702 030132016 telescopic hydraulic gantries - · pdf fileprecision lift and position of heavy...
TRANSCRIPT
No. 1 Choice
by Heavy Lifting
and Rigging
Professionals
The Ultimate in
Safety and Control
Telescopic Hydraulic Gantries
2 www.enerpac.com
Why Choose Enerpac's Telescopic Hydraulic Gantries?
Highest Quality
• Enerpac adheres to the highest quality standards and maintains rigid QA manufacturing processes
• Each new gantry is fully load test and supplied with a test certificate from Lloyd's
Best Support
• Product training is available at our place or yours, to insure operators are fully trained prior to using the equipment
• Our global staff is available to help anywhere the equipment may be in operation
Proven Safety
• All Enerpac gantries comply to ASME B30.1 and other Safety Standards
• Advance technology and controls alert operator of unsafe conditions and stops gantry operations
Precision Lift and Position of Heavy Loads
The Ultimate in Safety
and Control
3
1 2
3
4
5
6
INTELLILIFT
The Intellilift wireless control
system is included with all
Enerpac hydraulic gantries.
The Intellilift controller offers
superior safety and control and includes
the following features:
• Encrypted bi-directional
communication that eliminates
interference from other devices
• Remote operation using multi-
channel wireless (2.4 GHz) or wired
(RS-485) control
• High and low speed settings
• Automatic synchronization of lifting
with an accuracy of 1 inch (25.4 mm)
• Automatic synchronization of
travelling with an accuracy of
0.60 inch (15 mm)
• Overload and stroke alarms
• Remote side shift control
• Emergency stop switch
Telescopic Hydraulic Gantries
Capacity 4 legs:
67-1178 tonsLift Height:
16.26-30.00 feet
GantriesHydraulic Gantries
Hydraulic Gantries are
a safe, effi cient way to
lift and position heavy
loads in applications where
traditional cranes will not fi t and
permanent overhead structures
are not an option.
Hydraulic Gantries are placed on
skid tracks to provide a means for
moving and placing heavy loads,
many times with only one pick.
Enerpac off ers three series of
Hydraulic Gantry systems:
• The cost-eff ective SL-Series
Super Lift with best in class
control and comparable capacity
utilizing telescopic cylinders
off ered in 2 or 3 stages
• The heavy-duty SBL-Series
Super Boom Lift with capacities
up to 1,200 tons and 3-stage
lifting capability through the
boom structure
• The MBL-Series Mega Boom
Lift, which incorporates all
features of the SBL-Series and
off ers full lifting capacity over the
entire stroke
All Enerpac gantries are delivered
with specifi c properties and control
systems to ensure optimum stability
and safety.
Standard Features
• Self-contained hydraulics
• Wireless Intelli-Lift controls
• Synchronous lifting and lowereing
• Self-propelled wheels or tank
rollers with synchronized travel.
1 Gantry Leg Required
2 Skid Track Required
3 Side Shift Optional
4 Header Beam Required
5 Lifting Lug* Optional
6 Intellilift Included
* In the illlustration Side Shifts are shown.
However, some loads can be lifted with Lifting
Lugs. For this reason a Lifting Lug is shown.
▼
4 www.enerpac.com
SL60
SL125
SL400
G
H
FD
C
AB
E
Shown: SL400
• Build-in load holding valves to prevent drifting
• Double-acting cylinders with internal retract porting eliminate hazards to external plumbing
• SL60 and SL125 are provided with a hand crank to easily switch to free wheel mode
• SL400 utilizes same accessories as SBL-Series
◀ SL400 Hydraulic Gantry
SL Series
Maximum Capacity (4 legs)
(tons)
Retracted Height
A
(ft)
Model No. Stage 1 Stage 2 Stage 3
Max. Height
B (ft)
Max. Height
B (ft)
Max. Height
B (ft)
Max. Cap.
(tons)
Max. Cap.
(tons)
Max. Cap.
(tons)
BaseHeight
C(in)
BaseLength
D(in)
BaseWidth
E(in)
TrackGauge
F(in)
Weightper leg(with oil)
(lbs)
Capacity (4 legs):
67-450 tonsLift Height:
16.26-30.00 feet
SL-Series, Hydraulic Gantry
BeamPlate
H(in)
Beam Plate
G(in)
6.55
8.86
10.40
67
141
450
17
35
112
11.15
15.21
17.15
16.26
21.98
23.74
17
35
112
–
–
30
50.59
71.61
53.74
45.67
61.65
78.39
31.50
40.16
50.43
24.76
24.09
35.98
16.14
13.78
15.75
12.40
12.60
19.29
–
–
52
2315
4696
10,141
5
SBL500
SBL900
SBL1100
J
I
B
A
C
DFE
GH
▼ Shown: SBL1100
• Octagonal boom: provides added strength for increased capacity and lifting height.
