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CAGAYAN VALLEY POSTHARVEST DEVELOPMENT PLAN
This part contains the postharvest development framework and strategies for CagayanValley. The development strategies include the proposed interventions for the regions priority
commodities and a list of possible financing institutions. The proposed interventions wereclassified as 1) postharvest infrastructure and facilities development; 2) market development; 3)extension, support, education and training; 4) research and development and policy relatedinterventions. Also included are the capsule proposals of proposed postharvest projects. This isthe result of a series of activities which the BPRE, DA-RFU 02 and five provincial governmentunits of Cagayan Valley had a collaborative undertaking.
A matrix of project interventions outlines the project implementation plan and thepossible timelines. The strategies in the implementation of the proposed projects include grantand grant-like modes, build-operate-transfer, soft loans facilities and other modes applicableunder government and non-government programs. The funding of the proposed projects can be
from various funding institutions both government and private sectors. The requirements andmechanics of funding from both the private and government sectors are included in the plan tofacilitate the access to credit and financing programs.
Postharvest Development Framework
Recognizing the significant role of postharvest in the countrys agriculture sector, thissection presents the postharvest development framework that puts together all the elementsnecessary in attaining the development goals for agriculture, in general and for postharvest inparticular (Figure 30).
The postharvest development programs, projects, activities and interventions are the vitalinputs in attaining profitable and sustainable agribusiness ventures leading to improved socio-economic well-being of the countrys farmers and fisherfolks. AFMA, DA/DILG MemorandumCircular 11 of 2004 directing DA and LGUs to formulate a development plan for postharvest andengineering projects, MTPDP and other DA Programs provide the thrusts and guidelines bywhich all interventions are implemented.
The interventions shall address priority concerns along with the critical support servicesthat facilitate the implementation, adoption and/or utilization of these interventions. Marketingsupport and conducive policy environments are also important elements that ensure successful
implementation of identified projects, programs and interventions.
DA, DA-RFUs, BPRE and other National Government Agencies, farmers, fisherfolks,non-government organizations and financial institutes must collaborate in identifying thepostharvest priority concerns that are need-specific, task-specific, location-specific, market-ledand agribusiness enterprise-oriented. Also, the associated appropriate interventions shall becarefully identified by the stakeholders so that financial and human capital investments are usedeffectively and efficiently. Thus, all efforts lead to profitable and sustainable agribusiness
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enterprises and improved well-being of farmers and fisherfolks. Hence ultimate goals of povertyalleviation, food security and global competitiveness could be realized.
Figure 30. Postharvest Development Framework
At the onset, BPRE has developed postharvest technologies that address specific needs indrying and dehydrating crops, handling and processing, food safety procedures and interventionsand other related technologies that add value, preserve quality and reduce losses. Thesetechnologies shall, after careful consideration, be used to address specific needs. There istherefore an inventory of technologies that provide some answers to priority development goalsof each of the regions and/or provinces of the country.
A list of BPRE-developed technologies is presented in Appendix 5.
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AFMA(RA 8435)
DA/DILG -MC No. 11 (s
2004)
Fisheries Code
MTPDP
DAPrograms on Rice,
Corn, HVCC and
Fisheries
Improved and
accessible
location/task-specific
postharvest
technologies
Support services ,
training, extension,
marketing and policy
advocacy that
encourage
technologydevelopment and
adoption
Postharvest
development
programs, projects and
activities that address
priorityconcerns
Collaboration of stakeholders
in the implementation of
programs, projects and
activities addressing
postharvest concerns
Identificationof priority
postharvest concerns to
be addressed:
- Location-specific
- Need- or Task-
specific
- Market-led
- Integrated
agribusiness
enterprise-oriented
Profitable and sustainable
agribusiness enterprises
using postharvest
technologies and facilities
Improved socio-economic
well-being of farmers and
fisherfolks
Poverty
alleviation
Food
Security
Global
Competitiveness
Access to appropriate
technologies
Implementation of
support mechanisms
- Training
- Extension
- Marketing
- Policy advocacy
Implementation of
support mechanisms
Modernization of
agriculture andfisheries postharvest
- DA-RFUs
- LGUs
- DA, BPREand
other NGAs
- Farmers
Organizations
and other
NGOs
- FinancialInstitutions
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Regional Postharvest Development Strategies
Proposed Interventions
The following are the identified proposed interventions during the consultation and
planning workshop which are expected to address the postharvest issues, gaps and problemsdiscussed earlier and are necessary for agricultural development in Cagayan Valley.
Rice and Corn
Postharvest Infrastructure and Facilities Development
Establishment of integrated postharvest facility service center
Establishment of community-based drying center
Establishment of rice seed processing center
Establishment of corn mechanization service center (production andpostproduction)
Establishment of corn processing center
Establishment of feed mill
Provision of PHF: mechanical dryer, MPDP, hauling truck, harvester,reaper, rice mills, corn mills, moisture meter, dehuller for fancy rice
Construction of warehouses
Immediate construction and improvement/rehabilitation of damagedroads/bridges to effect a normal flow of goods and services within, to and fromthe provinces of Cagayan Valley
Construction of new and additional roads and bridges
To lobby for government to extend financial support/allocate funds for theestablishment/provision of infrastructure and postharvest facilities
Grant of soft loan program for farm mechanization
Formulate/prepare resolutions and project proposals requesting financialassistance from politicians, LGU, NGOs, private sector, foreign agency, andnational government to establish and acquire agri-infrastructures and otherfacilities
Organization of Farmers association to facilitate easy access to creditfrom lending institution to acquire postharvest facilities/equipment
Strengthening of farmers organization to come up with a resolution to
lobby for the acquisition of posharvest facilities Availment of PH facilities through cost sharing/counterparting withinterested collaborators
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Market Development
Policy advocacy for higher government support price for rice and corn
Finding niche market for commodities especially Batanes rice
Availment of NFA support service program on marketing of rice and corn
Policy advocacy on reducing rice importation to stabilize prices of riceand corn
Establish marketing linkages/ tie up with feed millers and traders
Establish market information network among cooperatives/farmers group
Empowerment/strengthening of farmers organization and cooperatives
Encourage corn farmers to organize themselves and form corncluster/federation/cooperative to have collective selling power
NFA should buy/procure corn at reasonable price
Establishment of market linkages with LGU assistance/DA initiatesmarket matching activities
Link with other agencies like DTI for marketing support Conduct of training on the use of information technology in marketing
Extension Support, Education and Training
Conduct of techno caravan, techno-demo, field days, farmer field school,TOT
Promotion for the utilization of the services of FITS in the locality
Enforcement of approved law on prohibiting highway drying
Disseminate information on the negative effect of highway
drying/alternatives to highway drying Strengthen extension delivery system
Conduct of value orientation seminar
Conduct of trainings for farmers and agricultural extension workers(AEWs) on appropriate postharvest technologies
Aggressive and massive information dissemination/campaign/promotionof the latest postproduction packages of technology for rice and corn
Education and information campaign regarding farmmechanization/Introduction of farm mechanization thru hands-on training
Frequent monitoring/visit of AEWs to farmers
Encourage the strong participation of private sector, NGOs in thepromotion of postproduction technologies for speedy technology transfer
Establishment of one-stop shop information center
Create awareness among farmers on the benefit/importance of PHtechnologies
Make arrangement with Municipal Agriculturist Offices (MAOs) forcounterparting in the conduct of trainings, establishment of techno-demos
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Conduct of retooling, encourage technicians to attend agri-business forum,conventions and workshops on latest agricultural development programs.
