638 engine oil and filter change

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AP18.00-S-0101A Engine oil and filter change 23.1.08 ENGINES 104.900 in MODEL 638 ENGINES 111.948 /950 /978 /980 in MODEL 638 ENGINES 601.942 /970 in MODEL 638 ENGINES 611.980 in MODEL 638 ENGINES 112.951 /976 in MODEL 639 ENGINES 272.978 in MODEL 639 ENGINES 646.980 /981 /982 /983 in MODEL 639 ENGINES 642.990 in MODEL 639 Shown on model 638 1 Dipstick 2 Oil filler neck 3 Oil drain screw 4 Oil filter element 5 oil extractor A Engine 111 B Engine 601 N18.00-2127-05 Shown on model 638 with engine 611.980 1 Dipstick 2 Oil filler neck 3 Oil drain screw 4 Oil filter element 5 oil extractor N18.00-2015-06 Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

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Page 1: 638 Engine Oil and Filter Change

AP18.00-S-0101A Engine oil and filter change 23.1.08

ENGINES 104.900 in MODEL 638

ENGINES 111.948 /950 /978 /980 in MODEL 638

ENGINES 601.942 /970 in MODEL 638

ENGINES 611.980 in MODEL 638

ENGINES 112.951 /976 in MODEL 639

ENGINES 272.978 in MODEL 639

ENGINES 646.980 /981 /982 /983 in MODEL 639

ENGINES 642.990 in MODEL 639

Shown on model 638

1 Dipstick

2 Oil filler neck

3 Oil drain screw

4 Oil filter element

5 oil extractor

A Engine 111

B Engine 601

N18.00-2127-05

Shown on model 638 with engine 611.980

1 Dipstick

2 Oil filler neck

3 Oil drain screw

4 Oil filter element

5 oil extractor

N18.00-2015-06

Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 2: 638 Engine Oil and Filter Change

Shown on model 638 with engine 104.900

1 Dipstick

2 Oil filler neck

3 Oil drain screw

4 Oil filter element

5 oil extractor

6 Oil drain screw on the oil filter

7 Oil filter cover

S18.00-4502-06

Illustrated on model 639

1 Dipstick

2 Oil filler neck

3 Oil drain screw

4 Oil filter element

5 oil extractor

C Engine 112

D Engine 646

S18.00-4503-06

Modification notes

23.1.08 Value modified: Oil drain screw to oil pan *BA01.45-N-1003-01A

Value modified: Oil drain screw to oil pan Engine 611.980 *BA01.45-N-1003-01H

e Removing

a Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A Danger!toppling off of the lifting platform. and position four support plates at vehicle lift

support points specified by vehicle

manufacturer.

a Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A Danger!off by itself when engine is running. Risk of itself.

injury caused by contusions and burns Wear closed and snug-fitting work clothes.

during starting procedure or when working Do not touch hot or rotating parts.

near the engine as it is running

1 Replace oil filter element (4) Engine 104.900 in model 638.244 /294 AP18.20-S-0100-04A

Engines 111, 112, 272.978 AP18.20-D-0100-04A

Engines 601, 611, 642.990, 646 AP18.20-D-0100-04B

2.1 Pull out the dipstick (1) and suck out engine Only when extracting the engine oil

oil over the oil dipstick guide tubeCopyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2

Page 3: 638 Engine Oil and Filter Change

i Extract engine oil only when the engine

is at normal operating temperature.

For engine oil extractor see GOTIS

http://gotis.aftersales.daimlerchrysler.com

2.2 Drain engine oil at oil drain screw (3) of oil Only when draining engine oil

pan

i Only drain engine oil when engine is at

normal operating temperature.

i On model 638 with engine 111 and on

model 639.701/703/705/711/713/811/813/

815 as of vehicle identification number

055347 the bottom engine compartment

paneling is to be removed, see:

@

Model 638 with engine 111

f Remove/install bottom engine compartment AR61.20-S-1105A paneling

Model 639.701/703/705/711/713/811/813/

815 as of vehicle identification number

055347

f Remove/install bottom engine compartment AR61.20-S-1105S paneling

d Install

3 Screw in oil drain screw (3) and tighten fully. p Replace sealing ring for oil drain screw

(3) to avoid any leakages.

Engine 104.900

*BA01.45-N-1002-01E Oil drain screw to oil pannEngine 111

*BA01.45-N-1003-01A Oil drain screw to oil pannEngine 112

*BA01.45-P-1003-01B Oil drain screw to oil pan M14nEngine 272

*BA01.45-N-1001-01S Oil drain screw to oil pannENGINES 601, 611, 646

*BA01.45-N-1003-01H Oil drain screw to oil pannEngine 642

n *BA01.45-N-1008-01R Oil drain screw to oil pan

4 Pour in engine oil at oil filler neck (2) i Note specified filling capacity.

Engines 104.900, 112

j *BF18.00-N-1001-01E Engine oil filling capacity with/without oil

filter

Engine 111

j *BF18.00-N-1001-01A Engine oil filling capacity with oil filter

Engine 272

j *BF18.00-N-1001-01O Engine oil filling capacity with oil filter

Engines 601, 611

j *BF18.00-N-1001-01F Engine oil filling capacity with oil filter

Engine 646

j *BF18.00-N-1001-01L Engine oil filling capacity (oil and filter

change)

Engine 642.990

j *BF18.00-N-1001-01L Engine oil filling capacity (oil and filter

change)

g Checking

5 Start engine p Do not rev up engine immediately after

starting it, as long as there is no oil pressure,

to avoid damaging the engine.

