6pr sport parts diagram - bintelli electric vehicles · 2015. 12. 6. · 2 frame assembly item part...
TRANSCRIPT
Service Parts Manual For
6pr Sport Golf Cart
620 Dobbin Rd.
Charleston, SC 29414
(843) 531-6833 Phone
(843) 556-4080 Fax
www.citEcarEV.com
Index
1.Frame ................................................................................................................................................................1
1-1 Frame Assembly ....................................................................................................................................1
2. Brake and Drive System ..................................................................................................................................3
2-1 Brake System, Hydraulic .......................................................................................................................3
2-1-1 Reservoir Assembly and Brake Pipe ..........................................................................................3
2-1-2 Braking Pedal & Bracket Assembly ...........................................................................................5
2-1-3 Brake Assembly Rear .................................................................................................................8
2-1-4 Brake Assembly Rear .................................................................................................................9
2-2 Parking Brake System .........................................................................................................................10
2-2-1 EM Brake .................................................................................................................................10
2-2-2 Parking Brake Handle .............................................................................................................. 11
2-3 Brake system, mechanical ...................................................................................................................12
2-3-1 Braking Pedal & Bracket Assembly, mechanical .....................................................................12
2-3-2 Brake Assembly Rear ...............................................................................................................14
3. Suspension .....................................................................................................................................................16
3-1 Front Suspension, Hydraulic Brake .....................................................................................................16
3-2 Front Suspension, Mechanical Brake, Optional ..................................................................................19
3-3 Front Hub .............................................................................................................................................20
3-4 Front Suspension .................................................................................................................................21
3-5 Rear Suspension ..................................................................................................................................23
3-6 Rear Shock Absorber ...........................................................................................................................25
4 .Rear Axle .......................................................................................................................................................27
4-1 Rear axle assembly ..............................................................................................................................27
4-2 Half Axle Assembly .............................................................................................................................28
4-3 Retarder Assembly ...............................................................................................................................29
4-4 Differential ...........................................................................................................................................31
5. Steering System..............................................................................................................................................33
5-1 Steering Wheel Assembly ....................................................................................................................33
5-2 Steering Shaft Assembly ......................................................................................................................35
5-3 Steering Gear Assembly ......................................................................................................................37
6. Wheel .............................................................................................................................................................39
6-1 Tires .....................................................................................................................................................39
7. Body Parts ......................................................................................................................................................40
7-1 Floor .....................................................................................................................................................40
7-2 Front Cover,Instrument Board ..........................................................................................................42
7-3 Front Windshield .................................................................................................................................44
7-4 Rear Body ............................................................................................................................................46
7-5 Cushion ..............................................................................................................................................48
7-6 Front Seat Compartment ......................................................................................................................50
7-7 Front Seat Cushion, Backrest ..............................................................................................................51