Conduct of training on proper postharvest handling of commodities
Capability building for farmers to equipped them of the proper postharvesthandling/technical skills on postharvest technologies, product development/value-
adding activities Promotion of cooperatives and people empowerment especially amongfarmers for them to have better access to service and financial institution
The LGU shall assist farmers/farmer cooperatives/organization to sourceout funds thru the preparation of project proposals/feasibility studies to besubmitted to financial institutions supporting agricultural projects, to politician,private sectors and even foreign entities
Conduct of training/hands-on training on the proper operation ofpostharvest facilities/equipment
Train agricultural extension workers in the field of postharvesttechnologies
Continuing extension program that will help disseminate and expandutilization of appropriate postharvest technologies
Create awareness among AEWS and farmers of the implication ofpostharvest losses and implication of proper postharvest handling thru seminarsand use of IEC materials
Create awareness among AEWs and farmers of the available postharvesttechnologies
Conduct trainings and seminars, lakbay aral, reproduction and distributionof IEC materials on postharvest technologies and related information
Information dissemination and conduct of farmer-led extensiondemonstration/technology demonstration
Use of various extension methodologies
Conduct of regular training of extension workers on appropriatepostharvest technologies
Awareness campaign on control/prevention of aflatoxin contamination incorn
Conduct of skills enhancement trainings both for farmers and AEWs
Research and Development/Policy Related and Other Interventions
R & D on low cost postharvest technologies for rice and corn R & D on small scale machines for postharvest operations
More R & D program for native rice production
Public consultation with local officials
Government to continue programs on production input subsidies
To lobby for the increase of government allocation for agricultural sector
Strict enforcement of licensing to eradicate/minimize unchecked smuggling
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HVCC
Postharvest Infrastructure and Facilities Development
Establishment of agricultural trading post/bagsakan center with cold chain
facilities for fruits and vegetables Establishment of integrated packing house facilities for fruits and vegetables
Establishment of banana processing plant
Establishment of mango processing plant
Establishment of coffee processing plant
Establishment of cold chain facilities for garlic and vegetables
Establishment of garlic processing facility
Establishment of agricultural tramline
Establishment of Barangay Bagsakan Center
Enhancing the Nueva Vizcaya Agricultural Terminal (NVAT)
Provision of postharvest/processing equipment: chipper, hot water treatmentfacilities for mango, cold storage, refrigerated trucks, coffee huller, coffee pulper,dryer, packaging/packing equipment/material, juice extractor
Construction of warehouse for HVCC
Immediate construction and improvement/rehabilitation of damagedroads/bridges to effect a normal flow of goods and services within, to and fromthe province
Construction of new and additional roads and bridges
To lobby for government to extend financial support/allocate funds for theestablishment/provision of infrastructure and postharvest facilities
Formulate/prepare resolutions and project proposals requesting financial
assistance from politicians, LGU, NGOs, private sector, foreign agency andnational government to establish and acquire agri-infrastructures and otherfacilities
Organization of farmers association to facilitate easy access to credit fromlending institution to acquire postharvest facilities/equipment
Strengthening of farmers organization to come up with a resolution tolobby for the acquisition of posharvest facilities
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Market Development
Establishment of market linkages with different agencies/individuals/group ofindividuals
Establishment of market for organically produced HVCC Attendance/participation to trade fairs to promote HVCC products
Conduct promotion and market matching activities/finding niche market
Development of an efficient marketing system
Establishment of market linkages with LGU assistance/DA initiatesmarket matching activities
Reactivation/strengthening of farmers organization and encourage farmersto organize to establish selling power
Link with other agencies like DTI for marketing support
Conduct of training on the use of information technology in marketing
Promotion and development of small scale industries
Extension Support, Education and Training
Conduct promotion of creative and appropriate postharvest handling ofHVCC
Conduct training on improved packing/packaging techniques of HVCC
Aggressive and massive information campaign/promotion of availablepostharvest technologies for HVCC for speedy technology transfer
Attendance to regional/national symposia on HVCC postharvest handling,product development/value adding processes
The locality should have adequate knowledgeable and skilled manpowerin HVCC
Every province should have pool of experts on HVCC production andpostproduction to address problems and issues
Publication of research and development projects results on HVCC
Allocation of enough funds for extension delivery logistics
Promotion of the use of FITS in the locality
Conduct of training on processing, packaging and labeling of value-addedproducts
Recognition/giving awards/provision of incentives to organize coops,FAs, FOs
Appropriate training on PH technology of major HVCC commodities likemango, banana, pineapple and other fruits and vegetable and industrial crops
Establish techno-demo center for HVCC production and postproductiontechnologies
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Proper coordination among line agencies for convergence of support toHVCC industry
Conduct trainings on production and postproduction technologies likeharvesting, handling and processing, proper care and handling of commodities
Strengthen HVCC growers association thru conduct of regular meeting
and fora Encourage partnership from provincial to municipal LGUs in the conductof trainings both for technicians and growers
Conduct of retooling, encourage technicians to attend agri-business forum,conventions and workshops on latest agricultural development programs.
Capability building for farmers and AEWs thru trainings/seminars/lakbayaral/IEC materials to equipped them of the proper postharvest handling/technicalskills on postharvest technologies, product development/value-adding activities
Educate farmers regarding the implication of postharvest losses thruseminars and use of IEC materials
Promotion of cooperative and people empowerment especially among
farmers for them to have better access to service and financial institution The LGU shall assist farmers/farmer cooperatives/organization to sourceout funds thru the preparation of project proposals/feasibility studies to besubmitted to financial institutions supporting agricultural projects, to politician,private sectors and even foreign entities
Conduct of training/hands-on training on the proper operation ofpostharvest facilities/equipment for HVCC
Educate farmers of the benefit of value-adding/processing as an additionalor alternative source of income
Train agricultural extension workers in the field of postharvesttechnologies of HVCC
Continuing extension program that will help disseminate and expandutilization of appropriate postharvest technologies for HVCC
Create awareness among AEWS and farmers of the implication ofpostharvest losses and implication of proper postharvest handling
Create awareness among AEWs and farmers of the available postharvesttechnologies for HVCC
Conduct trainings and seminars, lakbay aral, reproduction and distributionof IEC materials on HVCC postharvest technologies and related information
Information dissemination and conduct of farmer-led extensiondemonstration/technology demonstration
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Fishery
Postharvest Infrastructure and Facilities Development
Establishment of seaweed processing center
Establishment/provision of ice plant, cold storages and transport facilities Establishment of fish (tilapia) processing plant
Provision of mechanical dryers like MCSTD for fish andseaweeds
Provision of processing equipment
Provision of transport facilities
Provision of cheaper packaging materials
Establishment of fish paste/bagoong/patis processing center
Establishment of market outlet for fishery products
Formulate/prepare resolutions and project proposals requesting financialassistance from politicians, LGU, NGOs, private sector, foreign entities andnational government to establish and acquire postharvest facilities for fisheries
Organization of farmers association to facilitate easy access to credit fromlending institution to acquire postharvest facilities/equipment
Strengthening of farmers organization to come up with a resolution tolobby for the acquisition of posharvest facilities
To come up with bigger and smaller design/version of MCSTD
Availment of PH facilities through cost sharing/counterparting with interestedcollaborators
Market Development
Establishment of market linkages with different agencies/individuals/group ofIndividuals
Conduct promotion and market matching activities/finding niche market
Development of an efficient marketing system
Establishment of market linkages with LGU assistance/DA initiatesmarket matching activities/conduct market matching with DA-BFAR
Reactivation/strengthening of farmers organization and encourage farmersto organize to establish selling power
Link with other agencies like DTI for marketing support
Conduct of training on the use of information technology in marketing
Link with the buyers of seaweeds
Strengthen networking among producers and marketing tie-up thruinternet
Conduct of training on the use of information technology in marketing
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Extension Support, Education and Training
Aggressive and holistic promotion of fishery/aquaculture production and
postproduction technologies thru IEC distribution, conduct of regular trainingsand seminars, hands-on training, techno-demo for speedy technology transfer
Increase allocation of budget for fishery extension services
Training of existing personnel of LGU to become fishery expert
Link fish farmers to financing institutions
Strengthening of fishery programs
Regular field visit to assist fish operators
Training programs for fish handlers/processors, fish inspectors and LGUpersonnel
Conduct of training on utilization of fish by-products
Continuing extension agents training to enhance capability and skills forextension delivery
Strengthen extension services by hiring adequate fishery staff/fisheryextension agent
Conduct of training and seminars on new practices and technologies onfishery production and posthproduction for existing personnel to become fisheryexpert
Conduct of training on value-adding like drying, smoking, canning,filleting, other processing activities to fisherfolks
Sustain funding and logistic support for extension services by DA regional
and central office Encourage partnership from provincial to municipal LGUs in the conductof trainings both for technicians and growers
Conduct of retooling, encourage technicians to attend agri-business forum,conventions and workshops on latest agricultural development programs.
