638 engine oil and filter change
DESCRIPTION
ChangeTRANSCRIPT
AP18.00-S-0101A Engine oil and filter change 23.1.08
ENGINES 104.900 in MODEL 638
ENGINES 111.948 /950 /978 /980 in MODEL 638
ENGINES 601.942 /970 in MODEL 638
ENGINES 611.980 in MODEL 638
ENGINES 112.951 /976 in MODEL 639
ENGINES 272.978 in MODEL 639
ENGINES 646.980 /981 /982 /983 in MODEL 639
ENGINES 642.990 in MODEL 639
Shown on model 638
1 Dipstick
2 Oil filler neck
3 Oil drain screw
4 Oil filter element
5 oil extractor
A Engine 111
B Engine 601
N18.00-2127-05
Shown on model 638 with engine 611.980
1 Dipstick
2 Oil filler neck
3 Oil drain screw
4 Oil filter element
5 oil extractor
N18.00-2015-06
Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1
Shown on model 638 with engine 104.900
1 Dipstick
2 Oil filler neck
3 Oil drain screw
4 Oil filter element
5 oil extractor
6 Oil drain screw on the oil filter
7 Oil filter cover
S18.00-4502-06
Illustrated on model 639
1 Dipstick
2 Oil filler neck
3 Oil drain screw
4 Oil filter element
5 oil extractor
C Engine 112
D Engine 646
S18.00-4503-06
Modification notes
23.1.08 Value modified: Oil drain screw to oil pan *BA01.45-N-1003-01A
Value modified: Oil drain screw to oil pan Engine 611.980 *BA01.45-N-1003-01H
e Removing
a Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A Danger!toppling off of the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
a Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A Danger!off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
1 Replace oil filter element (4) Engine 104.900 in model 638.244 /294 AP18.20-S-0100-04A
Engines 111, 112, 272.978 AP18.20-D-0100-04A
Engines 601, 611, 642.990, 646 AP18.20-D-0100-04B
2.1 Pull out the dipstick (1) and suck out engine Only when extracting the engine oil
oil over the oil dipstick guide tubeCopyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2
i Extract engine oil only when the engine
is at normal operating temperature.
For engine oil extractor see GOTIS
http://gotis.aftersales.daimlerchrysler.com
2.2 Drain engine oil at oil drain screw (3) of oil Only when draining engine oil
pan
i Only drain engine oil when engine is at
normal operating temperature.
i On model 638 with engine 111 and on
model 639.701/703/705/711/713/811/813/
815 as of vehicle identification number
055347 the bottom engine compartment
paneling is to be removed, see:
@
Model 638 with engine 111
f Remove/install bottom engine compartment AR61.20-S-1105A paneling
Model 639.701/703/705/711/713/811/813/
815 as of vehicle identification number
055347
f Remove/install bottom engine compartment AR61.20-S-1105S paneling
d Install
3 Screw in oil drain screw (3) and tighten fully. p Replace sealing ring for oil drain screw
(3) to avoid any leakages.
Engine 104.900
*BA01.45-N-1002-01E Oil drain screw to oil pannEngine 111
*BA01.45-N-1003-01A Oil drain screw to oil pannEngine 112
*BA01.45-P-1003-01B Oil drain screw to oil pan M14nEngine 272
*BA01.45-N-1001-01S Oil drain screw to oil pannENGINES 601, 611, 646
*BA01.45-N-1003-01H Oil drain screw to oil pannEngine 642
n *BA01.45-N-1008-01R Oil drain screw to oil pan
4 Pour in engine oil at oil filler neck (2) i Note specified filling capacity.
Engines 104.900, 112
j *BF18.00-N-1001-01E Engine oil filling capacity with/without oil
filter
Engine 111
j *BF18.00-N-1001-01A Engine oil filling capacity with oil filter
Engine 272
j *BF18.00-N-1001-01O Engine oil filling capacity with oil filter
Engines 601, 611
j *BF18.00-N-1001-01F Engine oil filling capacity with oil filter
Engine 646
j *BF18.00-N-1001-01L Engine oil filling capacity (oil and filter
change)
Engine 642.990
j *BF18.00-N-1001-01L Engine oil filling capacity (oil and filter
change)
g Checking
5 Start engine p Do not rev up engine immediately after
starting it, as long as there is no oil pressure,
to avoid damaging the engine.
6 Check oil filter cover (7) and if necessary, oil i On model 638 with engine 111 and on drain screw (3) or oil drain screw for oil filter model 639.701/703/705/711/713/811/813/(6) for leaks 815 as of vehicle identification number
055347 the bottom engine compartment
paneling is to be removed, see:
@
Model 638 with engine 111
f Remove/install bottom engine compartment AR61.20-S-1105A paneling
Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 3
Model 639.701/703/705/711/713/811/
813/815 as of vehicle identification
number 055347
f Remove/install bottom engine compartment AR61.20-S-1105S paneling
7 Turn off engine
8 Check oil level p The oil level must on no account lie
higher than the maximum marking, as this
may result in damage to the engine.
i Do not check oil level until approx.