• Mechanical locking: allows load holding for extended periods of time
• SBL1100 and SBL900 have foldable boom to enable easy transport and setup
• SBL1100 and SBL900 have tank rollers to provide optimum load distribution
• SBL500 has fixed boom and steel wheels
• Fully powered boom sections
◀ SBL1100 Hydraulic Gantry
SBL-Series, Hydraulic Gantry
Capacity 4 legs:
585-1178 tonsLift Height:
28.24-39.38 feet
SBL Series
Maximum Capacity (4 legs)
(tons)
Retracted Height
A
(ft)
Model No. Stage 1 Stage 2 Stage 3
Max. Height
B (ft)
Max. Height
B (ft)
Max. Height
B (ft)
Max. Cap.
(tons)
Max. Cap.
(tons)
Max. Cap.
(tons)
BaseHeight
C(in)
BaseLength
D(in)
BaseWidth
E(in)
TrackGauge
F(in)
Beam Plate
G(in)
Beam Plate
H(in)
Transport Dimensions
Weightper leg(with oil)
(lbs)
I
(ft)
J
(ft)
9.93
16.40
14.34
585
1009
1178
146
252
295
16.36
27.23
22.98
22.63
37.07
31.72
146
166
190
28.24
–
39.38
84
–
106
53.74
83.82
83.82
78.39
130.31
130.31
50.43
55.43
55.43
35.98
35.98
35.98
15.75
15.75
15.75
19.49
19.29
19.29
–
7.36
7.36
–
16.19
14.13
13,889
29,432
26,345
▼
6 www.enerpac.com
MBL500
MBL600
G
B
A
H
DF
EJ
I
Shown: MBL600
• Square corrugated boom: provides added strength for increased capacity and lifting height
• Foldable boom to enable easy transport and setup
• Tank rollers to provide optimum load distribution
• Extra wide track gage for ultimate stability
▼ MBL500 Hydraulic Gantry
MBL-Series, Hydraulic Gantry
Capacity 4 legs:
562-674 tonsLift Height:
42.21-47.74 feet
MBL Series
Maximum Capacity (4 legs)
(tons)
Retracted Height
A
(ft)
Model No. Maximum Height
B
(ft)
Maximum Capacity
(tons)
Base Length
D
(in)
Beam Plate
G
(in)
Beam Plate
H
(in)
TrackGauge
F
(in)
Base Width
E
(in)
I
(in)
J
(in)
Weightper leg
(with oil)
(lbs)
Transport Dimensions
20.01
21.50
562
674
141
169
42.21
47.74
157.72
157.72
83.90
95.71
66.22
78.03
30.71
30.71
27.13
27.13
7.36
8.28
18.24
19.73
43,541
46,187
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STSL60-3
STSL60-6
STSL125-3
STSL125-6
STSBL-3
STSBL-6
HBSL60-6
HBSL60-8
HBSL125-6
HBSL125-8
HBSBL-6
HBSBL-8
HBSBL-10
HBSBL-12
SL60
SL125
SL60
SL125
A
C
B
A
B
F
D
C
Track
Length
A
(ft)
*Maximum
Load at Beam
Center
(tons)
Track
Width
B
(in)
Beam
Length
A
(ft)
Track
Height
C
(in)
Beam
Width
C
(in)
Beam
Depth
B
(in)
Track
Base
D
(in)
Track
Gauge
F
(in)
Weight
(lbs)
Weight
(lbs)
Used with
Gantry Series
Used with
Gantry Series
ModelNumber
ModelNumber
SKID TRACKS
Allows for easy leveling of the gantry leg, available in two standard lengths.
• Required to support and level gantry
• Provides load spreading to ground
• Includes lifting eyes and/or fork pockets
HEADER BEAMS
Sold in pairs and includes lifting points and fork pockets for easy positioning on gantry legs.
