8 7 6 5 4 3 2 1 r this drawing complies with sect. viii ... 12 ga sa240,316/316l 2b/35 ... edition...
TRANSCRIPT
SECTION A-ASCALE 1/8
NOZZLE P,P1, AND E
SECTION B-BSCALE 3/32
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
DESCRIPTION
DCI ORDER NO: QTY REQD:This drawing is the property of DCI, Inc. and is transmitted in confidence.
The reproduction, use, or disclosure, in whole or part, of the design containedherein is prohibited without written consent of DCI, Inc.
This drawing is not officially released if it does not contain an ENG electronic signature.DIMENSIONS ARE IN INCHES UNLESS SPECIFIED
ST. CLOUD, MN
SCALE:
PRODUCTION
DATE
PREFIX
DO NOT SCALE DRAWING
DRAWING NO REV
SHEET
}
CS36306 1
3/32
014-41 OF 3
APP
JS5954 I
4,000 LITER DUPLEX 2205 CATION POOL VESSEL TAG #311-V-3025
02/07/13
APPROVAL
DATE01/07/13
APPPROJ. ENG.BJLPROJ. MAN.SAH
A
A
B
B
TANK NAME : 4,000 LITER CATION POOL VESSELEQUIPMENT TAG NUMBER : 311-V-3025OWNER PURCHASED ORDER NUMBER:TANK DIAMETER : 66" IDSHELL NOMINAL THICKNESS: .3125"VESSEL MATERIALS OF CONSTRUCTION : S31803/S32205DIMPLE JACKET MATERIALS OF CONSTRUCTION : S32101
ITEM MATERIAL DESCRIPTION MATERIAL SPEC.INTERIOR
RAFINISH
EXTERIORRA
FINISH
SHELL
FITTING GASKETS
LEGS
BREAST RING
BTM HEAD SHEATHING
TOP HD SHEATHING
SHELL SHEATHING
HEAD HEAT TRANS
SHELL HEAT TRANS
BTM HEAD
TOP HEAD
MANWAY GASKET N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ALL OTHER PRODUCTCONTACT SUFACES
PLATE 5/16 SA240,S31803/S32205 20E N/A
PLATE 5/16 SA240,S31803/S32205 20E 35
PLATE 5/16 SA240,S31803/S32205 20E N/A
SHEET 16 GA SA240,S32101
SHEET 16 GA SA240,S32101
SHEET 12 GA SA240,316/316L 2B/35
N/A N/A N/A
SHEET 12 GA SA240,316/316L 2B/35
SHEET 10 GA SA240,316/316L 2B/35
PIPE 6" SCH 40 SA312,TP304/304L 35
PEROXIDE CURED EPDM FDA AND USP CLASSVI
SILICONE FDA AND USP CLASSVI
ALCOVE S31803/S32205 35 2B/35
CIP DATA:
CIP FLOW RATE:
(2) ESC SPRAY BALLS
63 G.P.M. (238.4 L.P.M) AT 36 P.SI. (APPROX)
INSULATIONSHELL:
BTM HEAD:TOP HEAD:
SURFACES COVERED WITH INSULATION TO RECEIVE (1) COATOF THURMALOX-70: ALL: HEAT TRANSFER: NONE:
PAINT, EXT: N/A
2" CHLORIDE FREE CERAMIC FIBER2" CHLORIDE FREE CERAMIC FIBERN/A
X
HEAD DIMENSIONAL INFORMATION
TOP INNER HD:BTM INNER HD:
TOP OUTER HD:BTM OUTER HD:
66 ID,60 DR,4 KR,1 SF66 ID,60 DR,4 KR,1 SFN/A71.5 ID,71.5 DR,2 KR,.5 SF
HEAT TRANSFER SURFACE INFORMATION
DIMPLE JACKET ON THIS JOB IS DESIGNED FORNON-THERMAL SHOCK LOADING N/A
THERMAL SHOCK LOADING: MODERATE EXTREME
"ONE BOX MUST BE CHECKED" REFERENCE DCI DOCUMENT #X-7141
SHELL:
HEAD:
DIMPLED, PLUG WELD HALF PIPE N/ADIMPLED, LASER WELD CONVENTIONAL
DIMPLED, PLUG WELD HALF PIPE N/ADIMPLED, LASER WELD CONVENTIONAL
AREA
HEATING MEDIUM:
SHELL:
COOLING MEDIUM:
HEAD:
