(732-itp-90 (v-6901) 42000-sng-69-42000p-ms-5733-551-0000-06
TRANSCRIPT
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PETROLEUM DEVELOPMENT
OMAN L.L.C. (PDO) Contractor Job No. : 20036 Unit No
Vendor Doc. No. : 732/QAP/90 Rev. 06
Project Title: SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) Doc. Category : Q3
Sheet No 1 of 8
PDO Contract No. C311194
Document Title: INSPECTION & TEST PLAN (QAP) FOR V 6901
(Kauther Slug Catcher)
PDO Doc. No.: Rev. 06
SNG-69-42000P-MS-5733-551-0000
Project No. 20036 Unit Description:
INSPECTION & TEST PLAN (QAP) FOR V 6901 (Kauther Slug Catcher)
MR NO. :- 20036-0100-M31-MR-42000 REV. 02 PURCHASE ORDER NO. :- 4580041305 TAG No. : V 6901 POS. : 00010 ITEM NO. :- 00011. VESSEL CATEGORY:- ENGINEERED PRESSURE VESSEL NACE MR-01-75 & SOUR SERVICE
06 26/05/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 05 10/04/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 04 08/10/2013 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 03 17/07/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar 02 10/06/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar 01 14/01/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar
Rev Date Description Prepared Checked Approved
Contractor Details (Headquarters and Offices): ABB SpA - Process Automation Division via Luciano Lama 33 20099 Sesto S.Giovanni (MI) - Italy
Document property of ABB SpA: its reproduction, circulation and use without prior consent is forbidden
17/06/2014
Company comments on rev.05 response sheet shall be considerd
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732/QAP/90 Page 2 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
1.0
1.1 Drawing , Design Calculations Review of Documents ASME Sec. VIII Div. 2/ 20036-0100-M31-MR-42000ASME Sec. VIII Div. 2
/ 20036-0100-M31-MR-42000
Approved Drawing, Design
CalculationsH R RA RA
1.2 Quality Assurance Plan, IRR Approval Review of documentsASME Sec. VIII Div. 2/ Approved Drawing
/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 2/ Approved Drawing
/ 20036-0100-M31-MR-42000QAP H H RA RA
1.3
Procedures - NDE, Heat Treatment, Hydrotest, Hardness, PMI, Painting, Packing transport
& preservation procedures
Documented ProcedureASME Sec. VIII Div. 2 /
/ Approved Drawing/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 2 / / Approved Drawing
/ 20036-0100-M31-MR-42000
Procedure Documents H R RA RA
1.4 Pre inspection meetingReviewing & understanding of
technical requirements and Approval of MTC.
Purchase order / 20036-0100-M31-MR-42000
Purchase order / 20036-0100-M31-MR-42000
Minutes ofmeeting H ---- H H
2.0
Material after receipt (For Pressure Parts)
Plates, Pipes
H H RA RA
Forging, fittings, Fastners, gaskets etc. H R RA RA
Scope of InspectionREMARKS
DOCUMENTS
SL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
ASME Sec.-II A/B / Data sheet / Approved
Drawing
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ASME Sec.-II A/B / Data sheet / Approved
Drawing / TDC / SP 2069, SP 2041, DEP 31.22.20.31 & NACE-MR-01-75.
Material Test Certificates, Identification
reports
1) ALL CS materials shall be killed or semi killed & Carbon content shall be 0.23% max.2) Mateial for shell & head shall be supplied in normalised condition. Chemical composition : Carbon (c) = 0.20 % (Max) Sulfur (s) = 0.003 % (Max) for plate, 0.01% for seamless product, 0.025% for forging, Vanadium (V) + Niobium (NB) = 0.03 (Max) Carbon Equivalent (CE) = 0.43% (t 50mm) & 0.45 % (50mm < t 200mm) 3) Clad plate material shall be ultrasonically tested at the mill in accordance with ASME SA-578.4) Forged products above 50 mm thick shall be 100 % ultrasonically examined
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
MATERIAL INSPECTION
2.1
Review of manufacturer's test certificates, Identification co-realting heat number, Visual
damages & Dimesional inspection, Transfer of identity &
physical verification.
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
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732/QAP/90 Page 3 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
Scope of InspectionREMARKSSL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
2.2Non Pressure Parts (including internals,
supports etc.)
