70510 gb manual mar 11 - avdelhydro-pneumatic power tool 3 contents safety rules 4 speciﬁcations...

Instruction Manual

Original Instruction

70510

Hydro-Pneumatic Power Tool

3

Contents

Safety Rules 4

SpecificationsSpecification for 70510 Type Tool 5Specification for 07530-02200 Intensifier 5

Intent of UseTool Capability 6

Putting into ServiceAir Supply 770510-01000 Bench Mounted Guard Assembly 8and Pneumatic Circuit70510-01000 Bench Mounted Guard Assembly 9Modular Head Bush Stops 10Cursor 11Loading and Reloading the Tool 11-12Operating Procedure 12Mandrel Follower Springs Identification 13and Orientation

Nose AssembliesNose Jaws 14Selecting a Nose Jaw 15Nose Jaw Selection - Imperial 16Nose Jaw Selection - Metric 17Mandrels and Mandrel Follower Springs 18Chobert® and Grovit® Selection - Imperial 18Chobert® and Grovit® Selection - Metric 19Briv® Selection - Imperial 20Briv® Selection - Metric 21Mandrel Head Types and 'P' Length 21Avlug®, Avsert®, Avtronic® and Rivscrew® 22Selection - ImperialAvlug®, Avsert®, Avtronic® and Rivscrew® 22Selection - Metric

Servicing the ToolDaily / Weekly 23Moly Lithium Grease EP 3735 Safety Data 23Service Kit 24

Bench Mounted Module and Guard Assembly 2570510-01000 (s)

MaintenanceDismantling the 70510 26

Hydraulic Module Assembly 70500-02000 - MaintenanceDismantling Module 70500-02000 27Dismantling Tail Jaws Assembly 27Dismantling Hydraulic Body Assembly 27Re-assembling Hydraulic Body Assembly 27Dismantling Barrel Assembly 27

Repetition Module Assembly 70500-02000(s)Exploded View 28Parts List 29

Bench Mounted C-Frame Guard 70500-03000(s)Assembly View 30Parts List 31

Intensifier 07531-02200 - MaintenanceDismantling Instructions 32

Intensifier 07531-02200 General Assembly 33Parts List 33

PrimingOil Details Hyspin VG 32 and AWS 32 Oil 34Safety DataPriming Procedure 34

Fault DiagnosisSymptom, Possible Cause & Remedy 35-36

LIMITED WARRANTY

Avdel makes the limited warranty that it’s products will be free of defects in workmanship and materials

which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product

being installed, maintained and operated in accordance with product literature and instructions, and (2)

confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited

warranty for a period of twelve (12) months following Avdel’s delivery of the product to the direct purchaser

from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the

defective Goods for replacement or refund for the purchase price at Avdel’s option. THE FOREGOING

EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES

AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY

ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.

Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

4

Sa fe ty Ru les

1 Do not use outside the design intent.

2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.

3 Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK

Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any

proposed modification.

4 The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function

by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited procedures.

Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Avdel UK Limited with your

training requirements.

5 The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and

Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be

directed to Avdel UK Limited.

6 The precautions to be observed when using this tool/machine must be explained by the customer to all operators.

7 Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.

8 Do not operate a tool/machine that is directed towards any person(s) or the operator.

9 Always adopt a firm footing or a stable position before operating the tool/machine.

10 Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.

11 The operating pressure shall not exceed 5 bar (72.5 lbf/in2).

12 The combination of fastener, mandrel, hole size and sheet thickness shall be in accordance with Avdel UK Limited Specifications.

13 Do not operate the tool if it is not fitted with a complete nose assembly unless specifically instructed otherwise.

14 Bench mounted tools must not be used without a 'Bench Mounted Guard' with the shield in position above the tool barrel and they should

not be operated if the guard is damaged in any way.

15 Do not contaminate the transparent shield with solvents or alkaline substances. These will reduce the strength of the shield.

16 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener

ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.

17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept

dry and clean for best possible grip.

18 Excessive contact with hydraulic oil should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly.

I M P O R T A N T

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must

be regularly examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw

gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use

could forcibly exit the tool. It is the customer's responsibility to ensure that mandrels are replaced before any

excessive levels or wear and always before the maximum recommended number of placings. Contact your Avdel

representative who will let you know what that figure is by measuring the broach load of your application with a

calibrated test tool. These tools can also be purchased under Part Number 07900-09080, supplied with all necessary

information for testing in this manual.

This instruction manual must be read with particular attention to the following safety rules, by any personinstalling, operating, or servicing this tool.

5

Spec i f i ca t ions

70510 Type Too l

07531-02200 In tens i f ier

Air Pressure Minimum - Maximum 4.5 bar - 5.5 bar (65.0 - 80.0 lbf/in2)

Free Air Volume Required @ 5 bar /72.5 lbf/in2 2.6 litres (0.09 ft3)

Stroke Maximum 30.0 mm (1.18 in)

With 3 buffer stops as standard 21.0 mm (0.83 in)

Pull Force @ 5 bar /72.5 lbf/in2 3.0 kN (788 lbf)

Cycle time Approximately 1 second

Noise Level Less than 70 dB(A)

Air Pressure Minimum - Maximum 4.5 bar - 5.5 bar (65.0 - 80.0 lbf/in2)

Intensification Ratio 32:1

Stroke Maximum 30.0 mm (1.18 in)

6

Tool Capabi l i ty

I n ten t o f Use

FASTENER NAME 2.5mm2.8mm

● ● ● ●

●

● ●

FASTENER SIZE

CHOBERT®

GROVIT®

AVLUG®

BRIV®

RIVSCREW®

AVTRONIC®

AVSERT®

● ● ● ● ●

● ● ● ●

● ●

● ● ● ●

3/32" 1/4"3/16"5/32"1/8"M3

6-32UNC

M2.54-40UNC

4mm3.5mm3mm 6mm

●

The pneumatic 70510 type tool is designed to place Avdel® speed fasteners (except 1/16" Avlug®) making it ideal for batch flow-lineassembly in a wide variety of applications throughout all industries.

Reference must be made to the nose equipment section of the manual when selecting compatible components for the type of fastenerused in the application (see pages 18-22). Nose jaw dimensions are shown on page 15 and stated on pages 16 and 17.

7

Putting into Service

Air Supply

All tools are operated with compressed air at an optimum pressure of 5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. To ensure maximum tool life and minimum tool maintenance, these should be fitted within 3 metres of the air inlet point on the tool itself for the 70510 and Guard. See diagram below. Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasive resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore of 6.4 millimetres or 1/4 inch. Read daily servicing details on page 23.


70510-01000 – Bench Mounted Guard Assembly Refer to illustration opposite (page 9) • From the C-Frame Guard, connect the Black 6mm pneumatic tube (Connected to the 5/2 Roller Valve on the upright

section) to the fitting at the rear of the module (Tail Jaws On). This pipe comes through the side-wall of the main umbilical. • From the C-Frame Guard, connect the Black 4mm pneumatic tube (Connected to the 5/2 Roller Valve on the upright

section) to the fitting at the middle of the module (Tail Jaws Off). This pipe comes through the side-wall of the main umbilical.

• From the C-Frame Guard, connect the Blue 6mm pneumatic tube (Connected to the 5/2 Roller Valve on the upright section) to the left hand fitting on the front face of the intensifier.

• From the C-Frame Guard, connect the Blue 4mm pneumatic tube (Connected to the 3/2 Roller Valve on the upright section) to the right hand fitting on the front face of the intensifier.

• From the C-Frame Guard, connect the Green 4mm pneumatic tube (Connected to the 3/2 Roller Valve on the upright section) to the foot pedal.

• Note: Substitute item 56 (7005-1528 Attached to Bench Mounted Guard) banjo connector in place of existing fitting on the foot pedal.

• Fit a hose between the intensifier and the main air supply.

70510-01000 – Bench Mounted Guard Pneumatic Circuit

4(A) 2(B)

5 3

1(P)

GUARD ASSEMBLY70510-03000

2

3 1

Ø 4 BLACK

Ø 6 BLACK

MODULE70500-02000

Ø 6 BLUE

NON-RETURNVALVE

INTENSIFIER VALVE

2 4

1

X

Y

Ø 4 BLUE

1

3

2

FOOT PEDAL07007-02137

INTENSIFIER07531-02200

1 3

2

Ø 4 GREEN

8

9


70510-01000 Bench Mounted Guard Assembly

10

Modular Head Bush Stops

Put t ing in to Serv ice

Each tool is supplied with three buffer stops already fitted. It may be necessary to remove one or more of these to match the length ofthe fasteners to be placed so that when in the fully back position, the mandrel head lies just inside the nose jaws. Use the table below toascertain the number of buffer stops recommended for your fastener. First find the relevant diameter and within that section select thecorrect length code. These two digits are the last two of the fastener part number.

Read the corresponding number of buffer stops in the table below.