DIMPLE PATTERN TYPE:
X
X
X
66.5 SQ FT 8.25 SQ FT
2-1/4 X 2-1/4, TYPE AF
WATER
WATER
NON-DESTRUCTIVE EXAMINATIONRADIOGRAPHY- VESSEL HEAT TRANSFER PER- UHA-33 UNF-57
TOP HEAD TOP HEADTO SHELL
SHELLLONG SEAM
BOTTOMHEAD
BTM HEADTO SHELL
PT (DYE PEN)- VESSEL HEAT TRANSFER PER- UHA-34 UNF-58SPOT X-RAY T-SEAM(S) 12" IN ALL DIRECTIONS- YES NO
OTHER-
X
FULL SPOT SPOT FULL SPOT
X
VESSEL TEST PRESSURE:
JACKET TEST PRESSURE:
63 PSIG
210 PSIG
PRODUCT DATA:
VISCOSITY:
EST. EMPTY WEIGHT:
EST. OPERATING WEIGHT:
EST. FULL FLOODED WEIGHT:
SEISMIC ZONE:
SPECIFIC GRAVITY:
(DESIGN)
AQUEOUS PROTEIN POOL
1-3 cPS 1.0-1.1
3,800 LBS
12,600 LBS
N/A
SEE NOTE 30
NOTES:
1 DCI, INC. SHALL NOT BE RESPONSIBLE FOR THE CORROSION RESISTANCE OF EQUIPMENT OR ANY RESULTING DAMAGES. IT IS THE PURCHASER'S RESPONSIBILITY TO SPECIFY THE CORRECT MATERIAL OF CONSTRUCTION SPECIFICATION FOR THE INTENDED APPLICATION(S). CONSULTATION WITH QUALIFIED PERSONNEL IN MATERIAL SELECTIONS IS HIGHLY RECOMMENDED.
2 WHERE "COMPLETE SEAL WELDS" VS. THE USE OF "EXPANSION ISOLATION SEALS" ON THE OUTER SHEATHING ARE USED, CRACKING WILL BE EXCLUDED FROM THE WARRANTY DUE TO THE EXPECTED THERMAL EXPANSION STRESSES OF THE EQUIPMENT UNDER NORMAL OPERATING CONDITIONS.
3 ALL TOLERANCES ARE IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2010 EDITION, 2011 ADDENDA AND DCI STANDARD VESSEL TOLERANCES DRAWING 020000.
4 ALL ASME WELDING TO BE DONE BY ASME QUALIFIED WELDERS.
5 ALL ASME WELDING PROCEDURES ARE IN ACCORDANCE WITH ASME CODE UW-28.
6 ASME CODE JURISDICTION ENDS AT THE FIRST SEALING SURFACE EXCLUDING MANWAY.
7 VESSEL AND/OR HEAT TRANSFER SURFACE DESIGNED IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2010 EDITION, 2011 ADDENDA.
8 VESSEL AND/OR HEAT TRANSFER SURFACE TO BE HYDROSTATICALLY OR PNEUMATICALLY TESTED PER UG-99. CHECK FOR DEFECTS, REPAIR AND RETEST IF NECESSARY.
9 SUITABLE PRESSURE AND/OR VACUUM RELIEF DEVICES MUST BE INSTALLED BY CUSTOMER FOR OPERATION OF VESSEL AND/OR HEAT TRANSFER SURFACE.
10 ALL FLANGES WILL HAVE BOLT HOLES STRADDLE THE 0°-180° & 90°-270° CENTERLINES, UNLESS SPECIFIED OTHERWISE.
11 NOZZLES AND/OR OPENINGS IN VESSELS, SHALL NOT BE LOCATED IN OR WITHIN .5" OF WELD SEAMS IN HEADS AND/OR SHELLS WITHOUT PRIOR ENGINEERING APPROVAL. IF NOZZLE OR OPENING IS IN OR WITHIN .5" OF WELD SEAM, AN ADDITIONAL ENGINEERING CALCULATION AND/OR X-RAY MAY BE REQUIRED TO MEET UW-14 REQUIREMENTS.
12 ALL REINFORCEMENT PADS MUST BE PROVIDED WITH (1) 1/8 DIA. WEEP HOLE LOCATED AT THE LOWEST POINT WHEN THE VESSEL IS IN ITS NORMAL OPERATING POSITION.
13 ALL CUSTOMER SUPPLIED PARTS MUST HAVE PROPER IDENTIFICATION, APPLICABLE CODE/STD INFORMATION (EXAMPLE: PARTIAL DATA), AND MILL TEST REPORTS BEFORE BEING WELDED TO VESSEL.