Strengthening of fisherfolk/capability building for fisherfolk and AEWsthru trainings/seminars, lakbay aral, IEC materials to equipped them of the properpostharvest handling/technical skills on postharvest technologies, processing,product development/value-adding activities, fish preservations, properpacking/packaging and labeling
Educate farmers regarding the implication of postharvest losses thru
seminars and use of IEC materials Promotion of cooperative and people empowerment especially amongfarmers for them to have better access to service and financial institution
The LGU shall assist farmers/farmer cooperatives/organization to sourceout funds thru the preparation of project proposals/feasibility studies to besubmitted to financial institutions supporting agricultural projects, to politician,private sectors and even foreign entities
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Conduct of training/hands-on training on the proper operation ofpostharvest facilities/equipment
Educate farmers of the benefit of value-adding/processing as an additionalor alternative source of income
Train agricultural extension workers in the field of postharvest
technologies for aquaculture/fishery production Continuing extension program that will help disseminate and expandutilization of appropriate postharvest technologies
Create awareness among AEWS and farmers of the implication ofpostharvest losses and implication of proper postharvest handling
Create awareness among AEWs and farmers of the available postharvesttechnologies for fishery/aquaculture
Conduct trainings and seminars, lakbay aral, reproduction and distributionof IEC materials on postharvest technologies and related information
Information dissemination and conduct of farmer-led extensiondemonstration/technology demonstration on fishery/aquaculture
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Proposed Postharvest Projects
List of potential projects were extracted from the interventions proposed during theconsultation and planning workshop in order to improve the postharvest industry specifically forthe commodities being prioritized by the region. It is proposed that each of these proposed
projects will establish in feasible areas in the provinces of Cagayan Valley to cater the needs ofthe farmers and fisherfolks in the area. These lists of proposed projects will also serve as aninput in the planning or decision making of the local government units of Cagayan Valley foragricultural development. It will also serve as reference to interested investors, be it local orprivate sector, and to collaborators who provide grants or financial assistance from the localgovernment, private entities and even foreign agencies.
The implementation of these proposed projects in the region will definitely improve itsagricultural environment. Their presence will provide farmers ready access of adequate andappropriate production and postproduction facilities and technologies that would empower themto become more productive and competitive and develop their capability to become
entrepreneurs. Economic impact of these projects upon sustained operationalization includeemployment generation, reduced postharvest losses, improved living status of farmers,enhancement of local economy, entrepreneurial development and farm mechanization, amongothers.
The following are the proposed projects identified of great potential in the agriculturaldevelopment of Cagayan Valley (see Table 24):
A. Establishment of Integrated Postharvest Facility Service Center for RiceB. Establishment of Community-Based Drying Center C. Establishment of Rice Seed Processing Center D. Establishment of Corn Mechanization Service Center
E. Establishment of FeedmillF. Establishment of Agricultural Trading Post/Bagsakan Center with Cold ChainFacilities for Fruits and VegetablesG. Establishment of Integrated Packing House Facilities for Fruits and VegetablesH. Establishment of Banana Processing PlantI. Establishment of Mango Processing PlantJ. Establishment of Cold Chain Facilities for Garlic and Vegetables
K. Establishment of Garlic processing CenterL. Establishment of Agricultural Tramline
Establishment of Barangay Bagsakan Center
Establishment of Coffee Processing CenterEnhancing the Nueva Vizcaya Agricultural TerminalEstablishment of Seaweed Processing Center
Establishment/Provision of Ice Plant, Cold Storage and Transport Facilities to Fishery Cooperatives andAssociationsEstablishment of Fish (Tilapia) Processing Plant
The capsule proposals of the abovementioned projects can be found in the subsequentpages. In addition, see Appendix 5 for lists of selected available postharvest facilities andtechnologies for rice, corn and HVCC, which may serve as reference.
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Table 24. Cagayan Valley Postharvest Development Program, 2010-2019
List of Projects Brief DescriptionProposed
Location
Estimated
Cost* (PhP)Possible Funding
SourceImplementing Agency
Integrated Postharvest
Facility Service Centerfor Rice
The center is either a service provider or a
business enterprise engage in deliveringpostharvest operations like harvesting, drying,warehousing, hauling, milling and marketing
Cagayan, Quirino,Nueva Vizcaya,
Isabela15-25 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Community-basedDrying Center
The drying center will provide drying servicesutilizing combination of different dryingfacilities
All Rice Producing
Communities1-2 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Rice Seed Processing
Center
The processing center will engage in a business
enterprise that includes hauling, drying,cleaning, warehousing and marketing ofregistered and certified seeds.
Isabela, Cagayan,Nueva Vizcaya,
Quirino10 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Corn MechanizationService Center
The project will compose of modern productionand postharvest facilities, equipment,machineries and technologies that will provide
production and postproduction services
Isabela, Cagayan,Nueva Vizcaya,
Quirino
Large Scale20-30 Million
Medium Scale5-15 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Feedmill The proposed feedmill will use corn as the
major inputs and will be processed into feedsfor livestocks and fishery for local or domestic
markets.
Isabela, Cagayan,Nueva Vizcaya,
Quirino, Batanes
8-10 M
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Agricultural Trading
Post/"BagsakanCenter with ColdChain Facilities forFruits and Vegetables
The Agricultural Trading Post will be
purposefully located and technically designedto provide services to farmers in the major fruitand vegetable producing municipalities. The
project will be equipped with facilities such aspacking house, pre-cooler, cold storage andrefrigerated transport that will provide serviceson a timely and cost effective manner resultingto higher productivity and profitability to thesmall farmers and cooperatives
Isabela, Cagayan,Nueva Vizcaya,
Quirino15-25 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
* Estimated cost may vary depending on the desired size of the project or availability of resources
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Continuation of Table 24
List of Projects Brief DescriptionProposed
Location
Estimated
Cost* (PhP)Possible Funding
SourceImplementing Agency
Integrated Packing
House for Fruits andVegetables
The packing house will serve as a consolidation
area for fruits and vegetables that will catertrimming, cleaning, sorting, grading and
packaging of commodities
Isabela, Cagayan,Nueva Vizcaya,Quirino, Batanes
3-8 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Banana Processing
Plant
The plant will buy bananas from the growersand processed it into different banana products
such as chips, cakes, ketchup and other bananaproducts.
Isabela, Quirino,
Nueva Vizcaya2-3 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Mango ProcessingPlant
The plant will buy mangoes from the mangogrowers and processed it into different mango
products such as juice, dried mangoes, pureeand other mango products
Isabela,Nueva Vizcaya,
Cagayan5-10 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Cold Chain Facilitiesfor Garlic andVegetable
The project is composed of cold chain facilitieslike packing house, pre-cooler, cold storage,chillers and refrigerated truck for garlic andvegetable handling from the farm to the market
Batanes 5-10 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Garlic ProcessingFacility
The project will be a business enterpriseventuring on processing garlic to different
products like garlic powder, garlic granules, etc.
Batanes 5-10 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Agricultural Tramline
The agricultural tramline is an alternative
transport system for farmers in production areaunder extremely difficult conditions. It is ahauling facility using cables and pulleys totransport agricultural products farms to thenearest roads and agricultural inputs from thenearest roads to the farms
Batanes, Quirino,Nueva Vizcaya
1-2 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
* Estimated cost may vary depending on the desired size of the project or availability of resources
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Continuation of Table 24
List of Projects Brief DescriptionProposed
Location
Estimated
Cost* (PhP)Possible Funding
SourceImplementing Agency
Barangay BagsakanCenter
The barangay bagsakan center will serve as anopen market or trading post for agricultural
products like fruits, vegetables, fish, meat andpoultry in a barangay
Batanes 1-2 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley Local
Government Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
Coffee ProcessingCenter
The proposed project will be a processing andbusiness center engage in consolidating coffeefrom the local producers and processing intocoffee forms (parchment or green bean)acceptable both at the local and foreignmarkets.
