67878 the influence of non-condensable gases on the net work produced by the geothermal steam power...
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7/23/2019 67878 The Influence of Non-condensable Gases on the Net Work Produced by the Geothermal Steam Power Plants
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Geothermics, Vol. I1, No. 3, pp. 163- 174, 1982.
Printed in Great Britain.
0375 - 6505/82/030163 - 12 03.00/0
Pergamon Press Ltd.
© 1982 CNR.
T H E I N F L U E N C E O F N O N - C O N D E N S A B L E G A S E S O N T H E N E T W O R K
P R O D U C E D B Y T H E G E O T H E R M A L S T E A M P O W E R P L A N T S
E. E . MICHAELIDES
Department of Mechanical and Aerospace Engineering, University of Delaware, Newark, DE 19711, U.S.A.
Received 7 September 1981,accepted or publication 23 December 1981)
A b s t r a c t - - T h e
majority of geothermal reservoirs contain a fraction of non-condensable gases (mainly
C02) which are released and form a mixture with the steam entering the turbine of the power-producing
installation. This paper examines the effect of non-condensable gases on the turbine work, the turbine
efficiency and the extraction work. The theory developed determines the net work obtained by a
geothermal power plant and shows where atmospheric turbines should be preferred to condensing
turbines.
N O M E N CL A T U RE
co, specific heat W, work g, gas
E, exergy x, dryness fraction m a x , maximum
f, fraction of CO2 y, wetness fraction mix, mixture
H, enthalpy y, ratio of specific heats n, net
m, mass Ah, latent heat o, ambient
M, molecular weight q, efficiency s, steam
P, pressure la, ratio of molecular weights t, turbine
Pt, total pressure v, mole fraction w, water (liquid)
Q, volumetric rate
R, gas constant Subscripts Superscripts
S, entropy c, co mp re ss or ., flow rate
T, temperature D, dry - , average
V, volume e, exit 0, reversible
I N T RO D U CT I O N
The majority of geothermal plants are either of the f lashed or dry-steam type. The common
characteristic o f both is the presence of non- con den sab le gases in the workin g fluid of the
turbine and the necessity to extract them from the condenser. The gases are dissolved in the
water of the reservoir and are released when the pressure is reduced. Typi cal species of gases are
carbon dioxide (CO2), hydrogen sulfide (H2S), ammonia (NH3), methane (CH,), nitrogen (Nz)
and et hane (C,H6). The am oun t and composit ion of these gases depends greatly on the location
and the time of opera tion of the well. Carb on dioxide is the main c onstituent and its
comp osi tio n ranges from 85 to 96°70 of the gases (Wahl, 1977). For that matte r, the presence of
the other gases is often neglected and the geothermal vapor is treated as a mixture of steam and
CO,. The am ou nt of no n-c ond ens abl es varies from 10070 in some dry steam wells to alm ost zero
in others; this amount is also higher in the early stages of the operation of the well and drops
after some time. Liqui d brine resources c ont ai n a percentage of CO, of less than 2o70, which is
released when the pressure of the system is lowered in the well or in the flashing chamber.
Therefore, the steam effluent always contains a certain amount of gases before it enters the
turbine. This paper will examine the influence of the no n-co ndens able gases on the power
produced by the geot hermal i nstallation. I t includes the work recovered by the turbine and the
work required by the gas-extraction equipment. Based on the work balances, the point will be
determined at which atmospheri c turbi nes are preferable to c ondensin g ones (break-even
point) . The study will not address the effect of no n-cond ensab les on the heat transfer
163
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164 E . E . M i c h a e l i d e s
c o e f f i c i e n t s i n t h e c o n d e n s e r , s i n c e t h i s s u b j e c t h a s a l r e a d y b e e n a d e q u a t e l y c o v e r e d
( H e n d e r s o n a n d M a r c e l i o , 1 9 6 9 ) .
B A S IC A S S U M P T I O N S
C a r b o n d i o x i d e c o n s ti t u t e s th e m a j o r f r a c t i o n o f t h e n o n - c o n d e n s a b l e g a s e s . S in c e it s
p r o p o r t i o n is a l w a y s m o r e t h a n 8 5 % , t h e m a s s o f n o n - c o n d e n s a b l e s o f g a se s m a y b e r ep l a c e d
b y a n e q u i v a l e n t m a s s - f r a c t i o n o f C O ~ . T h e r e f o r e , i t w i ll b e a s s u m e d t h a t a n i d e a l g a s e o u s
m i x t u r e o f C O 2 a n d s t e a m e n t e r s t h e t u rb i n e . T h e s t u d y w i ll c o n c e n t r a t e o n t h e
t u r b i n e - c o n d e n s e r s y s t e m a n d w i l l n o t c o n s i d er w h e t h e r t h e s t e a m is p r o d u c e d i n a f l a sh i n g
t a n k o r w h e t h e r i t c o m e s d i r e c t l y f r o m t h e w e l l. W h e n e v e r l i q u id w a t e r c o - e x i s ts w i t h t h e
m i x t u r e , t h e r m o d y n a m i c e q u i l i b r i u m w il l b e a s su m e d f o r th e t w o p h a s e s ; h e n c e th e p a r t ia l
p r e s s u r e o f t h e s t e a m w i l l b e t h e s a t u r a t i o n p r e s s u r e a t t h e g i v e n t e m p e r a t u r e . T h e s e
a s s u m p t i o n s w il l b e s u p p l e m e n t e d w i t h o t h e rs r e g a r d i n g e f f ic i e n ci e s o f t u r b o m a c h i n e r y a n d t h e
t e m p e r a t u r e d i f f e r e n c e s ( u n d e r c o o l i n g ) i n t h e c o n d e n s e r .