I M P O R T A N T

Bush stops are fitted to reduce the stroke length of the tool thus the tool cycle time and shock loads. Minimisingshock loads will increase the efficiency of the tool and will prolong the life of the mandrel.

For extra buffer stops, 1/8” thick, order part number 70500-02016

Adjusting the number of Buffer Stops 48

• Ensure that the air supply to the tool is disconnected.

• Remove Modular Head Assembly from the mounting plate/Machine Top Plate.

• Hold Body 38 in a pair of soft vice jaws and unscrew Tail Jaw Housing 42. This exposes the Piston Nut 47 and Locknut 46.

• Add or remove, as applicable, Buffer Stops in accordance with the table above. Replace Piston Nut 47 and Lock Nut 46 onto thethread of Piston 41. Using spanners, lock the Nuts together, ensuring that the front face of the Locknut 46 is flush with the front faceof Piston 41.

• Refit Tail Jaw Housing 42, tightening it onto Body 38.

• Remove from vice and refit Modular Head Assembly into position.

Note: No oil loss will be expected during the above operation, therefore re-priming is not necessary.

Item numbers in bold refer to the general assembly drawing and parts list for 70500-02000 (pages 28-29).

Fastener Diameter 03 (3/32”, 2.5mm and 2.8mm) 04 (1/8”)Code

Fastener length code 04 06 08 10 12 14 16 18 20 22 04 06 08 10 12 14

Number of fill 3 3 2 2 1 0 0 0 0 0 3 2 2 2 1 1buffer stops

Fastener Diameter 05 (5/32”) 06 (3/16”) 08 (1/4””, 6mm)Code

Fastener length code 05/06 07/08 09/10 11/12 13/14 15/16 07 09 11 13 15 17 09 11 13 15

Number of fill 3 3 3 1 1 0 3 2 1 1 0 0 2 1 0 0buffer stops

11

Cursor

Loading and Re load ing the Too l


While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation beforefitting the nose equipment. The sprung loaded, slightly concave, end of the cursor should point towards the front of the tool asshown in the illustration.

When fitted the correct way round, the cursor will easily slide out of the barrel when a mandrel is pushed into its centre then pulledback.

To reverse the orientation of the cursor, follow these steps:

• Remove the Screw 3 and from the body 38.

• Remove barrel assembly from Body 38.

• Remove Grub Screw 2 from Barrel Nut 32.

Note: When replacing screw. Secure using Loctite Screwloc 222.

• Hold Barrel 33 securely and remove Barrel Nut 32. Exercisecaution as the Barrel Return Spring 36 is under compression.

• Insert a mandrel into the hole in the rear end of Barrel 33 until itprotrudes through the front of the barrel, then pull out the mandreland cursor together through the front.

• Reassemble components in reverse order.

• Insert Cursor Assembly 20 into the front of the barrel, correct way round.

When ordering a complete tool or system you will normally be supplied with all the nose equipment required for the fastener to beplaced. To identify nose equipment components or to select the correct elements, read the nose equipment section, on pages 14-17.

If you have been supplied with a nose jaw, mandrels and mandrel follower springs proceed with loading the tool and fitting the noseequipment as shown overleaf.

NOSEJAWS

TOOLBARREL

CURSOR ASSEMBLY

SPRINGLOADED END

IMPORTANT

If fitted incorrectly, the cursor will not allow feeding of the fasteners.

IMPORTANT

The procedure for loading the tool and for fitting the nose equipment to the tool is integral.

Item numbers in bold refer to the general assembly drawing and parts list for 70500-02000 (pages 28-29).

12

Operat ing Procedure


Loading the Tool

• Connect the air supply to the tool.

• Open tail jaws which grip the mandrel, by:70510-01000 Bench Mounted Guard: Push the guard away from the operator.

• Screw selected nose jaws onto barrel of the tool.

� Insert a mandrel into the tail end of the fasteners through the paper pod.

• Slide the mandrel follower spring onto the mandrel ensuring correct orientation, as shown in the table on page 13.

• Gripping the tail end of the mandrel, tear off the paper pod from around the fasteners.

• Open the nose jaws either by rotating the outer ring on Cam operated jaws or by pushing outwards on the jaw ends, as illustrated belowleft.

• Insert the previously assembled mandrel, mandrel follower spring and fasteners into the nose jaws until the first fastener to be placed isprotruding from the nose jaw.

• Close the nose jaws and adjust so that the first fastener protrudes by 1.5mm - 3mm (1/16” to 1/8”), as shown in the illustration belowright.

• Close the tail jaws to ensure the mandrel is gripped, by:70510-01000 Bench Mounted Guard: Pull the guard towards the operator.

• Push the fastener, protruding from the nose jaws, fully into the application holes ensuring that the application is held square.

• Operate the foot pedal without releasing - the mandrel head is pulled through the fastener, forming the fastener into the application.

• Remove the application.

• Release the foot pedal. The next fastener will be automatically presented through the nose jaws, ready for placing.

Reloading the Tool

• Open tail jaws of tool.

• Open the nose jaws and pull the empty mandrel and mandrel follower spring out of the tool.

• Reload the tool by following the above instructions, starting at stage �.

1.5mm - 3mm(1/16" - 1/8")

IMPORTANT

You must check that the cursor orientation and the nose equipment are correct before attempting to operate the tool.

13

Put t i ng in to Serv ice

3/16"

3/32"

3/32"

5/32"

5/32"

3/16"

3/16"

3mm

6 x 32UNC

2.5mm

4 x 40UNC

3/32"

3/32"

1/8"

1/4"

1/8"

2.8mm

2.5mm

2.8mm

3mm

3.5mm

4mm

2.8mm

CHOBERT®

AVLUG®

GROVIT®

CHOBERT®

GROVIT®

CHOBERT®

RIVSCREW®

BRIV®

AVSERT®

AVTRONIC®

MANDREL HEAD FERRULE

MANDREL FOLLOWER SPRING

SPRING

MANDRELSTANDARD TAPERED

ALL

ALL

ALL

ALL EXCEPTSTANDARD TAPERED,

LIMITED ACCESS

ALL EXCEPTLIMITED ACCESS

STANDARD TAPERED,LIMITED ACCESS

ALL

ALL

ALL

ALL

ALL

ALL

ALL

ALL

ALL

ALL

LIMITED ACCESS

5/32"

FASTENER

SIZENAMENOSE JAW

(SEE NOSE EQUIPMENT SECTION)

ALL

ALL

ALL

ALL

ALL

ALL

ALL

ALL

ALL EXCEPT3rd

OVERSIZE

3rdOVERSIZE

ALL EXCEPT2nd

OVERSIZE

2ndOVERSIZE

ALL

ALL

ALL

ALL

ALL

ALL

ALL

MANDRELSIZE

MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION

MANDREL/MANDREL FOLLOWER SPRINGAND FASTENER ASSEMBLY

LIMITED ACCESS &LIMITED ACCESS CAM OPERATED

STANDARDALL

EXCEPT 3rdOVERSIZE

6mm

ALL ALL

14

I M P O R T A N T

To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fitting thenose equipment to the tool. See ‘CURSOR’ section on page 11.

It is essential that the correct nose equipment is fitted to the tool to ensure both effective placing of the fastenerand SAFE operation of the tool. READ THE SAFETY INSTRUCTIONS page 4 carefully.

On speed fastening tools such as 70510, the nose equipment always consists of three elements: a Nose Jaw, a Mandrel and aMandrel Follower Spring. All three items are matched to the fastener being placed and to the hole size in the application.

To identify the correct combination of nose equipment to fit your tool first select a nose jaw by reading the section below then read themandrel section to select part numbers both for the mandrel itself and for the mandrel follower spring. Mandrels and mandrel followersprings are illustrated on page 13.

To fit the nose equipment, follow the ‘Loading and Reloading the Tool’ procedure page 11.

Nose Jaws can be categorised into four different basic shapes as illustrated on page 15. Even though internal dimensions will varyaccording to the intended fastener. Exact dimensions referring to the letters in the illustrations opposite are indicated in the ‘Nose JawSelection Tables’ on pages 16-17.

For a particular shape, there may be several options of end form giving access benefits or fastener placing enhancement.

Flat

• Normal end form of all nose jaws.• Suitable on all applications with no access restrictions.

Universal

• Designed for use with universal head Chobert® fasteners.• Can also be used with Briv® fasteners to obtain the highest possible clench. Note this reduces the maximum grip range of the Briv®

fastener by approximately 0.4mm (0.015”).

Recessed

• For use with Briv® fasteners ONLY.• It gives a higher clench than a flat end form but less than a universal end form, with no reduction of the grip range of the fastener.

Tapered

• Available as shown in the ‘Nose Jaw Selection Tables’.• Allows greater accessibility than a flat end form and places the same range.

Head Forming

• For use with Rivscrew® fasteners ONLY.• Deforms the head of the fastener to achieve good clench.