Nueva Vizcaya,Isabela 2-3 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Enhancing the NuevaVizcaya AgriculturalTerminal
The NVAT will be equipped with cold chainsystem facilities and will offer custom servicingto farmers and traders who deliver their produceat the NVAT
Nueva Vizcaya 10-20 Mill ion
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Seaweed ProcessingCenter
The plant will buy seaweeds from thefisherfolks and processed it into dried seaweedand other seaweed products and will also offerdrying services to seaweed growers
Cagayan, Isabela,Batanes
1-2 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Ice Plant, Cold Storage
and TransportFacilities
The project aims to establish a common servicefacilities for the fisherfolk by providing or
establishing ice plant, cold storage, andtransport facility to a group of fisherfolk in fish
producing areas of the region
Coastal
municipalities ofCagayan Valley
5-10 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/
Cooperative/Association, PrivateSector, NGO, and/or other Interested
Investors and Collaborators
Fish Processing Plant
The plant will engage in buying fishes from thefisherfolks and processed it into different fish
products and by-products
Batanes, Cagayan,Isabela, QuirinoNueva Vizcaya,
2-3 Million
National Government,LGU, Private Sector,
NGOs, Foreign Grant,Proponent Equity
DA-RFU 02, Cagayan Valley LocalGovernment Units, Farmers Group/Cooperative/Association, Private
Sector, NGO, and/or other InterestedInvestors and Collaborators
* Estimated cost may vary depending on the desired size of the project or availability of resources
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Capsule Proposals of the Proposed Postharvest Projects
The following are the capsule proposals of proposed projects extracted from the list ofidentified interventions. However, these projects require further analysis in order to determinetheir feasibility prior to implementation. Proposed locations for these projects were indicated,
however, the exact location will be determined based on the need of concerned stakeholders.This is a shop list of projects which the local government of Cagayan Valley may consider toimplement. These may also serve as references to similar projects that the region or interestedinvestor is planning to develop and implement.
A. Establishment of Integrated Postharvest Facility Service Center for Rice
Proponent: DA-RFU 02, Cagayan Valley Local Government Units, Farmers Group/Cooperative/Association, Private Sector, NGO, and/or other Interested Investors andCollaborators
Proposed Location: Cagayan, Nueva Vizcaya, Quirino, Isabela
Rationale
Rice is the major commodity in the Philippine agriculture. It is the staple food of mostFilipinos and a major source of livelihood. In Cagayan Valley, rice production is one of themajor economic activities. In fact, the region is one of the top rice producing regions in thecountry. Its production in 2008 reached a total of 2.08 million mt harvested from 536,916hectares with an average yield of 3.80 mt/ha and it is more than sufficient for the requirement ofits total populace. The region contributed 12 percent to the total national rice production.However, it is estimated that around 15 percent are lost in harvested paddy (BPRE, 1996).Reasons cited include lack of good facilities such as farm-to-market roads, irrigation networks,postharvest facilities, and inappropriate postharvest practices, among others. Postharvest lossesnegate the gains achieved in production.
One way to intensify rice production is the utilization of high yielding varieties or hybridrice. This must be complemented with production inputs made available at competitive pricesand key production and postproduction facilities. The production intensification program shallbe provided with common service on postharvest facilities such as dryers, warehouses and millsin strategic locations accessible to farmers in the region. With these postharvest facilities, it isexpected that postharvest losses will be reduced. The would-be-loss grains when save will be ofhelp in narrowing the gap in achieving sufficiency.
The technologies for the postproduction for rice have been in the existence for quite sometime. These postproduction facilities however are mostly used as separate entities and bydifferent sectors. The farmers utilize these facilities in harvesting and threshing and in drying.However, these postharvest facilities are most commonly found in trading enterprises who alsocarry out the marketing of the finished products.
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Integration of improved postharvest facilities in the post production activities is veryadvantageous. It facilitates the efficient implementation of the different post productionactivities. As a result, the farmer will have reduced postharvest losses with improved quality ofrice bringing about increase income.
Significant gains have been achieved in rice production, but the development of the ricepostproduction sector has not kept pace to take full advantage of the breakthroughs. Postharvestloss figures are only indicators of a problem. Understanding the cause of losses is much moreimportant. The key postproduction system technologies for minimizing losses and improvingmilled rice quality are in drying, storage, and milling technologies. There is very little to gain iffarmers participate in the processing and trading of their rice harvest. Their best opportunity forhigher incomes is to improve their yields and lower their cost of production by means of moreefficient production and postproduction technologies. To provide a good processing service tofarmers, professionally managed processing and trading plants would be more sustainable thanfarmers cooperative mills (de Padua, 1999).
It is at this context that this project was conceptualized to help intensify rice productionin the province. The implementation of this project promises an opportunity for the farmers tohave greater access of postharvest facilities in order to improve their production and technicalknow-how and in addition, generates employment in the locality.
Objectives
1. To establish a common rice postharvest service center for farmers in the locality2. To reduce wastage of palay harvest of the farmers3. To increase the milling recovery and produce quality grains4. To increase farmers income5. To promote and/or create awareness among farmers the available postharvest
facilities/technologies for rice
Brief Description
The proposed project integrates improved and modern postharvest facilities like drying,storage, hauling and milling for efficient and effective delivery of postharvest services. Thecenter is either a service provider or a business enterprise engage in delivering postharvestoperations like drying, warehousing, hauling, milling and marketing including its by-products tothe small farmers, cooperatives and farmers organizations at reasonable fee and will engage in ascheme wherein the center buys palay, processed it and then sells as milled rice to the smallfarmers, cooperatives/farmer organizations and other individuals.
The proponent will serve as service provider and responsible in the management of thebusiness enterprise. The cost of operation and maintenance of the facilities will be covered fromthe fees collected from farmers, cooperatives and farmer organizations that will avail of theoffered services.
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Possible Component of the Integrated Postharvest Facilities Service Center
Facilities/Equipment/Specification Estimated Cost (P)
Recirculating dryers (6 tons capacity) 1,500,000
MPDP (420 sq. meter) 300,000
Tarpaulin (200 sq. meter) 60,000
Flatbed Dryer (6 tons capacity) 500,000
Storage/Warehouse 1,000,000
Multipass Ricemill (1.5 tons/hr input capacity) 3,500,000
Handtractor with trailer (16 HP gasoline engine) 180,000
Hauling Truck (50 tons capacity) 2,000,000
Facility/Dryer Shed 500,000
Moisture Meter (capacitance type) 60,000
Platform Scale/Weighing Scale (1 ton capacity) 100,000Note: Estimated cost were based on 2006 prices
Expected Output
a. Readily available milled riceb. Access to postharvest facilities by farmersc. Good quality of grain resulting from efficient handling thereby command higher price
Projected Benefit Impact
a. Employment generationb. Reduced postharvest losses thereby increased incomec. Eventual adoption of farm mechanization by the farmersd. Enhancement of local economye. Improved living standards of farmers
Implementation and Finance Alternative
The Project Proponent will be responsible for the implementation of the proposed project.Funds for the establishment of the project may come from the proponents equity, allocationfrom the local government, grants from collaborating government and non-government agencies,private sector, or even foreign agencies or loans from financial institution supporting suchprojects (Refer to the list of financing institution at Appendix 6).
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B. Establishment of Community-based Drying Center for Grains
Proponent: DA-RFU 02, Cagayan Valley Local Government Units, Farmers Group/Cooperative/Association, Private Sector, NGO, and/or other Interested Investors andCollaborators
Proposed Location: All rice producing communities in Cagayan Valley
Rationale
Drying is the removal of excess moisture from grain to its desired moisture content levelconsidered safe for storage. It is one of the most critical postharvest operations that farmers andtraders tend to take for granted. Failure to dry the grains has time and again been proven tocause considerable financial losses to both farmers and other grain handlers. Delays in drying aswell as improper drying operations downgrade the quality of farm produce, thus it implies areduction in profit.