I t m a y s e e m t h a t t h e a s s u m p t i o n o f i d ea l -g a s b e h a v i o r f o r t h e C O 2 is n o t a p p r o p r i a t e a n d
t h a t a n e q u a t i o n o f s t a t e f o r r ea l g a s e s s h o u l d b e e m p l o y e d , g i v e n th a t s u c h e q u a t i o n s a r e
a b u n d a n t in t he l i te r a tu r e . A m o m e n t ' s r e f l ec t i o n , t h o u g h , w i ll p r o v e t h a t u n d e r t h e c o n d i t io n s
d e s c r i b e d i n th i s p a p e r , C O 2 i n d e e d b e h a v e s a s a n i d e a l g a s . T h e h i g h e s t p r e s s u r e c o n t e m p l a t e d
i n t h i s p a p e r i s l e ss t h a n 2 0 °7 0 o f t h e c r i t i c a l p r e s s u r e f o r t h e C O 2 ( P , = 7 . 3 9 M P a ) , w h i l e a ll t h e
t e m p e r a t u r e s m e n t i o n e d a r e a b o v e t h e c ri ti c a l t e m p e r a t u r e o f C O , (T c~ = 3 1 .0 5 ° C ) . A g l a n c e a t
a g e n e r a l i z e d c o m p r e s s i b i l i t y c h a r t s h o w s t h a t t h e c o m p r e s s i b i l i t y o f a n y r e a l g a s i s v e r y c lo s e t o
u n i t y f o r t h e s e c o n d i t i o n s . F o r C O 2 e s p e c i a ll y , t h e v a l u e s o f t h e c o m p r e s s i b i l i t y c o e f f i c i e n t Z
w e r e c o m p u t e d f o r t he c o n di t io n s o f g e o t h e r m a l s y s te m s f r o m t he B e a t t i e - B r i d g e m a n
e q u a t i o n o f s ta t e (V a n - W y l e n a n d S o n t a g , 1 9 78 ). T h e s e c o e f f i c i e n t s a r e s h o w n i n T a b l e 1 . I t
m a y b e s e e n t h a t Z i s v e r y c lo s e t o u n i t y a n d , h e n c e , t h e i d e a l g a s a s s u m p t i o n f o r C O , i s f u l ly
j u s t i f ie d a n d a l l c o n c l u s i o n s b a s e d o n t h i s a s s u m p t i o n a r e v a l i d f o r e n g i n e e r i n g c a l c u l a t i o n s .
T a b l e 1
P r e s s u r e / b a r T e m p . - 3 5 ° C T e m p . = 1 0 0 ° C T e m p . = 2 0 0 ° C
Z Z Z
0 .1 0 . 9 9 9 7 0 . 9 9 9 7 0 . 9 9 9 8
1 . 0 0 . 9 9 7 0 0 . 9 9 7 2 0 . 9 9 7 5
5 . 0 0 . 9 8 4 3 0 . 9 8 5 5 0 . 9 8 8 1
1 0 . 0 0 . 9 6 9 9 0 . 9 7 2 0 0 . 9 7 5 6
T U R B I N E W O R K
I d e a l a v a i l a b l e w o r k
T h e m i x t u r e o f C O 2 a n d s t e a m e x p a n d s a d i a b a t i c a l l y i n th e t u r b i n e f r o m a s ta t e 1 ,
c h a r a c t e r i z e d b y p r e s su r e P , a n d t e m p e r a t u r e T , , to s t a te 2 ( P2 , T 2 ) . T h e m a x i m u m w o r k t h a t
m a y b e r e c o v e r e d i n s u c h a p r o c e s s is e q u a l t o t h e c h a n g e o f e x e r g y :
W m a ~ = E , - E ~ = H , - H 2 - T o ( S , - $ 2 ) . (1)
I f th e m o l e f r a c t i o n o f C O ~ in t h e m i x t u r e i s v , t h e s p e c if i c e n t h a l p y a n d e n t r o p y p e r m o l e o f t h e
m i x t u r e a r e g i v e n b y t h e f o l l o w i n g e q u a t i o n s :
(1 v)h~ + h (2)
-- V g ,
k
s = (1 - v)~, + vs~ - M [v ln v + (1 - v)ln(1 - v)] . (3)
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I n f l u e n c e o f N o n - c o n d e n s a b le G a s e s o n N e t W o r k 165
T h e e x p r e s s i o n f o r e n t r o p y i n c l u d e s t h e e n t r o p y o f a n i d e a l m i x t u r e o f g a se s . T h e o r i g i n a l m o l e
f r a c t i o n i s g i v e n in t e rm s o f t h e m a s s f r a c t i o n f a s f o l l o w s :
v , = f M s = f ( 4 )
(1 - J ) M S + f M g (1 - 001a + f '
w h e r e M e a n d M s a r e t h e m o l e c u l a r w e i g h t s f o r c a r b o n d i o x i d e a n d s t e a m , a n d Ix i s t h e r a t i o
M / M , .