7-8 Bracket Under Rear Seat Cushion .......................................................................................................53
7-9 Main Bracket of Seat ...........................................................................................................................54
7-10 Bracket of Front Backrest and Rear Backrest ...................................................................................55
7-11 Rear Top Supports..............................................................................................................................56
7-12 Front Backrest ....................................................................................................................................57
7-13 Rear Backrest .....................................................................................................................................58
7-14 Caddy Handle ....................................................................................................................................59
7-15 Upper Bracket ....................................................................................................................................60
7-16 Canopy ...............................................................................................................................................61
7-17 Footrest Bottom .................................................................................................................................62
7-18 Footrest Bottom Bracket ....................................................................................................................63
7-19 Aluminum Plate Under Cushion & Turnover Bracket Aluminum Board and Bracket .....................64
7-20 Seat Cushion ......................................................................................................................................65
7-21 Armrest and Seat Cushion Bracket ....................................................................................................66
7-22 Footrest Handrail ...............................................................................................................................67
7-23 Front Bumper .....................................................................................................................................68
7-24 Combination Switch Cover ...............................................................................................................69
8. Electrical System ...........................................................................................................................................71
8-1 204AKSZ .............................................................................................................................................71
8-1-1 Motor Assembly .......................................................................................................................71
8-1-2 Motor Assembly .......................................................................................................................73
8-2 204AKSZ .............................................................................................................................................75
8-2-1 Electronic Controller Assembly ...............................................................................................75
8-2-2 Electronic Controller Assembly ...............................................................................................78
8-3 Battery .................................................................................................................................................81
8-3-1 EG204AKSZ T105 Batteries & Connect Wire .....................................................................81
8-3-2 EG204AKSZ Batteries & Connect Wire ...............................................................................82
9. Instrument Panel,Ignition Key ....................................................................................................................84
10. Combination Switch,Loud Speaker,Backup Buzzer,Electronic Flasher,Auxiliary Relay ...............88
11. Lighting System ...........................................................................................................................................90
12. DC Converter ...............................................................................................................................................91
13.Combination Instrument ...............................................................................................................................92
1
1. Frame
1-1 Frame Assembly
2
Frame Assembly
Item Part No Description Qty Remark
1 5101100-110 Left Beam (hydraulic brake) 1
2 5101200-110 Right Beam (hydraulic brake) 1
3 5101311-097 Central Beam (hydraulic brake without hand
park brake)
1
4 5101300-110 Central Beam (hydraulic brake with hand park
brake)
1
5 5101400-097 Rear Beam 1
6 Q150B08100 zinc hexagon bolt M8×100 4
Q40108 Black nickel washer M8 4 Must purchase full assembly
7 Q150B0825 Hex head bolt M8×25 8
Q40308 Black nickel Spring washer M8 8
8
Q40108 Black nickel washer M8 16
Q40108 Black nickel washer M8 4
Q40308 Black nickel Spring washer M8 4
9
Q340B08-304H Black nickel hex head nut M8 4
Q150B0870 Out hexad bolt, color zinc 2
Q40308 Black nickel Spring washer M8 2
Q40108 Black nickel washer M8 2
10 5101511-110 Reinforce on the beam 2
11 5101311-098 Central Beam (Mechanical brake) 1
12 5101100-111 Left Beam (Mechanical brake) 1
11
3
12
3
2. Brake and Drive System
2-1 Brake System , Hydraulic
2-1-1 Reservoir Assembly and Brake Pipe
21
22
4
Reservoir Assembly and Brake Pipe
Item Part No Description Qty Remark
1 2801100-009 Front brake assembly LH 1 180
2 2801200-009 Front brake assembly RH 1 180
3 2805030-018 Brake pipe (550mm) 2 550mm
4 2805020-026 Brake pipe (857mm) 1 857mm
5
2804100-004 Master cylinder 1
2805020-027 Brake pipe 1 808mm
2802100-009 Rear brake assembly LH 1 180
8 2802200-009 Rear brake assembly RH 1 180
2805030-019 Brake pipe (250mm) 1 250mm
10
2805020-023 Brake pipe (120mm) 1 120mm
2805020-024 Brake pipe (840mm) 1 840mm
2805014-001 Tri-connector 2
13
Tri-connector bracket 1 Must purchase full assembly