• Supplied with load chart
• Includes lifting eyes and/or fork pockets
Additional Gantry Components
SL400 and
all SBL
SL400 and
all SBL
9.84
19.69
9.84
19.69
9.84
19.69
51
42
70
70
146
114
90
148
30.28
30.28
31.97
31.97
47.95
47.95
13.39
14.13
17.01
20.63
23.62
23.62
23.62
37.40
19.69
26.25
19.69
26.25
19.69
26.25
32.81
39.37
5.24
5.24
7.87
7.87
12.20
12.20
12.20
12.17
12.09
12.05
18.90
18.90
18.90
18.90
5.51
5.51
7.87
7.87
11.81
11.81
24.76
24.76
24.09
24.09
35.98
35.98
412
802
955
1885
2628
4707
3307
4442
3538
5022
5622
7260
9039
14,259
8 www.enerpac.com
SL60
SL60
BSSL60
BSSL125
BSSL400
BSSL600
LLSL60
LLSL125
*LLSBL250
SL125
SL125
1.0
1.0
1.0
1.0
B
C
A
EØ
D F
DB
A
C
CD
B
A
EØ
F
Used with
Gantry
Series
Used with
Gantry Series
Capacity
per
Side Shift
(tons)
Motor
Power
(hp)
Capacity
per
Anchor
(tons)
Lug
Height
A
(in)
Beam
Hole
Depth
B
(in)
Beam
Hole
Width
C
(in)
Lug Width
D
(in)
Pin Hole
E
(in)
Lug Depth
F
(in)
Travel
Speed
(in/min)
Side Shift
Height
A
(in)
Side Shift
Width
B
(in)
Side Shift
Depth
C
(in)
Weight
per side
(lbs)
Weight
(lbs)
POWERED SIDE SHIFT
Electric propulsion controlled by standard gantry controls. Each set consists of 4 units and 2 extension bars.
• Used to shift load along header beam
• Each anchor contains an electric drive
• Utilizes existing gantry wireless control
LIFTING LUGS
Designed to transfer the load to the top of the header beam. Can accommodate a 250 ton shackle or attach directly to the lifted load.
• Used to attach rigging to header beam
• Manually spaced to desired location
Model No.
Model No.
Connecting Bar
Maximum
Height
D
(in)
Weight
(lbs)
Minimum
Length
D
(in)
SL400 and all SBL
SL400 and
all SBL
Additional Components
* LLSBL250 is built with two plates connected together and designed to use heavy-duty shackle (not included)
Used with Gantry Series SL400 and all SBLUsed with Gantry Series SL60 and SL125
17
35
281
35.24
40.28
76.97
18.11
26.69
43.31
12.60
12.60
19.29
18.11
16.54
27.95
3.15
2.36
9.84
0.59
0.98
16.85
53
82
1323
17
35
112
169
24
16
24
35
37.32
52.92
67.99
75.00
35.24
25.98
57.87
62.99
24.72
25.04
27.74
27.34
750
606
2553
3307
69.53
69.53
82.44
82.60
120.08
120.08
139.53
141.65
110
110
141
132
9
▼
SL60
SL60
SL125
SL400 and all SBL
SL60
SL125
SL400 and all SBL
SL60
SL125
SL400 and all SBL
SL125
SL400 and all SBL
EGSL60-182
EGSL60-184
EGSL60-186
EGSL125-392
EGSL125-394
EGSL125-396
EGSBL112-6
EGSBL112-8
EGSBL112-10
EGSBL251-6
EGSBL251-8
EGSBL251-10
GPSL60-17
GPSL125-35
GPSBL150
GPSBL250
STAWTF
STAW100
STSP500
BSTFS
BSTFS
BSTFL
TCSL-60
TCSL-125
TCSBL
Optional Accessories
Enerpac also offers a variety of optional accessories to complete your gantry system.
▼ Slings
Capacities ranging from 19.80 ton to 276.10 tons
and lengths ranging from 6.5 ft – 32.8 ft
▼ Shackles
Capacities from 17 tons to 250 tons
▼ Accessories For All Gantries
▼ Tarpaulin Covers for Storage Only ▼ Side Shift Transport Frames
Used with
Gantry
Series
Used with
Gantry
Series
Used with
Gantry
Series
Used with
Gantry
Series
Used with
Gantry
Series
Model No. Model No.
Model No.
Model No. Units per Frame
Model No.
