6. selection graph of power base -...

FOR LIGHT DUTY

FOR HEAVY DUTY

Graph the method which it sees

1. Weight : 800Kg Looking at IP1500 model on graph, the intersection point islocated on the bottom

2. Stroke : 600mm of the graph so IP1500 is selected Referring maximum limit table between shafts,

3. Shaft pitch : 1100x600(mm) the maximum distance between shafts of IP1500 is 1600mm so general model

could be used in 1100x1600(mm)

* Include a load lascivious at the time of safety rate (80%) and select.

Specification Selecting method

6. Selection graph of POWER BASE

SD TYPE S TYPE B TYPE

UCP BEARING SELECTION LIST

MODEL

BEARING

L

MODEL

IP300

IPC500

IP900

IP1500

IP3000

IP5000

IP10000

IP20000

IPL600

- Prolonged lifespan is forced of gear box interior insertion in ball bearings. S type and B type together

of the Power Base unit in between in situation when gear box is unconditional from additional

installation, application by type's shaft in between bearing units is installed with shaft of dropped sag

preventioned installation.

- Installation of gear box between B-type, prevention can happen of dropped sagged upper part

of the frame. The S-type, the dropped, sag of the shaft is malled. By S-type, while in use, dropped sag

of the upper part of the frame is considered to be in draft.

1000 1200

UCP206

1400 1600

IP20000

UCP204 UCP205

IP1500/3000

UCP207 UCP208

IP900 IP5000 IP10000

3500 40001800 2000 2500 3000200 400 600 800

IP300

UCP201

IPC500

UCP203

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

SD-TYPE S B

7. Distance to maximum limit of shaft

CHECK DISTANCE BETWEEN CENTER

- Though there is clearance in the path of ±1mm by both

sides on center of power base.

- However, the dimensions of the reverse side in mistakes

- For more operational and horizontal precision at level,

power base mount(bracket).

or errors, load will happen on the rack gear, need to

accurately customize central dimensions.

MODIFIED FREQUENCY MODULATION

- Upper-Lower part of the frames modification, reduction

to minimize is involved during reduction, part of flange,

adjustment knob, by joint, 4point is revised at standard height.

ASSEMBLY TO FLANGE IN DOWN POSITION

- Assembly and processing is mounted in structural welding

for frame.

If revision is inaccurate the rack gear, loading is formed

and there is roughness.

MACHINING OF MOUNTING SURFACE

- After the power base's gear box bolts are in place,

frame in downward position and to input bolts,

rack gear's subordinate and shock is decreased.

when in use of airspring or power driving source for single

as the power base process or mounting surface if mandatory

when in use of airspring or power driving source for cylinder.

UPPER-LOWER REMOVAL WHEEL

- Removal gap or clearance on back of power base is assembled

as the power base process or mounting surface if mandatory

PRECAUTIONS FOR ASSEMBLY FOR POWER BASE DIE

- In order to meet height H, Power base die is assembled when

mounting and distance is wrong when assembled bolt from

the start is tightened on the power base center. Instead of

tightening after the up-down test, smooth operation is done.

8. Notice

IP900F-4SM yung S hi n TM


IP900F-4SMyung Shi n TM


M yung S hi n TM

IP900F-4S IP900F-4SM yung S hi n TM

Myung Shi n TM


IP900F-4S

Myung Shi n TM

IP900F-4S IP900F-4SMyung Shi n TM

IP SERIES

IPH SERIES(Worm Reducer Type)

IPB SERIES(Miter Gear Box Type)

9-1. How to order(General Type)

IPB900F-4S IPB900F-4S

IPB900F-4SMyung Shin TM

IP900F-4S IP900F-4S

IPC SERIES

IPCH SERIES(Worm Reducer Type)

IPCB SERIES(Miter Gear Box Type)

9-2. How to order(Clean Type)



IPB900F-4SMyung Shin TM


IP/IPC SERIES

Pinion Gear Max Stroke Shaft Pitch Balance 1 rev's lead

Teeth(Z) (mm) Tolerance(mm) Tolerance (mm)