Tri-connector bracket 1 Must purchase full assembly
Brake pipe bracket 1 Must purchase full assembly
16 Q353C16 Hexad nut M6 1
17 Q150B0830 Bolt M8×30 1
Q40308 Black nickel Spring washer M8 1
Q40108 Black nickel washer M8 1
18 Q150B0840 Bolt M8×40 1
Q40108 Black nickel washer M8 1
19 Q40308 Black nickel Spring washer M8 1
Q40108 Black nickel washer M8 1
Q340B08-304H Black nickel hex head nut M8 1
20
2805040-004 Reservoir Assembly 1
Q67518 Wire clip 4
2805012-002 Rubber tube 2
5
2-1-2 Braking Pedal & Bracket Assembly
6
Braking Pedal & Bracket Assembly
Item Part No Description Qty Remark
1 2803114-107 Brake pedal 1
2 2803112-107 Brake pedal support 1
3 2803115-107 Brake pedal pad, upper 1
4 2803116-107 Brake pedal pad, low 1
5
Q150B0618 Out hexad bolt M6x18 2
Q40306 Black nickel Spring washer M6 2
Q40106 Black nickel washer M6 2
6 2803113-107 Accelerator pedal block 1
7 2803124-107 Return spring of accelerator pedal 1
8 2803111-107 Accelerator pedal 1
9 2803117-107 Low pin shaft of brake pedal 1
10 2803123-107 Return spring of brake pedal 1
11 2803118-107 Low pin shaft bushing of brake pedal 1
12 2803121-107 Low pin shaft bushing of accelerator pedal 1
13 2803122-107 Spring pin 1 M5 L27
14 2803119-107 Low pin shaft of accelerator pedal 1
15 Q430114 Stretchable block ring ¢14 4
16 Q2739116 Cross slot round head self tap screw M4x16 4
17 2803100-107 Pedal assembly 1
18 Q2610630 Hexad self tap screw M6x30 4
19 Pin shaft of master cylinder shaft 1
20 Q40108 Black nickel washer M8 1
21 Q5000225 Split pin Φ2×25 1
22 Fork of master cylinder shaft 1
23 5111012-097 Block of brake light switch 1
24 Q340B08-304H Black nickel hex head nut M8 1
25 5111011-097 Brake light switch bracket 1
7
26 Q350B08 Hexad nut M8 2
27 3127011-001 Brake light switch 1
28
Q150B1060 Bolt M1×6 2
Q40310 Spring washer M10 2
Q40110 Flat washer M10 2
29
Q40110 Flat washer M10 2
Q340B10 Nut M10 2
30 5111030-097 Master cylinder bracket 1
31
Q150B0825 Hex head bolt M8×25 2
Q40308 Black nickel Spring washer M8 2
Q40108 Black nickel washer M8 2
32
Q150B0825 Hex head bolt M8×25 2
Q40308 Black nickel Spring washer M8 2
Q40108 Black nickel washer M8 2
33 5101311-097 Central Beam (hydraulic brake without hand
parking brake)
1
8
2-1-3 Brake Assembly Rear
Brake Assembly Rear
Item Part No Description Qty Remark
1 2801100-007 Front arrester, LH 1
2801200-007 Front arrester, RH 1
2 2801110-007 Brake shoe assembly 4
3 2801130-007 Front wheel cylinder 2
4 Chassis base assembly 2 Must purchase full assembly
3
2
2
4
1
9
2-1-4 Brake Assembly Rear
Brake Assembly Rear
Item Part No Description Qty Remark
1
2802200-006 Rear arrester, RH 1
2802100-006 Rear arrester, LH 1
2 2802310-006 Rear brake drum 2
3 2802110-006 Left brake caliper 4
4 2802130-006 Rear Wheel cylinder,LH 2
5
Motherboard 2 Must purchase full assembly
10
2-2 Parking Brake System
2-2-1EM Brake
EM Brake Item Part No Description Qty Remark
1 2400000-038 Rear axle assembly 1
2 Q43130 Stretchable block ring ¢20 2
3 Q5510618 Flat key 6x6x18 1
4 2806131-004 Spline 1
5 2806120-004 Spline housing 1
6
2806110-004 EM brake, 48V 1 48V
2806110-003 EM brake, 36V 1 36V
7
Q150B0625 Bolt M6×25 3
Q40306 Black nickel gasket spring M6 3
Q40106 Black nickel gasket M6 3
11
2-2-2 Parking Brake Handle
Parking Brake Handle
Item Part No Description Qty Remark
1 2807100-002 Parking brake control handle 1
2
Parking brake lever bolt 2 Must purchase full assembly
3 2807200-015 Parking brake cable assembly 1 1
4 2807111-005 Cable split retaining ring 1 1
5
Cable clutch pin 1 1 Must purchase full assembly
6 2803114-037 Cable return spring 1
7 2807300-012 Parking brake cable assembly 2 1
8 3127010-001 Park Brake light switch 1
2-3 Brake System, Mechanical
12
2-3-1 Brake Pedal & Bracket Assembly, Mechanical
13
Braking Pedal & Bracket Assembly
Item Part No Description Qty Remark
1 2803100-107 Pedal assembly 1
2 Q5100825 Pin M8×25 1
3 Q40108 Gasket M8 1
4 Q5000225 Split pin Φ2×25 1
5 2803122-036 Bumper head of compensator for braking 2
6 2803121-036 Balance bracket 1
7 2803125-036 Thickening nut M8 1
8 2807320-018 Braking cable assembly 1
9 2807310-018 Braking cable assembly 1
10 Q5100825 Pin M8×25 1
11 Q40108 Gasket M8 1
12 Q5000225 Split pin Φ2×25 1
13 2802100-007 Assembly of brake 1
14 Q340B08 Hex head nut M8 1
15 Q40108 Black nickel washer M8 1
16 Q40208 Black nickel big washer M8 1
17 2803116-036 Compression spring 1
18 2803118-036 Limit retainer of balancer 1
19 2803119-036 Protection cover 1
20 2803117-108 Brake bolt 1
21 2803115-036 Furcated arm 1
22 Q150B1040 Hex head bolt M10×40 1
Q40110 Flat washer M10 1
23 5111011-098 Brake light bracket 1
24
Q40310 Spring washer M10 1
Q40110 Flat washer M10 1
Q40310 Spring washer M10 1
25 3127010-001 Brake light switch 1
26 Q350B08 Hexad nut M8 2
14
2 3 4
6
7
8
11
9
12
10
14
15
13
16
1
2-3-2 Brake Assembly Rear
15
Brake Assembly Rear
Item Part No Description Qty Remark
1
2802200-017 Rear Brake assembly RH (include
item 3-16)
1
2802100-017 Rear Brake assembly LH (include
item 3-16)
1
2 2802210-007 Brake drum 2
3 2802110-007 Brake shoe assembly 2
4
Motherboard assembly 2 Must purchase full assembly
6 Adjusting screw 1 Must purchase full assembly
Adjusting screw 1 Must purchase full assembly
7 Ratchet wheel 1 Must purchase full assembly
Ratchet wheel 1 Must purchase full assembly
8
Mandril head 2 Must purchase full assembly
9 Q150B0825 Bolt M8×25 8
10 Q32608 Self-lock nut M8 8
11
Bearing peg 4 Must purchase full assembly
12 HX8060A-35072001 Spring and cuppy restrainer 4
13
Upside return spring 2 Must purchase full assembly
14
Underside return spring 2 Must purchase full assembly
15
Adjusting spring 2 Must purchase full assembly
16 Dialing clip 1 Must purchase full assembly
Dialing clip 1 Must purchase full assembly
16
3. Suspension
3-1 Front suspension, Hydraulic Brake
17
Front Suspension, Hydraulic Brake
Item Part No Description Qty Remark
1 2500100-107 Front suspension frame assembly 1
2 2503200-107 Front upper swing arm, RH 1
3 2503400-107 Front lower swing arm, RH 1
4 2302112-029 Lower support of front shock absorber 2
5 2302120-029 Main pin shaft 2
6 2302211-029 Steering knuckle, RH 1
7 2302113-029 Copper bushing 4
4,5,6,7 2302200-029 Steering knuckle, RH 1
8 2503422-107 Bushing of front swing arm 8
9