I M P O R T A N T

The wrong nose jaw could result in an incorrectly placed fastener or unsatisfactory clench.

Nose Jaws

15

Nose Assembl iesSelect ing a Nose Jaw

Available in 4 different end forms to place all fasteners(except Rivscrew). Suitable on applications with no or littleaccess restriction.

• List the name, size and material of the fastener to be placed.

• Look for this fastener in the first column of the nose jaw selection tables on page 16 if using imperial measurements and on page17 if using metric units.

• Looking right across the table, take note of which nose jaws are available. ONLY those shown are available.

• Select which is most suitable for your application by referring to the respective nose jaw drawing. If your application has noaccess restriction, you should select the standard shape with a flat end form with or without cam.

Available as shown in NOSE JAW SELECTION TABLE.Allows access into very restrictive applications.

Available as shown in NOSE JAW SELECTION TABLE overleaf. Equivalent functions to the Standard and Limited Access abovewith the addition of a cam to ease and speed up the nose jaw opening thus the pod reloading procedure.

'D'

'E'

'B'

28.61.125

33.51.32

STANDARD

UNIVERSALFLAT RECESSED TAPERED FLAT

'D'

'E'

'B'

20.50.81

LIMITED ACCESS

41.41.63

'D'

'E'

'B'

28.61.25

341.34

STANDARD CAM OPERATED

FLAT HEAD FORMING (HF) FLAT

'D'

'E'

'B'

28.61.25

LIMITED ACCESS CAM OPERATED

37.11.46

16

Nose Assembl iesNose Jaw Se lect ion - Imper ia l

The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrelfollower spring required for a particular nose jaw with a specific fastener.

# These nose jaws are suitable for placing Chobert® fasteners with a Universal Head Form. When used on the equivalent size of Briv®,the highest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015”(0.4 mm).

8

9

10

10

11

12

13

14

STANDARD - TAPERED

LIMITED ACCESS

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - FLAT

STANDARD - FLAT

STANDARD - FLAT

07170-03103

07274-01000

07150-03004

07170-03104

07150-03005

07150-03005

07150-03006

07150-03006

.36

.22

.41

.41

.48

.48

.

.56

.56

1.30

1.07

1.18

1.19

1.30

1.30

1.18

1.18

.15

.16

.20

.20

.24

.24

.33

.33

3/32" BRIV®Brass only

1/8" BRIV®Al. Alloy,

Brass, Steel


Brass, Steel

5/32" BRIV®St.Steel only


Brass, Steel


9

-

10

-

11

12

13

14

LTD. ACCESS CAM OPERATED

-

STANDARD - RECESSED

-

STANDARD - RECESSED

STANDARD - RECESSED

STANDARD - RECESSED

STANDARD - RECESSED

07177-03003

-

07170-03004

-

07170-03005

07170-03005

07170-03006

07170-03006

.20

-

.41

-

.48

.48

.56

.56

1.18

-

1.20

-

1.32

1.32

1.20

1.20

.16

-

.30

-

.41

.41

.47

.47

FASTENER REF.Nº

1

1

2

4

4

5

5

6

6

7

STANDARD - FLAT

STD. CAM OPERATED - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

07150-03003

07170-04500

07170-03103

07150-03004

07170-03104

07150-03005

07150-03105

07150-03006

07150-03106

07150-03008

.36

.36

.36

.41

.41

.48

.44

.56

.56

.64

1.30

1.30

1.30

1.18

1.19

1.30

1.30

1.18

1.18

1.18

.16

.16

.16

.20

.20

.24

.24

.33

.33

.39

PART Nº

NOSE JAWTYPE ANDEND FORM

DIMENSIONS'D' 'E''B'

3/32" CHOBERT®& GROVIT®




1/4" CHOBERT®

REF.Nº

1

1

3

4

4

5

5

6

6

7

PART Nº



# STANDARD - UNIVERSAL


LIMITED ACCESS








07150-03203

07177-03003

07274-01000

07150-03204

07170-04600

07150-03205

07170-04700

07150-03206

07170-04800

07170-04900

.36

.20

.22

.41

.41

.48

.48

.56

.56

.64

1.33

1.18

1.07

1.22

1.18

1.35

1.30

1.24

1.18

1.18

.24

.16

.16

.32

.20

.41

.24

.47

.33

.39

15

16

16

17

17

18

19

21

22

23

24

STD. CAM OPERATED

STANDARD - FLAT


STANDARD - FLAT


STANDARD - FLAT

STANDARD - FLAT

STD. CAM OPERATED - HF




07170-05600

07150-03003

07170-04500

07150-03004

07170-04600

07150-03003

07271-05600

07271-03000

07271-03000

07271-03500

07271-04000

.64

.36

.36

.41

.41

.36

.36

.41

.41

.41

.41

1.21

1.30

1.30

1.18

1.18

1.30

1.30

1.18

1.18

1.18

1.18

.52

.16

.16

.20

.20

.16

.16

.24

.24

.24

.25

6mm BRIV®Al. Alloy, Steel

3/32" AVLUG®

1/8" AVLUG®

2.5mm AVTRONIC®

2.8mm AVTRONIC®

2.8mm RIVSCREW®

3.0mm RIVSCREW®

3.5mm RIVSCREW®

4.0mm RIVSCREW®

15

16

-

17

-

18

20

-

-

-

-

STANDARD - FLAT

-

STANDARD - TAPERED

-

STANDARD - TAPERED

-



-

-

-

-

07170-05800

-

07150-03103

-

07170-03104

-

07271-08000

07271-08100

-

-

-

-

.64

-

.36

-

.41

-

.41

.40

-

-

-

-

1.21

-

1.30

-

1.19

-

1.18

1.18

-

-

-

-

.52

-

.16

-

.20

-

.16

.16

-

-

-

-

17

Nose Jaw Se lect ion - Metr ic

8

9

10

10

11

12

13

14

STANDARD - TAPERED

LIMITED ACCESS

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - FLAT

STANDARD - FLAT

STANDARD - FLAT

07170-03103

07274-01000

07150-03004

07170-03104

07150-03005

07150-03005

07150-03006

07150-03006



Brass, Steel


Brass, Steel



Brass, Steel


9

-

10

-

11

12

13

14


-

STANDARD - RECESSED

-

STANDARD - RECESSED

STANDARD - RECESSED

STANDARD - RECESSED

STANDARD - RECESSED

07177-03003

-

07170-03004

-

07170-03005

07170-03005

07170-03006

07170-03006

FASTENER REF.Nº

1

1

2

4

4

5

5

6

6

7

STANDARD - FLAT


STANDARD - TAPERED

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

STANDARD - TAPERED

STANDARD - FLAT

07150-03003

07170-04500

07170-03103

07150-03004

07170-03104

07150-03005

07150-03105

07150-03006

07150-03106

07150-03008

PART Nº







1/4" CHOBERT®

REF.Nº

1

1

3

4

4

5

5

6

6

7

PART Nº





LIMITED ACCESS








07150-03203

07177-03003

07274-01000

07150-03204

07170-04600

07150-03205

07170-04700

07150-03206

07170-04800

07170-04900

15

16

16

17

17

18

19

21

22

23

24

STD. CAM OPERATED

STANDARD - FLAT


STANDARD - FLAT


STANDARD - FLAT

STANDARD - FLAT





07170-05600

07150-03003

07170-04500

07150-03004

07170-04600

07150-03003

07271-05600

07271-03000

07271-03000

07271-03500

07271-04000


3/32" AVLUG®

1/8" AVLUG®

2.5mm AVTRONIC®

2.8mm AVTRONIC®

2.8mm RIVSCREW®

3.0mm RIVSCREW®

3.5mm RIVSCREW®

4.0mm RIVSCREW®

15

-

16

-

17

-

18

20

-

-

-

-

STANDARD - FLAT

-

STANDARD - TAPERED

-

STANDARD - TAPERED

-



-

-

-

-

07170-05800

-

07150-03103

-

07170-03104

-

07271-08000

07271-08100

-

-

-

-

9.14

5.59

10.41

10.41

12.19

12.19

14.22

14.22

16.33

33.02

27.18

29.97

30.23

33.02

33.02

29.97

29.97

30.65

9.14

9.14

9.14

10.41

10.41

12.19

11.18

14.22

14.22

16.26

33.02

33.02

33.02

29.97

30.23

33.02

33.02

29.97

29.97

29.97

4.06

4.06

5.08

6.10

6.10

8.38

8.38

9.91

3.81

4.06

5.08

5.08

6.10

6.10

8.38

8.38

4.06

4.06

13.14

4.06

4.06

5.08

5.08

4.06

4.06

6.10

6.10

6.10

6.35

9.14

9.14

10.41

10.41

9.14

9.14

10.41

10.41

10.41

10.41

33.02

33.02

29.97

29.97

33.02

33.02

29.97

29.97

29.97

29.97

9.14

5.08

5.59

10.41

10.41

12.19

12.19

14.22

14.22

16.26

5.08

-

10.41

-

12.19

12.19

14.22

14.22

16.33

9.14

-

10.41

-

10.41

10.16

-

-

-

33.78

29.97

27.18

30.99

29.97

34.29

33.02

31.50

29.97

29.97

29.97

-

30.48

-

33.53

33.53

30.48

30.48

30.65

33.02

-

29.97

-

29.97

29.97

-

-

-

6.10

4.06

4.06

8.13

5.08

10.41

6.10

11.94

8.38

9.91

4.06

-

7.62

10.41

10.41

11.94

11.94

13.14

4.06

-

5.08

-

4.06

4.06

-

-

-

# These nose jaws are suitable for placing Chobert® fasteners with a Universal Head Form. When used on the equivalent size of Briv®, thehighest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015” (0.4mm).

