6060-109 glow worm with susp unit - wicksteed...steel bar to bs en 10025 welding to en iso...
TRANSCRIPT
SPECIFICATION
INSTALLATION INSTRUCTIONS
Note
Note
PROD. CODE
SIZE
AGE RANGE
F/ FALL HEIGHT
HEAVIEST PART
TOTAL WEIGHT
Rockerplay
6060-109
2260x1030x385
2 - 6 Years
1000mm
Approx 69Kg
Approx 109Kg
6060-109Page 1 of 8
1. Read instructions thoroughly before commencing installation of unit.
2. Excavate foundations as shown on the foundation plan (see page 2).
3. Position and assemble the below ground fixing with spragging irons (see page 2) centrally in theexcavated hole ensuring that it is at the correct height and the top plate is flush with the finishedsurface level.
4. Backfill with 0.28 m³ concrete (4 parts gravel, 2 parts sand & 1 part cement).
5. Allow concrete to set for a period of 48 hours.
6. Fit the Main Body Assembly to the below ground fixing as shown on page 5.
7. Ensure that all fastenings are fully tightened.
Steel plate to BS EN 10025Steel CHS to BS EN 10255Steel Bar to BS EN 10025Welding to EN ISO 14341:2011Polyester powder paint to EN 13438:2005
Standard fixings to BS 3692:2001 andBS 4190:2001Non-standard fixings are anti-vandal andcorrosion resistant
Ensure all installation aids are removed before first use.
Glow Wormwith Suspsension Unit
6060-109
Page 2 of 8
Foundation Detail(Care must be taken in abnormal conditions)
FSL = Finished Surface Level
FSL
35
0
Foundation Detail(Care must be taken in abnormal conditions)
Bark Fix
700
700
350
60
0
Concrete
SpraggingIrons
5
3
4
5
70
0
40
0
10
00
700
350
35
0
Bark
Concrete
SpraggingIron
FSL
6060-109
Page 3 of 8
Minimum Space
2259
1141
86
3
54
8
5260
16
92.5
338
5
R1500
R1500
2630
Minimum Space
6060-109
Page 4 of 8
Safety Surfacing
Wetpour
15.5 Sq. Metres 40mm Wetpour15.0 Linear Metres Wetpour Edging
Grass Mats(1500 x 1000mm)
16 off Total
Safety Tiles(1000 x 1000mm)
19.0 Sq. Metres40mm Thickness18.0 Linear Metres of Tile Edging
6000
3000
40
00
350
05500
5350
33
50
R1500
2750
16
75
2675
17
50
20
00
6060-109
Page 5 of 8
Fixing Details for MaintenanceFrame to Below Ground Fixing
Below Ground Fixing
687
6060-109
Page 6 of 8
Fixing Details for MaintenanceEnd Cap
Fixing Details for MaintenanceAttaching Seats
1.3
1.51.5
1.4
1.6
1.7
1.8
1.9
1.1
6060-109
Page 7 of 8
Fixing Details for MaintenanceSuspension Unit Assembly to Main Body
1.2.7
1.2.15
1.10
1.11
1.2.2
1.2.7
1.2.10
1.2.10
1.2.12
1.2.13
1.2.41.2.111.2.8
1.2.8
1.2.4
1.2.13
1.2.12
1.2.1
1.2.16
1.2.14
1.2.6
1.2.9
1.2.3
1.2.5
Loctite
1.13
1.12
REV
ECN
SIG.