2503423-107 Bolt of front swing arm 4 M10 P1.25 L171
Q40110 Flat washer M10 4
10
Q40110 Flat washer M10 6
Q33210 Hexad lock nut M10 6
11
Q150B1080 Out hexad bolt M10x80 2
Black nickel flat washer M10 2 Must purchase full assembly
12 Q32012 Hexad flange nut M12 2
13 Q150B1080 Out hexad bolt M10x80 1
Q40110 Flat washer M10 1
14 2503100-107 Front upper swing arm, LH 1
15 2503300-107 Front lower swing arm, LH 1
16 2302111-029 Steering knuckle, LH 1
4,5,16,7 2302100-029 Steering knuckle, LH 1
18
3-2 Front Suspension, Mechanical Brake, Optional
19
3-2 Front Suspension, Mechanical Brake, Optional
Item Part No Description Qty Remark
1 2500100-107 Front suspension frame assembly 1
2 2503200-107 Front upper swing arm, RH 1
3 2503400-107 Front lower swing arm, RH 1
4 2302112-029 Lower support of front shock absorber 2
5 2302120-029 Main pin shaft 2
6 2302211-030 Steering knuckle, RH 1
7 2302113-029 Copper bushing 4
4,5,6,7 2302200-030 Steering knuckle, RH 1
8 2503422-107 Bushing of front swing arm 8
9
2503423-107 Bolt of front swing arm 4 M10 P1.25 L171
Q40110 Black nickel flat washer M10 4
10
Q40110 Flat washer M10 6
Q33210 Hexad lock nut M10 6
11 Q150B1080 Out hexad bolt M10x80 2
Black nickel flat washer M10 2 Must purchase full assembly
12 Q32012 Hexad flange nut M12 2
13
Q150B1080 Out hexad bolt M10x80 1
Q40110 Flat washer M10 1
14 2503100-107 Front upper swing arm, LH 1
15 2503300-107 Front lower swing arm, LH 1
16 2302111-030 Steering knuckle, LH 1
4,5,16,7 2302100-030 Steering knuckle, LH 1
20
3-3 Front Hub
Front Hub
Item Part No Description Qty Remark
1 2600111-036 Front hub 2
2 L44643 Bearing assembly 4
6 Q38324 Slotted nut M24 2
7 2600114-036 Hub cap (for aluminum rim) 4
8 2600113-036 Oil seal 2
9 2302111-030 Spindle assembly (driver side) 1
2302211-030 Spindle assembly (passenger side) 1
10 2600011-012 Tire bolt M12×45 8
3-4 Front Suspension
21
22
Front Suspension
Item Part No Description Qty Remark
1 5301100-107 Front trim bracket 1
2 5101610-097 Front trim bracket support 1
3 2500100-107 Front suspension frame assembly 1
4 2501000-018 Front helix spring with shock absorber 2
5 2302112-029 Lower support of front shock absorber 2
6 2503110-107 Front upper swing arm, LH 1
2503210-107 Front upper swing arm, RH 1
7 5101000-097 Frame assembly 1
8 Q150B10100 Out hexad bolt M10x100 8
Q40110 Flat washer M10 8
9
Q150B0825 Hex head bolt M8×25 4
Q40310-304 Gasket spring M8 4
Q40110-304H Black nickel flat washer 4
10 Q150B1050 Hex head bolt M10×50 2
Q40110 Flat washer M10 2
11 Q33210 Hexad lock nut M10 2
Q40110 Flat washer M10 2
12 Q150B1065 Out hexad bolt M10x65 2
Q40110 Flat washer M10 2
13
Q340B10 Nut M10 8
Q40310 Spring washer M10 8
Q40110 Flat washer M10 8
23
3-5 Rear Suspension
24
Rear Suspension
Item Part No Description Qty Remark
1 5101000-110 Frame assembly 1
2 2400000-038 Rear axle assembly 1
3 2508000-027 Rear leaf spring 2
4 2509111-107 U bolt for rear leaf spring 4
5 2509120-107 Rear support of rear leaf spring 2
6 2509112-036 Flange bolt M10 4
7 2509115-036 Bush 8
8 2509113-107 Bushing 4
9
Q40110 Flat washer M10 8
Q40310 Spring washer M10 8
Q340B10 Nut M10 8
10
Q150B1070 Flange bolt M10x70 2
Q40110 Flat washer M10 2
11 2509131-107 Bush (short) 4
12 2509132-107 Bushing 2
25
3-6 Rear Shock Absorber
26
Rear Shock Absorber Item Part No Description Qty Remark
1 5101000-110 Frame assembly 1
2 2511100-007 Rear shock absorber 2
3 2400000-038 Rear axle assembly 1
4 Nut M10 4 Must purchase full assembly
5 Inner retainer(2) 2 Must purchase full assembly
6 Upper cushion 4 Must purchase full assembly
7 Inner retainer(2) 2 Must purchase full assembly
8 Q150B1055 Zinc hexagon bolt M8×2 2
Q40110 Flat washer M10 2
9
Q340B10 Nut M10 2
Q40310 Spring washer M10 2
Q40110 Flat washer M10 2
27
4. Rear Axle
4-1 Rear Axle Assembly
Rear Axle Assembly
Item Part No Description Qty Remark
1 2403100-038 Reducer assembly 1
2 2402200-038 Half shaft, RH 1
3 2402100-038 Half shaft, LH 1
4 2401100-038 Rear axle shell 1
5 Q150B0825 Hex head bolt M8×25 8
6 Q40308 Black nickel Spring washer M8 8
7 Q340B08-304H Black nickel hex head nut M8 8
5
1
2 3
4
6 7
28
4-2 Half Axle Assembly
Half Axle Assembly
Item Part No Description Qty Remark
1 2402100-008 Left half axle 1
2402200-008 Right half axle 1
2 Tire bolt M12×45 8 Must purchase full assembly
3 2401009-EG2024-000 Bearing capping 2
4 9010007-06206-001 Inner shield ring 2
5 6206 Bearing 6206-Z 2
6 9010007-06206-000 Outer shield ring 2
1
2
3
4 5
6
29
4-3 Retarder Assembly
30
Retarder Assembly
Item Part No Description Qty Remark
1 Q218B0830 Hexad column head screw M8x30 5
2 Q40308 Black nickel gasket spring M8 5
3 Flange 1 Must purchase full assembly
4 Oil seal 25x40 1 Must purchase full assembly
5 Bearing 6205 1 Must purchase full assembly
6 2403112-038 Gear shaft I 1 12.76
2403112-040 Gear shaft I 1 10.26
7 Block 1 Must purchase full assembly
8 Block ring 40 2 Must purchase full assembly
9 Bearing 6203 2 Must purchase full assembly
10 2403114-033 Gear shaft II 1 12.76
2403114-034 Gear shaft II 1 10.26
11 Key 6x16 1 Must purchase full assembly
12 Reducer housing 1 Must purchase full assembly
13 Gear of shaft II 1 Must purchase full assembly
14 Gasket spring of shaft II 1 Must purchase full assembly
15 Bearing 6304 1 Must purchase full assembly
16 Block ring 52 1 Must purchase full assembly
17 Oil seal 20x40 1 Must purchase full assembly
18 Connecting flange 1 Must purchase full assembly
19 Q218B0820 Inner hexad column head screw M8x20 3
20 2403200-033 Differential assembly 1
21 Block ring 68 1 Must purchase full assembly
22 Differential support bearing cover 2 Must purchase full assembly
23 Q218B0845 Inner hexad column head screw M8x45
31
4-4 Differential
13
32
Differential
Item Part No Description Qty Remark
1 Differential housing 1 Must purchase full assembly
2 Spheroidal thrust washer 1 Must purchase full assembly
3 Planetary gear 2 Must purchase full assembly
4 Axle shaft gear 2 Must purchase full assembly
5 Planetary gear shaft 1 Must purchase full assembly
6 Adjusting gasket 2 Must purchase full assembly
9 Pin 5×45 1 Must purchase full assembly
10 Washer 2 Must purchase full assembly
11 Driving bevel gear screw 6 Must purchase full assembly
12 Bearing 6008 2 Must purchase full assembly
13 Big gear 1 Must purchase full assembly
14 2403200-033 Differential assembly 1
