6 months meeting – napoli, 31 january 2012 6 months meeting napoli, 31 january 2012 agreement...
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6 Months Meeting – Napoli, 31 January 2012
6 Months Meeting
Napoli, 31 January 2012
AGREEMENT NUMBER: ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
AgendaTIME ITEM RESPONSIBLE
9:15 Welcome TRE
Presentation of the workprogram progress for the active WPs:
WP1: Project Management CETMA
Task 2.1: Requirement definition CETMA
Task 2.2: Face sheets suppliers, datasheets TRE
Task 2.3: Supplier identification, testing, purchase
MOTULAB/PANDORA
Task 4.1: First results about Requirement analysis for Eco label and EPD
TRE
WP2-WP4-WP5
Task 5.1: First results of the market analysis and road-mapping
CETMA
9:30
WP6
Task 6.6: Project web portal Task 6.7, 6.8 : First results on presentation of the project, promotion of contacts
CETMA
ACA
13:15 Lunch
14:30 Planning of Next 6 Months Activities
CETMA, with the support of each WP
leader
15.30 Discussion and conclusion All Partners
16:00 Meeting closure
6 Months Meeting – Napoli, 31 January 2012
Project logo
6 Months Meeting – Napoli, 31 January 2012
Project scope: to promote a new industrial process for eco sustainable building panels
To enable MOTULAB to produce the Ecoplasbrick panel
WP2 Industrialization activities
To design and validate an horizontal and a vertical solution manufactured with the Ecoplasbrick panel
WP3 Product design and validation
To demonstrate the environmental compatibility of the new product
WP4 Environmental compatibility analysis
To exploit ECOPLASBRICK product/process from an industrial and a commercial point of view
WP5 Exploitation and Business Plan
To establish business partnership, involving new European industries operating in ECOPLASBRICK supply chain (end-user)
WP6 Dissemination activities
Objectives Actions
Project Plan
To manufacture two finished
products
6 Months Meeting – Napoli, 31 January 2012
CETMA TRE Pandora MOTULAB ACCIONA ACA
WP1 Management 1500 120 120 120 120 120
WP2 Industrialization activities
2500 800 580 4700
WP3 Product design and validation
320 2200 580 1340 3320
WP4 Environmental compatibility analysis
200 2890 100
WP5 Exploitation and Business Plan
2800 120 200 120 120 120
WP6 Dissemination activities
700 120 120 120 240 2010
Plan
Number of hours budgeted
6 Months Meeting – Napoli, 31 January 2012
Project phase / Duration of the project (in months)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 60
WP1: Management
WP2: Industrialization activities
WP3: Product design and validation
WP4: Environmental compatibility analysis
WP5: Exploitation and Business Plan
WP6: Dissemination Activities
Project meetings x x x x x x x
Project reports to EACI PR1 IR PR2 LR FR
Project Information Sheet to EACI
X X X X X
Project Webpage/site creation and update
X
5.2.1 1.2 1.4 1.2 1.2 1.5 1.2 1.4 1.2 1.2
2.1 6.1 1.3 1.7 6.1 1.3 6.1 3.2.1 1.3
5.1 2.2 3.1 2.4 3.4.2 1.6
6.6 2.3 3.3 3.2 4.3 3.5
4.1 4.2.1 4.2.2 5.4 4.4
5.2.2 5.3 5.3 6.1 5.2.2
6.4 5.3
5.4
6.1
6.9
6.5Project deliverables 1.1
Work programme: schedule
6 Months Meeting – Napoli, 31 January 2012
Task 5.2 – Deliverable 5.2.1
Consortium Agreement
Art. 8 “The Parties expressly recognize that the project results may be granted in non-exclusive licence to third parties,
where this is expressed by the co-owners holding at least 30% of the ownership of the project and in any case involving
Alessia Guarnaccia and / or Pandora GROUP”
6 Months Meeting – Napoli, 31 January 2012
WP2: Industrialization activities
Task 6 months result Executor
2.1: Requirement definition Requirement definition CETMA
2.2: Identification of most suitable types of face sheets (skins) and optimization of panel properties
Face sheets suppliers, datasheets
TRE
2.3: Purchase, installation, and start-up of a new industrial line
Supplier identification, testing, purchase agreement
Motulab/
Pandora
6 Months Meeting – Napoli, 31 January 2012
Task 2.1
Requirement Definition
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
Ecoplasbrick is a panel made of a mixed plastic waste core with two face sheets of gres, or other materials to be identified. So, it can be considered a sandwich panel. As sandwich panel it can be
tested according to the relevant ASTM standards. ASTM Standard Title
C 273-00 Standard Test Method for Shear Properties of Sandwich Core Materials
C 297-FTS-99 Standard Test Method for Flatwise Tensile Strength of Sandwich Constructions
C 364-99 Standard Test Method for Edgewise Compressive Strength of Sandwich Constructions
C 365-00 Standard Test Method for Flatwise Compressive Properties of Sandwich Cores
C 393/C 393M-06 Standard Test Method for core shear properties of Sandwich Constructions by beam failure
D 7250/D 7250M-06
Standard Test Method for determining Sandwich beam flexural and shear stiffness
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
External wall claddings
For the time being, there isn’t a European specific Standard for products used as outdoor cladding; however, in order to identify the Ecoplasbrick panel requirements, an analysis of the commercial products used for the same application was carried out.