Based on the national postproduction loss assessment for grains conducted by the Bureauof Postharvest Research and Extension (BPRE), it was found that drying was the most criticalamong the postproduction operations. Of the total 14.84% postharvest losses for rice, 4.5% wereincurred during drying activities comprising a sizeable share of 30% of the total postharvestlosses. For corn, the total postharvest losses obtained has an average of 12.7% of which 4.6%was accounted to drying constituting 37% of the total loss (TRG on Grain Postharvest, 2000).
Most of the lost grains during drying were those spilled, scattered and not collected bythe farmer. Occurrences of these drying losses were mainly contributed by unpredictable weathercondition, highway drying, limited postharvest facilities like drying pavement, mechanical dryerand moisture meters and improper drying practices like careless handling, loading and unloadingof dried kernels as well as over drying of grains.
Rice and corn production in the region must be provided with key postharvest facilitiessuch as dryers, warehouses and mills in strategic locations or in producing areas and be madeaccessible to farmers in order to complement other strategies for the intensification of productionand to improve productivity of farmers in the region. In 2008, based from BAS data, rice andcorn production in the region reached a total of 2.08 million mt and 1.48 million mt, respectively.Cagayan Valley is a consistent major grain producing region in the country.
To date, existing drying facilities of the region consist of 10,142 units of multi-purposedrying pavement (MPDP), 210 units of mechanical dryer and 121 units of flat bed dryers. Thetotal capacities of these existing drying facilities even at full utilization fall short to meet thedrying requirement of the regions grain production.
The inadequacy of postharvest knowledge, facilities and technologies in the communityrenders the majority of the farmers to use conventional sun drying. However, this method is notsuitable for all types of weather. When harvest period coincides with rainy days, farmers selltheir grains wet despite the low price because they are unable to sun dry. This problem can be
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eliminated with the use of mechanical drying. Mechanical drying offers the advantages ofreduced handling losses, maintenance of grain quality and better control of drying process.
On the other hand, one of the problems in adopting new technologies is the lack of capitalon the part of the farmers. Acquiring new postharvest facilities is quite expensive which a
marginal farmer cannot afford. This is one reason why farmers opt to use traditional drying orsell the grain wet even at lower prices. As such, the farmers cannot maximize the benefit theycould get in drying grains.
The implication of good drying practices has not been fully appreciated by most of ourfarmers. They are not aware that with proper drying and handling, losses can be reducedresulting to increase income for them. Improper drying will surely result to quantitative andqualitative losses which can be translated into financial losses on the part of the farmers andother grain handlers. Delays in drying grain as well as improper drying operation lowers thequality of farm produce. On the other hand, adoption of appropriate drying technologies willresult in greater economic return on the part of the producers and processors because of
increased storability of the grains, prevention of deterioration in quality, and attainment ofoptimum milling yield.
Geared towards increasing farmers income by reducing postharvest losses andimproving the quality of grains, the establishment of communitybased drying service center forgrain was conceptualized. These drying centers will showcase appropriate drying technologieswhich will be sustainable under the operation and management of small farmers.
The proposed project will establish one community-based drying center in every rice andcorn producing community of Cagayan Valley. This way, drying services is available anytime ofthe year right there in their community. The presence of these drying centers in the communitywill make the farmers realize the economic benefit of properly dying their produce.
Objectives
1. To promote the use of postharvest technologies for drying grain by establishing acommunity-based drying center in strategic locations;
2. To provide technical assistance to rice and corn farmers regarding the proper dryingoperation and maintenance;
3. To reduce drying losses and maintain the quality of grains; and4. To increase income of farmers
Brief Project Description
The project of establishing community drying service center was conceptualized toanswer the drying needs of the small farmers. The proposed project will compose of differentdrying facilities like flat bed dryer, multipurpose drying pavement, tarpaulin, moisture meter andhauling facilities.
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The drying center will provide drying services to the small rice and corn farmers,cooperatives/farmer organizations at reasonable cost. The cost of operation and maintenance ofthe facilities will be covered from the fees collected from farmers, cooperatives/farmerorganization that availed of the postharvest services. The Provincial Governments of CagayanValley thru its Barangay Development Council headed by the chairman or the interested
proponent will serve as service provider and as such they shall operate and manage the dryingservice center.
Estimated Project Cost
The following tables shows the facilities required and the estimated cost to establish agrain drying center which is appropriate for 100-hectare cluster of rice and/or corn areas.
Module 1
*Based on 2008 prices
Cagayan Valley Postharvest Development Plan (2010-2019)
Facility Requirement
Facilities Specification Estimated Cost*Flatbed dryer(1 unit)
Total capacity: 120 bagsDrying Time: 8-10 Hrs (from 24
down to 14% MCDrying Temp: 70-80 C
500,000
Temporary Storage (1 unit) 300,000
BPRE Moisture Meter(1 unit)
Battery operated, digital displayAccuracy: +/- 0.5% McwbRepeatability: 99%Applicable for Rice and Corn
12,000
MPDP (2 units)(P140,000/unit) 420 square meter
280,000
Tarpaulin Sheet (2 units) 100 square meter/unit 60,000
Weighing Scale (1 unit) 1,000 kg 30,000
Hauling Tractor (1 unit)prime mover: 16 HP gasolineengine
180,000
Total Cost 1,362,000
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Module 2 Community-based drying center with milling facility to be establish especiallyin rice mill deficient areas
Based on 2008 prices
Expected Output
a. Readily available drying facilities to be used by the farmersb. Provide opportunity for farmers to store dry grains while waiting for higher pricec. Improved grain quality thereby command higher price
Projected Benefit Impact
a. Employment generationb. Reduced postharvest losses thereby increased incomec. Eventual adoption of improved drying technologiesd. Enhancement of local economye. Improved living standards of farmers
Implementation and Finance Alternative
The Project Proponent will be responsible for the implementation of the proposed project.Funds for the establishment of the project may come from the proponents equity, allocationfrom the local government, grants from collaborating government and non-government agencies,private sector, or even foreign agencies or loans from financial institution supporting suchprojects (Refer to the list of financing institution at Appendix 6).
Cagayan Valley Postharvest Development Plan (2010-2019)
Facility Requirement
Facilities Specification Estimated Cost*
Flatbed dryer
(1 unit)
Total capacity: 120 bags
Drying Time: 8-10 Hrs (from 24down to 14% MC
Drying Temp: 70-80 C
500,000
Temporary Storage (1 unit) 300,000
BPRE Moisture Meter(1 unit)
Battery operated, digital displayAccuracy: +/- 0.5% McwbRepeatability: 99%Applicable for Rice and Corn
12,000
MPDP (2 units)(P140,000/unit) 420 square meter
280,000
Tarpaulin Sheet (2 units) 100 square meter/unit 60,000
Weighing Scale (1 unit) 1,000 kg 30,000
Hauling Tractor (1 unit)
prime mover: 16 HP gasoline
engine
180,000
Rice Mill (1 unit) 100,000
Total Cost 1,462,000
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C. Establishment of Rice Seed Processing Center
Proponent: DA-RFU 02, Cagayan Valley Local Government Units, Farmers Group/Cooperative/Association, Private Sector, NGO, and/or other Interested Investors andCollaborators
Proposed Location: Isabela, Cagayan, Nueva Vizcaya, Quirino
Rationale
Quality matters especially for seeds. High quality seeds, like certified seeds, ensure highyields for the farmers. Certified seeds have high germination rate of 85%, and high percentageof physical and varietal purity. Use of high quality seeds of good varieties is among the bestinterventions that will sustain increases in production. Studies have it that certified seeds alonecontribute as much as 10% increase in yield especially when the crop is properly managed(PhilRice, 1999).
The quality of rice seeds has distinct effect on the yield of rice. Therefore, an efficientseed delivery with active participation of private and public sectors, and farmer organizations cancontribute to further increase productivity. Production of good quality milled rice starts at thefarm with good quality seeds, and good crop care for uniform growth and grain size.