Nose Assembl ies

18

Mandre ls and Mandre l Fo l lower Spr ings

Chober t® and Grov i t® - Imper ia l

Mandrels and mandrel follower springs, illustrated on page 13 need to be selected to suit the fastener type and size as well as the sizeof the hole in the application. Use of the wrong mandrel could increase the risk of breakage and the wear of the mandrel head.Feeding problems could occur if the wrong mandrel follower spring is used.

For mandrel or mandrel follower spring selection, follow instructions above.

I M P O R T A N T

READ THE SAFETY INSTRUCTIONS page 4 carefully.While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, theymust be regularly examined for excessive wear and marking, with particular attention to the head diameter, thetail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which failduring use could forcibly exit the tool. It is the customer’s responsibility to ensure that mandrels are replaced

before any excessive levels of wear and always before the maximum recommended number of placings. Contactyour Avdel representative who will let you know what that figure is by measuring the broach load of your

application with our calibrated measuring tool. These tools can also be purchased under part number 07900-09080, supplied with all necessary information for testing.

FASTENER

1

1

2

2

3

3

4

5

6

7

PMAX.

SPRINGPART Nº

STANDARD MANDREL - GREENHOLESIZE

1ST OVERSIZE MANDREL - YELLOW


.166

-

.166

-

.166

-

.216

.244

.247

.268

PMAX..071

-

.071

-

.071

-

.090

.100

.102

.110

MANDRELPART Nº

07150-07003

-

07150-07003

-

07150-07003

-

07150-07004

07150-07005

07150-07006

07150-07008

# S/R MANDRELPART Nº

07150-09003

-

07150-09003

-

07150-09003

-

07150-09004

07150-09005

07150-09006

07150-09008

AS REC.

-

AS REC.

-

AS REC.

-

AS REC.

AS REC.

AS REC.

AS REC.

HEADØ

.0725

-

.0725

-

.0725

-

.088

.107

.132

.184

PMAX.

HOLESIZE

-

-

-

-

-

-

.237

.284

.320

.330

PMAX.

-

.078

-

.078

-

.078

.098

.116

.130

.134

MANDRELPART Nº

-

-

-

-

-

-

07150-07104

07150-07105

07150-07106

07150-07108


-

07150-09103

-

07150-09103

-

07150-09103

07150-09104

07150-09105

07150-09106

07150-09108

-

+.0035

-

+.0035

-

+.0035

+.004

+.008

+.014

+.012

HEADØ-

.076

-

.076

-

.076

.092

.115

.146

.196

07150-06803

07150-06803

07170-06873

07170-06873

07170-06903

07170-06903

07150-06804

07170-06875

07170-06876

07150-06808

FASTENER

1

2

3

4

5

5

6

PMAX.

SPRINGPART Nº

2ND OVERSIZE MANDREL - BLUEHOLESIZE

3RD OVERSIZE MANDREL - RED


.185

.185

.185

.268

.320

-

.372

PMAX.

-

-

-

.110

.130

-

.150

MANDRELPART Nº

07150-07103

07150-07103

07150-07103

07150-07204

07150-07205

-

07150-07206


-

-

-

07150-09204

07150-09205

-

07150-09206

+.0035

+.0035

+.0035

+.010

+.015

-

+.024

HEADØ

.076

.076

.076

.098

.122

-

.156

PMAX.

HOLESIZE

-

-

-

2.88

-

.372

-

PMAX.

-

-

-

.118

-

.150

-

MANDRELPART Nº

-

-

-

07150-07304

-

07150-07305

-


-

-

-

07150-09304

-

07150-09305

-

-

-

-

+.014

-

+.025

-

HEADØ-

-

-

.102

-

.132

-

07150-06803

07170-06873

07170-06903

07150-06804

07170-06875

07150-06805

07150-06806

REF.Nº

REF.Nº








19

The tables on pages 18-22 list the part numbers of all mandrels and mandrel follower springs per fastener group of fasteners, i.e. forChobert® and Grovit®.

While fastener sizes are always shown in their specified units, each table has been produced twice to offer dimensions in imperial andmetric. These ‘Mandrel Selection’ tables cross-reference with the ‘Nose Jaw Selection’ tables on pages 16 and 17 through the ‘Ref.No.’ column.

It is the diameter of the head at the end of a mandrel which when pulled through controls the expansion of the fastener body.

While there are different head shapes to suit different type of fasteners (see illustration on page 21), progressive head sizes areneeded to reflect manufacturing tolerances on the diameter of the hole in your application so that the fastener always expandssufficiently to fill the hole.

Too large a mandrel head would over stress the mandrel and mandrels that fail during use could forcibly exit the tool. Selection tablesare arranged into four ‘mandrel size’ sections, ranging from ‘standard’ to ‘3rd oversize’, each being colour coded as per the end of themandrel heads themselves.

FASTENER

1

1

2

2

3

3

4

5

6

7

PMAX.

SPRINGPART Nº




4.22

-

4.22

-

4.22

-

5.49

6.20

6.27

6.81

PMAX.1.80

-

1.80

-

1.80

-

2.29

2.54

2.59

2.79

MANDRELPART Nº

07150-07003

-

07150-07003

-

07150-07003

-

07150-07004

07150-07005

07150-07006

07150-07008


07150-09003

-

07150-09003

-

07150-09003

-

07150-09004

07150-09005

07150-09006

07150-09008

AS REC.

-

AS REC.

-

AS REC.

-

AS REC.

AS REC.

AS REC.

AS REC.

HEADØ

1.84

-

1.84

-

1.84

-

2.24

2.72

3.35

4.67

PMAX.

HOLESIZE

-

-

-

-

-

-

6.02

7.21

8.13

8.38

PMAX.

-

1.98

-

1.98

-

1.98

2.49

2.95

3.30

3.40

MANDRELPART Nº

-

-

-

-

-

-

07150-07104

07150-07105

07150-07106

07150-07108


-

07150-09103

-

07150-09103

-

07150-09103

07150-09104

07150-09105

07150-09106

07150-09108

-

+.09

-

+.09

-

+.09

+.10

+.20

+.35

+.30

HEADØ-

1.93

-

1.93

-

1.93

2.34

2.92

3.71

4.98

07150-06803

07150-06803

07170-06873

07170-06873

07170-06903

07170-06903

07150-06804

07170-06875

07170-06876

07150-06808

FASTENER

1

2

3

4

5

5

6

PMAX.

SPRINGPART Nº




4.70

4.70

4.70

6.81

8.13

-

9.45

PMAX.

-

-

-

2.79

3.30

-

3.81

MANDRELPART Nº

07150-07103

07150-07103

07150-07103

07150-07204

07150-07205

-

07150-07206


-

-

-

07150-09204

07150-09205

-

07150-09206

+.09

+.09

+.09

+.25

+.38

-

+.60

HEADØ

1.93

1.93

1.93

2.49

3.10

-

3.96

PMAX.

HOLESIZE

-

-

-

7.32

-

9.45

-

PMAX.

-

-

-

3.00

-

3.81

-

MANDRELPART Nº

-

-

-

07150-07304

-

07150-07305

-


-

-

-

07150-09304

-

07150-09305

-

-

-

-

+.35

-

+.63

-

HEADØ-

-

-

2.59

-

3.35

-

07150-06803

07170-06873

07170-06903

07150-06804

07170-06875

07150-06805

07150-06806

REF.Nº

REF.Nº








Chober t® and Grov i t® - Metr ic

20

For mandrel or mandrel follower spring selection, follow instructions on page 18.

To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered thefollowing information as per example alongside. Answers for the example are shown in grey italic.

FASTENER NAME example Chobert®

FASTENER SIZE 1/8”DATASHEET Series 1125APPLICATION HOLE SIZE 0.1335”CLEARANCE BEHIND APPLICATION Infinite‘REF.Nº’ FROM NOSE JAW SELECTION TABLE 5 (standard flat)

• Subtract the minimum hole size recommended (AS REC.) in the fastener datasheet from the actual application hole size. -example:0.005.