T h e p r e s s u r e a n d t e m p e r a t u r e o f th e m i x t u r e f a l l s u p o n e x p a n s i o n . S o m e o f th e s te a m
c o n d e n s e s t o l i q u id w a t e r a n d t h e m o l e f r a c t i o n s o f t h e g a s e o u s m i x t u r e c h a n g e . I f y k g o f
s t e a m c o n d e n s e , t h e a m o u n t o f s t e a m p r e s e n t i s (1 - f - y ) p e r k g o f o r i g i n a l m i x t u r e . T h e n e w
m o l e f r a c t i o n o f t h e g a s is
f
v 2 = ( 1 - f - y ) ~ t + f ( 5 )
I t i s o b v i o u s t h a t v 2 > v , .
T h e p a r t i a l p r e s s u r e o f C O 2 i s g i v e n a s f o l l o w s :
P g = v P , , ( 6 )
w h e r e P t i s t h e t o t a l p r e s s u r e . T h e p a r t i a l p r e s s u r e o f s t e a m is t h e s a t u r a t i o n p r e s s u r e P ~(T )
w h e n i t i s i n e q u i l i b r i u m w i t h l i q u i d w a t e r . T h e r e f o r e , e q u a t i o n ( 1) f o r th e a v a i l a b l e w o r k c a n
b e w r i t t e n f o r t h e i d e a l m i x t u r e a s
W m a x = ( 1 - - v l ) h s l J r - V l h g I - ( 1 - v 2 ) ~ T s 2 - V l h g 2 - ( v 2 - v l ) h w 2 - To [(l - v,)J '~,
r l
1 - v2) ln(1 - v2) ] . (7 )
T h e a p p a r e n t m o l e c u l a r w e i gh t o f t h e g a s eo u s m i x t u r e i s
l Ms
M = - . (8 )
1 - f f 1 - f + t x f
A 4 M e
T h e m a g n i t u d e o f t h e e n t r o p y o f m i x i n g i s v e r y s m a l l a n d t h e d i f f e r e n c e o f t h i s q u a n t i t y a s
e x p r e s s e d b y t h e la s t t w o t e r m s o f e q u a t i o n ( 7) c a n b e n e g l e c te d w h e n c o m p a r e d t o t h e o t h e r
t e r m s o f t h e e q u a t i o n . W e m a y a l s o a s s u m e i d e a l - g a s b e h a v i o r f o r CO ~ a n d e x p r e s s t h e
e n t h a l p y a n d e n t r o p y d i f f e r e n c e s i n t e r m s o f a n a v e r a g e s p e c if i c h e a t a n d t h e p a r t i a l p r e s s u r es .
W e c a n t h e n w r i t e t h e e x p r e s s i o n f o r t h e s p e c if i c a v a i l a b l e w o r k i n t e r m s o f m a s s e s a s f o l l o w s :
w ° = (1 -
f , ) h s , -
(1 - f~ -
y )h~2 - yh ~: + f , cog(T , - T2 ) -
T0[(1 -
f , ) s ~ ,
- (1 - f , - y ) s ~ 2 - Y S w 2 + c o in ~ ] . ( 9 )
P g
T h e s p e c i f i c a v a i l a b l e w o r k i s d e p i c t e d i n F i g . 1 a s a f u n c t i o n o f t h e i n i t i a l g a s c o n t e n t f o r
v a r i o u s i n i t ia l t e m p e r a t u r e s T , . T h e f i n a l t e m p e r a t u r e T2 i s t a k e n a s 2 5 ° C ( e q u a l t o t h e a m b i e n t
T o) a n d t h e p r e s s u r e P , , 1 a t m . T h e w o r k i s n o r m a l i z e d w i t h r e s p e c t t o i ts v a l u e a t f
= 0 ( g a s - fr e e s t e a m ) . T h i s i d e a l a m o u n t o f w o r k m a y b e r e c o v e r e d i n a re v e r s ib l e s y s t e m s u c h a s
t h e o n e s h o w n i n F i g . 2. T h e s y s t e m i s a n i d e a l o n e a n d c o n s i s ts o f a n i s e n t r o p i c t u r b i n e , a n
i s o t h e r m a l c o n d e n s e r a t t e m p e r a t u r e To a n d a n i s o t h e r m a l c o m p r e s s o r . I t m a y b e se e n f r o m
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166 E. E. Michaelides
F i g . 1 t h a t t h e C O 2 r e d u c e s t h e a m o u n t o f a v a i l a b l e w o r k i n t h e m i x t u r e ; t h e d e c r e a s e is r o u g h l y
e q u a l t o 1 % o f a v a il a b l e w o r k p e r 1 % o f g a s c o n t e n t .
1 . 0
~ : 0 . 9
t~
o
0 . 8
.J
<
LtJ
a
a
h i
N
..J
< 0 . 7
o
z
P o = I a t
TO = 2 5 C
0 . 6 I z I
0 0 .1 0 . 2 0 . 3
M A S S F R A C T I O N O F C 0 a , f
F i g . 1 . N o r m a l i z e d i d e a l a v a i l a b l e w o r k .
T ~ / * C
2 0 0
1 7 5
1 5 0
1 2 5
W 0
S = S l
ID E A ~ W ~ <~ W o
C O N D E N S E R ~ Po,T o
To
Fig . 2 . Idea l system for the recovery of ava i lable work.