Depending on the identified material of Ecoplasbrick panel face sheets, the panel characterization according to the reference standard will be necessary.
6 Months Meeting – Napoli, 31 January 2012
Requirement DefinitionProperty Note Standards
Regularity (dimensions, thickness, straightness of corners, right angles, flatness)
In order to obtain excellent technical and aesthetic qualities the panels must have identical sizes and thicknesses and ensure a perfect planarity
•EN ISO 10545-2:2000 (Ceramic tiles)
Structural features (water absorption)
Water absorption is related to surface porosity of the material. The porosity degree is a key requirement from which many other characteristics of the coating
•EN ISO 10545-3:2000 (Ceramic tiles)•EN 438-2:2005 (High pressure decorative laminates – HPL)
Thermal and hygrometric features (thermal shock resistance, frost resistance, coefficient of linear thermal expansion)
The thermo-hygrometric properties are dependent on material density
•EN ISO 10545-9:2000 (Ceramic tiles)•EN ISO 10545-12:2000 (Ceramic tiles)•EN ISO 10545-8:2000 (Ceramic tiles)•EN 438-2:2005 (High pressure decorative laminates – HPL)•ASTM D 696-2008 (Polymeric composite)
Chemical properties (resistance to chemical products)
The chemical properties are related to material porosity; the compactness of panel surface aids to improve the its resistance to chemical products
•EN ISO 10545-13:2000 (Ceramic tiles)
Surface mechanical properties (resistance to deep scratches)
The coating must ensure a good surface hardness in order to preserve its original integrity
•EN ISO 10545-6:2000 (Ceramic tiles)•EN 438-2:2005 (High pressure decorative laminates – HPL)
Color resistance to lightThe product must be lightfast when it is exposed to sunlight for extended periods
•DIN 51094 (Ceramic tiles)•EN ISO 4892-3:2006 (Polymeric composite)
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
Other interesting features for the complete characterization of the cladding are:
Property Standards
Density•EN ISO 10545-3:2000 (Ceramic tiles)•ASTM D 792-2008 (Polymeric composite)
Flexural resistance•EN ISO 10545-4:2000 (Ceramic tiles)•ASTM D 790-2010 (Polymeric composite)
Impact resistance
•EN ISO 10545-5:2000 (Ceramic tiles)•ASTM D 256-2010 (Polymeric composite)•EN 438-2:2005 (High pressure decorative laminates – HPL)
Stain resistance •EN ISO 10545-14:2000 (Ceramic tiles)
Surface burning characteristics (fire resistance, fire reaction)
•ASTM E 84-2011 (Polymeric composite)•D.M. 26/06/84 96/603/CE (Ceramic tiles)•EN 13501-1:2007+A1 (construction elements)
6 Months Meeting – Napoli, 31 January 2012
Requirement DefinitionVentilated facades claddings
There are no European standards for ventilated façades but a specific guideline, drafted by EOTA (European Organisation for Technical Approvals), is under preparation; in particular, the document ETAG034 – Part 1 (Edition May 2011) refers the external claddings and associated mechanical fixings intended to be used with a ventilated air space and lists the tests for panel characterisation:
Content and/or release of dangerous contentPulsating load
Dimensional stability of external claddingImmersion in water
Freeze-thawChemical and biological resistance
CorrosionUV radiation
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
Properties of interest for the market
Main purpose Requirement
Safety
•no crashes•good fire reaction•good fire resistance•no cuts or scratches
Protection and preservation bearing•bearing protection against environmental agents•not to cause damages to covered wall
Aesthetic purpose and visual comfort •to show an adequate look
Thermal and hygrometric comfort •to work together to improve the building energetic efficiency
Acoustic comfort •to work together to improve the building sound insulation
Tactile comfort •not to appear movable or pliable under the hand pressure
Health and cleaning•to preserve the public health•to be washable, cleanable
Maintenance•to allow modifications and the installation of new equipment•to allow easy maintenance and repairs
Quality preservation•to hold out against the mechanical loads•to hold out against the deterioration and aging agents
6 Months Meeting – Napoli, 31 January 2012
Requirement DefinitionRaised floors
European Raised Flooring Systems now fall into two main Specification Categories. Those being PSA MOB PF2 PS and the new European Standard EN 12825:2001.