IP(C)300 M1 24 300 75.36

IPC500 M1.5 18 600 84.78

IP(C)900 M1.5 21 1300 98.91

IP(C)1500 M2 21 1300 131.88

IP(C)3000 M3 15 1500 141.3

IP(C)5000 M3 17 1500 160.14

IP10000 M3 21 1800 197.82

IP20000 M4 18 1800 226.08

IPL SERIES

Pinion Gear Max Stroke Shaft Pitch Balance 1 rev's lead

Teeth(Z) (mm) Tolerance(mm) Tolerance (mm)

IPL600 M2 18 700 ±0.5 ±0.1mm 113.04

RACK GEAR PITCH(mm)

Module 1 1.5 2 2.5 3 3.5 4 5

Pitch 3.141 4.712 6.283 7.854 9.426 10.996 12.568 15.707

Food Blunt

company prevention

Gear Box

Rack Gear SUS Hard chrom plating

Pinion Gear SUS General

Electroless Nickel Plating

Hard Chrom plating

Bearing SUS General

Bolt SUS Bolt Plating bolt

Electroless Nickel Plating

General

General SUS Bolt

Flange Black coloring SUS

Hard chrom plating / Raydent

General / Raydent

Model Module

Black coloring

General

Item

Actuator

Same as IP SERIES

Model Module Actuator

HYDRAULIC/PNEUMATIC CYLINDER

± 1

± 2

MOTOR

within 0.5mm

within 1mm

within 2mm

AIR SPRING

Painting

EquipmentClean room

semiconductorStandard

* For custom storke, needed designed after consultation with us.

* Gear box colors are colors by company own.

Shaft Black coloring SUS Hard Chrom Plating / Electroless Nickel Plating

General

* In use of conditions surface treatment may be changed, designed after consultation with us.

* Reference ordering specifications for assemblying bellows and bottom cover.

10. Specifications of POWER BASE

11. Product Exterior of POWER BASE

USING THE POWER BASE IN REVERSE

When using the POWER BASE in reverse, look at "H" drawing

and stroke, order when appointed. When assemblying may be

done after decomposition of the flange.

※ Apply LOAD'G & UNLOAD'G when there is no space during

time of lowering down time.

BELLOWS ASSEMBLY FOR POWER BASE-CLEAN ROOM TYPE

Bellows

Standard

STROKE(mm) ~80 80~120 120~230

H(mm) 110 130 175

STROKE(mm) ~160 160~310

H(mm) 165 207

STROKE(mm) ~160 160~310

H(mm) 200 245

STROKE(mm) ~200 200~400

H(mm) 205 250

STROKE(mm) ~200 200~400

H(mm) 216 263

STROKE(mm) ~200 200~400

H(mm) 218 265

Standard D1 D2 OD ID Remarks

2527 Ø25 Ø27 Ø44 Ø27 Silicone



WHITE

Modelat high standards

Statrment of changes in dimensions

BLACK

IPC500

IPC900

3050

IPC5000

4050

* Inquiry in use of phase of more stroke from us.