Real turbine work
T h e f ul l a m o u n t o f r e v e rs i b le w o r k i s n o t r e c o v e r e d c o m p l e t e l y f r o m a r e al s y s te m , w h i ch
i n c lu d e s i r re v e r s ib l e e q u i p m e n t s u c h a s n o n - i s e n t r o p i c t u r b i n e a n d c o m p r e s s o r , a n d a c o n d e n s e r
a t a t e m p e r a t u r e h i g h e r t h a n t h e a m b i e n t . T h e r e i s a l w a y s e n t r o p y p r o d u c t i o n i n t h is s y s te m a n d
s o m e f r a c t i o n o f t h e a v a i l a b l e w o r k i s d i s s i p a t e d . H e r e w e w il l e x a m i n e s e p a r a t e l y t h e r e a l
e x p a n s i o n , c o n d e n s a t i o n a n d g a s e x t ra c t i o n p r o c e s s.
T h e g a s m i x t u r e e x p a n d s i n t h e tu r b i n e f r o m t h e i ni ti a l p r e s s u r e P , t o t h e t u r b i n e b a c k
p r e s s u r e P2 . T h e t e m p e r a t u r e T2 a n d t h e w e t n e ss a t t h e e x it o f t he t u r b i n e a r e i m p o r t a n t
v a r i a b le s . F o r t h i s d e t e r m i n a t i o n w e m a y u s e t h e i s e n tr o p i c c o n d i t i o n ( K h a l i f a et al., 1979)
S~m,i~ = °mid'e(2' (10 )
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Inf luence of Non-condensable Gases on Net Work
167
t o g e t h e r w i th a n i s e n tr o p i c t u r b i n e e f f i c ie n c y g i ve n b y t h e m o d i f i e d B a u m a n ' s r u l e ( M o o r e a n d
S i e l v e r d i n g , 1 9 7 6 ) a s f o l l o w s :
q , = lID(1 - 1 . 2 y ) , ( 1 1 )
where ' r iD
=
0 . 8 5 is t h e e x p a n s i o n e f f i c i e n c y o f a d r y m i x t u r e . F o r t h e c a l c u l a t i o n o f t h e e x it
t e m p e r a t u r e T2 w e a l so n e e d a n e x p r e s s i o n f o r t h e v a p o r p r e s s u re o f w a t e r i n te r m s o f
t e m p e r a t u r e . T h i s w a s o b t a i n e d b y i n t eg r a t in g t h e C l a u s i u s - C l a p e y r o n e q u a t i o n w i t h a l in e a r
e x p r e s s i o n f o r t h e s p e c i f i c h e a t ( K e s t i n , 1 96 8)
298 .15 ) T
Ps = 2 3 .1 0 6 1 - - 5 .3 6 2 I n - - (12 )
I n 3 . 1 6 9 k P a T 2 9 8 . 1 5 '
w h e r e T is i n ° K . T h e c l o s u r e e q u a t i o n s a r e f o r t h e to t a l p r e s s u r e P , a n d t h e e x p r e s s i o n o f th e
p a r t i a l p r e s s u r e o f C O 2 i n t e r m s o f i t s m o l e f r a c t i o n :
P ' = Ps2 + P~2, (13)
Pg2 = v2 P2. (14 )
T h e s e t o f e q u a t i o n s ( 1 0 - 1 4 ) f o r t h e i s e n t r o p i c e x p a n s i o n r e d u c e s t o t h e f o l l o w i n g t w o
e q u a t i o n s :
A h
1 - f , ) s , , - s,2 + y ~ = f , sg , - s , 2 ) 1 5 )
a n d
P, = Ps T2)/ 1 - v2), (16)
w h i c h c a n b e s o l v e d s im u l t a n e o u s l y t o y i e l d y a n d T 2. T h e a c t u a l s p e c i f ic w o r k p r o d u c e d b y t h e
t u r b i n e i s t h e n
w, = rl ,(h, - h2). (17 )
T h e p r e s e n c e o f t h e n o n - c o n d e n s a b l e g a s e s r e d u c e s t h e w e t n e s s f r a c t i o n i n t h e la s t st a g e s o f t h e
t u r b i n e a n d , t h e r e f o r e , i n c r e a s e s s l i g h t l y t h e t u r b i n e e f f i c i e n c y . F i g u r e 3 s h o w s t h i s c h a n g e o f
I .O 6 , , T , / o c
~ 200
, , ~ 1 . 0 5
r , - 1 7 5
O 1 . 0 4
< 1 5 0
ta_
t n I D 3
t n 1 2 5
~ 1.02
1.01
1.00
0 0 .1 0 . 2 0 . 3
M A S S F R A C T I O N O F C 0 2 , f
F iB . 3 . I n cr e a s e d t u r b i n e e f f i c i e n c y f a c t o r , d u e t o r e d u c e d w e t n e s s .
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168 E . E . M i c h a e l i d e s
the turbine efficiency normalized with respect to the efficiency at f = 0. Howeve r, the
isentropic change of enthalpy (h, - h2) is considerably lower in the presence of gases and their
overall effect is a net decrease of the turbine work. The drop of the turbine work is depicted in
Fig. 4 for two initial temperatures T,. It is seen that for every 1°7o of CO2 the real turbine work
is decreased by app roxi mate ly 0.5°70. The total work pro duc ed by the turbine wt may be
determined if w, is multiplied by the mass of mixture passing through the turbine.
n r
0
~ 0 . 9
m
F -
a
b J
S
~ 0 , 8
~ 0
w
0
Z
(50oc) -~
- - I t = 0 . 7 5
. . . . - q t = ' r / ( f )
,.