6 Check oil filter cover (7) and if necessary, oil i On model 638 with engine 111 and on drain screw (3) or oil drain screw for oil filter model 639.701/703/705/711/713/811/813/(6) for leaks 815 as of vehicle identification number

055347 the bottom engine compartment

paneling is to be removed, see:

@

Model 638 with engine 111

f Remove/install bottom engine compartment AR61.20-S-1105A paneling

Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 3

Page 4: 638 Engine Oil and Filter Change

Model 639.701/703/705/711/713/811/

813/815 as of vehicle identification

number 055347

f Remove/install bottom engine compartment AR61.20-S-1105S paneling

7 Turn off engine

8 Check oil level p The oil level must on no account lie

higher than the maximum marking, as this

may result in damage to the engine.

i Do not check oil level until approx.

2 min after switching off the engine.

i The fill level markings on the oil dipstick

(1) are designed for an engine oil

temperature of approx. 80 °C. Do not top up

with any more oil for engine oil temperatures

below this when filling the prescribed oil

quantity.

n Oil pan

Number Designation Engine

104.900

BA01.45-N-1002-01E Oil drain screw to oil pan Nm 30

n Oil pan

Number Designation Engine Engine

111.948/ 111.950/

978 980

BA01.45-N-1003-01A Oil drain screw to oil pan M14 Nm 30 30

n Oil pan

Number Designation Engine

112.910/911/

912/913/914/

915/917/920/

921/922/923/

940/941/942/

943/944/945/

946/947/949/

951/954/955/

960/961/970/

972/973/976

BA01.45-P-1003-01B Oil drain screw to oil pan M14 Nm 30

n Oil pan

Number Designation Engine

272.978

in model

639

BA01.45-N-1001-01S Oil drain screw to oil pan Nm 30

n Oil pan

Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 4

Page 5: 638 Engine Oil and Filter Change

Number Designation Engine Engine Engine Engine

601.942 601.970 611.980 646 in

model

639

BA01.45-N-1003-01H Oil drain screw to oil pan M14 Nm 25 25 30 30

n Oil pan

Number Designation Engine

642 in

model

639

BA01.45-N-1008-01R Oil drain screw to oil pan M12 Nm 30

j Engine lubrication

Number Designation Engine Engine

104.900 112.951/976

BF18.00-N-1001-01E LitersEngine oil Filling capacity with oil filter 6,4 10

LitersFilling capacity without oil filter 5,9 9,5

SheetSpecifications for Operating BB00.40-P-0229-01 BB00.40-P-0229-01FluidsA A

Sheet

BB00.40-P-0229-03 BB00.40-P-0229-03

A A

Sheet

BB00.40-P-0229-05 BB00.40-P-0229-05

A A

j Engine lubrication

Number Designation Engine 111.948/

950/978/980

BF18.00-N-1001-01A LitersEngine oil Filling capacity with oil filter 7.5

SheeSpecifications for Operating tFluids BB00.40-P-0229-01

A

Shee

t BB00.40-P-0229-03

A

Shee

t BB00.40-P-0229-05

A

j Engine lubrication

Number Designation Engine

272 in model

639

BF18.00-N-1001-01O LitersEngine oil Filling capacity with oil filter 10

SheetSpecifications for service

products BB00.40-P-0229-01

A

Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 5

Page 6: 638 Engine Oil and Filter Change

Sheet

BB00.40-P-0229-03

A

Sheet

BB00.40-P-0229-05

A

j Engine lubrication

Number Designation Engine Engine Engine

601.942 601.970 611.980

BF18.00-N-1001-01F LitersEngine oil Filling capacity with oil filter 8.5 8.5 7.5

SheeSpecifications for Operating tFluids BB00.40-P-0228-01 BB00.40-P-0228-01 BB00.40-P-0228-01

A A A

Shee

t BB00.40-P-0228-03BB00.40-P-0228-03 BB00.40-P-0228-03

AA A

Shee

t BB00.40-P-0228-05BB00.40-P-0228-05 BB00.40-P-0228-05

AA A

Shee

t BB00.40-P-0229-01BB00.40-P-0229-01 BB00.40-P-0229-01AA A

Shee

t BB00.40-P-0229-03BB00.40-P-0229-03 BB00.40-P-0229-03AA A

Shee

t BB00.40-P-0229-05BB00.40-P-0229-05 BB00.40-P-0229-05

AA A

Shee

t BB00.40-P-0229-31BB00.40-P-0229-31 BB00.40-P-0229-31AA A

j Engine lubrication system

Number Designation Engine Engine Engine

646 in model 646 in model 642 in model

639 without 639 639

particulate filter with

particulate filter

BF18.00-N-1001-01L LitersEngine oil Filling capacity 9 9 10

(oil and filter change)

SheetSpecifications for Operating

Fluids BB00.40-P-0228-03 BB00.40-P-0228-51 BB00.40-P-0228-51

A A A

Sheet

BB00.40-P-0228-05 BB00.40-P-0229-31 BB00.40-P-0229-31

A A A

Sheet - -BB00.40-P-0228-51

A

Sheet - -

BB00.40-P-0229-03

A

Sheet - -

BB00.40-P-0229-05

A

Sheet - -

BB00.40-P-0229-31

A

Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 6