Cagayan Valley is a major rice producer in the country. The region produced a total of2.08 million mt of palay in 2008. Total output could be higher if all rice farmers use qualityseeds. Access to high quality seeds should be made available to farmers in order to improveproductivity.
The establishment of rice seed processing is a suitable intervention to promote the use ofhigh quality seeds. This project is very appropriate for efficient processing and storage of seeds,thus, making it available for the farmers at the right time during planting season in order tointensify rice production. Farmers group are encouraged by many governments to formcooperatives or association to engage in rice processing and trading. The idea is for farmers tobenefit from the profits of value added activities.
Objectives1. To establish a rice seed processing center to cater the need for high quality seeds2. To increase the yield and income of the farmers3. To produce high quality seeds4. To improve the seed marketing system that is favorable to both producers and farmers
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Brief Description
The processing center will engage in a business enterprise that includes hauling, drying,cleaning, warehousing and marketing of registered and certified seeds. Also, the center willcentralize the marketing of seeds in the area to avoid competition among seed growers. The
center will buy all seed of the seed growers after passing the seed testing of the Bureau of PlantIndustry or PhilRice and then sell the seeds to farmers from different barangays andmunicipalities of the provinces of Cagayan Valley. The proponent will manage the businessenterprise
The facilities and equipments shall be acquired as public or private investment. The costof operation and maintenance of the facilities will be covered from the fees collected fromfarmers, cooperatives and farmer organizations that will avail of the offered services.
Possible Component of Rice Seed Processing Center
Facilities/Equipment/Specification Estimated Cost (P)Recirculating dryers (6 tons capacity) 1,500,000
MPDP (1000 sq. meter) 500,000
Flatbed Dryer (6 tons capacity) 600,000
Warehouse/Storage 2,000,000
Forward Truck 500,000
Ten Wheeler Truck 600,000
Moisture Meter (capacitance type) 12,000
Weighing Scale 12,000
Generator Set 700,000
Furniture/Fixtures 100,000
Pallet 1,000Forklift 100,000
Expected Output
a. Readily available high quality seeds (hybrid, certified and registered seeds)b. Increased yieldc. Improve the seed marketing system of the province that is favorable to producers and
farmer consumers
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Projected Benefit Impact
a. Increased productivity and income b. Employment generationd. Eventual adoption of HYVs by the farmers
e. Awareness of the benefits of seed processing by the farmersf. Entrepreneurial development among farmersg. Enhancement of local economy
Implementation and Finance Alternative
The Project Proponent will be responsible for the implementation of the proposed project.Funds for the establishment of the project may come from the proponents equity, allocation fromthe local government, grants from collaborating government and non-government agencies, privatesector, or even foreign agencies or loans from financial institution supporting such projects (Refer to
the list of financing institution at Appendix 6).
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D. Establishment of Corn Mechanization Service Center (Production and Postproduction)
Proponent: DA-RFU 02, Cagayan Valley Local Government Units, Farmers Group/Cooperative/Association, Private Sector, NGO, and/or other Interested Investors andCollaborators
Proposed Location: Cagayan, Nueva Vizcaya, Quirino, Isabela
Rationale
Corn provides additional food for the people and feeds for livestock and poultry sectors.Although corn is the second most important cereal crop in the Philippines, corn productionremains inefficient due to the low adoption of modern technologies and high postharvest losses.To enhance production capacity and be attuned to global market requisites, there is a need toalign to the prevailing trend in the corn industry which is mechanization.
Today, corn farming can now be a profitable enterprise with corn mechanization. Cornmechanization is the efficient application of modern corn farm technologies to increase andpreserve the quality of produce and to reduce postharvest losses. It maximizes land and labor productivity thereby increasing the economic returns to the corn farmers. In general,mechanization allows easier and timely production and postharvest operations. It reducesdrudgery of field work and lowers production costs. However, efficiency of mechanization isfully attained when applied in holistic or integrated systems, rather than the segmented or partialutilization of individual technologies.
The Department of Agriculture, with BPRE taking the lead, sees mechanization as one ofthe strategies that can boost the competitiveness of the local corn industry because it is expectedto bring about higher farm productivity and increased income. Mechanization is also seen as agood step toward better product quality, reduction of losses and more competitive pricing.
Other specific benefits of farm mechanization are: (1) increased cropping intensity; (2)reduced labor requirement; (3) reduced human drudgery; (4) faster operations; (5) increasedproductivity; (6) improved quality and value of output; and (7) precise, efficient and timelinessof operations. Given these many benefits, farmers are assured of increased economic returns.
Cagayan Valley is the top producer of corn in the country. Corn production in the regionis largely concentrated in the provinces of Isabela and Cagayan. Based on BAS data, theregions volume of corn production in 2008 reached a total of 1.48 million mt planted in totalarea of 390,537 hectares.
To further intensify and increase the production efficiency of the corn industry in theregion, the establishment of corn mechanization service center is proposed. The project isenvisioned to give economic returns to corn farmers as well as the involve stakeholders.
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Objective1. To establish a corn mechanization service center accessible to farmers in the area2. To reduce production cost3. To reduce postharvest losses4. To maintain the quality of corn
5. To increase the farmers income6. To promote the available production and postproduction technologies for corn
Brief Description
The project will compose of modern production and postharvest facilities, equipment,machineries and technologies that will provide production and postproduction services on atimely and cost effective manner resulting to higher productivity and profitability to the smallfarmers and cooperatives. The farmers can actually complete his farm operation in contract tothe center.
The proponent will serve as the service provider delivering production andpostproduction operations such as land preparation, seeding, harvesting, shelling, drying andstorage to the small farmers, cooperatives and farmer organizations at reasonable fee.
The facilities and equipment shall be acquired as public or private investment. The costof operation and maintenance of the facilities will be covered from the fees collected fromfarmers, cooperatives and farmer organizations that will avail of the offered services.
Considerations in the Adoption of Corn Mechanization
. Agronomic factors like soil types, and commodities grown2. Environmental and physical factors such as climate, topography and extent ofinfrastructure support3. Availability of adequate energy supplies4. Availability of labor resources5. Farmers socio-economic conditions like farm size, income levels, generalskills, attitude and values toward the use of new technology, access to productioninputs and financial resources and farm size6. Institutional service mechanisms to support cooperatives, extension of creditand training, supply and service network and other rural-based industrialorganizations.
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Levels of Mechanization
Large Scale Mechanization
Large scale mechanization is applicable to contiguous flat lands with an aggregate area of
at least 300 hectares with good road networks, few physical borders and with corn-corn croppingpattern to maximize machine utilization.