IPC300 2527

IPC1500 Inquiry

IPC3000

Material : Silicone

12. Order specifications

IP1500F-4S-REMyung Shin TM

Myung Shin TM

IPC500F-1S

ATTACH THE LOWER COVER TO THE POWER BASE

-IPC300 -IPC500

Stroke Length Stroke Length

~50 60 ~50 80

50~100 110 50~100 130

100~150 160 100~150 180

150~200 210 150~200 230

-IPC900 -IPC1500

-IPC3000 -IPC5000

COUPLING ASSEMBLY OF POWER BASE

Model A B C D E F G H

IP300 7 16 30 Ø12 Ø25 3 13.4 M5

IP500 10 20 40 Ø15 Ø30 4 16.7 M5

IP900 11 23 45 Ø20 Ø40 5 22.2 M5

IP1500 15 30 60 Ø25 Ø50 6 28.3 M6

IP3000 15 30 60 Ø25 Ø50 6 28.3 M6

IP5000 15 30 60 Ø30 Ø55 6 32.6 M6

IP10000 15 35 65 Ø35 Ø60 10 38.3 M8

IP20000 17 36 70 Ø40 Ø65 10 43.3 M8

6x22 KEY

10x8 KEY

10x8 KEY

4x13 KEY

5x19 KEY

6x22 KEY

6x22 KEY

100

100~150 160

150~200 210

50~100

210

Stroke Length

~50 60

150~200

KEY Size

3x10 KEY

Stroke Length

~50 60

50~100 110

100~150 160

STRO

KE+30

L기본높이

L

LOWER COVER

기본높이

L

L

LOWER COVER

L

10t 이상

60.5

90

105기본높이

L

LOWER COVER

L기본높이

10t 이상

60.5

L

90

105

LOWER COVER

GENERAL INDUSTRIAL MACHINERY

CLEAN ROOM TYPE

UP/DOWN LIFTER (WEIGHT: 1000Kg)

IP1500F TYPE

DIVERTER (WEIGHT:1200Kg)

IP1500F TYPE

DIVERTER (WEIGHT:600Kg)

IP900F TYPE

GLASS DIVERTER (WEIGHT:50Kg)

IPC1500F TYPE

PIN-UP SYSTEM (WEIGHT:40Kg)

IPC1500F TYPE

CAM DIVERTER (WEIGHT: 700Kg)

IP900F-CAM10 TYPE

13. Photography resource

Rack gear in structured linear motion when intermediated drive shaft is revolutionized as the

POWER BASE applied type with motor installed in self-powered potent.

With very little power loss, stability can be obtained at maximum efficiency.

Simple structure, lower the incidence, maintenance/repair is it ease.

Though the screw jack, the jack itself consist slowing down with precise central control.

The RACK JACK , rack gear and pinion gear are directly installed.

By this, high speed line is in motion, capability for break to be used in slow attachment

with geared motor at medium precision control. Also, other

than the screw jack is inexpensively economical.

FOR CONVEYOR UP-DOWN DIVERTER

TABLE LIFTER

INPUT FOR AUTOMATIC-FACTORY HOME POSITION

LIFTER

FORK LIFTER

GLASS UP/DOWN UNIT (CLEAN ROOM TYPE)

GLASS PIN-UP UNIT (CLEAN ROOM TYPE)

TEST EQUIPMENT USAGE UP/DOWN SYSTEM

OTHER AUTOMATIC MACHINE AND INDUSTRIAL

MACHINERY UP/DOWN SYSTEM

1. Structure and function of RACK JACK

2. Purpose of use

IRJ SERIES(GUIDE TYPE)-STANDARD TYPE

- Standad model from IRJ10~IRJ30 have standardized goods, 3ton or more uses, abilty of production

order specification.

- Up/Down guide and tuning problems have solution, bewteen the length of gear box and center,

discretion of the designer may choose.

IRJC SERIES(GUIDE TYPE)-CLEAN ROOM TYPE

- Separate post-processing of the IRJ series (Hard Chrome Plating/Electroless Nickel Plating/Raydent)

In order to retract the occurance inside of dust(particle)in addition to the top silicone bellows and the

lower cover are attached to be used for clean room.(Class Zone:1000Class)

IRJL SERIES(LM GUIDE TYPE)

- Suitable for the clean room, test equipment and high precision equipment that is required is applied.

- Incase standard type is occupied, use both by the guide, IRJL series, LM Guide is applied in smooth

motion and durability is at maximum frequent use is advantageous in many places.