0 I 0 . 2 O . 3
M A S S F R A C T I O N O F C O ~ , f
F i g . 4 . T u r b i n e w o r k w i t h c o n s t a n t a n d a d j u s t e d e f f i c i e n c y .
T~I°C
2 O O
125
125
2 O O
CONDENSATION AND GAS EXTRACTION
In practice, the following devices are in use for the extraction of non-condensable gases:
(i) steam ejectors; (ii) hot water ejectors; (iii) rotary compressors; (iv) reciprocating pumps;
and (v) combination of steam ejectors and radial blowers (ERR systems).
The ejectors are simple, inexpensive devices and require little maintenance. However, they
are inefficient and consume a great deal of available work. Compressors and pumps, although
more efficient, are expensive and require frequent maintenance. In general, ejectors are used
where the gas fraction is relatively low and compressors are used where the gas content is high.
The non -conden sable gases and a small fraction o f steam form an ideal gas mixture under the
total pressure of the condenser. The condensation does not proceed isothermally, but is
governed by the condition that the partial pressure of steam is equal to the saturation pressure
at any temperature. The mixture of steam and gases must be extracted by one of the above
devices at the expense of work. The mass of steam which must be extracted per unit time with
the gases is
# r ,
i 'n = t~ (P¢ _ P , )M~v~ (18)
The volumetric capacity of the gas extraction equipment in this case is determined by the
equation
m3RT3
O - - rhgV~. (19)
( P , - P , )M
The capacity of such an equipment per unit mass of CO2 is depicted in Fig. 5. The mass of
steam carried per unit mass CO2 is shown in Fig. 6. It is seen that both the mass of steam and
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Influence of Non-condensable Gases on Net Work 169
I 0 0
80
,T
E
6O
° 1 - ~ 4 o
w
I---
'~ 2O
ne
0
J
u_ I0
. 6
0
> 4
22
i I I I I
BO 40 50 6 0
TEMPERATUR E T s , °c
Fig. 5. Volumetric capacity of gas extraction equipment.
I0
8
6
4
d . ~ 2
u.i
(,o
. 8
LI..
0 .6
< .4
.2
, / /
J
. I I [ I
50 40 50 60
TEMP ERAT URE T s °C
Fig. 6. Mass of steam carried with CO.,.
t h e v o l u m e t r i c c a p a c i t y o f t h e e x t r a c t i o n e q u i p m e n t d e c r e a s e s w h e n t h e u n d e r c o o l i n g a t t h e
c o n d e n s e r
Ts P) - T3)
i s h i g h . I t is a d v a n t a g e o u s t o i n c r e a s e t h e u n d e r c o o l i n g b y i n c r e a s i n g
t h e s u p p l y o f c o o l i n g w a t e r t o t h e c o n d e n s e r . M o r e s t e a m c o n d e n s e s i n th i s c as e a n d ,
t h e r e f o r e , w e n e e d t o e x t r a c t l es s o f i t. T h u s t h e a m o u n t o f w o r k s p e n t f o r t h e e x t r a c t io n o f t he
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170
E . E . M i c h a e l i d e s
g a s e o u s m a s s e s is r e d u c e d c o n s i d e r a b l y . H o w e v e r , t h e c o n d e n s e r t e m p e r a t u r e m u s t b e h i g h er
t h a n t h e t e m p e r a t u r e o f t h e c o o l in g w a t e r , a n d t h i s f a c t im p o s e s a li m i t t o t he u n d e r c o o l i n g . I t
m a y a l s o b e d e d u c e d f r o m F i g s . 5 a n d 6 t h a t t h e r e a r e d im i n i s h i n g r e t u r n s w h e n t h e
u n d e r c o o l i n g e x c e e d s 1 0 ° C .
E q u i p m e n t f o r i d ea l g a s e x t r a c t i o n o p e r a te s i se n t r o p ic a l l y , a n d th e sa t u r a t e d C O , - H 2 0
m i x t u r e i 's c o m p r e s s e d f r o m 100 °7 0 r e l a t iv e h u m i d i t y t o a p o i n t o f l o w e r h u m i d i t y . D u r i n g t h is
p r o c e s s th e c o m p o s i t i o n o f t h e g a s e o u s m i x t u r e w il l b e c o n s t a n t a s g i v e n b y e q u a t i o n ( 18 ), a n d
t h e v a p o r w i ll b e c o m e s u p e r h e a t e d . A t t h e l o w p r e s s u r e s p r e v a i l i n g d u r i n g t h e g a s e x t r a c t i o n
p r o c e s s, w e m a y a s s u m e t h a t t h e s t e a m a n d C O 2 a lw a y s f o r m a n i d e al g a s m i x t u r e w i th s p e c if ic
h e a t
m
Cp = fecp~ + (l - f e ) c p s , (20)
w h e r e Cpg a n d Cps a r e t h e s p e c i f ic h e a t s a t c o n s t a n t p r e s s u r e o f C O 2 a n d s t e a m , a n d / e i s t h e m a s s
f r a c t i o n o f C O 2 in t h e m i x t u r e . T h e m i x t u r e g a s c o n s t a n t i s d e f i n e d i n a s i m i l a r m a n n e r :
= f e R g + ( 1 - f e ) R S. (21 )
T h e r e f o r e , t h e i s e n t ro p i c e x p o n e n t f o r t h e m i x t u r e i s g i v e n b y th e e q u a t i o n
t = c p / ( C p - R ) , (22)
a n d t h e s p e c i fi c w o r k r e q u i r e d f o r t h e e x t r a c t i o n o f t h e m i x t u r e o f g a s e s f r o m P , t o P0 is
e x p r e s s e d a s
wc = b-°r3 L \ ~ / - l / t ic , (23)
w h e r e tic i s t h e i s e n t r o p i c e f f i c i e n c y o f t h e g a s - e x t r a c t i o n e q u i p m e n t a n d T3 i s t h e t e m p e r a t u r e
o f t h e g a se s a t th e e x i t o f t h e c o n d e n s e r . T h e t o t a l e x t r a c t i o n w o r k W i s g i v e n w h e n w~ is
m u l t i p l ie d b y t h e m a s s o f t h e m i x t u r e .
