6040-103 - 2-4m viking double swing · double swing 6040-103 3650x2475x1450 2 to adult 1.45 metres...

SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

2.4M Viking Swing

Double Swing6040-103

3650x2475x1450

2 to Adult

1.45 Metres

Approx 31Kg

Approx 163Kg

6040-103 of 15

1 Read instructions thoroughly before commencing installation of unit.

2 Excavate foundations as shown in the foundation plan.

3 Assemble the swing as detailed in pages 3 to 6 using blocks as an installation aid.

4 To locate the swing in the foundation holes requires 2 men for 1 bay unit.

5 Check uprights are vertical and at correct angle, all top bars are horizontal and at correct height.

6 TIGHTEN THE M16 CROSS BAR/UPRIGHT FIXINGS TO THE CORRECT TORQUE SETTINGS,CENTRE PUNCH THREAD IN TWO PLACES TO DEFORM THREAD (SEE PAGE 7) AND FITNUTCAP TO FIXINGS.

7 Backfill foundations with approx 0.95m³ concrete (4 parts gravel/2 parts sand/1 part cement).

8 Allow concrete to set for 48 hours.

9 Attach chains to rotating swing bearings as shown.

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Solid steel components to EN 10087:1998Steel plate to EN 10025-2:2004Steel CHS to EN 10210 S355Welding to EN ISO 14341:2011Polyester powder paint to EN 13438:2005Standard fixings to BS 3692:2001 andBS 4190:2001

Non-standard fixings are anti-vandal andcorrosion resistantFlat rubber seats have an aluminium insertbonded to a synthetic rubber (EPDM)honeycomb constructionBearings are made from grade T100G Tufcot

6040-103

of 15

FSL

FSL

FSL = Finished Surface Level

Foundation Detail(Care must be taken in abnormal conditions)

4000

84

1

21

41

650

Foundation Detail - Loose fill(Care must be taken in abnormal conditions)

40001

00

3

23

03

650

65

06

50

Foundation

Centr

es

Foundation

Centr

es

300

40

0

Bark

Concrete

Concrete

57

5

3350325

16

53

32

5

3350325

14

91

32

5

Brick

Round off concrete

57

5

Brick

Detail AEnlarged View

6040-103

of 15

A

End Leg and Top Cross Bar Assembly

1 10

7

5

Blocks used as aninstallation aid

for assembly

2

6

Detail BEnlarged View

6040-103

of 15

B

8


1 10

6


for assembly

2

7

Detail CEnlarged View

6040-103

of 15

C


6

5


for assembly

2

1

10

7

Detail DEnlarged View

6040-103

of 15

D



for assembly

2

1

10

8

7

6

6040-103

of 15

Typical View

1. Torque settings to allupright/cross bar M16 fittings

Torque value for all M16 nutsand bolts = 205Nm

2. Centre punch thread in two placesas indicated by arrow 'X' on allM16 Bolts to deform threads

X

X

9

Detail EEnlarged View

6040-103

of 15

E

3646

553 I/S Ref

632 Ctr Ref

10

00

Re

f

Unders

ide

of

Cro

ssBar

Tube

Swing Assembly

30°

24

00

148 148

14

38

FSL


3350

24

66

6040-103

of 15

240

0

3350

FSL

24

66

3646

804

454

mm

Ma

x5

30

mm

Min

35

0m

m

646747 646

19

16

804

6040-103 - Single Bay Double Swing (All flat seats)

6040-103C - Single Bay Double Swing (All cradle seats)

148

755

747

FSL


799 744 799

18

80

49

0m

mM

ax

53

0m

mM

in35

0m

m

6040-103

of 15

Minimum Space and Separation

4960

88

00

3350805

44

00

68

00

34

00

195 2960

6040-103

of 15

3050

69

00

Safety Surfacing

Wetpour

21.0 Sq. Metres 60mm Wetpour20.0 Linear Metres Wetpour Edging

1525

34

50

6040-103

of 15

4000

75

00

Safety Surfacing

Grass Mats(1500 x 1000mm)

20 off Total

37

50

3350325

6040-103

of 15

Safety Surfacing

Loose Fill

24.5 Sq metres of loose fill area22.0 Linear area of loose fill edging

3060

79

00

145

39

50

6040-103

of 15

Chain to top bar assembly detail

1 Pass the end of the chain thro' the key link to achieve the correct seat height, ensuring that2 links only are passed fully through

2 Fit the shackle through the top of the key link.

3 Fit the shackle to the rotating swing bearing, securing with the sellok pin

Top bar assembly details

1 Split bearing and slide over top bar, ensuring flange on bearing is towards the centre of thetop bar

2 Fit pin thro' bearing and top bar, ensuring no part of the pin sits proud of the bearing surface

3 Locate bush into the swing bearing casting

4 Locate bearing casting onto bearing, lubricating the bearing with a general lubricating grease

5 Secure bearing casting with retention ring

4

3

2.5

2.4 2.3 2.2 2.6

2.1

Parts List

DESCRIPTIONPART NUMBERQTYITEM

2.4M Viking Swing End Leg4202-37941

Viking Swing Cross Bar Assembly4202-38612

Viking Swing Cross Bar W.A.4202-38512.1

SWING BEARING3746-00642.2

SWING BEARING CASTING3712-17442.3

OILITE BUSH CT102511-01042.4

SPIROL RETENTION RING2441-00442.5

SELOC PIN M10 x 90mm2221-04442.6

SHACKLE ASSY4064-00743

KEY LINK3710-00144

M16 x 130mm Hex HD. HT-10.92185-57645

M16 Plain Washer2215-51186

M16 S/C SPRING WASHER2212-20587

M16 Binx Nut2191-02048

M16 Nut Cap2613-01789

Parts List (Bark Fix)