• Turn to the page with the ‘Mandrel Selection’ table for your fastener, selecting either the imperial or the metric dimensions table (pages 18 to 20). -example: page 18.

• Staring with the ‘Standard Mandrel - Green’ section, find your fastener size in the left-hand column. -example 1/8” Chobert® &Grovit®.

• If you selected a nose jaw with which to place your fastener, you should now be able to find a line within your fastener section withthe same ‘Ref No.’ as that from the ‘Nose Jaw Selection’ table. -example: 5. This is your line ‘Ref. No.’ in which you will find bothyour mandrel and mandrel follower spring part number. This line continues into the second half of the table for the ‘2nd’ and ‘3rd’oversize mandrels.

• Scan along the line to the ‘hole size’ columns and select which ever is the nearest or equal to the figure calculated in step one.You may now read the mandrel part number next to the ‘hole size’. -example: 07150-06104

• For Chobert® and Grovit® only, most mandrels are also available in a ‘short reach’ version (see illustration on page 21). Shortreach mandrels are used to minimise the possibility of the mandrel head contacting a read obstruction. This would result in theunderside of the fastener head not seating properly on the application surface, causing a lack on clench in the joint.

• Whichever size mandrel you settle on, you will also need to check the ‘P’ figure against that mandrel is adequate. ‘P’ is theclearance required for the mandrel head at the back of the application IN ADDITION to the length of the fastener protruding throughthe application, as shown in the illustration on page 21.

• You may now read the corresponding mandrel follower spring part number in the right-hand column of the table. -example: 07150-06804. In all cases, satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application isvery close to the next oversize hole condition, when it will be safe to select the greater size of mandrel to obtain a higher clench.REMEMBER that this will increase the broach load and reduce the mandrel life.

FASTENER PMAX.

SPRINGPART Nº



1/8" BRIV®Al. Alloy, Brass, Steel

MANDRELPART Nº

HEADØ

PMAX.

HOLESIZE

.123

.123

.126

.142

.132

.164

.156

.171

MANDRELPART Nº

07150-07113

07150-07113

07271-07514

07150-07115

07170-07825

07150-07116

07170-07826

07150-07118

+.004

+.004

+.005

+.005

+.005

+.005

+.005

+.005

HEADØ

.076

.076

.097

.115

.125

.146

.158

.184

07170-06873

07170-06903

07150-06814

07170-06875

07170-06875

07170-06876

07170-06876

07150-07846

FASTENER

8

9

10

11

13

15

PMAX.

SPRINGPART Nº



.126

.126

.133

.149

.170

.177

MANDRELPART Nº

07150-07213

07150-07213

07271-07614

07150-07215

07150-07216

07150-07218

+.008

+.008

+.010

+.010-

+.010

+.010

HEADØ

.079

.079

.102

.120

.151

.189

PMAX.

HOLESIZE

-

-

-

-

.173

-

MANDRELPART Nº

-

-

-

-

07150-07316

-

-

-

-

-

+.012

-

HEADØ

-

-

-

-

.153

-

07170-06873

07170-06903

07150-06814

07170-06875

07170-06876

07150-07846

REF.Nº

REF.Nº


5/32" BRIV®St.Steel only3/16" BRIV®

Al. Alloy, Brass, Steel3/16" BRIV®St.Steel only6mm BRIV®

Al. Alloy, Steel






8

9

10

11

12

13

14

15

.119

.119

.120

.136

.126

.157

.150

.165

07150-07013

07150-07013

07271-07414

07150-07015

07170-07805

07150-07016

07170-07806

07150-07018

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

.072

.072

.092

.110

.120

.141

.153

.179


Br iv® - Imper ia l

21

Mandre l Head Types and ‘P ’ Length

Mandrels for stainless steel Briv® are easily identifiable by a ‘V’ cut in the end of the mandrel heads.

When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed offasteners.

CHOBERT®, GROVIT®,AVSERT®, AVTRONIC®

RIVSCREW®

SHORT REACH(CHOBERT® &

GROVIT® ONLY)

BRIV®

P P

BRIV®(STAINLESS STEEL)

AVLUG®

P P

PP

FASTENER PMAX.

SPRINGPART Nº




MANDRELPART Nº

HEADØ

PMAX.

HOLESIZE MANDREL

PART Nº07150-07113

07150-07113

07271-07514

07150-07115

07170-07825

07150-07116

07170-07826

07150-07118

HEADØ

07170-06873

07170-06903

07150-06814

07170-06875

07170-06875

07170-06876

07170-06876

07150-07846

FASTENER

8

9

10

11

13

15

PMAX.

SPRINGPART Nº


3RD OVERSIZE MANDREL - REDMANDRELPART Nº

07150-07213

07150-07213

07271-07614

07150-07215

07150-07216

07150-07218

HEADØ

PMAX.

HOLESIZE MANDREL

PART Nº

-

-

-

-

07150-07316

-

HEADØ

07170-06873

07170-06903

07150-06814

07170-06875

07170-06876

07150-07846

REF.Nº

REF.Nº




3/16" BRIV®St.Steel only6mm BRIV®

Al. Alloy, Steel






8

9

10

11

12

13

14

15

07150-07013

07150-07013

07271-07414

07150-07015

07170-07805

07150-07016

07170-07806

07150-07018

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.


3.20

3.20

3.38

3.78

4.32

4.49

+.20

+.20

+.25

+.25-

+.25

+.25

2.01

2.01

2.59

3.05

3.84

4.79

-

-

-

-

4.39

-

-

-

-

-

+.30

-

-

-

-

-

3.85

-

3.02

3.02

3.05

3.45

3.20

3.99

3.81

4.18

1.83

1.83

2.34

2.79

3.05

3.58

3.89

4.54

3.12

3.12

3.20

3.61

3.35

4.17

3.96

4.34

+.10

+.10

+.13

+.13

+.13

+.13

+.13

+.13

1.93

1.93

2.46

2.92

3.18

3.71

4.01

4.67

Br iv® - Metr ic

22

Av lug®, Avser t®, Avtron ic® & R ivscrew® - Imper ia l

Av lug®, Avser t®, Avtron ic® & R ivscrew® - Metr ic

For mandrel or mandrel follower spring selection, follow instructions on page 18.

FASTENER

16

17

18

19

20

21

22

23

24

PMAX.

SPRINGPART Nº



3/32" AVLUG®

1/8" AVLUG®

2.5mm AVTRONIC®

2.8mm AVTRONIC®

2.8mm RIVSCREW®

3.0mm RIVSCREW®

3.5mm RIVSCREW®

4.0mm RIVSCREW®

MANDRELPART Nº

07150-07603

07150-07604

07170-07025

07170-07028

07170-07028

07271-07030

07271-07030

07271-07035

07271-07140

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

HEADØ

PMAX.

HOLESIZE MANDREL

PART Nº07150-07703

-

07170-07125

07170-07128

07170-07128

-

-

-

-

HEADØ

07150-06803

07150-06804

07150-06803

07170-06528

07170-06528

07271-06630

07271-06630

07271-06635

07271-06640

FASTENER

18

19

20

PMAX.

SPRINGPART Nº



2.5mm AVTRONIC®

2.8mm AVTRONIC®

MANDRELPART Nº

07170-07225

07170-07728

07170-07228

HEADØ

PMAX.

HOLESIZE

-

-

-

MANDRELPART Nº

-

-

-

-

-

-

HEADØ-

-

-

07150-06803

07170-06528

07170-06528

* These Dimensions are Across Flats

LINENº

LINENº

.076

.098

.070

.070

.079

* .065

* .065

* .0825

* .103

.353

.593

.140

.150

.150

.127

.127

.132

.150

.140

.150

.150

+.006

+.006

+.006

.076

.085

.085

.368

-

.140

.150

.150

-

-

-

-

+.003

-

+.003

+.003

+.003

-

-

-

-

.079

-

.073

.082

.082

-

-

-

-

FASTENER

16

17

18

19

20

21

22

23

24

PMAX.

SPRINGPART Nº



3/32" AVLUG®

1/8" AVLUG®

2.5mm AVTRONIC®

2.8mm AVTRONIC®

2.8mm RIVSCREW®

3.0mm RIVSCREW®

3.5mm RIVSCREW®

4.0mm RIVSCREW®

8.97

15.06

3.56

3.81

3.81

3.23

3.23

3.35

3.81

MANDRELPART Nº

07150-07603

07150-07604

07170-07025

07170-07028

07170-07028

07271-07030

07271-07030

07271-07035

07271-07140

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

AS REC.

HEADØ

1.93

2.49

1.78

2.01

2.01

*1.65

*1.65

*2.10

*2.62

PMAX.