2 min after switching off the engine.
i The fill level markings on the oil dipstick
(1) are designed for an engine oil
temperature of approx. 80 °C. Do not top up
with any more oil for engine oil temperatures
below this when filling the prescribed oil
quantity.
n Oil pan
Number Designation Engine
104.900
BA01.45-N-1002-01E Oil drain screw to oil pan Nm 30
n Oil pan
Number Designation Engine Engine
111.948/ 111.950/
978 980
BA01.45-N-1003-01A Oil drain screw to oil pan M14 Nm 30 30
n Oil pan
Number Designation Engine
112.910/911/
912/913/914/
915/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/954/955/
960/961/970/
972/973/976
BA01.45-P-1003-01B Oil drain screw to oil pan M14 Nm 30
n Oil pan
Number Designation Engine
272.978
in model
639
BA01.45-N-1001-01S Oil drain screw to oil pan Nm 30
n Oil pan
Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 4
Number Designation Engine Engine Engine Engine
601.942 601.970 611.980 646 in
model
639
BA01.45-N-1003-01H Oil drain screw to oil pan M14 Nm 25 25 30 30
n Oil pan
Number Designation Engine
642 in
model
639
BA01.45-N-1008-01R Oil drain screw to oil pan M12 Nm 30
j Engine lubrication
Number Designation Engine Engine
104.900 112.951/976
BF18.00-N-1001-01E LitersEngine oil Filling capacity with oil filter 6,4 10
LitersFilling capacity without oil filter 5,9 9,5
SheetSpecifications for Operating BB00.40-P-0229-01 BB00.40-P-0229-01FluidsA A
Sheet
BB00.40-P-0229-03 BB00.40-P-0229-03
A A
Sheet
BB00.40-P-0229-05 BB00.40-P-0229-05
A A
j Engine lubrication
Number Designation Engine 111.948/
950/978/980
BF18.00-N-1001-01A LitersEngine oil Filling capacity with oil filter 7.5
SheeSpecifications for Operating tFluids BB00.40-P-0229-01
A
Shee
t BB00.40-P-0229-03
A
Shee
t BB00.40-P-0229-05
A
j Engine lubrication
Number Designation Engine
272 in model
639
BF18.00-N-1001-01O LitersEngine oil Filling capacity with oil filter 10
SheetSpecifications for service
products BB00.40-P-0229-01
A
Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 5
Sheet
BB00.40-P-0229-03
A
Sheet
BB00.40-P-0229-05
A
j Engine lubrication
Number Designation Engine Engine Engine
601.942 601.970 611.980
BF18.00-N-1001-01F LitersEngine oil Filling capacity with oil filter 8.5 8.5 7.5
SheeSpecifications for Operating tFluids BB00.40-P-0228-01 BB00.40-P-0228-01 BB00.40-P-0228-01
A A A
Shee
t BB00.40-P-0228-03BB00.40-P-0228-03 BB00.40-P-0228-03
AA A
Shee
t BB00.40-P-0228-05BB00.40-P-0228-05 BB00.40-P-0228-05
AA A
Shee
t BB00.40-P-0229-01BB00.40-P-0229-01 BB00.40-P-0229-01AA A
Shee
t BB00.40-P-0229-03BB00.40-P-0229-03 BB00.40-P-0229-03AA A
Shee
t BB00.40-P-0229-05BB00.40-P-0229-05 BB00.40-P-0229-05
AA A
Shee
t BB00.40-P-0229-31BB00.40-P-0229-31 BB00.40-P-0229-31AA A
j Engine lubrication system
Number Designation Engine Engine Engine
646 in model 646 in model 642 in model
639 without 639 639
particulate filter with
particulate filter
BF18.00-N-1001-01L LitersEngine oil Filling capacity 9 9 10
(oil and filter change)
SheetSpecifications for Operating
Fluids BB00.40-P-0228-03 BB00.40-P-0228-51 BB00.40-P-0228-51
A A A
Sheet
BB00.40-P-0228-05 BB00.40-P-0229-31 BB00.40-P-0229-31
A A A
Sheet - -BB00.40-P-0228-51
A
Sheet - -
BB00.40-P-0229-03
A
Sheet - -
BB00.40-P-0229-05
A
Sheet - -
BB00.40-P-0229-31
A
Copyright Daimler AG 11/28/11 G/06/08. This WIS printout will not be recorded by the update service. Page 6