Rear Axle Assembly
Item Part No Description Qty Remark
1 2400000-038 Rear axle assembly, 12.76:1, hydraulic, with EM brake 1
2 2400000-039 Rear axle assembly, 12.76:1, mechanic, with EM brake 1
3 2400000-040 Rear axle assembly, 10.26, hydraulic, with EM brake 1
4 2400000-041 Rear axle assembly, 10.26, mechanic, with EM brake 1
33
3
4
5
6
7
1
8
5. Steering System
5-1 Steering Wheel Assembly
8
34
Steering Wheel Assembly
Item Part No Description Qty Remark
1
2702100-007 Steering wheel assembly (plastic) 1
2702100-006 Steering wheel assembly (timber) 1
3 Steering wheel cover 1 Must purchase full assembly
4 Score board folder 1 Must purchase full assembly
5 Self-tapping screw 2 Must purchase full assembly
6 Gasket 2 Must purchase full assembly
7 Spring 2 Must purchase full assembly
8 Score board folder assembly 1 Must purchase full assembly
35
5-2 Steering Shaft Assembly
36
Steering Shaft Assembly
Item Part No Description Qty Remark
1 2705010-006 Ignition support base 1
2 2702200-107 Upper steering column 1
3 2702310-107 Bracket for upper steering column 1
4 5301100-107 Front trim bracket 1
5 2702324-107 Adjust handle 1
6 2702330-107 Steering column adjust handle 1
7 2702322-107 Pin shaft 1
8 2702323-107 Separator 1
9 Q33206 Hexad lock nut 1
10 2702325-107 Firmware 1
11 Q2140508 Cross recessed pan head tapping screw, color zinc 1
12 Q32624 Hex head lock nut M24 1
13 Q218B0825 Inner hexad column head screw M8 4
14 Q340B08-304H Black nickel hex head nut M8 4
Q40308 Black nickel Spring washer M8 4
15 Q2540616 Cross slot deep head color zinc bolt M6x16 2
16
Q40106 Black nickel washer M6 1
Q40306 Black nickel Spring washer M6 1
Q340B06-304H Hex head nut M6 1
17 2702321-107 Flange bolt 1
18 Q32608 Black nickel hex head lock nut M8 1
19
Q150B0860 zinc hexagon bolt M8×60 4
Q40308 Black nickel Spring washer M8 4
Q40108 Black nickel washer M8 4
20 Q40108 Black nickel washer M8 4
Q340B08-304H Black nickel hex head nut M8 4
37
5-3 Steering Gear Assembly
25
38
Steering Gear Assembly
Item Part No Description Qty Remark
1 2704300-019 Lower steering column 1
2 Housing 1 Must purchase full assembly
3 Rack 1 Must purchase full assembly
4 Gasket ring 2 Must purchase full assembly
5 2701120-015 Steering drag rod 2
6 Hexad nut M12x1.25 2 Must purchase full assembly
7 Hoop 35-51 2 Must purchase full assembly
8 2701111-015 Dustproof cover of steering box 2
9 Hoop 18-28 2
10 2701130-015 Ball head of steering drag rod 2
11 Q381C12 Slotted nut M12 2
12 Q5000225 Split pin Φ2×25 2
13 Q150B1250 zinc hexagon bolt M8×2 2
Q40308 Black nickel Spring washer M8 2
14 Dustproof cover 1 Must purchase full assembly
15 Oil seal 35x15x7 1 Must purchase full assembly
16 Block ring ¢15 1 Must purchase full assembly
17 6202RS Bearing 1
18 Pinion 1 Must purchase full assembly
19 gear bearing 1 Must purchase full assembly
20 rack support 1 Must purchase full assembly
21 Spring 1 Must purchase full assembly
22 Adjust block 1 Must purchase full assembly
23 Lock nut 1 Must purchase full assembly
24 rack bushing 1 Must purchase full assembly
25 2701100-017 Redirector 1
39
6. Wheel
6-1 Aluminum Rim and Tire
Aluminum Rim and Tire
Item Part No Description Qty Remark
1 2602011-013-01 Tire 205/50-10 4
2 2600114-036 Hub cap (for aluminum rim) 4
3 2601100-016 Aluminum rim 4
4 2601210-004 Tire valve 4
5 2600012-012 Lug Nut 16
1
2
3
4
5
40
7. Body Parts
7-1 Floor, Side Board
41
Floor, Side Board
Item Part No Description Qty Remark
1 5101100-110 Left beam 1
5101200-110 Right beam 1
2 5102020-107 Rear base 1
3 5102031-107 Rear base support 2
4 5102032-107 Block of rear base support 6
5 5102033-107 Fasten piece of rear base support 2
6 5102010-107 Front base 1
7 5103011-107 Front base support 1
8 5109012-107 Floor mat rear pressing bar 1
9 5107010-107 Floor mat 1
10 Q150B0825-304H Hex head bolt M8x25 4
11 Q37208-304H Rivet nut 2
12
Q40308-304H Black nickel Spring washer M8 4
Q40108-304H Black nickel flat washer M8 4
Q2700640-304H Hexad flange self-tapping screw M6x40 9
13 Q2140620-304H Stainless steel cross slot pan head bolt M6×20 2
14 Q40206-304H Black nickel big washer M6 2
15 5102020-107 Rear base 1
16 5103021-107 Middle base support 1
17 5502110-107 Front side trim, LH 1
5602110-107 Front side trim, RH 1
18 AIC-JL-001 Button 2
19
5109013-107 Floor mat pressing bar, LH 1
5109014-107 Floor mat pressing bar, RH 1
20 5109013-107 Floor mat pressing bar, LH 1
5109014-107 Floor mat pressing bar, RH 1
21 9021011-107 Plastic self-tap screw, I type 6
22 5502130-107 Rear side trim, LH 1
5602130-107 Rear side trim, RH 1
23 9021011-107 Plastic self-tap screw, I type 16
24 Q218B0520 Inner hexad pan head bolt M5x20, black nickel 2
25 Q40205-304H washer 2
26 9021010-092 Rubber expansion nut M5 2
42
7-2 Front Cover,,,,Instrument Board
1
2
3
7
5
6
4
10,11
9
8
12
13
43
Front Cover, Instrument Board
Item Part No Description Qty Remark
1 5302020-107 Front body 1
2 5302031-107 Front body insert 1
3 5305110-023 Upper instrument panel 1
4 5305210-023 Lower instrument panel 1
5 5305121-023 Cup holder 2
6 5302010-107 Front trim 1
7
5108011-107 Access board of left headlight 1
5108012-107 Access board of right headlight 1
8 9021010-092 Rubber expansion nut M5 11
9 Q218B0520 Inner hexad pan head bolt M5x20, black nickel 8
10 Q218B0530 Inner hexad pan head bolt M5x30, black nickel 3
11 Q40205-304H Washer 3
12 9021011-107 Plastic self-tap screw, I type 9
13 9021011-107 Plastic self-tap screw, I type 2
44
7-3 Front Windshield
45
Front Windshield
Item Part No Description Qty Remark
1 5701011-107 Front bracket left 1
2 5303010-039 Front Windshield 1
3 5303021-038 Sash for one-piece windshield 2
4 5303022-011 Holding block 2
5 Q3720615 Flat head rivet nut M6 2
6 Q 40108-304H Washer M8 2
7 Q40308-304H Black nickel Spring washer M8 2
8 Q218B0845-304H Inner hexad bolt M8x45 2
9
5708011-107 Rubber ring of front bracket, LH 1
5708012-107 Rubber ring of front bracket, RH 1
46
7-4 Rear Body
3
16,17 17,18,19
9
21
12,13,20
1
5
6
7
14
9
8
4
3
11,12,13
15
10
47
Rear Body
Item Part No Description Qty Remark
1 5102020-107 Rear base 1
2 5101000-097 Frame assembly 1
5101000-098 Frame assembly 1
3 5402041-107 Rear small wheel fender, LH 1
5402042-107 Rear small wheel fender, RH 1
4 5402031-107 Rear big wheel fender, LH 1
5402032-107 Rear big wheel fender, RH 1