The majority of raised flooring manufactured comes in a standard 600 mm x 600 mm floor panel size and will be supported on steel adjustable understructure .
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
Raised floors - Mechanical resistance
According to EN 12825 panels are graded by their ultimate loading capacity or Class.
Classes of Deflection Deflection (mm)
A 2.5
B 3
C 4
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
Raised floors
Fire ratings1. Fire resistance EN 13501-2:2009 2. Fire reaction EN 13501-1:2009
Electrical characteristics:A raised floor can be antistatic, conductive or insulating EN 1081:2001
SoundproofingISO Standard N. 140
6 Months Meeting – Napoli, 31 January 2012
Requirement Definition
Raised floors : Properties of interest for the market
Properties of interest for the market
Notes
Wear resistanceDepending on the intensity of room usage, in order to ensure an economically viable lifespan.
Dimensional stability In order to allow a simple installation of the raised floor
Antistatic characteristicsFloor coverings for raised floors must be antistatic. This means that electrostatic Bodyvoltage must remain below 2 kV.
Thermal Conductivity
Conductivity requirements for raised floors are based on the requirements of manufacturers of electronic equipment. Users and equipment manufacturers often require lower resistance values for:- Computing centres- Radio transmitting stations
Castor chair The Floor coverings for raised floors must withstand the point loads and rolling action of chair castors
Colour consistency For obvious aesthetical considerations.
6 Months Meeting – Napoli, 31 January 2012
Requirement DefinitionConclusions : Most important tests on panels
Property and reference standards Skins identification
/panel optimisation
(TRE)
Design (TRE)
Process optimisation (CETMA)
Validation and Technical schedule
(raised floors/ ventilated facades) –
TRE/ACCIONA
Flexural strenght (ASTM D 7250/D 7250M-06)
X X X
Flatwise Tensile Strength (ASTM C 297-FTS-99)
X X
Density X X
Fire reaction (EN 13501-2) X X
Tolerances (EN 12825) X X
Electrical characteristics (EN 1081) X
Thermal conductivity (EN 12667) XX
Content and/or release of dangerous content(ETAG034 – Part 1)
X
Pulsating load(ETAG034 – Part 1) X
6 Months Meeting – Napoli, 31 January 2012
Requirement DefinitionConclusions : Most important tests on panels
Tests on the final vertical and horizontal solutions (e.g. ultimate load test for raised floors) will be better identified and carried out in the validation tasks foreseen in the Work Package 3 once designed the bearing structures and the associated fixing elements
Property and reference standards
Skins identification/panel
optimisation (TRE)
Design (TRE)
Process optimisation (CETMA)
Validation and Technical schedule
(raised floors/ ventilated facades) –TRE/ACCIONA
Dimensional stability (ETAG034 – Part 1)
X
Immersion in water (ETAG034 – Part 1)
X
Freeze-thaw (ETAG034 – Part 1) X
Chemical and biological resistance (ETAG034 – Part 1)
X
Corrosion (ETAG034 – Part 1) X
UV radiation (ETAG034 – Part 1) X
6 Months Meeting – Napoli, 31 January 2012
Task 2.2
Identification of most suitable types of face sheets (skins)
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
Task 2.3
Purchase, installation, and start-up of a new industrial line
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
Task 4.1
Requirements for Eco Label and EPD – First results
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
Task 5.1
Market analysis and road mapping – First results
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
Task 6.6
Project web portal
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
Homepage contains all information on Ecoplasbrick Project : description, acronym, contract number, Eco-innovation logo, as indicated by the European guidelines onCip-Eco-Innovation Projects.
Structure of Page:1. Header: Title and Logo2. Horizontal navigation menu with
links to single page3. Content of page
Images are clickable to zoom them.
1.
2.
3.
Homepage
6 Months Meeting – Napoli, 31 January 2012
• Links to sections :
– Project Information– Partner– News-events– Publications– Gallery– Contacts– Private Area
Navigation menu
6 Months Meeting – Napoli, 31 January 2012
Three types of users:• Visitor• Partner of Project and Officer• Coordinator ( Cetma)
and two types of contents:
- Public (papers, brochures…)
- Private ( administrative documents, deliverables etc.)