Review of Material Test Certificates
ASME Sec.-II A, Approved Drawing,
SP 2069, DEP 31.22.20.31
ASME Sec.-II A, Approved Drawing
Material Test Certificates H --- R R
3.0
3.1 Shop Weld & Test Plan WPS,PQR,WPQ & Consumable , NDT Plan
ASME Sec. IX / Approved Drawing / DEP 30.10.60.18 &
31.22.20.31
ASME Sec. IX Weld Plan H R RA RA
3.2 PQR Welding parameters ASME Sec. IX
/ Approved Drawing / DEP 30.10.60.18
ASME Sec. IX / Approved Drawing WPS/ PQR H R RA RA
3.3 WPQ Qualification requirementsASME Sec. IX
/ Approved Drawing / DEP 30.10.60.18
ASME Sec. IX / Approved Drawing WPQ H R RA RA
3.4 Welding Consumable Chemical & mechanical properties ASME Sec. II Part C
/ DEP 30.10.60.18 ASME Sec. II Part CBatch Test Certificate R R R R
4.0
Visual & Dimensional inspection including profile check &
minimum thickness mesurementH W W
Dye Penetrant Test (to detect cracks inside &
outside knuckle surface area) H R W
Normalising of dished ends. Heat Treatment Chart H R R
Simulation Test Coupon of normalised dished end.
Inspection Report H W H W Test Coupon for physical test
UT to check lack of bond after forming 100 % surface area UT report H ---- W
UT shall be carried out in accordance with specification ASME SA-578 level 1
RT - Full for weld seams in dished ends. RT Report H R R
RT films review.
WELDING INSPECTION WPS & PQR
Inspection report
Inspection of Formed Components
Inspection of Formed Components
(Dished ends)
ASME Sec. VIII Div. 2/ Approved Drawing
/ SP 2069 Appendix 8, SP 1176, DEP 31.22.20.31
SNG-69-42000P-MS-6038-517-0000,
SNG-69-42000P-MS-6038-539-0000,
SNG-69-42000P-MS-6026-525-0000,
SNG-69-42000P-MS-6038-536-0000
ASME Sec. VIII Div. 2/ Approved Drawing4.1
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
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732/QAP/90 Page 4 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
Scope of InspectionREMARKSSL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
5.0
Visual & dimensional inspection, weld edge,cut back, root - gap, offset, alignment & cleanliness
etc. for long seams of shell, dished end & nozzles
H H 10%W5 %W
Visual & dimensional inspection, weld edge, cut back, root - gap, offset, alignment & cleanliness etc. for circular seam, neck to flange, nozzles on shell / head
H W 10%W5 %W
PT of weld edges to detect linear discontinuties.
ASME Sec. VIII Div. 2 /Approved Drawing /
SNG-69-42000P-MS-6038-539-0000
ASME Sec. VIII Div. 2 Inspection Report H R10%W
5 %W
5.2 Intermediate Inspection of welds Visual / Interpass temperature / PT insp. after backchip
ASME Sec. VIII Div. 2 & Sec. IX / Approved Drawing
/SNG-69-42000P-MS-6038-517-0000,
SNG-69-42000P-MS-6038-539-0000
ASME Sec. VIII Div. 2 & Sec. IX
Inspection Report H R S S
Visual inspection for reinforcement, undercuts, surface
defects etc.
ASME Sec. VIII Div. 2 & Sec. V / Approved Drawing
/ SNG-69-42000P-MS-6038-517-0000
ASME Sec. VIII Div. 2 & Sec. V / Approved Drawing
Inspection Report H W W W
Welder Identification stamp on completed weld (Die stamp)
MT of welds
ASME Sec. VIII Div. 2/Approved Drawing
/SNG-69-42000P-MS-6038-540-0000
ASME Sec. VIII Div. 2 Inspection Report H R S SPT shall also be carried out for the tack
welds(after removal & ground flush) utilized to aid construction.
Radiography Test
ASME Sec. VIII Div. 2/Data sheet /
Approved Drawing /SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 2 RT Report H R RA RA Review of Radiography films
5.3Base Metal Welding
(Inspection of completed CS weld)
Inspection during fabrication
5.1
ASME Sec. VIII Div. 2 / Approved Drawing
/SNG-69-42000P-MS-6038-517-0000
Weld edge perparation & setup of pressure parts
( Long seam, circular seam, nozzle neck
to flange, nozzle on shell/head)
ASME Sec. VIII Div. 2 / Approved Drawing
Inspection Report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
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732/QAP/90 Page 5 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
Scope of InspectionREMARKSSL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
Visual inspection for reinforcement, undercuts, surface
defects etc.