Available Technologies for Large Scale Mechanization
Technology Specification RemarksFour-row Planter-FertilizerApplicator
No. of rows : 4Row Spacing : 60-80 cmMetering System : Pneumatic hazardSafety Requirement : PTO shield, hazed lightStandard Features : Attachment
- Replaceable seed plate- Uniform seed depth- Adjustable seed depth- Single seed drop- Adjustable fertilizer metering
- Requires a minimum of 90 hp tractor withindependent PTO
- With disc opener for both seeds andfertilizer
Available through local distributor
Financially viable under an aggregate servicearea of 300-500 ha/yr depending on initialacquisition cost
Flat area
Corn-corn cropping pattern (to maximizeutilization)
Capacity 1.5 ha/hr
Four-row Cultivator withFertilizer Applicator
Working width : 3 mCapacity of fertilizer tank : 320 litersPower required : 60 hpSafety Requirement : PTO shield, hazard lightStandard Accessories :
- Adjustable stabilizer wheels- Pneumatic fertilizer spreader- Cogged plant protection disc- Ridger with adjustable wings- Directional discs (pair)- Hydraulic unit kit for the chasis
Available through local distributor
Financially viable under anaggregate service area of 300-330ha/yr
Flat area
Corn-corn cropping pattern
Capacity 1.5 ha/hr
Boom Sprayer Boom length : 6 m with folding side
Tank Capacity : 600 liters minimumMounting : Tractor mountedSafety Requirement : PTO shield, hazard lightStandard Accessories : basic tools, instructional manualHerbicide : Pre-emergent
Available through local distributor
Financially viable under an aggregate servicearea of at least 700 ha/yr
Flat area
Corn-corn cropping pattern
Capacity 1.87 ha/hr
Combine Corn Harvester No. of rows : 4Row spacing : 75 cm, adjustable from 60-80 cmType : self-propelledCapacity : 4-5 ha/day at 8 hrs operationGrain tank capacity : 2.5-4 tonsHarvesting system : with cutter bar and hydraulic controlShelling and cleaning system : axial plow type with blowerand oscillating screenTransmission system : V-belts and pulleys, fully hydrostaticchains and sprocketsTransmission type : 3 powered, 1 reverse
Tires : pneumatic wheelsPicking height : adjustable by hydraulicSafety requirements : ROPS, seatbelt and hazard lightsStandard accessories basic tools and instructional manual
Available through local distributor
Technically feasible and financially viableunder an aggregate service area of at least 685ha/yr
Flat area with minimum contiguous area o 2ha
Corn-corn cropping pattern
Well developed road networks
Compatible in corn bulk handling system withaccompanying bulk truck for transportingshelled grains
Capacity 0.875/hr
LSU-type Dryer(Recirculating Dryer)
Capacity (3 turnovers)- 8 tons (24 tons/day)- 10 tons (30 tons/day)
Drying time : 20-30 hours (from 24-14% MC)Drying temperature : 60-70 CFuel : Diesel
Biomass furnace
Available through local distributor
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Medium-Scale Mechanization
Medium-scale mechanization refers to the use of machines generally powered by engineswith 32-35 hp but not higher than 70 hp. The high cost of imported machinery and unsuitabilityof large machine to present farm sizes prompted BPRE to develop medium-scale corn machinery
appropriate to the needs of the small farmers cheaper and suitable compared to the importedones. The medium-scale corn mechanization is applicable to small fragmented andunconsolidated lands.
Available Technologies for medium-Scale Mechanization
Technologies Specification RemarksBPRE Pneumatic Corn planter No. of rows : 2
Metering system : PneumaticAdjustment for row spacing : 65-75 cmHill spacing : 15-30 cmSeed depth : 5-10 cmFertilizer application rate : 3-9 bags/haFuel consumption :
Tractor 12 liters diesel/ha
Engine of planter 8 liters gasoline/haCan be attached to a medium sized tractor : 28-35 hpRated capacity : 3-3.3 ha/dayLabor requirements : 2 personsOperational cost :
P1,850/ha rental fee1
P1,500/ha rental fee2
Locally available throughaccredited manufacturer
BPRE Single Row Corn Picker Length : 273 cmWidth : 226 cmHeight : 177 cm (maximum)Picking mechanism : spiral-lugged rollersCapacity : 1 ha in 8 hrs operation at a ground speed of 2.5 kphCan be attached to medium-sized tractor : 28-35 hpFuel consumption : 17 li/haRated capacity : 1.0 ha/dayOperational cost : P2,400/ha rental fee1
Locally available throughaccredited manufacturer
Corn Sheller Type : Crushing with drum and concave
Capacity : 2 tons per hourSuitability : any size of ear corn can be shelled effectivelyShelling recovery : 99.86% at 18-21% MCPercent purity : 99.21%Power requirements : 16 hp gasoline engine or 12 hp diesel engineLength : 192 cmsHeight : 142 cmsWeight : ~ 500 kg including prime moverFuel consumption : 1.2 liters per hourOperational cost : P25/bag
Locally available through
accredited manufacturer
Flatbed Dryers Typical capacity : 30-120 bagsDrying time : 8-10 hours (from 24 to 14% MC)Drying temperature : 40-45CFuel consumption : 2-3 liters per hour (30 bag capacity)8-12 liters per hour (120 bag capacity)Kerosene operational cost : P12.35-32.85/bag
Locally available throughaccredited manufacturer
Batch Recirculating Dryer Typical capacity : 60-300 bagsDrying time : 12-16 hours (from 24 to 14% moisture content)Drying temperature : 50-60 CFuel consumption : 8-10 liters/hour (120 bags capacity)
Locally available throughaccredited manufacturer
1 Based on the tests conducted by the Postharvest Engineering Department, Bureau of Postharvest Research andExtension under the manual operation (3-in-1)
2 Mechanical planting using pneumatic corn planter
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Financially Viable Combinations of Medium-Scale Machines
Different combinations of medium-scale machines are presented below to guide prospective owners and planners on the general conditions to have profitable machineoperations. The medium machines are part of a machine pool capable of performing specific
operations under maximum service area based on machine capacities and allowable plantingperiod. Using the tractor to perform other operations will maximize utilization and will thereforegenerate more income to the investors (based on Package of Technologies on CornMechanization Manual, BPRE 2007).
Service Operations; Specifications
and Combinations of Facility
Investment
Service Conditions to have
Profitable OperationsRemarks/Potential Users
Module 1 - Land Preparation for rice and corn + corn plantinga. Two units, reconditioned 32 to 35 hptractor with rotavator
b. One unit, disk harrow (3 discs)
c. One unit, two-row pneumatic-typecorn planter with fertilizer applicator
a. Applicable in areas with rice corncropping pattern with about 30 days land
preparation period for rice and 35 daysland preparation and planting period for
corn
b. Area coverage (ha/yr):
rotavating rice fields = 180
harrowing rice fields = 135
harrowing corn fields = 158
corn planting = 87
a. Individual farmers who have theirown rice and corn areas and canrender custom service to neighboringfarmers within the barangay
b. Areas where labor is not sufficientduring peak season
c. Group of farmers
d. Approximate service area :- 180 ha for rice &- 158 ha for corn
Module 2 - Land Preparation for rice and corn + corn plantinga. One unit, reconditioned 32 to 35 hptractor with rotavator
b. One unit, disk harrow (3 discs)
c. One unit, two-row pneumatic-typecorn planter with fertilizer applicator
a. Cannot be profitable with 16% intereston investment but feasible on a soft loan(6% interest) basis
b. Can still generate income at 30 daysland preparation period for rice and 35days land preparation and planting
period for corn but not enough to recoverinvestment on its first 5 years ofoperation
c. Can cover 102 ha for rice and 77 hafor corn
a. Farmers who have their own riceand corn areas and can render customservice to neighboring farmers withinthe barangay
b. Areas where labor is not sufficientduring peak season
c. Group of farmers or a cooperativewho can service one or more
barangays
Module 3 Land preparation (rice and corn) + planting + picking (corn) + threshing and
dehusking-shelling (rice and corn)a. Two units, reconditioned 32 to 35 hptractor + land preparation implements
b. One unit, two-row pneumatic corn
planter; 2.5-3 ha/day capacity
c. One unit, single row corn picker;1ha/day capacity
d. One unit, thresher and dehusker-sheller; 40 bags/hr capacity
a. Applicable in areas following ricecorn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days land
preparation and planting period for corn
b. Maximum area coverage (ha/yr):
rotavating rice = 180
harrowing rice = 135
harrowing corn =158
planting corn = 87
picking corn = 35
threshing rice = 10,800 bags/yr
shelling corn = 2,100 bags/yr
a. Farmers who have their own farmsand can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
d. Service area of about 180 ha of riceand 158 ha of corn per year
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Module 4 - Land preparation (rice and corn) + planting (corn) + picking (corn) + threshing and
dehusking-shelling (rice and corn) + hauling (rice and corn)a. Two units, reconditioned 32 to 35 hptractor + land preparation implements
b. One unit, two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit, single row corn picker;1ha/day capacity
d. One unit, thresher and dehusker-sheller; 40 bags/hr capacity
e. One unit trailer; 3 ton capacity
a. Applicable in areas following ricecorn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days landpreparation and planting period for corn
b. Maximum area coverage (ha/yr):
rotavating rice = 180
harrowing rice = 135
harrowing corn =158
planting corn = 87
picking corn = 35
threshing rice = 10,800 bags/yr
shelling corn = 2,100 bags/yr
hauling (rice and corn) = 12,900bags/yr
a. Farmers who have their own farmsand can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
d. Service area of about 180 ha of riceand 158 ha of corn per year
Module 5 - Land preparation (rice and corn) + planting (corn) + picking (corn) + threshing and
dehusking-shelling (rice and corn) + hauling (rice and corn)
a. One unit, reconditioned 32 to 35 hptractor + land preparation implements
b. One unit, two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit, single row corn picker;1ha/day capacity
d. One unit, thresher and dehusker-sheller; 40 bags/hr capacity
e. One unit trailer; 3 ton capacity
a. Applicable in areas following rice-corn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days landpreparation and planting period for corn
b. Maximum area coverage (ha/yr):
rotavating rice = 120
harrowing rice = 67
harrowing corn = 81
planting corn = 51
picking corn = 31
threshing rice = 7,238 bags/yr
shelling corn = 1,838 bags/yr
hauling (rice and corn) = 9,076bags/yr
a. Farmers who have their own farmsand can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
d. Service area of about 120 ha of riceand 158 ha of corn per year
Module 6 Planting (corn) + shelling (rice and corn)a. One unit reconditioned 32 o 35 hptractor
b. One unit two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit dehusker-sheller; 40 cav/hrcapacity
a. Appropriate in areas with 2 seasons ofplanting corn and a single season ofplanting rice (rice-corn-corn croppingpattern) in a year
b. Maximum area coverage (ha/yr):
planting corn = 175
threshing rice = 6,000 bags/yr or75 ha/yr @ 80 bags/ha yield
shelling corn = 10,500 bags/yr or175 ha/yr@ 60bags/ha yield
a. Private use of farmer or group offarmers in areas where labor isextremely difficult to hire
b. Service area of about 175 ha ofcorn and 75 ha of rice per year.