5 5402010-107 Rear cover 1
6 5108013-107 Battery access panel 1
7 5109011-107 Bag well liner 1
8 5108014-107 Motor access panel 1
9 5406110-025 Rear bumper 1
10 9021011-107 Plastic self-tap screw, I type 10
11 Q150B0635-304H Hexagon bolt M6×35 4
12 Q40308-304H Black nickel Spring washer M8 6
13 Q40108-304H Black nickel flat washer M8 6
14 9021011-107 Plastic self-tap screw, I type 2
15 AIC-JL-001 Button 5
16 Q150B0616-304H Hexad bolt M6×16 4
17 Q40106-304H Black nickel flat washer M6 4
18 Q40306-304H Black nickel Spring washer M6 4
19 Q340B06 Black stainless steel hex head nut M6 4
20 Q150B0860-304H Hexad bolt M8×60 2
21 9021011-107 Plastic self-tap screw, I type 6
48
7-5 Cushion
1
2
3
4,5
6
2
7
49
Lazyback, Cushion
Item Part No Description Qty Remark
1 7101100-107 Seat cushion 2
2 7101110-107 Seat cover 2
3
7109010-107 Arm rest left 2
7109020-107 Arm rest right 2
4 Q40106 Black nickel washer M6 8
5 Q2140620-304H Stainless steel cross slot pan head bolt M6×20 12
6 9021011-107 Plastic self-tap screw, I type 12
7 5402010-107 Rear cover 1
8
1101013-011 Battery box 6P 1
1101013-009 Battery box 4P 1
9
7107231-002 Upper piece of gemel 2
7107232-002 Lower piece of hinge 2
6 5
9 7
8 2
50
7-6 Front Seat Compartment
Front seat compartment
Item Part No Description Qty Remark
1 5302041-111 Front seat compartment 1
2 5103021-107 Middle base support 1
3 5102020-107 Rear base 1
4 9021011-107 Plastic self-tap screw, I type 3
5 Q2140620-304H Stainless steel cross slot pan head bolt M6×20 6
51
7-7 Front Seat Cushion, Backrest
52
Front Seat Cushion, Backrest
Item Part No Description Qty Remark
1 7106121-111 Seat back support, LH 1
7106122-111 Seat back support, RH 1
2 5302041-111 Front seat compartment 1
3 7107211-002 Seat ball 2 2048
4 Q40208-304H Black nickel big washer M8 4
5 9021011-107 Plastic self-tap screw, I type 2
6 Q2140625-304H Black nickel cross slot pan head bolt M6×25 2
7 Q40206-304H Black nickel big washer M6 4
8 Q40306-304H Black nickel Spring washer M6 2
9 Q340B08 Hex head nut M8 2
10 Must purchase full assembly Rubber blanket 4 2048
11 7106100-036 Seat back cushion 1
12 Q2140660-304H Black nickel bolt M8×60 2
13 7101110-107 Seat cover 1
14 7107212-002 Seat ball socket 2 2048
15 Q23704825 Cross slot deep head selt tapping screw M4.8x25 4 4
53
7-8 Bracket Under Rear Seat Cushion
Bracket Under Rear Seat Cushion
Item Part No Description Qty Remark
1 5102020-107 Rear base 1
2 5101000-097 Bracket under rear seat cushion 1
3 Q150B0830-304H Hex head bolt M8x30 2
4 Q40108-304H Black nickel flat washer M8 2
5 Q40308-304H Black nickel Spring washer M8 2
54
7-9 Main Bracket of Seat
Main Bracket of Seat
Item Part No Description Qty Remark
1 5402010-107 Rear cover 1
2 5401110-108 Master bracket of seat, LH 1
3 5401120-108 Master bracket of seat, RH 1
4 Q150B0640-304H Hex head bolt M6×40 4
5 Q40306-304H Black nickel Spring washer M6 4
6 Q40106-304H Black nickel flat washer M6 4
7 Q150B0825-304H Hex head bolt M8x25 2
8 Q40308-304H Black nickel Spring washer M8 4
9 Q40108-304H Black nickel flat washer M8 2
10 Q394B08-304H Black nickel operculiform nut M8 2
55
7-10 Bracket of Front Backrest and Rear Backrest
Bracket of Front Backrest and Rear Backrest
Item Part No Description Qty Remark
1 5402010-107 Rear cover 1
2 7107012-108 Front backrest bracket, RH 2
3 7107011-108 Front backrest bracket, LH 2
4 5401110-108 Master bracket of seat 2
5 Q150B0825-304H Hex head bolt M8x25 4
6 Q40108-304H Black nickel flat washer M8 8
7 Q40308-304H Black nickel Spring washer M8 4
8 Q394B08-304H Black nickel operculiform nut M8 4
56
7-11 Rear Top Supports
Rear Top Supports
Item Part No Description Qty Remark
2 5701021-108 Rear bracket 2
3 7107011-108 Front backrest bracket, LH 2
4 7107012-108 Front backrest bracket, RH 2
5 5401110-108 Master bracket of seat, LH 2
6 Q150B0840-304H Black nickel bolt M8×40 4
7 Q40108-304H Black nickel flat washer M8 8
8 Q40308-304H Black nickel Spring washer M8 4
9 Q394B08-304H Black nickel operculiform nut M8 4
57
7-12 Front Backrest
Front Backrest
Item Part No Description Qty Remark
1 5402010-107 Rear cover 1
2 5401110-108 Master bracket of seat 2
3 7106100-036 Seat back cushion 1
4 7107011-108 Front backrest bracket, LH 2
5 7107012-108 Front backrest bracket, RH 2
6 Q2140630-304H Cross recessed pan head tapping screw, black STS M6×30 4
7 Q40106-304H Black nickel flat washer M6 4
58
7-13 Rear Backrest
Rear Backrest
Item Part No Description Qty Remark
1 5402010-107 Rear cover 1
2 5401110-108 Master bracket of seat 2
3 7107011-108 Front backrest bracket, LH 2
4 7107012-108 Front backrest bracket, RH 2
5 7106100-036 Seat back cushion 1
6 Q2140630-304H Cross recessed pan head tapping screw, black
STS M6×30
4
7 Q40106-304H Black nickel flat washer M6 4
59
7-14 Caddy Handle
Caddy Handle
Item Part No Description Qty Remark
1 5701031-108 Caddy handle 1
2 5701041-036 #1 jacket for caddy handle 2 pairs
3 5701021-108 Rear bracket, LH 2
4 Q2140650-304H Black nickel cross slot pan head bolt M6X50 4
5 Q40106-304H Black nickel flat washer M6 8
6 Q40306-304H Black nickel Spring washer M6 4
7 Q394B06-304H Black nickel operculiform nut M6 4
60
7-15 Upper Bracket
Upper Bracket
Item Part No Description Qty Remark
1 5701061-112 Upper bracket 1
2 5701010-108 Front bracket 1
3 5701021-108 Rear bracket, LH 1
5701022-108 Rear bracket right 1
4 Q150B0840-304H Black nickel bolt M8×40 3
5 Q150B0865-304H Black nickel hex head bolt M8×65 4
6 Q40108-304H Black nickel flat washer M8 14
7 Q40308-304H Black nickel Spring washer M8 7
8 Q394B08-304H Black nickel operculiform nut M8 7
61
7-16 Canopy
Canopy
Item Part No Description Qty Remark
1 5702010-112 Roof 1
2 5701061-112 Upper bracket 1
3 Q150B0860-304H Hexad bolt M8×60 6
4 Q40208-304H Black nickel big washer M8 6
5 2024-5601002 Cushion board 18
6 Q40108-304H Black nickel flat washer M8 6
7 Q40308-304H Black nickel Spring washer M8 6
8 Q394B08-304H Black nickel operculiform nut M8 6
62
7-17 Footrest Bottom
Footrest Bottom
Item Part No Description Qty Remark
1 5402211-108 Footrest bottom 1
2 5402212-108 Footrest board 1
3 9021011-107 Plastic self-tap screw, I type 8
63
7-18 Footrest Bottom Bracket
Footrest Bottom Bracket
Item Part No Description Qty Remark
1 5101111-110 Left beam 1
5101211-110 Right beam 1
2 5402110-108 Footrest bottom bracket 2