ASME Sec. VIII Div. 2/ SNG-69-42000P-MS-
6038-517-0000
ASME Sec. VIII Div. 2/ Approved Drawing
Inspection Report H W W W
PT of final layer
ASME Sec. VIII Div. 2/ Approved Drawing
/ DEP 31.22.20.31 CL 6.5 /SNG-69-42000P-MS-
6038-539-0000
ASME Sec. VIII Div. 2, Appendix 8
Inspection Report H R W W
Chemical analysis of weld overlay
ASME Sec. VIII Div. 2 /Approved Drawing
/ ASME Sec. II C / SP 2069ASME Sec. II C Inspection Report H R RA RA
Chemical analysis of one seam from each shell course and one seam from each head.
Alloy elements to be checked as per ASME II Sec. C
Visual / Dimensional Inspection H R R R
PT for fillet welds of lifting lugs and other
pressure bearing weldsH R R R
Final visual & dimensional Inspection
ASME Sec. VIII Div. 2 / Approved Drawing / SNG-69-42000P-MS-
6038-517-0000
ASME Sec. VIII Div. 2 / Approved Drawing
Inspection Report H W H H
MT of finish welds
ASME Sec. VIII Div. 2 & Sec. V , DEP 31.22.20.31 /
Approved Drawing / SNG-69-42000P-MS-
6038-540-0000
ASME Sec. VIII Div. 2 Inspection Report H R S S
RT of finish welds
ASME Sec. VIII Div. 2/Data sheet /
Approved Drawing /SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 2 Inspection Report H R RA
Mechanized UT of Category A, B (above 50mm thk) & D welds
ASME Sec. VIII Div. 2 /Data sheet /
Approved Drawing / SNG-69-42000P-MS-
6038-525-0000
ASME Sec. VIII Div. 2 Inspection Report H R W W
5.5 Fitment & Welding of Internal & External attachments etc.
ASME Sec. VIII Div. 2 & Sec. V / Approved Drawing
/ SNG-69-42000P-MS-6038-517-0000,
SNG-69-42000P-MS-6038-539-0000
ASME Sec. VIII Div. 2 & Sec. V / Approved Drawing
5.4Overlay welding
(Clad restoration)
Inspection Report
5.6 Inspection of the equipment before PWHT
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
-
732/QAP/90 Page 6 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
Scope of InspectionREMARKSSL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
5.7 Inspection of the equipment before PWHT PMI examination of
alloy materials & welds
ASME Sec. II- B/C, / DEP 31.10.00.10, SP 2069,
SNG-69-42000P-MS-6180-523-0000
ASME Sec. II- B/C PMI Report H R W W
5.8 Post Weld Heat Treatment of equipment Review of Heat Treatment Cycle
ASME Sec. VIII Div. 2 /Approved Drawing
/SNG-69-42000P-MS-6026-519-0000
ASME Sec. VIII Div. 2 /Approved Drawing
Heat Treatment Chart H R RA R
PWHT of equipment Soaking Temperature :- 61010C.
Soaking Time :- 135 minutes minimum.
100 % PT of weld overlay machine surface
ASME Sec. VIII Div. 2/ Approved Drawing
/ DEP 31.22.20.31 CL 6.5 /SNG-69-42000P-MS-
6038-539-0000
ASME Sec. VIII Div. 2, Appendix 8
Inspection Report H R W W
RT of Pressure part butt welds for thk below 50mm
ASME Sec. VIII Div. 2/Data sheet /
Approved Drawing /SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 2 Inspection Report H R RA
MT of Pressure part welds
ASME Sec. VIII Div. 2/Approved Drawing
/SNG-69-42000P-MS-6038-540-0000
ASME Sec. VIII Div. 2 Inspection Report H R RA
Mechanized UT of Category A, B (above 50mm thk) & D welds
ASME Sec. VIII Div. 2 /Data sheet /
Approved Drawing / SNG-69-42000P-MS-
6038-525-0000
ASME Sec. VIII Div. 2 Inspection Report H R W W
Hardness test of welds, HAZ
ASME Sec. VIII Div. 2 / Approved Drawing /
SP 2069 Appendix-8, DEP 31.22.20.31 CL 6.2, SNG-69-42000P-MS-6061-526-0000
ASME Sec. VIII Div. 2 / Approved Drawing
Hardness test report H R W W
248 HV10 maximum for ferritic metals in process services, including H2 and sour
service conditions.
