bj4386

Contents Page

Safety instructions ....................................................... 6

1 Description .............................................................. 7

Design .................................................................. 7

1.3 Mode of operation of the main spindle drive ................................ 8

1.4 Mode of operation of the feed drive ....................................... 9

1.5 Technical data .......................................................... 10

1.6 Ordering data overview. options .......................................... 11

1.1 Application .............................................................. 7

1.2

2

2.1

2.2

2.3 2.3.1 2.3.2 2.3.3

2.4 2.4.1 2.4.2 2.4.3

2.5

3

3.1

3.2

3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 3.3.1 1 3.3.1 2 3.3.13

Installation ............................................................. 14

Mounting in cabinets or machine frames .................................. 14

Connecting instructions .................................................. 15

Connection of the main spindle drive 16 Sensor cable between motor and PWM inverter ............................ 16 Terminals of the main spindle drive ....................................... 17 Relay functions ......................................................... 18

Connection of the feed drive ............................................. 20 Sensor cable between feed motor and PWM inverter ....................... 20 Shield connection and strain relief of cables ................................ 21 Terminals of the feed drive control ........................................ 22

Enabling conditions for main spindle and feed axes ......................... 23

......................................

Commissioning the main spindle drive ..................................... 24

Display and control elements ............................................. 24

Operator control and parameter indication ................................ 25

Parameter groups ....................................................... 26 Status indications ....................................................... 27 Measured value and status indications .................................... 31 Standardization of analog outputs ........................................ 31 Speed settings .......................................................... 32 Ramp function generator settings ........................................ 32 Speed monitor settings .................................................. 32 Speed controller settings ................................................. 33 Torque limit settings .................................................... 34 Key and control words ................................................... 35 Parametersfor auxiliary NCfunction M19 (oriented spindle stop) ............ 36 Motor data and supply cable resistance .................................... 37 Assignment and standardization of the DACs and test sockets ............... 38 Forming of the DC link capacitors ......................................... 42

Siemens AG SlMODRlVE Instructions

GWE 462 01 1.9000.76 Jf-101 3

3.3.14 .3. 3.15 3.3.16 3.3.17 3.3.18 3.3.19 3.3.20 3.3.21 3.3.22 3.3.23 3.3.24

3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6

3.5 3.5.1 3.5.2

4

4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.1.8 4.1.9 4.1.10 4.1.1 1 4.1.12 4.1.13 4.1.14 4.1.15

4.2 4.2.1 4.2.2 4.2.3

4.3

4.4

4.5

4

Page

Assignment of functions to terminals ...................................... 42 Matching to motor and inverter data ...................................... 44 Software release ........................................................ 45 Status indications in P-100 ................................................ 46 ParametersP-101 toP.150.Pl57to P.159and P195 ......................... 46 Osci I lation setpoi nts ..................................................... 47 Motor data P-160 to P-177 ................................................ 47 Voltage-frequency (V/Hz) controlled operation ............................. 47 Selectable relay function ................................................. 48 Precontrol .............................................................. 48 Damping element ....................................................... 48

Fau I t indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Faults after power-up .................................................... 49 Fault code list . .......................................................... 50 Faultresetting .......................................................... 53 Changeover to the operator communication level .......................... 53

Commissioning flowchart ................................................ 57 Commissioning of auxiliary NC function M19 ............................... 64 Two-motor three-phase main spindle drive ................................ 66

Faults .................................................................. 49

Diagnostics aids ......................................................... 54

Commissioning the feed drive ............................................ 69

Adapting the control system Tacho-generator voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Setting elements (controller modules N2. N3) .............................. 70 Motor/PWM inverter matching tables ..................................... 71 Nominal data ........................................................... 75 Testing the load cycle .................................................... 76 Current setpoint limitation; holding against a hard stop ..................... 77 Speed controller adaptation .............................................. 78 Reversal ................................................................ 79 Electrical weight compensation ........................................... 79 Current-controlled operation ............................................. 80 Current setpoint for parallel operation .................................... 82 External power supply for controller enabling .............................. 82 Circuit modifications in the speed setpoint channel ......................... 82 Monitoring for speed controller integration limit ........................... 83 Operation of control axes without power circuit module .................... 83

Si g na I s ................................................................. 84 Ready/Fault signal ....................................................... 84 Reset fault memories .................................................... 84 I2t and motor overtemperature signals .................................... 84

Test sockets, display elements ............................................ 85

Faults ................................................................. 86

Commissioning flowchart ............................................... 88

.............................................. 69

Siemens AG GWE 462 01 1.9000.76 Jf-101 SIMODRIVE Instructions

Page

5

5.1

5.2

5.3

6

6.1

6.2

6.3

6.4

6.5

6.6

6.7 6.7.1 6.7.2

6.8

Maintenance ........................................................... 90

Inspection and servicing ................................................. 90

Changing the software and bootstrapping ................................. 90

Spareparts ............................................................. 92

Appendix ............................................................... 93

Block diagram .......................................................... 93

Terminal connection diagrams ............................................ 95

Circuit diagrams ......................................................... 97

Installation drawing .................................................... 101

Parameter schematic ................................................... 103

Parameter l i s t .......................................................... 104

Setting and checking data ............................................... 108 Main spindle drive settings .............................................. 108 Feed drive settings ..................................................... 115

Elektrostatically sensitive devices (ESD) ................................... 117

Addresses ............................................................. 118

Standards and specifications ............................................ 118

NOTE

These instructions do not urport to cover all details 01 variations in equi ment. no: to

operation or maintenance . Should further information be desired or should particular problems arise which are not covered sufficiently for the Purchaser's purposes. the matter should be referred to the local Siemens Sales Office . The contents of this instruction manual shall not become part or modify any prior or existing agreement. commitment or relationship . The Sales Contract contains the entire obligations of Siemens . The warranty contained in the contract between the parties i s the sole warranty of Siemens . Any statements contained herein do not create new warranties or modify the existing warranty .

provide for every possib P e contingency to be met in connection wit R installation.

Siemens AG SlMODRlVE Instructions

GWE 46201 1.9000.76 Jf-101 5