DATE:
COMPILED
DATE:
6060-109
Page 8 of 8
MC
23/03/17
Parts List
DESCRIPTIONPART NUMBERQTYITEM
Glow Worm Assembly5112-12011
Glow Worm Main Body W.A.4202-75511.1
Suspension Unit Assembly5114-11011.2
Suspension Unit Plate3201-34311.2.1
U - Plate3201-34411.2.2
Rubber Suspension Unit - Machined2911-00611.2.3
End Cap3292-21421.2.4
Torsion Bar3069-04211.2.5
Plate3293-12611.2.6
Spacer2570-00421.2.7
Spacer2570-00521.2.8
Fixing Locator3756-17821.2.9
DIA 6 x 12 LG SELLOK PIN2223-02121.2.10
M8 x 8 LG CUP POINT GRUB SCREW2171-11131.2.11
M10 x 30 Pent Button Head2176-13221.2.12
M10 Spring Washer2212-20321.2.13
M12 x 40 SKT HD CAP SCREW c/w PIN2171-22861.2.14
M12 EXTRA LARGE PLAIN WASHER2215-51561.2.15
M12 Spring Washer2212-00261.2.16
Aluminium End Cap3711-00221.3
T-SHAPED SEAT3726-10521.4
M8 x 8 LG CUP POINT GRUB SCREW2171-11141.5
M8 x 30 LG PENT C'SK SCREW2176-22861.6
M8 Washer2215-50761.7
M8 Nyloc Nut2192-00161.8
M8 Protective Cap2613-01561.9
M12 x 30 Skt Hd Cap Screw c/w Pin2171-22641.10
M12 Spring Washer2212-00241.11
Spacer Panel3756-20411.12
M8 x 25 C'SK SKT HD SCREW with PIN2171-17941.13
BGF for Spring Mechanism5071-05613
BGF for Spring Mechanism - Bark5071-05714
460mm Spragging Iron3030-31035
M20 x 55 HT HEX HD SCREW2175-18146
M20 WASHER 2mm THK2215-51247
20mm SPRING WASHER2212-20648
1761
MC
0
23/03/17
Minor
MC
1
12/04/17
Minor
MC
2
07/06/17 12/07/17
3
MC
Minor Minor
MC
4
28/11/17
Product: Date of Issue: 23/03/17
Issue: A
Item Unit Qty Part No. Checked
1 1 Glow Worm Assembly 5112-120
2 1 BGF upright 5071-056
3 1 Fixing pack
4
5
6
7 Pre-assembled Panels
8 2 T-Shaped Seats * 3726-105
9 2 Fixing Locator * 3756-178
10 1 Spacer Panel * 3756-204
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Picked By: Checked By:
COMPILED REV 0 1
BY: MC ECN No. 1761 Minor
DATE 23/03/17 28/11/2017
DATE: 23/03/17 SIGN MC MC
Sheet 1 of 1DESPATCH LIST
6060-109 Glow Worm (with Suspension Unit)
Total No. of Items
Items marked * to be fitted before despatch
Order No:
Description
Product: Date of Issue: 23/03/17
Issue: A
Item Unit Qty Part No. Checked
1 2 3030-310
2 4 2175-181
3 4 2215-512
4 4 2212-206
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Picked By: Checked By:
COMPILED REV 0 1 2BY: MC ECN No. 1761 Minor Minor
DATE 23/03/17 07/06/2017 12/07/2017
DATE: 23/03/17 SIGN MC MC MC
Total No. of Items
M20 Washer
FIXINGS LIST
M20 Spring Washer
Sheet 1 of 1
6060-109 Glow Worm (with Suspension Unit)
Order No:
Description
460mm Spragging Iron
M20 x 55 HT Hex Head Bolt
Product: Date of Issue: 23/03/17
Issue: A
Item Unit Qty Part No. Checked
1 1 Glow Worm Assembly 5112-120
2 1 BGF upright - Bark 5071-057
3 1 Fixing pack
4
5
6
7 Pre-assembled Panels
8 2 T-Shaped Seats * 3726-105
9 2 Fixing Locator * 3756-178
10 1 Spacer Panel * 3756-204
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Picked By: Checked By:
COMPILED REV 0 1
BY: MC ECN No. 1761 Minor
DATE 23/03/17 28/11/2017
DATE: 23/03/17 SIGN MC MC
Order No:
Description
6060-909 Glow Worm (with Suspension Unit) - BARK
Total No. of Items
Items marked * to be fitted before despatch
Sheet 1 of 1DESPATCH LIST
Product: Date of Issue: 23/03/17
Issue: A
Item Unit Qty Part No. Checked
1 1 3030-310
2 4 2175-181
3 4 2215-512
4 4 2212-206
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Picked By: Checked By:
COMPILED REV 0 1 2BY: MC ECN No. 1761 Minor Minor
DATE 23/03/17 07/06/2017 12/07/2017
DATE: 23/03/17 SIGN MC MC MC
Sheet 1 of 1
6060-909 Glow Worm (with Suspension Unit) - BARK
Order No:
Description
460mm Spragging Iron
M20 x 55 HT Hex Head Bolt
Total No. of Items
M20 Washer
FIXINGS LIST
M20 Spring Washer