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Module 7 Planting corn + threshing rice and dehusking-shelling corn + hauling rice and corna. One unit reconditioned 32 o 35 hptractor
b. One unit two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit dehusker-sheller; 40 cav/hrcapacity
d. One unit trailer; 3 ton capacity
a. Appropriate in areas with 2 seasons ofplanting corn and a single season ofplanting rice (rice-corn-corn croppingpattern) in a year
b. Maximum area coverage (ha/yr):
planting corn = 175
threshing rice = 6,000 bags/yr or75 ha/yr @ 80 bags/ha yield
shelling corn = 10,500 bags/yr or175 ha/yr@ 60bags/ha yield
Hauling rice and corn = 16,500bags/yr
a. Private use of farmer or group offarmers in areas where labor isextremely difficult to hire
b. presence of road networks to allowthe use of hauling activity
c. Approximate service area:175 ha of corn and 75 ha of rice peryear.
Module 8 Land preparation (rice and corn) + planting (corn) + threshing and shelling
(rice and corn)a. Two units reconditioned 32 to 35 hptractor + land preparation implements
b. One unit two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit thresher anddehusker/sheller; 40 bags/hr capacity
a. Applicable in areas following rice-corn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days landpreparation and planting period for corn
b. Maximum area coverage (ha/yr)
rotavating rice = 180
harrowing rice = 135
harrowing corn = 158
planting corn = 105
threshing rice = 10,800 bags/yr
dehusking/shelling corn = 3,120bags/yr
a. Farmers who have their own farmsand can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
d. Service area of about 180 ha of riceand 158 ha of corn per year
Module 9 Land preparation (rice and corn) + planting (corn) + threshing and dehusking-
shelling (rice and corn) + hauling (rice and corn)a. Two units reconditioned 32 to 35 hp
tractor + land preparation implements
b. One unit two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit thresher anddehusker/sheller; 40 bags/hr capacity
d. One unit trailer; 3 ton capacity
a. Applicable in areas following rice-
corn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days landpreparation and planting period for corn
b. Maximum area coverage (ha/yr)
rotavating rice = 180
harrowing rice = 135
harrowing corn = 158
planting corn = 105
threshing rice = 10,800 bags/yr
shelling corn = 3,120 bags/yr
Hauling (rice and corn) = 13,920bags/yr
a. Farmers who have their own farms
and can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
d. Presence of road networks to allowthe use of hauling activity
e. Service area of about 180 ha ofcorn and 81 ha of rice areas
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Module 10 - Land preparation (rice and corn) + planting (corn) + threshing and dehusking-
shelling (rice and corn)a. One unit, reconditioned 32 to 35 hptractor + land preparation implements
b. One unit two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit thresher anddehusker/sheller; 40 bags/hr capacity
a. Applicable in areas following rice-corn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days landpreparation and planting period for corn
b. Maximum area coverage (ha/yr)
rotavating rice = 120
harrowing rice = 67
harrowing corn = 81
planting corn = 51
threshing rice = 5,400 bags/yr
shelling corn = 3,060 bags/yr
a. Farmers who have their own farmsand can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
e. Service area of about 120 ha of riceand 81 ha of corn per year
Module 11 - Land preparation (rice and corn) + planting (corn) + threshing and dehusking-
shelling (rice and corn) + hauling (rice and corn)
a. One unit, reconditioned 32 to 35 hptractor + land preparation implements
b. One unit two-row pneumatic cornplanter; 2.5-3 ha/day capacity
c. One unit thresher anddehusker/sheller; 40 bags/hr capacity
d. One unit trailer; 3 ton capacity
a. Applicable in areas following rice-corn cropping pattern withapproximately 30 days land preparation
period for rice and 35 days landpreparation and planting period for corn
b. Maximum area coverage (ha/yr)
rotavating rice = 120
harrowing rice = 67
harrowing corn = 81
planting corn = 51
threshing rice = 5,400 bags/yr
shelling corn = 3,060 bags/yr
Hauling (rice and corn) = 8,460
bags/yr
a. Farmers who have their own farmsand can render custom service toneighboring farmers within the
barangay
b. Areas where hired labor is difficultto find
c. Group of farmers who can sharetheir resources
e. Service area of about 120 ha of riceand 81 ha of corn per year
Expected Output
a. Increased yieldb. Readily available production and postproduction machineries/equipment to be used
by corn farmersc. Good quality of corn
Projected Benefit Impact
a. Increased productivity and income b. Reduced postharvest losses b. Employment generationd. Eventual adoption of corn mechanization by the farmerse. Enhancement of local economy
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Implementation and Finance Alternative
The Project Proponent will be responsible for the implementation of the proposed project.Funds for the establishment of the project may come from the proponents equity, allocationfrom the local government, grants from collaborating government and non-government agencies,private sector, or even foreign agencies or loans from financial institution supporting suchprojects (Refer to the list of financing institution at Appendix 6).
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E. Establishment of Feedmill
Proponent: DA-RFU 02, Cagayan Valley Local Government Units, Farmers Group/Cooperative/Association, Private Sector, NGO, and/or other Interested Investors andCollaborators
Proposed Location: Batanes, Quirino, Isabela, Cagayan, Nueva Vizcaya
Rationale
Corn is one of the major commodities grown in Cagayan Valley. The region takes prideas the top producer of corn in the country. The region produced 21 percent of the total nationalcorn production. Total corn production of the region for calendar year 2008 reached a total of1,476,879 mt harvested from a total of 390,537 hectares. Corn production of the regionconstituted largely by yellow corn, 96 percent of the total corn production (BAS, 2009).Furthermore, the region produces more than its corn requirement.
Despite the sufficiency of corn as raw materials for processing, there are only fewprocessing plants or feedmills in the region. It is therefore necessary that an additional feedmillbe established to cater the surplus production of corn in the region instead of being brought outof the region and processed in other provinces like Nueva Ecija and Bulacan.
The region has substantial fishery and aquatic resources. It has vast hectares ofdeveloped freshwater fishponds and fish cage culture projects located in different municipalitiesin the region like the one at the Magat Dam Reservoir. Aquaculture production is highlydependent on feeds and it is the major input. The bulk of cost of production in aquaculture is