14 PRODUCTION TO PROVIDE PROTECTION FOR ALL NOZZLES AND FITTINGS PRIOR TO SHIPMENT. VESSEL MUST BE ADEQUATELY VENTED.
15 FINAL BORE OF 25MM INGOLD FITTINGS ID TO .985"-.988" AFTER WELDING. (WHEN APPLICABLE)
16 NOZZLE END I.D. SURFACES HAVE A MINIMUM 1/16 RADIUS.
17 DCI SURFACE FINISH DEFINITIONS: AI = AS IS WELD OR MATERIAL. CC = COLOR CLEANED WELD. BB = BEAD BLASTED WELD OR MATERIAL. HRAP = HOT ROLLED PLATE MATERIAL. 2B = COLD ROLLED BRIGHT MILL MATERIAL. 2D = COLD ROLLED DULL MILL MATERIAL. NUMERIC VALUE = RA. NUMERIC VALUE + "E" = RA AFTER FINAL ELECTRO-POLISH. WELD FINISH SAME AS BASE MATERIAL UNLESS NOTED OTHERWISE, EX. 32/70 (BASE/WELD).
18 DCI TO PERFORM THE FOLLOWING TESTS AND PROCEDURES:
19 MATERIAL CERTS REQUIRED FOR THE FOLLOWING: PRESSURE VESSEL COMPONENTS REMOVABLE ACCESSORIES/WETTED PARTS* AGITATOR SEALS* *ADDITIONAL COSTS APPLY
XX
X-7034-3 DYNAMIC SALINE TEST PROCEDURE & REPORTX-7032-3 LIQUID PENETRANT EXAMINATION (ALL PRODUCT CONTACT WELDS & OUTLET VALVE)X-7033-7 HYDROSTATIC PRESSURE TESTX-7039-8 ELECTROPOLISHING & PASSIVATIONX-7040-4 VESSEL FINAL INTERNAL CLEANINGX-7065-3 BPE DRAINAGE TEST PROCEDUREX-7211-0 GENENTECH SURFACE FINISH REPORT AND PROCEDUREX-7234-0 FERITSCOPE PROCEDURE AND REPORT (25-70%)X-7263-1 PMI BY XRF FINAL VESSEL PROCEDURE & REPORT (METHOD C)X-7051-9 BPE CIP COVERAGE TEST PROCEDURE
MK. CLAMP CAP GSKTQTY.SERVICEDESCRIPTIONLOC. DESCRIPTION / (ITEM NO.)
NOZZLE SCHEDULE NOZZLE ACCESSORIESITEM NO.CUSTOMER
MARK
A BTM 3 150# RFSO FLANGE DIMPLE JACKET INLET 1J1
B SIDE 3 150# RFSO FLANGE DIMPLE JACKET OUTLET 1J2
C TOP 4 TRI-CLAMP SIGHT GLASS 1 SIGHT GLASS CUSTOMER FURNISHEDK1
D TOP 2 TRI-CLAMP LIGHT GLASS 1 63 61K2
E BTM 1/2 FNPT THERMOWELL TEMPERATURE 1 .260 DIA X 9 LG(21)K3
F TOP 2 TRI-CLAMP PRESSURE INDICATOR/TRANSMITTER 1K4
G TOP 2 TRI-CLAMP PRESSURE GAUGE 1K5
H SIDE 2 SPECIAL TRI-CLAMP pH INDICATOR/TRANSMITTER 1 DETAIL DRAWING 241097K7A
J SIDE 2 SPECIAL TRI-CLAMP pH INDICATOR/TRANSMITTER 1 DETAIL DRAWING 241097K7B
K SIDE 2 SPECIAL TRI-CLAMP SPARE 1 63 62 61 DETAIL DRAWING 241097K12A
L SIDE 2 SPECIAL TRI-CLAMP SPARE 1 63 62 61 DETAIL DRAWING 241097K12B
M TOP 24 PV-1000 MANWAY(6) LUGS TANK ACCESS 1 O-RINGM1
N BTM MIXER WELD PLATE AGITATION 1M2
P SIDE 4 SPECIAL TRI-CLAMP NO-FOAM INLET MOUNT 1 68 66 N08367 NO-FOAM (51), DETAIL DRAWING 241098N2
P1 SIDE 2 TRI-CLAMP NO-FOAM INLET CONNECTION 1N2
R BTM 3 TRI-CLAMP OUTLET 1 ASEPCO #TD30-118-PN30-SL30(16),(71),(72)N4
S TOP 1-1/2 TRI-CLAMP VENT 1N5
T TOP 1-1/2 TRI-CLAMP INLET 1N6
U TOP 2 TRI-CLAMP RUPTURE DISC 1N8
V TOP 3 TRI-CLAMP CIP MOUNT 1 65 64 N06022 ESC SPRAY BALL ASSEMBLY (52)N9A
V1 TOP 1-1/2 TRI-CLAMP CIP CONNECTION 1N9A
W TOP 3 TRI-CLAMP CIP MOUNT 1 65 64 N06022 ESC SPRAY BALL ASSEMBLY (53)N9B
W1 TOP 1-1/2 TRI-CLAMP CIP CONNECTION 1N9B
X SIDE 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TD05-215-2-PN05-SL05(25),(73),(74)N10