T h e n e t w o r k p r o d u c e d i s g i v e n b y t h e d i f fe r e n c e o f t h e t u r b in e m i n u s t h e e x t r a c t i o n w o r k :
W o = W , - W ~. ( 2 4 )
T h e n e t w o r k p r o d u c e d b y a g e o t h e r m a l p l a n t a s a f u n c t i o n o f t h e tu r b i n e b a c k p r e s s u re
( w h i c h i s e q u a l t o t h e c o n d e n s e r t o t a l p r e s s u r e ) i s d e p i c t e d i n F i g. 7 . T h e a m o u n t o f C O 2
i n i ti a l ly p r e s e n t i s t h e p a r a m e t e r f i n t h e g r a p h . F o r c a l c u l a t i o n s o f t h is f i g u r e i t w a s a s s u m e d
t h a t t h e c o n d e n s e r m i x t u r e i s e x t r a c t e d a t 3 5 ° C , t h e in i ti al t e m p e r a t u r e o f t h e g e o t h e r m a l s t e a m
i s 2 0 0 ° C a n d c o n s t a n t e f f i c i e n c i e s f o r t h e t u r b i n e a n d t h e c o m p r e s s o r a r e 0. 7 5 a n d 0 . 7 0
r e s p e c t i v e l y . T h e r e a s o n f o r t h e d r a s t i c d e c l in e o f W o n e a r 5 . 6 k P a p r e s s u r e ( c o r r e s p o n d i n g t o
s a t u r a t i o n t e m p e r a t u r e 3 5 ° C ) i s t h a t t h e r e i s a l m o s t n o u n d e r c o o l i n g i n t h e c o n d e n s e r a n d a
h i g h f r a c t i o n o f s t e a m m u s t b e e x t r a c t e d w i t h t h e g a s a t t h e e x p e n s e o f w o r k . T h e e f f e c t o f
i n c r e a s e d t u r b i n e e f f i c i e n c y a c c o r d i n g t o e q u a t i o n ( 1 1 ) i s s h o w n i n F ig . 8 f o r f = 0 . 2 , T , =
2 0 0 ° C a n d ti~ = 0 . 7 . T h e n e t w o r k o u t p u t i s p l o t t e d t o g e t h e r w i t h t h e v a l u e o f t h e t u r b i n e
e f f i c i e n c y . T h e m a x i m u m e f f e c t o f in c r e a s e d t i, i s d e r i v e d w h e n t h e t u r b i n e o p e r a t e s a t n e a r -
a t m o s p h e r i c b a c k p r e s s u re a n d t h e e x h a u s t m i x t u r e i s d r y . I t m a y b e d e d u c e d f r o m t h is f i g u re
t h a t t h e v a l u e o f th e m a x i m u m w o r k i s a l m o s t u n c h a n g e d w h e n v a r i a b l e 11, is u s e d . O n l y t h e
p o s it io n o f th e m a x i m u m c h a n g e s.
W h e n t h e c o n d e n s e r t e m p e r a t u r e is fi x ed ( th i s is i m p o s e d b y t he t e m p e r a t u r e a n d a v a i l a b i l it y
o f c o o l i n g w a t e r ) , t h e w n c u r v e s a l w a y s e x h i b i t a m a x i m u m p o i n t . T h i s i s d u e t o t h e f a c t t h a t t h e
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I n f l u e n c e o f N o n - c o n d en s a b l e G a s es on N e t W o r k
7 0 0 , ,
wt(o),
o , 6 0 0
i
5 0 0
x - 4 0 0
0
I - -
uJ
Z
3O0
I I I I I I I I I
T I = 2 0 0 C
r / t = 0 . 7 5
r / e - - 0 . 7 0
f = O . O
~ , 4
171
200 ' ~ ~
0 . 0 0 . 01 0 . 0 2 0. 0: 5 0 . 0 4 0 . 0 5 0 . 0 6 0 . 0 7 0 . 0 8 0 . 0 9 0 . 10
O . O 05 E ( 3 5 e C ) ( ~ l o t m )
B A C K P R E S S U R E , P 2 / M P 0
F i g . 7. N e t w o r k p r o d u c e d b y th e g e o t h e r m a l p l a n t .