DESCRIPTIONPART NUMBERQTYITEM

2.4M Viking Swing End Leg - (For Bark)4202-381410

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6040-103

of 15

MC

14/01/15

6040-103 Single Bay Double - 5082-308 Flat seat with AL-C-S 2 off

6040-103C Single Bay Double - 5082-318 Cradle seat with AL-C-S-C 2 off

For Bark Fix use items 10 instead of item 1

23/01/15

MC

0

1710 Minor

1

MC

11/03/15 23/03/15

MC

2

Minor Minor

3

MC

10/04/15

MC

4

Minor

18/05/15

MC

5

Minor

14/10/15

MC

6

Minor

23/11/18

Product: Date of Issue: 12/11/1015/01/2015

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-379

2 2 5082-308

3 1 4202-385

4 4 3746-006

5 4 3712-174

6 1

Picked By: Checked By:

COMPILED REV 0 1

BY: MC ECN No. 1710 Minor

DATE 15/01/2015 20/03/2015

DATE: 15/01/15 SIGN MC MC

Items marked * to be fitted before despatch

Description

6040-103 Viking - Single Bay Double Swing (2.4M)

Order No:

Total No. of Items

Sheet 1 of 1DESPATCH LIST

Swing Bearing *

Viking Swing End Leg

Viking Swing Cross Bar W.A. (3.646m)*

Swing Bearing Casting *

Fixing pack

Flat seat with AL-C-S


Issue: A


1 4 Key link * 3710-001

2 4 Oilite Bush CT10 * 2511-010

3 4 Spirol Retention Ring * 2441-004

4 4 2221-044

5

6

7

8 4 4064-007

9 4 2185-576

10 4 2191-020

11 8 2613-017

12 8 2215-511

13 8 2212-205


COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/2015 12/03/2015 20/03/2015

DATE: 15/01/15 SIGN MC MC MC

Total No. of Items


M16 Spring Washer

Shackle assembly

M16 Washer

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

Seloc Pin 10 x 90 *


Order No:

M16 x 130mm Hex Head HT-10.9

M16 Nut Cap

Description


Issue: A


1 4 4202-379

2 2 5082-318

3 1 4202-385

4 4 3746-006

5 4 3712-174

6 1


COMPILED REV 0 1


DATE 15/01/2015 20/03/2015


Viking Swing End Leg

Viking Swing Cross Bar W.A. (3.646m) *


Fixing pack

Cradle seat with AL-C-S-C

Total No. of Items


Swing Bearing *


Description

6040-103C Viking - Single Bay Double Swing (2.4M)

Order No:


Issue: A


1 4 Key link * 3710-001

2 4 Oilite Bush CT10 * 2511-010


4 4 2221-044

5

6

7

8 4 4064-007

9 4 2185-576

10 4 2191-020

11 8 2613-017

12 8 2215-511

13 8 2212-205


COMPILED REV 0 1 2


DATE 15/01/2015 12/03/2015 20/03/2015


Order No:


M16 Nut Cap

Description

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

Seloc Pin 10 x 90 *


M16 Spring Washer

Shackle assembly

M16 Washer

Total No. of Items


Product: Date of Issue: 12/11/1015/01/2015Bark Fix

Issue: A


1 4 4202-381

2 2 5082-308

3 1 4202-385

4 4 3746-006

5 4 3712-174

6 1


COMPILED REV 0 1


DATE 15/01/2015 20/03/2015


Viking Swing End Leg (for Bark)

Viking Swing Cross Bar W.A.(3.646m) *


Fixing pack

Flat seat with AL-C-S

Total No. of Items


Swing Bearing *


Description


Order No:


Issue: A


1 4 Key link * 3710-001

2 4 Oilite Bush CT10 * 2511-010


4 4 2221-044

5

6

7

8 4 4064-007

9 4 2185-576

10 4 2191-020

11 8 2613-017

12 8 2215-511

13 8 2212-205


COMPILED REV 0 1 2


DATE 15/01/2015 12/03/2015 20/03/2015


Order No:


M16 Nut Cap

Description

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

Seloc Pin 10 x 90 *


M16 Spring Washer

Shackle assembly

M16 Washer

Total No. of Items



Issue: A


1 4 4202-381

2 2 5082-318

3 1 4202-385

4 4 3746-006

5 4 3712-174

6 1


COMPILED REV 0 1


DATE 15/01/2015 20/03/2015



Description


Order No:

Total No. of Items


Swing Bearing *

Viking Swing End Leg (for Bark)

Viking Swing Cross Bar W.A. (3.646m) *


Fixing pack

Cradle seat with AL-C-S-C


Issue: A


1 4 Key link * 3710-001

2 4 Oilite Bush CT10 * 2511-010


4 4 2221-044

5

6

7

8 4 4064-007

9 4 2185-576

10 4 2191-020

11 8 2613-017

12 8 2215-511

13 8 2212-205


COMPILED REV 0 1 2


DATE 15/01/2015 12/03/2015 20/03/2015


Total No. of Items


M16 Spring Washer

Shackle assembly

M16 Washer

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

Seloc Pin 10 x 90 *


Order No:


M16 Nut Cap

Description

6040-103 - 2-4m viking double swing · double swing 6040-103 3650x2475x1450 2 to adult 1.45 metres...

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