HOLESIZE

9.35

-

3.56

3.81

3.81

-

-

-

-

MANDRELPART Nº

07150-07703

-

07170-07125

07170-07128

07170-07128

-

-

-

-

+.10

-

+.07

+.07

+.07

-

-

-

-

HEADØ

2.01

-

1.85

2.08

2.08

-

-

-

-

07150-06803

07150-06804

07150-06803

07170-06528

07170-06528

07271-06630

07271-06630

07271-06635

07271-06640

FASTENER

18

19

20

PMAX.

SPRINGPART Nº



2.5mm AVTRONIC®

2.8mm AVTRONIC®

3.56

3.81

3.81

MANDRELPART Nº

07170-07225

07170-07228

07170-07228

+.15

+.15

+.15

HEADØ

1.93

2.16

2.16

PMAX.

HOLESIZE

-

-

-

MANDRELPART Nº

-

-

-

-

-

-

HEADØ-

-

-

07150-06803

07170-06528

07170-06528

* These Dimensions are Across Flats

LINENº

LINENº

23

Serv ic ing the Too l

I M P O R T A N T

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.The operator should not be involved in maintenance or repair of the tool unless properly trained.

Grease can be ordered as a single item, the part number is shown in the service kit page 24.

First Aid

SKIN:

As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.

INGESTION:

Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.

EYES:

Irritant but not harmful. Irrigate with water and seek medical attention.

Fire

FLASH POINT: Above 220°C.

Not classified as flammable.

Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.

Environment

Scrape up for burning or disposal on approved site.

Handling

Use barrier cream or oil resistant gloves

Storage

Away from heat and oxidising agent.

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner.

• Daily, before use or when first putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of theintensifier if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the mainair supply and the tool lubricated every two to three hours.

• Check for air and oil leaks. If damaged, hoses and couplings should be replaced.• If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air

hose to the intensifier. If there is a filter, drain it.• Check that the nose equipment is correct.• Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the Safety Instructions on page 4).• Ensure the guard is undamaged and functions correctly.• Ensure the stroke of the modular head is sufficient for the fastener being placed. Re-prime if necessary.

• Conduct the full “Daily” procedures as described above.• Remove, inspect, clean and grease the Tail Jaws (refer to “Dismantling Tail Jaws” page 27).• Check oil level in the intensifier Unit reservoir is approximately 12mm (1/2”) below the transparent cover plate, top up if necessary.

Dai ly

Weekly

Moly L i th ium Grease EP 3753 Safety Data

24

Serv ice K i t

Serv ic ing the Too l

For all servicing we recommend the use of the service kit (part number 07900-04750(S)).

ITEM PART Nº DESCRIPTION Nº OFF

07900-00002 SPANNER ASSEMBLY 107900-00006 SPATULA 107900-00008 7/16in X 1/2in A/F SPANNER 107900-00012 9/16 X 5/8 A/F SPANNER (1/18in thick) 107900-00013 HEXAGON WRENCH 1/8" A/F 107900-00194 JAW HOUSING KEY 107900-00201 HEXAGON WRENCH 0.050in A/F 107900-00224 HEXAGON WRENCH 4mm A/F 107900-00225 HEXAGON WRENCH 5mm A/F 107900-00226 HEXAGON WRENCH 6mm A/F 107900-00237 3/8 B.S.W SPANNER 107900-00351 HEXAGON WRENCH 3mm A/F 107900-00392 8mm A/F SPANNER 107900-00393 15mm x 14mm A/F SPANNER 107900-00394 17mm A/F SPANNER 107900-00409 12mm x 13mm A/F SPANNER 1

SERVICE KITITEM PART Nº DESCRIPTION Nº OFF

07900-00429 ASSEMBLY SPANNER FOR HEAD PISTON 107900-00433 SPANNER 24 & 26mm OPEN ENDED 107900-00434 SPANNER 32 & 30mm OPEN ENDED 107900-00446 EXTRACTOR 107900-00488 SPANNER ASSEMBLY 107900-00496 HEXAGONAL WRENCH 2.5mm A/F 107900-00520 3/8 DIAMETER ROD 107900-00521 1/4in DIAMETER ROD 107900-00522 ASSEMBLY SPANNER FOR HEAD PISTON 207900-00576 ASSSEMBLY BULLET 107900-00577 PISTON ASSEMBLY ROD 107900-00593 SLEEVE 107900-00594 PUSH ROD 107900-00669 ASSEMBLY BULLET (PISTON) 107992-00020 80gm MOLYLITHIUM GREASE E.P.3753 1 tin

Note: Spanner sizes are measured 'across flats' unless otherwise specified.

Bench Mounted Module & Guard Assembly 70510-01000(s)

9

7531

10

12

57

6 4

25

26

Maintenance

Every 500,000 cycles the tool should be completely dismantled and components should be replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

I M P O R T A N T Safety Instructions appear on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise. It is recommended that any dismantling operation be carried out in clean conditions.

Dismantling the 70510

Separating the Module from the Assembly

Remove the nose jaw equipment from the Modular Head Assembly.

Remove the Modular Head Assembly & Tool Mounting Block from the guard, by using the appropriate Allen Key*.

Remove the Mounting Block from the Module by using the appropriate Spanner*.

Disconnect nipple from self-closing coupling at the intensifier.

Remove the 6mm Tube by depressing the collar on the swivel elbow fitting. Using a Spanner* remove swivel elbow from module.

Remove the 4mm Tube by depressing the collar on the swivel elbow fitting. Using a Spanner* remove swivel elbow from module.

Using a spanner* remove the hydraulic hose assembly, compact elbow , hydraulic adaptor and dowty seals from the module.

* Refers to items included in the service kit, see page 24.

27

Dismant l ing the Ta i l Jaws

Dismant l ing Ta i l Jaws Assembly

Dismant l ing Hydrau l ic Body Assembly

Re-assembl ing Hydrau l ic Body

Dismant l ing Barre l Assembly

Hydrau l ic Modu le Assembly 70500-02000 - Ma in tenance

* Refers to items included in the service kit, see page 24.Item numbers in bold refer to the general assembly and parts list on pages 28-29.

• Remove Adaptor 24 and Tail Jaws Assembly.• Remove Adaptor 24 from Front Cylinder 44 using Spanner*. Remove Banjo 43 and 'O' Rings 9.• With the aid of Spanners* remove Turret 22 from Front Piston Rod 49.• With the aid of Spanners* remove Front Cylinder 44 from Rear Cylinder 28. Remove Front Piston Rod 49 and Piston 26. Remove

Circlip 16 and remove Piston 26 from Piston Rod 27. Remove 'O' Ring 4 from Front Cylinder 44. Note: Removal of 'O' Rings from internal recesses requires the use of a pointed probe. Care must be taken not to damage

sealing surfaces. Remove 'O' Ring 8 from Piston. Remove 'O' Ring 10 from Piston using Spatula *.• Remove Seal Retainer 30, with the aid of spanner* remove Front Rear Cylinder 28 from Back Rear Cylinder 28. Remove Piston

Rod 27, Circlip 16, Piston 26, and 'O' Ring Seals as described.• Remove Seal Retainer 30. With the aid of spanner * remove Back Rear Cylinder 28 from Rear Plug 29. Remove Seal Retainer 30.

Remove Piston Rod, Circlip, Piston and 'O' Ring Seals as described.• Replace worn or damaged parts as required. Clean all parts thoroughly, lubricate Seals and Cylinder Bores with Molylithium

grease. Re-assemble in reverse order.

• Using Hexagon Wrench* remove Button Head Bleed Screws 1 and Seals 6 from Body 38. Allow hydraulic fluid to drain fromCylinder Body.

• Using Hexagon Wrench* remove Barrel Assembly 2, 11, 13, 20, 21, 23, 25, 31, 32, 33, 34, 35, 36, 37.• Using spanners* to prevent the Body 38 rotating, and with the aid of spanners* remove the Tail Jaw Housing 42 and Tail Jaw

Assembly.• With the aid of spanners* remove Locknut 46 and Piston Nut 47. Remove Buffer Stops 48.

Note: It is important that the same number of Buffer Stops removed, are replaced on re-assembly.• Remove Piston 41. Remove Hydraulic Seal 15 and Piston Guidance Tape 39, clean all parts thoroughly, inspect for damage and

replace if necessary.• Remove Hydraulic Seal 14 and Piston Guidance Tape 40 from Body 38, clean and inspect for damage and replace if necessary.

Note: Extreme care must be taken when removing Seals, to avoid damage to sealing surfaces.• Inspect Piston diameters, and Body Cylinder bore, for wear and damage. Replace Hydraulic Seals and Piston Guidance Tape in the

correct relative positions. For Hydraulic Seals 14 use assembly tools*. Insert Seal in tapered end of Sleeve*. Ensure seal isorientated correctly. Insert sleeve into bore of Body 38. Using Push Rod*, push Seal out of sleeve into body groove. LubricateSeals and Cylinder Bores with Molylithium grease.