3 Q150B01070 Hex head bolt M10x70 4
4 Q402010-304H big gasket M10 8
5 Q326010 2 type hex head lock nut M10 4
6 5402211-108 Footrest bottom 1
7 9021011-107 Plastic self-tap screw, I type 1
8 5402220-108 Footrest bottom 1
9 Q150B1025 Hex head bolt M10x25 4
10 Q40110 Flat washer M10 8
11 Q40310 Spring washer M10 4
12 Q340B10 Nut M10 4
64
7-19 Aluminum Plate Under Cushion & Turnover Bracket Aluminum Board and
Bracket
Aluminum Plate Under Cushion & Turnover Bracket Aluminum Board and Bracket
Item Part No Description Qty Remark
1 5401181-037 Aluminum plate under cushion 1
2 7101110-107 Seat cover 1
3 5401161-037 Turnover bracket aluminum board 1
4 5401150-037 Turnover bracket 1
5 Q2140630-304H Cross recessed pan head tapping screw, black
STS 8
6 Q40106-304H Black nickel flat washer M6 16
7 Q40306-304H Black nickel Spring washer M6 8
8 Q394B06-304H Black nickel operculiform nut M6 8
9 Q150B1030 Black nickel hex head bolt M10×30 2
10 2042-7102048 Copper sleeve 2
11 Q32610 Hex head lock nut M10 2
65
7-20 Seat Cushion
Seat Cushion
Item Part No Description Qty Remark
1 5401150-037 Turnover bracket 1
2 5401161-037 Turnover bracket aluminum board 1
3 7101100-107 Seat cushion 1
4 Q2710635 Cross slot pan head rivet M6x35 6
66
7-21 Armrest and Seat Cushion Bracket
Armrest and Seat Cushion Bracket
Item Part No Description Qty Remark
1 5401110-108 Aluminum board 2
2 5401141-109 Side armrest 2
3 Q150B0845-304H Hex head bolt M8X45 4
4 Q40108-304H Black nickel flat washer M8 8
5 Q40308-304H Black nickel Spring washer M8 4
6 Q394B08-304H Black nickel operculiform nut M8 4
7 7101110-107 Seat cover 1
8 Q150B0825-304H Hex head bolt M8x25 4
9 Q40208-304H Black nickel big washer M8 4
10 Q40108-304H Black nickel flat washer M8 4
11 Q32608 Black nickel hex head lock nut M8
4
Black nickel hex head lock nut M8
67
7-22 Footrest handrail
Footrest handrail
Item Part No Description Qty Remark
1 7202010-109 Footrest handrail 1
2 5402211-108 Footrest bottom 1
3 Q150B0825-304H Hex head bolt M8x25 2
4 Q150B0850-304H Bolt 2
5 Q40108-304H Black nickel flat washer M8 8
6 Q32608 Black nickel hex head lock nut M8 4
Black nickel hex head lock nut M8
7 7202010-037 Caddy standing board armrest assembly 1
8 Q40106-304H Black nickel flat washer M6 2
9 Q32606 Self-lock nut M6
2
Self-lock nut M6
68
7-23 Front Bumper
Front Bumper
Item Part No Description Qty Remark
1 5307110-021 Front bumper 1
2 5101000-097 Frame assembly 1
5101000-098 Frame assembly 1
3 5307121-021 Front bumper frame left 1
5307122-021 Front bumper frame right 1
4 Q150B0816-304H Hexad bolt M8×16 4
5 Q150B0820-304H Hexad bolt M8x20, black STS 2
6 Q40108-304H Black nickel flat washer M8 8
7 Q40308-304H Black nickel Spring washer M8 6
8 Q340B08 Hex head nut M8 2
1
3
2
4,6,
5,6,7
6,7,8
69
7-24 Combination Switch Cover
1
4
3
2
5
1
6
7
70
Combination Switch Cover
Item Part No Description Qty Remark
1 5305141-023 Combination Switch upper cover 1
5305142-023 Combination Switch lower cover 1
2 Steering column assembly 1 Must purchase full assembly
3 5305151-023 Combination switch bracket 2
4 Q2710416-304H Black nickel cross recessed pan head tapping
screws 5
5 Q340B06 Black stainless steel hex head nut M6 2
6 Q31205 Spring nut M5 2
7 Q218B0520 Inner hexad pan head bolt M5x20, black
nickel 2
8 2702330-107 Steering column adjust handle 1
9 Q2780616 Cross recessed countersunk head screws
M6x16 2
10 Q40306 Black nickel Spring washer M6 1
11 Q340B08 Hex head nut M8 1
9
8
10 11
71
8. Electric system
8-1 Motor
8-1-1 Motor 48V/3.8KW
1
2 3
4
2
7
8 9
10
11 12
13
14
15
16
72
Motor 48V/3.8KW Item No Part No Description Qty Remark
1 1003000-017 Motor assembly 1
2 Commutator end of cover 1 Must purchase full assembly
3 Bolt 2 Must purchase full assembly
4 Gasket spring 2 Must purchase full assembly
7 Bearing 1 Must purchase full assembly
8 Gland ring 1 Must purchase full assembly
9 Armature binding post 2 Must purchase full assembly
10 Brush spring 4 Must purchase full assembly
11 1003010-007 Carbon brush 4
12 Bolt 4 Must purchase full assembly
13 Motor case 1 Must purchase full assembly
14 1003050-017 Field coil kit 4
15 Pole core 4 Must purchase full assembly
16 1003040-017 Armature 1
73
8-1-2 Motor 48V/5KW AC
74
Motor 48V/5KW AC
Item No Part No Description Qty/car Remark
1 1003000-039 Motor assembly 3KW, 48V, AC 1 48V/3KW
2 Temperature sensor 1 Must purchase full assembly
3 Connection base 1 Must purchase full assembly
4 Bearing 2 1 Must purchase full assembly
5 Rotor 1 Must purchase full assembly
6 Bolt 1 Must purchase full assembly
7 Bearing 1 1 Must purchase full assembly
8 Front cover 1 Must purchase full assembly
9 Rear cover 2 Must purchase full assembly
10 Motor case 4 Must purchase full assembly
11 1003060-012 Encoder 1
75
8-2 Controller and harness
8-2-1 Zapi ACE2 controller
76
Zapi ACE2 Controller
Item No Part No Description Qty/car Remark
1 1005100-024 ZAPI ACE0 Controller(48V/280A) 1
2 1005022-014 Conflux plate 1 1
3 1005200-004 Main contactor 1
4 1005023-014 Conflux plate 2 1
5 1005013-003 Main contactor bracket 1
6 1005520-001 Fuse holder 1
7 1005510-004 Main fuse 1
8 1005021-021 Heat diffusion plate 1
9 5111040-098 Controller bracket 1
Harness of Zapi ACE2
77
Harness of Zapi ACE2
Item No Part No Description Qty/car Remark
1
To left taillight 1 Must purchase full assembly
2
To EM brake 1 Must purchase full assembly
3
To speed sensor 1 Must purchase full assembly
4
To reverse buzzer 1 Must purchase full assembly
5
To right taillight 1 Must purchase full assembly
6
To fuse 1 Must purchase full assembly
7
To DC/DC input 1 Must purchase full assembly
8
To park brake switch 1 Must purchase full assembly
9
To DC/DC output 1 Must purchase full assembly
10
To controller 1 Must purchase full assembly
11
To function switch 1 1 Must purchase full assembly
12
To function switch 2 1 Must purchase full assembly
13
3308000-119 Chassis harness (without meter) 1
3308000-108 Chassis harness (with meter) 1
14
To combination switch 1 Must purchase full assembly
15
To ignition key 1 Must purchase full assembly
16
To meter 1 Must purchase full assembly
17
To left headlight 1 Must purchase full assembly
18
To front left turning light 1 Must purchase full assembly
19
To battery power meter 1 Must purchase full assembly
20
To F/R switch 1 Must purchase full assembly
21