Y TOP 4 TRI-CLAMP SPARE 1 68 67 66N11
Z SIDE 1/2 MNPT PIPE TOE DIMPLE JACKET VENT 1 69N12
20 WELD WIRE: 317L- ON 316/316L TO 316/316L MATERIAL. FOR WELDING 2205 SEE NOTE 33.
21 NO PLASMA WELDING ALLOWED UNLESS FULLY AUTOMATED.
22 ALUMINIUM OXIDE ABRASIVE CAN BE USED TO 240 GRIT. SILICON CARBIDE MUST BE USED ON FINAL POLISHING PASSES.
23 NO ANIMAL FAT, OIL, OR GREASE POLISHING COMPOUNDS (ROUGE) TO BE USED IN ANY FABRICATION OF PRODUCT-CONTACT SURFACES.
24 ALL COMPONENTS OF THE CIP SPRAY BALL ASSEMBLY AND MOUNTING NOZZLE WILL BE ETCHED FOR EASE OF ASSEMBLY. NO ETCHING ON PRODUCT CONTACT SURFACES. EXTERIOR = STAMPED/ETCHED THE LABELING WILL STATE AS FOLLOWS: V/V1 = 311-V-2035 Port V @ 225° W/W1 = 311-V-2035 Port W @ 45°
25 GENENTECH SPECIFICATIONS MASTER C&E FROM 12/21/2012 OVERRIDES THE FOLLOWING: A. SECTION 17050 REV 6 DATED 02/14/2011 W/DCI C&E TO SECTION 17050 REV 6 DATED 02/14/2011 B. SECTION 17090 REV 1.0 DATED 9/22/2011 W/DCI C&E TO SECTION 17090 REV 1 DATED 09/22/2011 C. SECTION 17370 REV 5 DATED 05/02/2012 W/DCI C&E TO SECTION 17370 REV 5 DATED 11/21/2012 D. SECTION 17055 REV 1.1 DATED 10/01/2009 W/DCI C&E TO SECTION 17055 REV 1.1 DATED11/23/2012 E. SECTION 17110 REV 0 DATED 09/25/2012 W/DCI C&E TO SECTION 17110 REV 0 DATED 11/04/2009
26 THE FOLLOWING LOCATIONS ARE TO BE SPOT X-RAYED AT A MINIMUM: A. TOP HEAD TO SHELL B. EACH SHELL CIRCUMFERENTIAL SEAM C. EACH LONGITUDINAL SHELL SEAM D. BOTTOM HEAD TO SHELL E. MIXER WELD PLATE TO BOTTOM HEAD SPOT RADIOGRAPHY OF EACH SHELL TO HEAD "T" JOINT IS 12 INCHES IN ALL DIRECTIONS. ANY ADDITIONAL "T" JOINTS SHALL BE THE SAME.
27 DCI TO PERFORM POSITIVE MATERIAL IDENTIFICATION AND PROVIDE CERTIFICATES ON THE FOLLOWING COMPONENTS: ALL PRODUCT CONTACT METAL SURFACES.
28 CORROSION ALLOWANCE = 0.030"
29 AGITATOR LOADING DATA: WEIGHT= TORQUE= BENDING MOMENT=
30 SEISMIC DESIGN PER IBC2009 OCCUPANCY CATEGORY: IV SITE CLASS: C Ss: 1.097 S1: 0.422 STRUCTURAL LUG SUPPORT CALCULATIONS SEALED BY CA LICENSED PE.
31 DESIGN MEETS ASME BPE PER DCI X-7106-4.
32 (1) COMPLETE SET OF SPARE GASKET/O-RINGS PROVIDED. (1) ADDITIONAL SPARE NO-FOAM WITH ALIGNMENT PIN WILL BE PROVIDED.
33 DUPLEX STAINLESS STEEL VESSEL: "DUPLEX 2205" PRODUCT CONTACT DUAL CERTIFIED UNS#S31803/S32205 TO COMPLY WITH ASME CODE (S31803) AND HAVE MAXIMUM CHEMISTRY FOR CORROSION RESISTANCE (S32205). FILLER WIRE "DUPLEX ER2209" (UNS#S39209) WITH NITROGEN CONTENT OF 0.14% MIN. ORBITAL TUBE WELDS MADE USING C22 INSERT RINGS. DIMPLE JACKET WILL BE " DUPLEX LDX2101" (UNS#S32101).