• Using Assembly Bullet*, positioned on the thread of Piston 41 and with the aid of Piston Assembly Rod*, push the piston throughthe bore of the Body 38 until it reaches the shoulder of the Body, remove the Assembly Bullet*.

• Assemble Buffer Stops 48, ensure the same number are assembled as were removed.• Screw Piston Nut 47 and Lock Nut 46 onto the Thread of the Piston 41. Using Spanners*, lock the Nuts together, ensuring that

the front face of Locknut 46 is flush with the front face of Piston 41.• Fit Barrel Assembly 2, 11, 13, 20, 21, 23, 25, 31, 32, 33, 34, 35, 36, 37 to Body 38. Secure using Screw 3, lock screw

using Hexagon Wrench*.• Fit Tail Jaw Housing 42 and Tail Jaw Assembly to Body 38 and tighten using Spanners*.

• Using hexagon Wrench*, remove Button Head Bleed Screws 1 and Seals 6 from Body 38.• Remove Barrel Assembly from Body 38.• Using Hexagon Wrench*, remove Screw 2 from Barrel Nut 32. Replace “O” Ring 25.

Note: When Replacing Screw, secure using Locktite Screwloc 222.• With the aid of Spanners* hold Barrel 33 and remove Barrel Nut 32 using Spanners*.• Remove Barrel Spring 36, Barrel Spring Retainer 35. Remove Spring Guide 21, remove Spacer 37 and remove Seal Spring Guide

34. Remove “O” Rings 11 and 13.• Clean and inspect all parts. Replace if damaged or worn. Assemble in reverse order.

• With the aid of Spanners*, remove Adaptor 24 and “Tail Jaw Assembly” from Tail Jaw Housing 42. The Turret 22 and the TurretJaws 19 will be exposed. Care should be taken not to misplace the Jaws.

• Clean and inspect Jaw Housing 45. It will be necessary to remove the Jaw Housing only if damaged. To remove the Jaw Housing45 use Jaw Housing Key* and Spanners.

• Clean all items, clean and replace as necessary. Regrease using Molylithium based grease.

28

Repet i t ion Modu le Assembly 70500-02000(s )

37

11

5

36

2331

32

25

39

41

14

24

15

38

52

6

6

48

4018

1

1

2

20

33

17

34

13

3

12

7

9

39

9

4

44

46

42

45

19

22

49

28

27

810

26

16

8

12

30

28

29

30

12

16

26

10

8

27

30

12

8

26

10

8

47

35

21

21

29

Par ts L is t for Repet i t ion Modu le Assembly 70500-02000(s )

ITEM PART Nº DESCRIPTION QTY

70500-02000(s) PARTS LIST

1 07001-00114 10-24 UNC BUTTON HEAD SCREW 22 07001-00243 GRUB SCREW 13 07001-00250 M8 SOCKET HEAD CAP SCREW 14 07003-00248 'O' RING SEAL 15 07003-00028 'O' RING SEAL 16 07003-00033 BONDED SEAL 27 07003-00264 'O' RING SEAL 28 07003-00042 'O' RING SEAL 59 07003-00067 'O' RING SEAL 210 07003-00100 'O' RING SEAL 311 07003-00147 'O' RING SEAL 112 07003-00153 'O' RING SEAL 413 07003-00178 'O' RING SEAL 114 07003-00242 HYDRAULIC SEAL 115 07003-00243 HYDRAULIC SEAL 116 07004-00057 CIRCLIP 317 07007-00017 DUST CAP 118 07007-00353 PROTECTIVE PLUG 119 07151-00403 TURRET JAW 220 07271-01100 CURSOR ASSEMBLY 121 07650-00218 SPRING GUIDE 222 07650-00303 TURRET 123 07650-00501 BARREL LOCK NUT 224 07657-00302 ADAPTOR 125 07003-00036 'O' RING SEAL 126 07657-00305 PISTON 327 07657-00306 PISTON ROD 228 07657-00307 FRONT/REAR CYLINDER 229 07657-00308 REAR PLUG 130 07657-00309 SEAL RETAINER 331 07660-00202 BARREL WASHER 232 07667-00207 BARREL NUT 133 70500-02001 BARREL 134 70500-02002 SEAL SPRING GUIDE 135 70500-02003 BARREL SPRING RETAINER 136 70500-02004 BARREL SPRING 137 70500-02005 SPACER 138 70500-02006 BODY 139 70500-02007 PISTON GUIDANCE TAPE-LONG 140 70500-02008 PISTON GUIDANCE TAPE-SHORT 141 70500-02009 PISTON 142 70500-02010 TAIL JAW HOUSING 143 70500-02011 BANJO 144 70500-02012 FRONT CYLINDER 145 70500-02013 JAW HOUSING 146 70500-02014 LOCKNUT 147 70500-02015 PISTON NUT 148 70500-02016 BUFFER STOP 349 70500-02017 FRONT PISTON ROD 150 07273-00203 SAFETY LABEL 1*51 07007-01503 'BOOK SYMBOL' LABEL 1*52 07001-00481 GRUB SCREW M5 CUP 1

* Not shown

30

Bench Mounted C-Frame Guard – Assembly View

17

63

18

31

Bench Mounted C-Frame Guard – Parts List

ITEM PART Nº DESCRIPTION QTY

70500-03000(s) PARTS LIST

32

Dismant l ing Ins t ruct ions

I n tens i f ie r 07531-02200 - Ma in tenance

* Refers to items included in the service kit, see page 24.Item numbers in bold refer to the illustration and parts list opposite.

I M P O R T A N T

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

• When dismantling the intensifier assembly, first disconnect the air supply hose to intensifier inlet Connector 22.• Using an Allen Key* undo four Screws 27 and remove Protection Plate 24.• Disconnect the trigger hose from the Intensifier Valve 48 by depressing the Bulkhead Connector 44 and withdrawing the hose.• Remove Cover Plate 4 and Gasket 35 by removing Screws 37 and Washers 36 using Allen Key*.• Ensure that gasket is not damaged to ensure a proper seal on assembly.• Invert intensifier assembly and drain oil from reservoir into a suitable container.• Remove Quick Release Connector 32 together with Connector 31 and Seals 33 with suitable spanner*.• Remove Intensifier Valve 48 by removing the fixing screws with a suitable spanner taking care to retain ‘O’ Ring 21 located in the

Intensifier Body Casting.• Remove Screw 19 using a suitable Allen Key* and remove Silencer Cover 16, Foam Silencer 15, Spacer 18 and Retaining Plate

20.• Pull off the 6mm Plastic Tube 41 from Vacuum Connectors 42.• From the base of the intensifier insert a 3mm Allen Key * through the two holes and unscrew the Vacuum Connectors 42. Note:

• Care must be taken as the vacuum connectors are locked and sealed in place using Loctite 574.• If difficult to remove, the vacuum connectors can be drilled out using a 3/16” or 4.7mm diameter drill.

• To reassemble the Vacuum Connectors 42, the following procedure must be followed: -• Soak the vacuum connectors in a suitable primer, i.e. Perma Bond A905• Place a drop of Loctite 574 in the intensifier threaded hole.• From the base of the intensifier insert the Allen Key * through the hole. Ensure that the Allen Key * is free from Loctite 574

before inserting into the vacuum connector.• Rotate the Allen Key while applying Loctite 574 to the base of the vacuum connector.• Screw the Vacuum connector into the intensifier, ensuring that there is sufficient Loctite 574 at the base of the fitting such the

thread is not visible. • Using a screwdriver, carefully remove internal Retaining Ring 14. Clean and inspect groove for sign of damage.• Using Extractor*, insert male threaded end into End Cover 12 and withdraw it along with intensifier Sleeve 28 and ‘O’ Rings 10 and

13.• Insert Rod* through the connector orifice at the front of the intensifier body and tap out Piston Rod 9 and Piston Assembly.• Using a suitable Allen Key*, unscrew two Screws 25 and remove End Cover 12 from intensifier Sleeve 28.• Remove Seal Plug 7 with spanner*.• Insert rod* through connector orifice at the front of the intensifier body and push out Seal Housing 5 and associated ‘O’ rings and

lip seals.• Remove Valve Housing Assembly 34 from the main body with a suitable spanner*. Clean by blowing through with a low-pressure air

jet.• Remove Piston Rod 9 from intensifier Air Piston 11 by gripping the first 20 mm (3/4”) of the rod in a vice fitted with soft jaws, taking

care not to damage or mark the working surface.• Unscrew locking Nut 17 with a suitable spanner*.• Assemble in the reverse order of dismantling, observing the following:• Clean all parts and renew all ‘O’ rings.• Lubricate all seals using Moly Lithium grease.• Valve Housing Assembly 34 must be refitted using a thread sealing adhesive.• Assemble the Piston Assembly using a new Nut 17.• End Cover 12 must be fitted correctly inside Retaining Ring 14. The tool must not be operated if the end cover has been omitted.