.=¢
¢
EL
I - -
: 3
0
n -
O
I - -
5 0 0
4 0 0
3 0 0
2 0 0
O 0
T t = 2 0 0 C , f = 0 . 2 , ' r / e = 0 . 7
r = C O N S T A N T = 0 . 75
. . . . . V A R I A B L E r /t
/
..__..- -
_ . _ . . . - - -
0 . 8 5
0 . 8 0
0 . 7 5
I I
0 0 , 0 1 0 2 0 1 0 0 1 0 4 0 0 5 0 1 0 6 0 1 0 7 0 1 0 8 0 1 0 9 0 0 ° 7 °
B A C K P R E S S U R E , P z / M P o
Fig. 8. Effect o f adjusted turbine efficiency on net w ork .
gt
t u r b i n e w o r k i n c r e as e s w i t h d e c r e a si n g b a c k p r e ss u r e a n d t h e e x t ra c t io n w o r k i n c r ea s es w i t h
d e c r e a s in g b a c k p r e ss u r e (b e c a u s e o f l o w e r u n d e r c o o l i n g ) . T h e r e is a p o i n t (e n c i r cl e d i n F i g . 7 )
w h e r e t h e m a r g i n a l in c r ea se s o f w o r k b e c o m e eq u a l , a n d th i s y i e ld s th e m a x i m u m a m o u n t o f
w o r k t h a t is e x tr a ct ed f r o m t h e g e o t h e r m a l s y s te m . T h i s m a x i m u m w o r k b e c o m e s h ig h e r a s t h e
a m o u n t o f n o n - c o n d e n s a b l e g a s e s i s d e c r e a s e d , a n d r e a c h e s it s h i g h e s t va l u e w h e n t h e s e g a s e s
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172 E. E. Michaelides
are absent. This value is shown as IF* (0) in Fig. 7. When the initial gas contentfbecomes high,
the curve for the net work is flat, an indication that the gas extraction work is dominant in the
case. The value of the maximum work obtained from a given installation is depicted in Fig. 9 as
a function off. For two initial steam temperatures T,, the figure shows the total effect of the
non-conde nsa ble gases on the work out put of the plant. A 10070 initial CO2 cont ent may cause
20 - 25070 reduc tion of the net work obtained. Whe n this fi gure is com par ed to Fig. 4 it becomes
obvious that the extraction work is a very important item in the net work balance. The two
figures demonstrate the influence of non-condensable gases on the total turbine and gas
extraction work in a geothermal power plant.
o 1.0
O.9
$ c
0 . 8
n -
O
0.7
~- 0.6
,~ 0.5
Ld
N
J 0.4
n~
o 0.5
z 0
I I
~
r/t =0.75 , 'r / e=O. 7
1 5 0 ° C ~
I I I
0 .1 0 . 2 0 . 5
M A S S F R A C T I O N O F CO 2 , f
F i g . 9 . M a x i m u m n e t w o r k v s C O . , f r a c t i o n .
0 . 4
CONDENSING VS ATMO SPHE RIC TURBINES
It can be seen in Fig. 9 that the work for the extraction of non-condensable gases is a
significant proportion of the net work obtained in a geothermal installation. In addition, the
cost of the condenser, cooling system and gas extraction eq uipment may add up to 40 - 50°70 of
the total cost for the plant (Moore, 1976). For that matter, it was thought that it may be
advantageous to use atmospheric turbines in the plants where the gas content is significantly
high. The atmospheric turbine exhausts the geothermal fluid at atmospheric pressure and does
not recover the work done at sub-atmospheric pressures. The magnitude of this work is of the
same order as the work recovered from the atmospheric expansion (Kestin and Michaelides,
1979). The sacrifice of this type of work, though, simplifies considerably the design of the
plant. Because of this, a great deal of geothermal installations (especially the older ones)
exhaust to the atmosphere. As a general rule, the geothermal power plants employ condensing
turbines if the initial gas con tent is less than 407o. Otherwise, atmo spheric turbines are used
wherever this is environmentally acceptable. A review of the thermodynamic and economic
advantages of the atmospheric and condensing turbines for geothermal installations is given in
Kestin and Michaelides (1979) and Michaelides (1979). In these studies the break-even point for
the employment of a condensing turbine is equal to the work produced by an atmospheric
turbine. At gas contents above this point there is no advantage in using a condensing cycle.