Slings (endless grommet) Shackles
Material and Dimensions (in)
Transport Frame
Model No. for
Beam Skidding
Description
Length
(ft)
Capacity
(tons)
Capacity
(tons)
L
W
H
Transport Frame
for Azobe Timbers
Azobe Wood Track Timbers
Steel Shimming Plates
Frame for 100Pieces
Includes 100 Pieces
For Skid Track Alignment. Includes
500 Plates.
Description
Description
All
Gantry
Series
Green Pin
Brand
Tarpaulin cover includes
logo on both sides
19.80
19.80
19.80
42.90
42.90
42.90
123.20
123.20
123.20
276.10
276.10
276.10
18.70
38.50
165
275
–
59.06
–
–
3.94
–
–
3.94
–
6.5
13.1
19.7
6.5
13.1
19.7
19.7
26.2
32.8
19.7
26.2
32.8
BSSL60
BSSL125
BSSBL400 / 600
2
2
2
10 www.enerpac.com
Project Gallery
Turbine and Generator Installation at
a New Power Plant in Libya
Hydraulic Boom Gantry Safely
Transports 120 Ton Machine Bed
Assembling an Off shore Platform Oil
Rig Modules
Removal of Decommissioned London
Tube Trains With a Hydraulic Gantry
Turbine Lift and Load-in at
Shipping Port
Transporting a 1,200 Ton Hydraulic
Press to the Second Floor With a
Hydraulic Gantry
Transformer Installation With a
Hydraulic Gantry
Offl oading a 1,300 Ton Hydrocracker Generator Installation at the Owen
Springs Power Station
11
Enerpac Integrated Solutions
With more than 50 years of experience,
Enerpac has gained unique expertise in
delivering hydraulic solutions for the controlled
movement and positioning of heavy loads.
This expertise has been acknowledged by the
world’s leading industrial professionals and has
contributed to the successful movement of a
number of the most recognizable structures
on earth. In addition to providing the most
comprehensive line of globally-supplied,
locally supported products, Enerpac combines
hydraulics, steel fabrication and electronic
control with engineering and application
knowledge, to design and manufacture
solutions that ensure your projects are
completed safely and efficiently.
ENGINEERING
Enerpac has a multi-disciplined
engineering team capable of
design and development of
all aspects of an Integrated
Solutions system. Leveraging
design and application
experience with the latest
in computer software, rapid
prototyping and analysis
methods ensures delivery of
the highest quality systems.
MAINTENANCE and REPAIR
Due to the unique nature of
Enerpac’s Integrated Solutions
systems, we off er complete
maintenance and repair
services. Our M&R group is
available to assist customers
who do not have access to
local service facilities qualifi ed
to work on these systems.
MACHINING
Enerpac utilizes the latest in
CNC machining technologies
and manufactures all large
and special hydraulic cylinders
in-house. We can machine
diameters up to 50 inches with
lengths to 240 inches.
FIELD SUPPORT
Enerpac Integrated Solutions
is available to provide on-site
support including training
and troubleshooting of
systems. We also stock
repair parts and consumable
items at several locations
to ensure fast delivery and
minimal downtime.
EXPERIENCE and EXPERTISE
HYDRAULIC POWER UNITS
Enerpac designs, assembles and tests
small to large hydraulic power units in-
house. Power units range from .67 hp to
321 hp and are tested with the system
they are intended to operate.
ELECTRONICS
Enerpac designs all control systems
in-house. This capability keeps
control technology close to the design
engineers who are developing the rest
of the system. In doing so, we can tailor
the control system to match unique
project requirements.
STEEL FABRICATION
Enerpac has a dedicated facility for steel
fabrication and welding. We design and
manufacture custom structures used in
demanding heavy-lifting applications.
702_030132016_EN-US © 2016 Enerpac - Subject to change without notice.
Telescopic Hydraulic Gantries
e-mail: [email protected]
Internet: www.enerpac.com
Your Enerpac Distributor:
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For a complete list of addresses see:
www.enerpac.com/en-us/enerpac-locations
While Enerpac has the world's largest
product portfolio for heavy-lifting and
load-control applications, we also have
the knowledge to put all these programs
together or modify them to provide a lift
system for your most demanding and
unique applications.
• Synchronous Lifting Systems
• Stage Lifting and Climbing Systems
• Bridge Launching Systems
• Synchronous Hoisting Systems
• Hydraulic Gantries
• Heavy-Lifting Strand Jacks
• Skidding Systems
• Self-Erecting Towers
• Self-Propelled Modular Trailer
• Chain Pulling Systems
About Enerpac
Enerpac is the leading global provider
of high-pressure hydraulic tools and
solutions with a broad range of products,
local expertise and worldwide distribution
network. With a proven track record in a
wide range of markets, Enerpac designs
and manufactures high-quality tools and
solutions for all industrial applications.
Enerpac has gained unique experience
in delivering hydraulic solutions for the
controlled movement and positioning of
heavy objects. Enerpac supports your
business by off ering the right solutions
and service to help you get your work
done effi ciently and safely.
www.enerpac.com for
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Hydraulic solutions for controlled movement and positioning of
heavy loads