33

I n tens i f ie r 07531-02200

31

33

34

6

30

35

36

1 23

45 7

89 11

1213

1415

16

17

19

18

20

21

37

39

41

42

22

232427

32

2829

10

38

2526

54

VIEW ON ARROW 'A'

VIEW ON ARROW 'B'

'B'

'A'

6

484645

53 52 51

47

49

50

44

40

VIEW ILLUSTRATING FESTO VALVE

NoteSome units will notinclude these items(The required link isachieved via internal porting)

*

*

*

07531-02200 PARTS LISTITEM PART Nº DESCRIPTION QTY SPARESITEM PART Nº DESCRIPTION QTY SPARES

1 07003-00037 SEAL 1 12 07240-00211 FILLER SCREW 1 -3 07001-00418 BLEED SCREW 1 14 07240-00210 COVER PLATE 1 -5 71420-02006 SEAL HOUSING 1 -6 07003-00153 'O' RING 2 -7 71420-02007 SEAL PLUG 1 -8 71420-02300 BODY ASSEMBLY 1 -9 71420-02008 PISTON ROD 1 -10 07003-00182 'O' RING 1 111 07531-00202 AIR PISTON 1 -12 07531-00204 END COVER 1 -13 07003-00183 'O' RING 1 114 07004-00069 RETAINING RING 1 115 07240-00213 FOAM SILENCER 1 116 07240-00214 SILENCER COVER 1 -17 07002-00017 NUT 1 118 07240-00215 SPACER 1 -19 07001-00417 SCREW 1 120 07240-00216 RETAINING PLATE 1 -21 07003-00042 'O' RING 1 122 07005-00041 CONNECTOR 1 -23 07003-00065 WASHER 1 -24 07240-00220 PROTECTION PLATE 1 -25 07001-00375 SCREW 2 -26 07003-00238 'O' RING 1 127 07001-00396 SCREW 4 -

28 07531-00201 SLEEVE 1 -29 07003-00337 LIP SEAL 1 130 07003-00336 LIP SEAL 2 2

31 07005-00406 CONNECTOR 1 -32 07005-00759 QUICK RELEASE CONNECTOR 1 -33 07003-00142 SEAL 2 134 07240-00400 VALVE HOUSING ASSEMBLY 1 -35 07240-00209 GASKET 1 136 07002-00073 WASHER 4 137 07001-00554 SCREW 4 138 07007-01504 LABEL 1 -39 07240-00217 LABEL 1 -40 07531-00205 LABEL 2 -41 07005-00596 * 6mm PLASTIC TUBE - -42 07245-00103 * VACUUM CONNECTOR 2 -

44 07005-01431 BULKHEAD CONNECTOR 1 145 07005-00668 M5 PLUG 1 -46 07005-00670 M5 SEALING RING 1 -47 07005-01084 4mm PLASTIC TUBE (150mm) - -48 07005-01524 FESTO VALVE 1 -49 07001-00176 SCREW 3 -50 07007-00292 1/4" BSP REDCAP 1 -51 07005-00647 CONNECTOR 1 -52 07005-01085 6mm PLASTIC TUBE (150mm) - -53 07005-00855 BULKHEAD UNION 1 -54 07007-01503 LABEL 1 -

34

Oi l Deta i l s

Pr iming Procedure

Hysp in VG 32 and AWS 32 Oi l Safety Data

Pr im ing

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the fullstroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.

I M P O R T A N T

DO NOT OPERATE THE FOOT PEDAL WHILE THE BLEED SCREW IS REMOVEDAll operations should be carried out on a clean bench, with clean hands in a clean area.

Ensure that the new oil is perfectly clean and free from air bubbles.Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.

* Refers to items included in the service kit, see page 24.

• Connect Air Inlet point of Air Regulator Unit.• Fill Oil Reservoir of Intensifier Unit by unscrewing Filler Screw (item 2 page 31) and pouring in Hyspin VG.32 Priming Oil (see page

above for details). Replace Filler Screw (item 2 page 31) ensuring Bleed Screw (item 3 page 31) has first been removed.• Using Allen Key *, remove Button Head Screw and Bonded Seal (items 1 and 6 on Modular Head Assembly details pages 28 and

29) from the side of the Modular Head Assembly.• With the Modular Head Assembly held below the level of the Intensifier Reservoir and a suitable receptacle positioned to receive

the Priming Fluid, allow the oil to run from the Bleed Orifice until non-aerated oil is emitted• When clear Priming Fluid runs freely from the Bleed Orifice, replace Bonded Seal and Button Head Screw into the Modular Head

Assembly.• DO NOT activate the Foot Pedal until the above instructions are completed.

Note: Never re-prime tool using oil previously used during re-priming.

The recommended oil for priming is Hyspin VG 32 and AWS 32 available in 0.5l (part number 07992-00002) or one gallon containers(part number 07992-00006). Please see safety data below.

First AidSKIN:Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contactrequires no immediate attention.INGESTION:Seek medical attention immediately. DO NOT induce vomiting.EYES:Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.

FireSuitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.

EnvironmentWASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation.SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.

HandlingWear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.

StorageNo special precautions.

35

Fau l t D iagnos is

Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.

Feeding More Than Check as for Mandrel slip below. 4

One Fastener Ensure correct Nose Equipment is

fitted and has been fitted the correct way

round. Refer to either ‘Nose Equipment

Manual NE/CHOB.’ or “NE/BRV.” as

appropriate.

Ensure the correct gap is left between 12

the head of the rivet and

the Front Nose Jaws when loading a

new Mandrel (0.062/0.125in).

Mandrel Slipping in Check to ensure sufficient volume and 5

Tail Jaws correct air pressure is available.

Ensure there are no air leaks to the Tail

Jaws.

Check for worn Tail Jaws.

Check for wear on tail end of Mandrel.

Ensure Tail Jaws Switch is functioning

and that no air leaks are evident from

connections.

Excessive Tail Jaw Ensure correct Nose Equipment has

Wear been selected for rivet/hole size

combination.

Ensure correct fastener has been

selected for grip range being fastened.

Ensure correct air pressure/volume is 5, 23

available and no fluctuations are evident

Check for air leaks.

Ensure the correct number of Buffer 27

Stops are fitted to Modular Head Assembly

Not Feeding Fastener Ensure the correct gap is left between 12

the head of the fastener and the Front

Nose Jaws when loading a new Mandrel

(0.062/0.125in).

Ensure Cursor is fitted the correct way 11

round. (sprung loaded ring to face

Front Nose Jaws).

Clean and oil Cursor Assembly.

Ensure correct Nose Equipment has been

fitted.

Weak spring on outside of cursor Assembly

SYMPTOM POSSIBLE CAUSE REMEDY PAGE REFSymptom Poss ib le Cause Remedy Page Ref

36

Fau l t D iagnos is

Incomplete or no Check oil in Intensifier Unit. Refill

stroke of Modular Intensifier and check for oil leaks.

Head Modular Head Assembly needs re-priming 32

Ensure Bleed Screw (item 3 on

Intensifier Unit) has been removed 31

Insufficient air pressure or volume 5

Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.

SYMPTOM POSSIBLE CAUSE REMEDY PAGE REFSymptom Poss ib le Cause Remedy Page Ref

37

Notes

38

Notes

39

Dec lara t ion o f Conformi ty

We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY

declare under our sole responsibility that the product:

Model 70510

Serial No. ................................................

to which this declaration relates is in conformity with the following standards:

EN ISO 12100 - parts 1 & 2

BS EN ISO 8662 - part 6 BS EN ISO 11202

BS EN ISO 3744 BS EN 982

ISO EN 792 part 13 - 2000 BS EN 983

following the provisions of the Machine Directive 2006/42/EC.

Date of issue

A. Seewraj - Product Engineering Manager - Automation Tools

This box contains a power tool which is in conformity withMachines Directive 2006/42/EC. The ‘Declaration ofConformity’ is contained within.

Holding your world together®

Find your closest STANLEY Engineered Fastening location on www.StanleyEngineeredFastening.com/contact

For an authorized distributor nearby please check www.StanleyEngineeredFastening.com/econtact/distributors

Manual Number Issue C/N

07900-00830 D 14-313

www.StanleyEngineeredFastening.com © 2013 Stanley Black & Decker, Inc., Rev. 01.2014

Avdel UK Limited Pacific House, 2 Swiftfields

Welwyn Garden City, Hertfordshire AL7 1LY Tel. +44 (0)1707 292-000 · Fax -199

[email protected]

Avbolt®, Avdel®, Avdelok®, Avex®, Avinox®, Avseal®, Avtainer®, Hemlok®, Maxlok® and Monobolt® are trademarks of Avdel UK Limited. The names and logos of other companies mentioned herein may be trademarks of their respective owners. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.

70510 gb manual mar 11 - avdelhydro-pneumatic power tool 3 contents safety rules 4 speciﬁcations...

Documents