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I n f lu e n c e o f N o n - c o n d e n s a b l e G a s es o n N e t W o r k 173
S E P A R A T I O N O F N O N - C O N D E N S A B L E G A S E S
B e c a u s e o f th e a d v e r s e e f f e c t s o f t h e n o n - c o n d e n s a b l e g a s e s o n t h e p o w e r e x t r a c t e d a n d t h e
d r a s t ic r e d u c t i o n o f th e h e a t t r a n s f e r c o e f f i c i e n t i n t h e c o n d e n s e r ( H e n d e r s o n a n d M a r c e l lo ,
1 96 9) , e f fo r t s h a v e b e e n m a d e t o s e p a r a t e t h e n o n - c o n d e n s a b l e s b e f o r e t h e e n t r a n c e t o t h e
c o n d e n s e r . T h i s i s p o s s i b le o n l y i f t h e w e ll p r o d u c e d l iq u i d b r i n e , b y m e a n s o f p r i m a r y f l a sh i n g
( M i c h a e l i d e s , 1 9 80 ). A s c h e m a t i c o f s u c h a n i n s t a l l a t i o n is s h o w n i n F ig . 1 0, t o g e t h e r w i t h t h e
T - s d i a g r a m f o r t h e p l a n t . T h e l i q u id b r i n e i s s u p p l ie d t o a p r i m a r y f l a s h i n g c h a m b e r F , , w h e r e
a s li g ht r e d u c t i o n o f p r e s s u r e r e l ea s e s m o s t o f t h e C O2 a n d s o m e s t e a m . T h i s m i x t u r e p a s s e s
t h r o u g h a n a t m o s p h e r i c t u r b i n e T , a n d is t h e n v e n t e d t o th e s u r ro u n d i n g s . T h e r e m a i n i n g b r i ne ,
f r e e o f t h e m a j o r f r a c t i o n o f C O 2 , is f l a s h e d a n d s u p p l i e s a c o n d e n s i n g t u r b i n e T , w it h s t e a m
( a n d o n l y s m a l l a m o u n t o f C O 2 ). T h e a m o u n t o f C O 2 re l e a se d a t th e f i rs t fl a s h in g c h a m b e r i s
s h o w n i n F ig . 11 a s a f u n c t i o n o f th e f l a s h i n g t e m p e r a t u r e f o r a n i n s t a l l a t i o n r e c e i v i n g b r i n e a t
2 0 0 ° C ; f i s t h e m a s s f r a c t i o n o f C O 2 i n i ti a l ly p r e s e n t i n t h e b r i n e a n d m i s t h e m o l a l i t y o f t h e
b r i n e . T h i s s y s t e m re q u i r e s a v e ry sm a l l a m o u n t o f w o r k f o r t h e e x t r a c t i o n o f t h e C O2 f r o m t h e
c o n d e n s e r a n d is v e r y m u c h f a v o r e d o v e r a si m p l e f l a s h i n g s y s t e m , e s p e c i a l ly a t f i e ld s w i t h a
h i g h p e r c e n t a g e o f n o n - c o n d e n s a b l e s . A t f = 0 . 2 % i t g iv e s 5 0 % m o r e w o r k t h a n a c o n v e n t i o n a l
d u a l - f l a s h s y s t e m .
2
2'
3 '
3
,. 4
C
I o ~
~S
Fig. 10. Primary flashing installation for the separation of the non-condensables.
T h e a b o v e s y s t e m c a n o n l y b e a p p l i e d w h e n t h e g e o t h e r m a l r e s o u r c e y i e ld s li q u id b r i n e . I n
t h e c as e o f d r y - s t e a m w e l l s, t h e n o n - c o n d e n s a b l e g a s es f o r m a h o m o g e n e o u s m i x t u r e w i th t h e
s t e a m a n d s e p a r a t i o n i s p r a c t i c a l l y u n f e a s i b l e .
C O N C L U S I O N S
T h e p r e s e n c e o f n o n - c o n d e n s a b l e g a s e s i n t h e g e o t h e r m a l s t e a m p o w e r p l a n t s h a s an a d v e r s e
e f f e c t o n t h e n e t w o r k r e c o v e r e d . T h i s is d u e t o t h e d e c r e a s e o f th e t u r b i n e w o r k a n d t o t h e
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174
E . E . M i c h a e l i d e s
o
12-
>
Z
Z
W
W
n~
o_
0 . 0 0 8
O . 0 1 0 . . . . . . . . . . . . . . . . . . . ~ - -
0 . 0 0 6
0 . 0 0 4
0 . 0 0 2
0 . 0 0 0
f = 0 . 0 1
f = 0 . 0 0 5
. .
2 0 0 1 9 0 1 8 0 1 7 0 1 6 0 1 5 0 1 40
F L A S H T E M P E R A T U R E , T 2 , o c
F i g . 1 1. A m o u n t o f C 0 2 r e l e a s e d u p o n p r i m a r y f l a s h i n g .
p o w e r s u p p l i e d t o t h e g a s - ex t r ac t io n e q u i p m e n t . T h e o n l y p o s i t i v e e ff e c t o f t h e g a s e s is t h e
s li g h t i n c r e a s e o f th e t u r b i n e e f f i c i e n c y , w h i c h i s n o t e n o u g h t o c o u n t e r a c t t h e ad v e r s e e ff e c t .
S t e a m m u s t b e e x tr a c te d f r o m t h e c o n d e n s e r w i t h t h e g a s b e c a u s e th e t w o f o r m a n i d e a l g a s
m i x tu r e . T h e w o r k s p e n t o n t h e g a s - e xt r a ct i o n e q u i p m e n t a n d i t s v o l u m e t r i c c a p a c i ty d e p e n d o n
t he u n d e r c o o l i n g i n th e c o n d e n s e r . T h e f u n c t i o n o f t he n e t w o r k r e co v e r ed e xh i bi ts a m a x i m u m
a t a ce r ta i n t u r b i n e b a c k p r e s su r e ; t hi s m u s t b e t h e d e s i g n p o i n t f o r t h e p l a n t . W h e n t h e a m o u n t
o f n o n - c o n d e n s a b l e s i s h i g h , a t m o s p h e r i c t u r b in e s o r p r i m a r y f la s h in g m a y b e u se d i n o r d e r to
r e d u c e t h e w o r k s p e n t o n t h e e x t ra c t io n o f g a s es .
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