3. Type of RACK JACK

IRJ OO R(L) NO I T E M MATERIAL Q'TY

1 RACK GEAR BOX ADC12 1

2 SIDE COVER ADC12 2

3 RACK GEAR S45C 1

4 PINION GEAR S45C 1

5 FLANGE S45C 1

6 JOINT S45C 1

7 NUT S45C 1

8 OILLESS BUSH PUR 1

9 SANP RING PUR 2

10 OIL SEAL PUR 1

11 BALL BEARING PUR 2

12 KEY PUR 2

13 GREASE NIPPLE PUR 1

14 WRENCH BOLT S45C 8

IRJC OO - 4S NO I T E M MATERIAL Q'TY

1 RACK GEAR BOX ADC12 4

2 BEVEL GEAR BOX AL6061 2

3 INPUT SHAFT S45C 1

4 OUTPUT SHAFT S45C 2

5 SANP RING PUR 6

6 SIDE COVER AL6061 4

7 BEVEL COLLAR SS41 2

8 SPIRAL BEVEL GEAR SCM430 4

9 KEY PUR 9


11 END PLATE S45C 2

12 FRONT COVER S45C 2

13 접시머리 BOLT PUR 2

14 SPUR GEAR/SPROCKET S45C 1

IRJL OO - 4S NO I T E M MATERIAL Q'TY

1 LOWER PLATE AL6062 4

2 BEVEL GEAR BOX AL6061 2

3 SIDE COVER AL6061 4

4 INPUT SHAFT S45C 2

5 OUTPUT SHAFT S45C 2

6 SPIRAL BEVEL GEAR SCM430 4

7 LM GUIDE PUR 4

8 FLANGE S45C 4

9 FLANGE JOINT S45C 4

10 LOCK NUT S45C 4

11 BELLOWES SILLICON 4

12 UPPER FLANGE AL6062 4

13 GREASE NIPPLE PUR 6

14 PINION GEAR SCM415 4

15 RACK GEAR SCM415 4

16 LOWER COVER AL6062 4

17 FRONT HOUSING AL6062 2

18 LOWER PLATE AL6062 1

19 BOTH COUPLING S45C 2


21 SERVO MOTOR PUR 1

22 E-SERVO WORM REDUCER PUR 1

4. Internal structure

IRJ OO R/L/D TYPE

IRJ OO - 4S / IRJL OO - 4S TYPE

Graph the method which it sees

1. Wight : 1200Kg 1. Looking at graph of IRJ OO-4S type, intersection point of 1500kg

2. Stroke : 300mm ans 280 strokes is located on the under the graph therefore,

3. Shaft pitch : 1000x1000(mm) IRJ20-4S is selected.

4. Speed : 4 M/Min 2. The speed calculation and motor lascivious method refer to the

5. IRJ OO -4S Type technical data.

* Load seletion, safety(80%) including selection.

Specification Selecting method

5. Selected graph of RACK JACK

complete.

drive method is more stable.

bolt in a downward state.

- After assembling RACK JACK, check direction of rotation

of the motor , at state, when the upper and lower bolts,

LOCK BOLT AFTER UP/DOWN TEST(RACK JACK setting method)

slightly, and after up/down repetitive testing, by tightening

control of chain driven method or direct drive motor, gear vs gear

DRIVE METHOD OF SPUR GEAR

- The number or amount of use, rather desiring central precise

of the whole, at different state utilize the top flange of the

joint, adjust at similar height.

- After assembling the RACK JACK, measure the base height

ASSEMBLING AT STANDARD HEIGHT

the mounting bolts, for the setting of RACK JACK, becomes

- For more precise work, the horizontal level of the RACK JACK

to mounting surface must be machined after mounting.

- Weld frame structured mounting surface for processing and

assembly.

MACHINING OF MOUNTING SURFACE

ASSISTANCE GUIDE ATTACHMENT

RACK JACK of the first part of the gear box upper frame

- At 600stroke and above, the auxiliary guide attached to the

Rackgear's hindrance can be minimized.

- Rack gear can reduce the load after concluding the bolt

ASSEMBLING FLANGE AT DOWNWARD POSITION

6. Notice

Model IRJ10R/L/D IRJ20R/L/D IRJ30R/L/D IRJ40R/L/D IRJ10-4S IRJ20-4S IRJ30-4S IRJ40R/L/D

Drive

Diameter of rack gear & module Ø30xM3 Ø40xM3 Ø50xM4 Ø60xM4 Ø30xM3 Ø40xM3 Ø50xM4 Ø60xM4

PINION GEAR TEETH(Z) 15 19 17 20 15 19 17 20

INPUT SHAFT DIAMETER(Ø) Ø40 Ø45 Ø50 Ø60 Ø40 Ø45 Ø50 Ø60

OUTPUT SHAFT DIAMETER(Ø) Ø25 Ø35 Ø40 Ø50 Ø25 Ø35 Ø40 Ø50

SPIRAL BEVEL GEAR STANDARD M3.5x20z M4x20z M5x20z M5x30z M3.5x20z M4x20z M5x20z M5x30z

Efficency 0.9 0.8 0.7 0.7 0.9 0.8 0.7 0.7

Max speed(m/min) 8 8 7 7 8 8 7 7

STANDARD HEIGHT(mm) 140 150 195 230 140 150 195 230

251.2251.21 rev' lead

* Please refer to the appearance of parts 9pages.