Users
6 Months Meeting – Napoli, 31 January 2012
• Visitator can view only public content;
• Partners and Officer can view public and private content;
• Coordinator can view and modify all content, and can publish files.
Users - 2
6 Months Meeting – Napoli, 31 January 2012
Private information is displayed after logging in.
The login page is accessible by link
Private Area
Log-in
6 Months Meeting – Napoli, 31 January 2012
Two sections:-Abstract-Objectives
Two sections are Public
Project information
6 Months Meeting – Napoli, 31 January 2012
For each partner can be found :-Logo-Short description-Web site url-Email
Partners
6 Months Meeting – Napoli, 31 January 2012
This page listsnews and eventsof interest
Title of news is a link to detailed description of news
News and events
6 Months Meeting – Napoli, 31 January 2012
List of documents : - public: visible to all users
- private: visible to authorized users. Documents can be read and / or saved on local machine
Publications
6 Months Meeting – Napoli, 31 January 2012
This page contains:
• Contacts
• Form to send request
Contacts
6 Months Meeting – Napoli, 31 January 2012
Task 6.7,6.8,6.9
First results on presentation of the project, fairs, promotion of contacts
AGREEMENT NUMBER – ECO/10/277233
EcoPlasBrick
Innovative recycled plastic based panels for building field
6 Months Meeting – Napoli, 31 January 2012
COMPOTEC 8-10 February 2012
Fairs
6 Months Meeting – Napoli, 31 January 2012
Planning of Next Activities
2.1 Requirements definition
2.2Identification of most suitable face sheets and optimisation of panel properties
2.3Purchase, installation, and start-up of the new inustrial line
2.4 Scaling up of the manufacturing process
3.1 Design of vertical solution
3.2 Validation of vertical solution
3.3 Design of horizontal solution
3.4 Validation of horizontal solution
3.5 Technical-commercial schedule
4.1 Requirements analysis for eco Label and EPD
4.2 LCA - phase I and II4.3 LCA - phase III4.4 EPD Documentation
5.1 Market Analysis and road-mapping 5.2 Exploitation Plan Development5.3 Business Plan Development
6.6 Setting up of project web portal.6.7 Presentation of project’s results6.8 Participation in specialised fairs6.9 Promotion of contacts
Project phase / Duration of the projectWP2: Industrialization activities
WP5: Exploitation and Business Plan
WP3: Product design and validation
WP4: Environmental compatibility analysis
WP6: Dissemination Activities
1-3 4-6 7-9 10-12 13-15 16-18 19-21 22-24
6 Months Meeting – Napoli, 31 January 2012
Planning of Next Activities
Task Dec 2011 Feb 2012 Mar 2012 Jun 2012 Dec 2012 Jun 2013
2.1 Panel requirements CETMA
Closed (to be updated in case of other applications)
2.2 Panel Optimisation TRE (PANDORA, MOTULAB)
Suppliers identification of suitable of face sheets (TRE)
Face sheets samples availability (TRE)
Panels manufacturing (MOTULAB/PANDORA)
Complete panels characterisation (TRE)
2.3 New industrial line MOTULAB (PANDORA)
Supplier identification, technical specification of the new industrial line, testing, purchase (MOTULAB/PANDORA)
Start up of the new industrial line (MOTULAB)
2.4 Scaling up MOTULAB (PANDORA, CETMA)
Industrial test for scaling up of the panel manufacturing process (MOTULAB);Characterisation test on panels obtained with different process conditions (CETMA); PANELS PRODUCTION
3.1, 3.3 Product design ACCIONA and TRE (PANDORA)
Design of vertical and horizontal solutions
Remember : The Eu co-funding for the equipments will be proportional to the period of months used for the action!!!
6 Months Meeting – Napoli, 31 January 2012
Typology of face sheets…1) …2) …
Characterisation Tests
Confirmation of Vertical and horizontal solutions to be designed
Information sharing / Decision making
6 Months Meeting – Napoli, 31 January 2012
Task Responsible Results Deadline
2.2Identification of most suitable
types of face sheets (skins) and optimization of panel properties
TRE Technical report June ’12
2.3 Purchase, installation, and start-up of a new industrail line MOTULAB Technical report +
Industrial line June ’12
4.1 Requirements analysis for Eco Label and EPD TRE Technical report June ‘12
5.2 Exploitation plan CETMA Technical report June ‘12
Next Deliverables
1° Progress Report to be delivered to EACI with all closed deliverables at month 10, within 30 May 2012!!!
6 Months Meeting – Napoli, 31 January 2012
Planning of Next Activities
Next meeting??
When: 3 July 2012 ? To be confirmed
Where : MOTULAB srl (Ariccia-Rome) with the industrial line installed