000038 to 000069From 000071 to 000092From 000094 to 000111From 000114 to 000125From 000127 to 000148From 000150 to 000158

Model: VACEFrom 000001 to 000003From 000006 to 000007From 000010 to 000014From 000017 to 000023000025From 000028 to 000035From 000037 to 000038From 000040 to 000041000043From 000045 to 000047000051

Model: VACE (cont’d)From 000053 to 000056From 000058 to 000060From 000062 to 000064

Model: VBCAFrom 000001 to 000006From 000009 to 000016From 000018 to 000020From 000023 to 000026000029From 000031 to 000040From 000042 to 000048

Model: VBCB000001000003From 000005 to 000006From 000010 to 000012000014000017000019From 000023 to 000024From 000027 to 000028000033From 000036 to 000037From 000039 to 000040From 000042 to 000044From 000046 to 000047000050From 000053 to 000057000060000063From 000065 to 000067From 000070 to 000073000079From 000082 to 000083000085000087000092From 000094 to 000096000103000107000109000113

Model: VBCCFrom 000001 to 000475

Model: VBCDFrom 000001 to 000003From 000005 to 000008From 000010 to 000012From 000014 to 000017000021From 000023 to 000029From 000031 to 000033From 000035 to 000041

Model: VBCD (cont’d)From 000043 to 000046000048From 000050 to 000056From 000058 to 000069From 000072 to 000080From 000082 to 000084From 000086 to 000106From 000109 to 000111

Model: VBCEFrom 000001 to 000002000006000008From 000010 to 000014000017From 000019 to 000024000027From 000029 to 000035From 000037 to 000039From 000041 to 000048From 000050 to 000052

Model: VCCA000002From 000005 to 000006000008From 000010 to 000012

Model: VCCB000005000010000013From 000018 to 000019000022000027000029000038000040From 000045 to 000046000050From 000054 to 000055000059000076From 000080 to 000081000083000085000089000092000095From 000098 to 000099000103000105000112000117From 000120 to 000121000128000130

WARRANTY CAMPAIGN 2012-22 13 / 14

Page 14: 800R E-TEC - Piston Replacement 2012-22 (For … 2012–0022 August 15, 2013 Subject:800R E-TEC - Piston Replacement (For vehicles used at an Altitude Below 1200m (4000ft)) No. 2012-22

Model: VCCB (cont’d)000136000141000145000148000156From 000160 to 000161000163000166From 000170 to 000171000173000175000179000181From 000192 to 000193From 000197 to 000198000200000203000213000219000238000240From 000243 to 000244From 000251 to 000252000255000258

Model: VCCCFrom 000001 to 000243

Model: VCCDFrom 000001 to 000009From 000011 to 000016From 000018 to 000020From 000022 to 000041

Model: VCCEFrom 000001 to 000002From 000004 to 000006000009000011000013000015000017From 000023 to 000024000029000033000035000037000039From 000042 to 000044000046From 000048 to 000049000051000055From 000060 to 000061From 000063 to 000064000068

Model: VCCE (cont’d)000070000072000078From 000080 to 000081000083From 000085 to 000086000088From 000092 to 000093000095From 000099 to 000102000105000107000111000115From 000119 to 000124000127000129000132000135000138000140From 000143 to 000144From 000146 to 000148

Model: VDCAFrom 000001 to 000024From 000026 to 000027From 000030 to 000032From 000034 to 000041000043From 000045 to 000049From 000051 to 000055From 000057 to 000066From 000068 to 000071From 000074 to 000075From 000080 to 000082

14 / 14 2012-22 WARRANTY CAMPAIGN