34 DUPLEX TO DUPLEX WELD GAS GMAW 69:30:1 (ArHeN) ONLY.
35 OUTLET VALVE ONLY RATED FOR 275°F INTERMITTENT STEAM EXPOSURE DURING SIP TO 400°F IS ACCEPTABLE.
S31803/S32205 20E 20E
R31 57/64LEGS
R25
R16
R11
R25
R15
0°
10°
20°
25°
45°
60 °
65 °
90 °
135 °
180
°
190
°205 °
215 °
225 °
245 °
270 °
300 °
330 °
340°
350°
XS J
H
VV1
U
Y
Z
B
MP
E
N
C
D
WW
1
F
A
G
T
L
K
P1
70
66 ID
72 OD
7 TYP
13
48 3/4
63 1/8
(123 15/16)
72
MANWAY REPAD32 OD X 5/16 THK
(2) LIFT LUGS
SEE PLAN VIEW FOR ORIENTATION
PLAN VIEW
LIFTLUG
LIFTLUG
4,000 LTR
235 °
CERTIFIED BYdci INC
ST. CLOUD, MINNESOTA
VESSEL MAWP MAEWP MDMT
VESSEL VOLUME
JACKET MAWP MAEWP MDMT
JACKET VOLUME
SERIAL NO
YEAR BUILT
45 PSIG @ 400°F15 PSIG @ 400°F-20°F @ 45/-15 PSIG
1,056 GAL (4,000 LTR)
150 PSIG @ 400°F15 PSIG @ 400°F-20°F @ 150/-15 PSIG
8.5 GAL (32.2 LTR)
JS5954
UW
RT-4
A S M E
(48)
16 1/2
GROUNDINGLUG
U S T
M
C
Z
B
A
PP1
E
V V1 W W1
Y
5
3542 1/2
3 1/2
VORTEX BREAKER
47 3/4SEE NOTE 36
14.41HOLD
17
R R1
R1 BTM 2 TRI-CLAMP STEAM PORT 1N4
X1 X
X1 SIDE 1/2 TRI-CLAMP STEAM PORT 1N10
R R1
WELD PLATE FOR LIGHTNIN MBI810(17),(88),(89) CUSTOMER FURNISH MIXER
NAME PLATEAND TAGS
4 1/2
ASME DATA PLATE
ADDITIONAL DATA PLATE
7
JH K L
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER APPROVED
F
CHANGED TEXT X-7030-3 TOX-7034-3, ADDED X-7051-9 CIP
COVERAGE, ADDED FIELD FILLETWELD FOR LEG PADS
06-18-13 NJS BJL
G
UPDATED CIP FLOW RATES,UPDATED NOTES 18,24 AND 25,
SHIP GROUND LUGS LOOSE,CORRECTED SECTION B-B,
UPDATED DIMPLE JACKET AREA,CHANGED BOLT SIZE AND
PATTERN ON LEG PADS
07-08-13 NJS BJL
H
INSTALLED TWO WELD-INBULKHEAD FITTINGS IN ALCOVE.CHANGE LEGS TO BE BOLTED (W/ONE LEG TO HAVE GROUNDINGLUG), IN LIEU OF FIELD WELDEDLEGS, AND ADDED APPROVAL
STAMP FOR LEG DESIGN
9/17/13 NRD BJL
I RELEASED APPROVED CHANGESFOR PRODUCTION 9/23/13 NRD BJL
WSTL
TL WS
5°
4,387 LTR
855 LTR
ADDITIONAL DATA PLATESCALE 1/2
4740
3 1/2
X1
85
ESC SPRAY BALL DEVICE, EXACTDIMENSION TO BE DETERMINED
25° 17
51
11/16 TYP
R
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.
Mill Certs and Weld Documentation Required
A.I. Acceptance
Q.C.
ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification
FIELD INSTALLEDALCOVE
2209TYP
TACK2209TYP
90
90
100
USE SILICONESEALANT
12.16
9
6 1/2
7
Ø1/2 TUBECONNECTION
Ø1/2 TRI-CLAMPCONNECTION
2.25
3X Ø29/64 HOLES
IMPORTANT NOTICEPLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.
SECTION B-BNOZZLE B DETAIL
MANWAY DETAIL
THERMOWELL DETAIL
NO-FOAM DETAIL
VENT DETAIL
BREAST RING DETAIL
SAMPLE VALVE DETAIL
NOZZLE S & T DETAIL NOZZLE D,F,& G DETAIL
NOZZLE V & W DETAIL NOZZLE U DETAIL
NOZZLE Y DETAIL
NOZZLE C DETAIL
NOZZLE H,J,K,& L DETAIL
SECTION A-A
DETAIL C
NOZZLE A DETAILSCALE 1 / 4
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
DESCRIPTION
DCI ORDER NO: QTY REQD:This drawing is the property of DCI, Inc. and is transmitted in confidence.
The reproduction, use, or disclosure, in whole or part, of the design containedherein is prohibited without written consent of DCI, Inc.
