6993 e14 pi - d14557 0214 pi - hzv 350 b4 - 2nd and 3rd fans - balancing report

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CUSTOMER: TOTAL E&P NIGERIA OUR REFERENCE N°: 6993 E14 PI INTERVENTION REPORT BALANCING OF 2 ND AND 3 TH HZV 350 B4 FAN 08/2014 Redactor Controller Corrector Name J.FROGER M.TOGNI D.INGLES Function Mechanic Chief Mechanic Method Assistant Signature 2 - - - 1 - - - 0 Creation 23/08/2014 JFR Rev. Motif Date Author

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Page 1: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

CUSTOMER: TOTAL E&P NIGERIA OUR REFERENCE N°: 6993 E14 PI

INTERVENTION REPORT BALANCING OF 2 ND AND 3TH

HZV 350 B4 FAN

08/2014

Redactor Controller Corrector

Name J.FROGER M.TOGNI D.INGLES

Function Mechanic Chief Mechanic Method Assistant

Signature

2 - - - 1 - - - 0 Creation 23/08/2014 JFR

Rev. Motif Date Author

Page 2: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 2 sur 14

SUMMARY I. PARTICIPANTS LIST ..................................................................................................................... 3

II. RECEPTION ................................................................................................................................... 4

III. BALANCING ................................................................................................................................ 6

2nd Fan: ............................................................................................................................................. 7

3rd Fan: ............................................................................................................................................. 9

IV. CERTIFICATS ............................................................................................................................ 10

FC021 - Balancing Sheet - 2nd Fan. ........................................................................................... 11

Balancing Certificate - 2nd Fan. .................................................................................................. 12

FC021 - Balancing Sheet - 3rd Fan. ............................................................................................ 13

Balancing Certificate - 3rd Fan. .................................................................................................. 14

Page 3: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 3 sur 14

I. PARTICIPANTS LIST

CUSTOMER:

TOTAL E&P NIGERIA

BORRELL Serge

EUROFILIALES:

FROGER Julien

BENKLINE:

IZIYON Harrison OSSAI Terry

Page 4: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 4 sur 14

II. RECEPTION

Page 5: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 5 sur 14

We received two fans and one shaft (the one to use for balance the first Fan on 05/2014) without keys in our Port Harcourt workshop. One new fan the 25th June and one old fan the 1st July to be balance. The shaft has a several seizing marks on the shaft contact area (see picture below).

Fan n°2 (new fan) Fan n°3 (old fan)

Pump shaft showing seizing marks.

Page 6: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 6 sur 14

III. BALANCING

Page 7: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 7 sur 14

For both fans we used:

- The same shaft - An entire standard sized key for fan side type: “parallel key, form C, 18x11x100” - Half key DE side is: “parallel key, form C, 18x5.5x80, NF E 27-656”

The balancing was made in cantilever, at a rotation speed of 600 rpm by adding of material.

2nd Fan: Rotor assembling and balancing.

Page 8: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 8 sur 14

Before After

After verification, the values of balancing are not in tolerance. We thus proceed to a new balancing.

Fan is ready to be sent.

Page 9: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 9 sur 14

Fan and shaft were assembly and ready to be balance.

3rd Fan:

After verification, the values were out of tolerance. We proceed to a new balancing. The fan has ready to be sent.

Before After

Page 10: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 10 sur 14

IV. CERTIFICATS

Page 11: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 11 sur 14

FC021 - Balancing Sheet - 2nd Fan.

Page 12: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 12 sur 14

Balancing Certificate - 2nd Fan.

Page 13: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 13 sur 14

FC021 - Balancing Sheet - 3rd Fan.

Page 14: 6993 E14 PI - D14557 0214 PI - HZV 350 B4 - 2nd and 3rd Fans - Balancing Report

INTERVENTION REPORT

Document Origine : Eurofiliales

Indice : A

TOTAL E&P NIGERIA Mise en application: 15/05/14

Affaire : 6693 E14 PI

Page 14 sur 14

Balancing Certificate - 3rd Fan.