To emergency warning light switch 1 Must purchase full assembly
22 Cabin harness(without meter) 1 Must purchase full assembly
3302000-107 Cabin harness (with meter) 1
23
To accelerator 1 Must purchase full assembly
24
3307200-013 Controller harness (with 6pcs
batteries) 1
3307200-022 Controller harness (with 8pcs
batteries) 1
25
To brake light switch 1 Must purchase full assembly
26
To right headlight 1 Must purchase full assembly
27
To front right turning light 1 Must purchase full assembly
28
To horn 1 Must purchase full assembly
78
8-2-2 Curtis 1268 Controller
Curtis 1268 Controller
Item No Part No Description Qty. Remark
1 1005100-007 Controller 1268 1
2 2044-3018027 Connect wire 2 Black & red each one
3 Q150B0820 Hex head bolt M8×20 5
6 3308000-058 Chassis harness 1
7 1005200-004 Main contactor 1
8 Q2140412 Cross slot pan head bolt M4×12 2
9 1005510-003 Main fuse 1 425A
10 Q40208 Black nickel big washer M8 2
11 Q40108 Black nickel washer M8 10
12 Q40308 Black nickel Spring washer M8 10
13 Q340B08 Hex head nut M8 10
14 5111040-097 bracket for controller 1 1268, 1244
15 1005021-025 Heat diffusion plate 1
18 2024-3018301E Motor cable 4 48V
79
Harness For Curtis 1268 Controller
80
Harness For Curtis 1268 Controller
Item No Part No Description Qty Remark
1 To left taillight 1 Must purchase full assembly
2 To EM brake 1 Must purchase full assembly
3 To speed sensor 1 Must purchase full assembly
4 To reverse buzzer 1 Must purchase full assembly
5 To right taillight 1 Must purchase full assembly
6 To fuse 1 Must purchase full assembly
7 To DC/DC input 1 Must purchase full assembly
8 To park brake switch 1 Must purchase full assembly
9 To DC/DC output 1 Must purchase full assembly
10 To controller 1 Must purchase full assembly
11 To function switch 1 1 Must purchase full assembly
12 To function switch 2 1 Must purchase full assembly
13 3308000-120 Chassis harness (without meter) 1
3308000-109 Chassis harness (with meter) 1
14 To combination switch 1 Must purchase full assembly
15 To ignition key 1 Must purchase full assembly
16 To meter 1 Must purchase full assembly
17 To left headlight 1 Must purchase full assembly
18 To front left turning light 1 Must purchase full assembly
19 To battery power meter 1 Must purchase full assembly
20 To F/R switch 1 Must purchase full assembly
21 To emergency warning light switch 1 Must purchase full assembly
22 3302000-106 Cabin harness (with meter) 1
Cabin harness (without meter) 1 Must purchase full assembly
23 To accelerator 1
24 3307200-014 Controller harness (6pcs batteries) 1
3307200-023 Controller harness (8pcs batteries) 1
25 To brake light switch 1 Must purchase full assembly
26 To right headlight 1 Must purchase full assembly
27 To front right turning light 1 Must purchase full assembly
28 To horn 1 Must purchase full assembly
81
8-3 Battery
8-3-1 8xT105 Batteries & Connect Wire
8xT105 Batteries & Connect Wire Item New Part No Description Qty Remark
1 1101100-002 Battery(T-105) 8 6V×8
2 3313010-002 Connect wire 4 252×180mm
3 3313010-003 Connect wire 1 252×200mm
3313010-005 Connect wire 1 252×300mm
5 3313010-016 Connect wire 1 252×380mm
6 3049120-010 Charger harness assembly 1
7 3049110-004 Charger receptacle 1
8 1101012-002 Battery impact block 2
9 1101011-005 Battery dead lever 2
10 FB01009 British system nut 12 5/16-8
11 Q40308-304 Spring washer M8 12
12 1101013-002 Battery box 1
13 1101012-003 Battery impact block 2
4 1101014-002 Battery dead lever 16
15 1101011-004 Battery Dead Lever 4
16 2024-3022002 Press plate for receptacle
82
8-3-2 6xT-875 Batteries & Connect Wire
6xT875 Batteries & Connect Wire
83
Item Part No Description Qty Remark
1 T-875 Battery(T-875) 6 8V×6
2 1101014-002 Battery cable jacket 12
3 3313010-001 Connect wire 4 252 ×130mm
4 3313010-016 Connect wire 1 252 ×380mm
5 3049120-016 AC receptacle with cable 900mm 1
6 5111060-097 Charger bracket 1
7 1103100-058 Eagle Charger (on-body use,48V-22A) 1 EAGLE 48V-22A
8 1101012-001 Batteries pressure block 2
9 1101011-007 Battery dead lever 2
10 FB01009 British system nut 12 5/16-8
11 Q40308-304 Spring washer M8 12
12 1101013-011 Battery box 6P 1
84
9. Instrument Panel,,,,Ignition Key
9-1 Instrument Panel, Ignition Key, Standard Configuration Without Meter
1 2
3 4
5
6
85
Instrument Panel, Ignition Key, Standard Configuration Without Meter
Item Part No Description Qty Remark
1 2026-3004014 Panel (one round hole) 1
3212051-002 Panel (two round hole) 1
2 Q2730416-304H Self-tapping screw M4×16 4
3 3217010-001 Battery power meter 36V 1
3217010-002 Battery power meter 48V
4 3032010-001 F/R switch 1
5
3001010-002 Start key (include item 6) 1
3001010-003 Universal Start key (include item 6) 1
6 6042-3001011 Key 2
86
9-2 Instrument Panel, Ignition Key, Optional Configuration With Meter
(1)
(2) (3)
(4) (5)
87
(6)
9-2 Instrument Panel, Ignition Key, optional configuration with meter
Item Part No Description Qty Remark
1 3212051-008 Instrument panel, 4 holes 1
3212051-009 Instrument panel, 3 holes 1
2 3217010-001 Battery power meter 36V 1 36V
3217010-002 Battery power meter 48V 1 48V
3 3032010-001 F/R switch 1
4 3032010-002 Alarm switch 1
5 3032010-019 Park Switch 1
6 3001010-004 Start key 1
88
10. Combination Switch,,,,Loud Speaker,,,,Backup Buzzer,,,,Electronic Flasher,,,,
Auxiliary Relay
(1)
(2)
89
(3) (4) (5)
Combination Switch,,,,Loud Speaker,,,,Backup Buzzer,,,,
Electronic Flasher,,,, Auxiliary Relay
Item Part No Description Qty Remark
1 3024100-005 Combination switch 1 Standard
3024100-007 Combination switch 1 Optional
2 3004010-002 Electric horn 1 12V
3 3211010-003 Reverse buzzer 1
4 3040010-006 Auxiliary relay 2
5 3129010-002 Electronic flasher 1
90
11. Lighting System
Lighting System
Item Part No Description Qty Remark
1 3117100-007 Headlight,RH 1
2 3117200-007 Headlight,LH 2
3 3101141-017 Headlight bulb, low beam 2
4 3101131-017 Headlight bulb, high beam 2
5 3126100-006 Taillight, LH 1
6 3126200-006 Taillight, RH 2
91
12. DC Converter
48V/12V DC
48V/12V((((DC Converter))))
Item Part No Description Qty Remark
1 3048100-003 DC converter 1
2 To 48V out 1 Must purchase full assembly
3 To 12V in 1 Must purchase full assembly
92
13. Combination Instrument
Item Part No Description Qty Remark
1 3212100-093 Digital meter, AC system 1
2 3212100-094 Digital meter, DC system 1