This drawing is not officially released if it does not contain an ENG electronic signature.DIMENSIONS ARE IN INCHES UNLESS SPECIFIED
ST. CLOUD, MN
SCALE:
PRODUCTION
DATE
PREFIX
DO NOT SCALE DRAWING
DRAWING NO REV
SHEET
}
CS36306 1
N/A
014-042 OF 3
APP
JS5954 I
4,000 LITER DUPLEX 2205 CATION POOL VESSEL TAG #311-V-3025
02/07/13
APPROVAL
DATE01/07/13
APPPROJ. ENG.BJLPROJ. MAN.SAH
B
B
A A
C
IMPORTANT NOTICEPLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.
R
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.
Mill Certs and Weld Documentation Required
A.I. Acceptance
Q.C.
ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification
4
1
7 14
9
8
6
5
3
13
12
10
13 12
11
11
1/82209TYP
1/82209TYP
1/845~
1/8
2209
1/4
5
3/1645~
1/4
2209TYP
5/163/16
317LTYP
1312
43
2209TYP
6 OR UNDERR1 TYP
2209TYP
1/845~
3/16
2209TYP
1/82209TYP
75~
2209TYP
28
292
O-RING
2 15/16
5/16 2209
5/3245~
5/3245~
2209
5/1645~
5/16
2209
DIMPLE JACKET DETAIL
21
3
44
5/321/4
5/321/4
2209
54
55
317L
22
1
23
3
59
26
3/163/16 2209
5/3245~
5/16
5/322209
1/8 2209
3/163/16 2209
1/845~
317L
2209TYP
2
41
42
43
257374
1
31
2
1 1/2
5/325/32
45~5/16
2209TYP
2
32
54
33
2
1 1/2
5/325/32
45~5/16
2209TYP
1/82209TYP 32
2
5/325/32
45~5/16
2209
1 1/2
34
2
5/325/32
45~5/16
2209
2
34
2
5°51
5/325/32
45~5/16
2209TYP
24
1
5
A
B
C
D
E
FG
H J K L
M
P
P1
T
V W
X
X1
Y
Z
2 1/2Ø
3 9/16Ø
4 11/16Ø
3 1/2Ø
4 11/16Ø
5 3/4Ø
2Ø
26Ø
1 3/8Ø
7
11
118
9
7
3
5253 V1 W1
43
U
1 1/2
5/325/32
45~5/16
2209TYP
5/325/32
45~5/16
22091 1/2
2 1/2Ø
7
5°
4419
5/3245~
5/16
5/32 2209
2Ø
1/8308L
52 53
TRIM TO FIT ANDRADIUS TO 1/2
91
3/162209
IMPINGEMENT PLATE
5/163/16
317LTYP
1/4
13 12
11
1910
3
TRIM TO FIT ANDRADIUS TO 1/2
SILICONE CAULKING
93 98 9994
96989995
WELD ON THIS END ONLY
LEG DETAIL
MIXER WELD PLATE DETAIL
OUTLET VALVE DETAIL
VORTEX BREAKER DETAIL
SECTION A-ASCALE 1/8
LIFT LUG DETAIL
SECTION T-TSCALE 1/4
SECTION S-SSCALE 1/4
DETAIL USCALE 1/4
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
DESCRIPTION
DCI ORDER NO: QTY REQD:This drawing is the property of DCI, Inc. and is transmitted in confidence.
The reproduction, use, or disclosure, in whole or part, of the design containedherein is prohibited without written consent of DCI, Inc.
This drawing is not officially released if it does not contain an ENG electronic signature.DIMENSIONS ARE IN INCHES UNLESS SPECIFIED
ST. CLOUD, MN
SCALE:
PRODUCTION
DATE
PREFIX
DO NOT SCALE DRAWING
DRAWING NO REV
SHEET
}
CS36306 1
N/A
014-043 OF 3
APP
JS5954 I
4,000 LITER DUPLEX 2205 CATION POOL VESSEL TAG #311-V-3025
02/07/13
APPROVAL
DATE01/07/13
APPPROJ. ENG.BJLPROJ. MAN.SAH
AA
T
T
S
S
U
IMPORTANT NOTICEPLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.
R
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.
Mill Certs and Weld Documentation Required
A.I. Acceptance
Q.C.
ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification
17
20
44
19
5/3245~
5/3245~
2209317LTYP
3/163/162209
45~
317L47
45
49
43
44
1/8317LTYP
317LTYP
3/16 317L
3/162209TYP
DO NOT WELDCAULK SEAM
3/163/162209
45~
317L
5/3245~
5/16
5/32 2209
44
16 71 72
3
19
1/4
3/161/4
2209TYP
9Ø
18
3
46
16 1/2
13
4 1/8
7/8
38
438
1
3
38
20 11/32
47 7/8
1
3
TRIM AT ASSEMBLY
1/82209
7 3/4
3/4
TAB LOCATED AT 300°
26
RR1
N
n4 15/16
n11 3/4
26
3940
3940
16
25°
17
86
24 1/4 TYP
12 7/8 TYP
CL
1/42209TYP
1/4317LTYP
3637
2
MATING/MATCHING FLANGE(REMOVABLE FOR CUSTOMER USE)
1/42209TYP
97
2
4 1/4
LUG ON LEG AT180° ONLY
12.16
1/4317LTYP
103
102
101
14.41HOLD
3 OUTLETCENTER LINE
9
7
6 1/2
3/163/16
2209TYP
3/163/16
2209TYP
INSIDE
INSIDE
n29/643X
1 1/2
1 1/2
2
1/2
2 1/2
211 1/2
1 1/2
5
5
104
105
SECTION AU-AUSCALE 5/64
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
AU
AU
WELD WIRE HEAT NUMBERS
PRODUCT CONTACT(WIRE TYPE)
HEAT TRANSFER(WIRE TYPE)
OTHER(WIRE TYPE)
RECORD ALL WELDS IN SKETCHSPECIAL NOTES (PRODUCT CONTACT)
GTAW ONLY
GTAW ONLY 99.996 ARGON
NO STICK WELDING (SMAW)
NO PLASMA WELDING (PAW)
NO GMAW WELDING
NO GMAW-P WELDING
NO AUTOGENOUS WELDING
OTHER
RECORD WELD WIRE HEAT NOS.
NO C02 GAS ALLOWED
(GMAW-P ALLOWED)
1-501
LEGENDWPS
WELDERSSTAMP
TRAVELER, CHECK LIST SHEET OF1 1DRAWN
CHECKED
Q.C. DWG REVIEW
A.I. DWG REVIEW
DATE
DATE
APP 02/07/13 AS BUILT SKETCHSERIAL NO.-N.B. NO.-FINAL ASSY-
REV. R
JS5954
JS5954ITEMNO.
NO.REQD MATL SPEC DESCRIPTION HEAT NO. P.O. NO. SUPPLIER Q.C.
INSPECTION STEPS DCI JOB No.
Inspect Welded Seams of shell,heads,dimple jacket
Bottom Head fit up & tack,weld prep
Bottom Head welding appearance Nozzles & girth seam
Top Head fit up & tack,weld prep
Top Head welding appearance Nozzles & girth seam
Nozzles, attachments, Manway weld prep & layout
Shell Nozzles, attachments, Manway welding appearance
Dimple Jacket Weld Macro-Section Results Satisfactory
Non Destructive Examination (if required)
Internal Visual inspection
Preliminary Pressure Test
Final Pressure Test
Final visual & Dimensional inspection
Stamping
Calculation & Mill Test Report Review
Sign Data Report
Non-Conformance (if applicable)
Q.C.DATE A.I.DATE
* Indicates inspection points required by Authorized Inspector. Form No. X6088-2
1.)
5.)
2.)
3.)
4.)
6.)
7.)
8.)
9.)
10.)
11.)*
12.)
13.)*
15.)*
14.)
16.)*
17.)*
CUSTOMER DOCUMENTATION "IN ADDITION TO NOTE: DCI TO PERFORM THE FOLLOWING TESTS & PROCEDURES ON THE FRONT PAGE"
CERTIFIED DRAWING(S)
QC FINAL INSPECTION SHEET
ASME DATA & PARTIAL DATA REPORT(S) (IF ASME)
ASME TRAVELER (AS-BUILT SKETCH) (IF ASME)
ASME NAMEPLATE RUBBINGS (IF ASME)
CALCULATIONS (NOT PE CERTIFIED UNLESS NOTED) (IF ASME)
ASME REQUIRED PRESSURE PART ONLY
SEISMIC CALCULATIONS FOR LEGS OR LUGS
OTHER (SPECIFY)
HEAT TRANSFER CALCULATIONS
JACKET PRESSURE DROP CALCULATIONS
OTHER (SPECIFY)
PURCHASED COMPONENT INSTRUCTION MANUALS, PARTS LISTING
WELDING PROCEDURE SPECIFICATIONS (WPS) QW-482 *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT
WELD PROCEDURE QUALIFICATION REPORT (PQR) QW-483 *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT
WELDER PERFORMANCE QUALIFICATION (WPQ) QW-484 *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT
DCI QUALITY CONTROL MANUAL *PROPRIETARY-REVIEW AT DCI ONLY OR P&C AGREEMENT
OTHER (SEE X-7076)
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
I
Top Head Min. Thickness:____________ in. (Calculated)
Shell Min. Thickness:____________ in. (Calculated)
Bottom Head Min. Thickness:_____________ in. (Calculated)
18.)*
19.)*
20.)
R
This drawing complies with Sect.VIII, Div.1 of the ASME Code
ENG.
Mill Certs and Weld Documentation Required
A.I. Acceptance
Q.C.