5.9 NDE after PWHT
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
-
732/QAP/90 Page 7 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
Scope of InspectionREMARKSSL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
6.0
6.1Final Visual & Dimensional
Inspection(Internal & External)
Dimensions, completeness of the assembly, as built thickness measurement
ASME Sec. VIII Div. 2 & Sec. V / Approved Drawing
/ DEP 30.22.20.31, SNG-69-42000P-MS-6038-554-0000
ASME Sec. VIII Div. 2 /Approved Drawing
Inspection Report H H H H
6.2 Trial assembly of supplied Internals Trial fitting of internals P.O. /
Internals supplier Drawings P.O. /
Internals supplier Drawings Inspection
Report H W W
6.3 Interior & exterior cleaning
All completed equipment shall be cleaned internally and externally to remove scale, weld spatter,dirt,
and foreign material.
Approved Drawing / DEP 30.22.20.31 Approved Drawing
Inspection Report H R R
6.4 Hydrostatic Testing (Horizontal) Leak check
/ Pressure drop
ASME Sec. VIII Div. 2 /Approved Drawing
/ DEP 31.22.20.31 CL 6.9, SP 2069 CL 6.2,
SP 2051 CL 6.4.4,SNG-69-42000P-MS-
6180-520-0000
ASME Sec. VIII Div. 2 /Approved Drawing
Inspection Report H H H H
6.5 Drying of equipment CleanlinessApproved Drawing
/ DEP 31.22.20.31 CL 6.9, SP 2069 CL 6.2.
Approved Drawing Inspection Report H ----
6.6 External Surface preparation Visual Inspection for worksmanship, profile check H ----
6.7 PaintingVisual inspection for
workmanship, DFT checking, Adhesion
H ---- W W
Painting shall be checked for surface chloride contaimination , Holiday / pinhole, Adhesion test & DFT test.Criteria
of Acceptability as per specification SP-1246
Part-1 Table B1
7.0 Inspection of Mandatory & Commissioning spares Verification of spares20036-0100-M31-MR-42000 / Approved Drawing / P.O.
20036-0100-M31-MR-42000 / Approved Drawing / P.O. Spares List H ---- H
FINAL INSPECTION
Approved Drawing / Data Sheet /
SP -1246 (PCS-1), SNG-69-42000P-MS-
6180-521-0000
Approved Drawing / Data Sheet /
SP -1246 (PCS-1)
Inspection Report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
-
732/QAP/90 Page 8 of 8...
CLIENT : ABB S.p.A - Italy. QAP No. : 732/QAP/90 Rev. 6P.O. No. : 4580041305/01 DTD 14-03-2013. DATE : 19/05/2014EQUPT. No. : V 6901. CODE OF CONSTRUCTION : ASME SEC. VIII DIV 2 ED 2010 ADDENDA 2011PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-90CONTRACTOR JOB No. : 20036 INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR PRESSURE VESSELS
:SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2, DEP 30.10.60.18 May 2004,& NACE MR 0175.
SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
Scope of InspectionREMARKSSL.NO STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011,
ACCEPTANCE NORMS FORMAT OF RECORD
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6901
7.1Verification of Name plateand authorise for ASME
certification markName plate review Approved Drawing Approved Drawing Inspection Report H H H
7.2Attachment of Stamped
name plate on the equipment
Name plate attachment confirmation Approved Drawing Approved Drawing
Rub off / Photo copy
of name plateH W
7.3 Inspection Release Note / Despatch ClearanceVerification of documents & issue
of IRN 20036-0100-M31-MR-42000 / Approved Drawing / P.O.
20036-0100-M31-MR-42000 / Approved Drawing / P.O. IRN R --- H R
7.4 Signing of Manufacturer's Data Report (MDR) Review of MDRASME Sec. VIII Div. 2 / Approved Drawing
ASME Sec. VIII Div. 2 / Approved Drawing MDR H H H R
7.5 Check of packing & packing listVisual inspection /
Varification P.O. /
20036-0100-M31-MR-42000 P.O. /
20036-0100-M31-MR-42000 Packing list H --- W
7.6 Manufacturing Record Book(MRB) Review of MRB P.O. /
20036-0100-M31-MR-42000 P.O. /
20036-0100-M31-MR-42000 MRB H ---- H R
Legends :
S. NAIK P. V. GHANEKARQA Engineer QA Manager Authorised Inspector
H- Hold ( Do not proceed without approval), W- Witness(Give due notice, work may proceed after schedule date), R- Document Review,RA- Approval of Documents RW-Random Witness, S- Survellance, NDE- Non Destructive Examination, PT - Dye Penetrant Test, RT - Radiographic Examination, UT - Ultrasonic Test, P.O.- Purchase Order, CS - Carbon steel, PMI - Positive Material Identification, TDC - Technical Delivery Condition, HAZ - Heat Affected Zone
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"