Motor

141.3 178.98 213.52 141.3 178.98 213.52

7. How to order

8. Specification of RACK JACK

IRJ10L

IRJC10-4S IRJC10-4S

SAM YANG

KOREA

IRJC10-4S IRJC10-4S

BELLOWS ASSEMBLY FOR RACK JACK - CLEAN ROOM TYPE

Bellows

Standard

Stroke(mm) ~160 160~310 310~450

H(mm) 195 240 280

Stroke(mm) ~200 200~390 390~560

H(mm) 214 260 303


Standard D1 D2 OD ID Remarks

3050 Ø30 Ø50 Ø50 Ø35

4050 Ø40 Ø50 Ø80 Ø60

ATTACH THE LOWER COVER TO THE RACK JACK

Model Stroke L ØD Material

IRJ10 ~50 85 Ø60

50~100 135

100~150 185 AL

150~200 235 Anodiziing

IRJ20 ~50 85 Ø70

50~100 135

100~150 185

150~200 235


Material : Silicone

4050

White Black

STANDARD HEIGHT DIMENSION

STATEMENT OR CHANGES

IRJ20

IRJ10 3050

Model

9. Order specification

STRO

KE

H

10. Photography resource

POWER BASE, RACK JACK(For Clean Room)-GREASE CATEGORY & LUBRICATION SUPPLICATION

TYPE OF GREASE

- Power Base is injected grease is silicone grease, characteristic of grease is the

oxidative stability over wide temperature range, mainly excellent water resistance is used

in cloean room.

is followed.

LUBRICATION SUPPLIES OF POWER BASE

- Silicon grease is not oxidate, and also less volatile for long-term use , but frequent

equipment use, regular lubrication is needed.

Thin layer of lube is needed for the Rack gear of the POWER BASE at standard

1time in 3months.

- Grease gun is wsed for outside(Rack Gear Box) inlet grease. Grease is inject.

- Dosage : 30cc above / 1time

REPLACEMENT PARTS CATEGORY

- Rack Gear, Pinion Gear, Du Bush, Gear Box

PARTS EXCHANGE CYCLE

- Catergory of parts and frequent use is dissimilar in our association is the following.

(Condition of use : 1 Day, 24 Hours)

- Rack gear : After installation above 3 years

- Pinion Gear: After installation above 3 years

- Du Bush : After installation above 3 years

- Gear Box : After installation above 5 years

P=Kw n=Efficiency

ex) Use of condision : Load : 600(Kgf), Speed: 4(m/min),

m x g x V 600 x 9.81 x 0.07

N x 1000 0.7 x 1000

∴ P = 0.59(Kw) so break type of geared motor having capability than 0.59 is used.

V= 1750 x 1/60 x 19/29 x 0.141 = 2.7 M/min

R.P.M Ratio Ratio Lead

of motor of motor of gear of IRJ10

(0.141, Driven shaft, 1 revolution, rising distance(mm) to M dimensions are converted.

* Reference : IRJ20-4S, rising distance is 0.179M.

of UP/DOWN

MANUFACTURE

Volatile(%) 0.2

RemarksSuper Lube Grease

A MULTI-PURPOSE with SYNCOLON(PTFE)

SPEED CALCULATION OF RACK JACK

Speed

White

gravity 1.05

V=Speed(m/sec)

Appearance

Specially, our use of silicone grease is produced in Korea, the G-40series, specialty

P= P=

MOTOR SELECTION METHOD OF RACK JACK

g=9.81m=Weight(Kg)

PRODUCT USE

illumination 240~280

Technical data

6. selection graph of power base -...

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