ENG. Signature Below Certifies Drawing, Q.C. and A.I. Signatures not Required for Certification
1 1 SA240,S31803/S32205 PLATE .187 (HD, MH CVR)
2 1 SA240,S31803/S32205 PLATE 1.5 X 2 (RING,MH CVR)
3 1 SA240,S31803/S32205 PLATE 1.5 X 3.75 (RING,MH FRM)
4 6 SA351,CF8M CASTING 143988 (LUG,FRM HLDN)
5 6 SA193,B8 CLASS 1 FORGED SCREW 143989
6 6 SA564,630 H1100 ROUND 3/8 (PIN,CLAMPSCREW)
7 6 SA351,CF8M CASTING 143987 (LUG,CVR HLDN)
8 6 WINGNUT ASSY,3/4-10 UNC
9 1 SA479,316/316L ROUND 3/8 (HANDLE)
10 1 SA240,316/316L PLATE 5/8 THK
11 1 SA240,316/316L PLATE 5/8 THK
12
13 1 SA240,S31803/S32205 PLATE 5/16 (LINER)
14 1 SA240,S31803/S32205 PLATE 5/16 (TOP HD)
15 1 SA240,S31803/S32205 PLATE 5/16 (BTM HD)
16 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)
17 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)
18 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)
19 1 SA240,S32101 SHEET 16 GA (DIMPLE JKT)
20 1 SA240,S32101 SHEET 16 GA (BTM DIMPLE JKT)
21 1 SA240,S32101 SHEET 16 GA (BTM DIMPLE JKT)
23 1 SA240,S32101 PLATE .187 (4 HP HEADER,UPR)
24 1 SA240,S32101 PLATE .187 (4 HP HEADER,LWR)
25 2 SA240,S32101 PLATE .187 (4 HP HEADER,BTM)
26 1 SA240,S32101 PLATE .187 (4 HP HDR)
27 1 SA403,316/316L PIPE 4 SCH 40 (180 ELBOW)
28 6 SA240,S32101 PLATE .187 (END CAP,4 HP)
29 2 SA312,TP316/316L PIPE 3 SCH 40 (DJ CONN)
30 2 SA182F,316/316L FLANGE, 3 RFSO 150LB (DJ CONN)
31 1 SA312,TP316/316L PIPE 1/2 SCH 40 (DJ VENT)
22 1 SA240,S32101 SHEET 16 GA (BTM DIMPLE JKT)
32 1 SA240,316/316L SHEET 10 GA (BR)
33 1 SA479,S31803/S32205 RD 1-3/8 (T-WELL)
34 1 SA240,316/316L SHEET 12 (SIDE TAPER)
35 1 SA240,316/316L SHEET 12 GA (MIXER TAPER)
36 1 SA240,316/316L SHEET 12 GA (OUTLET TAPER)
37 1 S31803/S32205 PURCH ASEPCO BTM VALVE
38 4 SA240,S31803/S32205 SHEET 12 GA (ALCOVE)
39 3 SA312,TP304/304L PIPE 6 SCH 40 (LEGS)
40 1 SA240,S31803/S32205 PLATE (4 SPECIAL FER)
41 4 SA240,S31803/S32205 PLATE (SPECIAL 2 FER)
42 1 S31803/S32205 PURCH ASEPCO SAMPLE VAVLE
43 1 SA240,S31803/S32205 PLATE 2 (MIXER WLD PLATE)
44 1 SA240,316/316L PLATE 1/4 (MNWY REPAD)
1 2
3 4
5
6
7
8
910
11 SA193,B8S CLASS 1COR SA194,8S
DIMPLE JACKET 241074
DIMPLE JACKET 241077
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
31
29
29
30
30 28
32
33
35 36
37
38
39
40
45 2 SA240,316/316L PLATE 3/8 (LL REPAD)
46 2 SA479,S31803/S32205 RD 2 (1.5 FER)
47 4 SA479,S31803/S32205 RD 2-5/8 (2 FER)
48 2 SA479,S31803/S32205 RD 3-5/8 (3 FER)
49 2 SA479,S31803/S32205 RD 4-3/4 (4 FER)
50 2 SA240,316/316L FLAT 1/4 (ALIGN TAB)
51 1 SA240,S31803/S32205 PLATE .187 (VORTEX BREAKER)
52 3 SA479,S31803/S32205 RD 3/8 (VORTEX BREAKER)
53 1 SA240,316/316L SHEET 7 GA
54 3 SHEET 7 GA
55 4 SA2340,304 SHEET 12 GA
43
44
40
41
41
42
45
46
47
47
47
48
4849
49
50
50
51
52
X
X
X
X
XXX
XXX
38
38
0.2500.290
0.250
53
SA-240, S31803/S32205, A923
54
55