6 flow of fluids
TRANSCRIPT
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Chapter 6Flow of Fluids
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6_001 Water at 68 F flows from a lake through 500 ft of 4-inch i.d. cast-iron pipe to a water turbine located 250 ftbelow the surface of the lake. After flowing through the turbine, the water is discharged into the atmospherethrough a horizontal 50-ft section of the same pipe. The turbine power output is 10 hp when the water in thedischarge pipe is flowing at 5 ft/sec. What is the turbine efficiency, defined as the actual power output of theturbine divided by the power output that would be withdrawn if there were no friction within the turbine?
Solution:
D = 4 inch = 1/3 ft
@ 68 F, = 2.43 lb/hr-ft = 6.75 x 10-4
lb/sec-ft
m
= 0.016056 cu ft / lb
p1
at the lake = 0 gauge pressure
p2
before turbine
p3
after turbine
p4
at discharge = 0 gauge pressure
( )
m
12
chc
1m2
m
21
zz
g
g
r2g
LGf
pp
+
=
where:z
2- z
1= -250 ft
L1
= 500 ft
g = 32.17 ft/(sec)(sec)g
c= 32.2 ft x pounds matter/(sec)(sec)(pounds force)
G = V / m
= 5 / 0.016056 = 311.41 lb/sec-sq ft
Solving for fm:
( )( )153,783
106.75
311.41
DGN
4
31
Re =
==
Equation 6-8e.
( ) 1.2fN3.2logf
1Re10 +=
( ) 1.2f153,7833.2logf
110 +=
f = 0.00502
( )( ) ( )( )( )( )
( )( )
( )( )0.016056
500
32.2
32.17
32.22
5000.016056311.410.00502p0
121
2
2 +=
p2 = 14,828 lb/sq ft
( ) ( )( ) ( )( )( )( ) 3121
2
hc
m2
m43 p
32.22
500.016056311.410.00502
r2g
LGfpp ==
=
2
p
3= 73 lb/sq ft
p2
- p3
= 14,828 - 73 = 14,755 lb/sq ft
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Chapter 6Flow of Fluids
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Volumetric rate of flow = q
q = AV = (/4)(1/3)2(5) = 0.43633 cu ft/sec
( ) ( )( )550
0.436314,755
550
qpphp 32 =
=
hp = 11.70 hp
Turbine Efficiency = (10 hp / 11.70 hp) (100 %)Turbine Efficiency = 85.5 % . . . Ans.
6_002 If the turbine in Prob. 1 were by-passed, what would be the mass flow rate of water through the 550 ft of 4-inch pipe?
Solution:
If the turbine is by-passed:
( )0
zz
g
g
r2g
LLGf
pp m
12
chc
21m2
m
41 =
+
+
=
( ) ( )( )( )( )
( )( )
( )( )
00.016056
250-
32.2
32.17
32.22
5500.016056G0.00502
121
2
=+
G = 1,372.3 lb/sec-ft
w = GA
w = (1,372.3)(/4)(1/3)2w = 119.76 lb/sec . . Ans.
6_003 Air is to be delivered from a compressor to a distribution line by means of standard 1-1/2-in. steel pipe, 300 ftlong. The maximum rate of consumption by the equipment connected to this distribution system is 600 cu ftof free air (measured at 68 F) per minute. In order for the pressure in the distribution line to be always 70
lb/sq in. gauge or higher, what must be the pressure rating of the compressor? Assume that the air flow isisothermal.
Solution:
Air at 600 cu ft per minute at 68 Fg
c= 32.2 ft x pounds matter/(sec)(sec)(pounds force)
L = 300 ftD = 1 1/2 in = 1/8 ft
p
TRG=
T = 68 F + 460 F = 528 F
RG = 53.34rh
= D/4 = 1/32 ft
p2
= 70 lb/sq in gauge = 84.696 lb/sq in abs.
p2
= 12,196 lb/sq ft abs.
A = (/4)D2 = (/4)(1/8)2A = 0.012272 sq ft
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Chapter 6Flow of Fluids
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( )( )12196
52853.34=2
2= 2.309 cu ft /lb
Air viscosity at 68 F
= 0.0440 lb/hr-ft = 1.2222 x 10-5
lb/sec-ft
( )( )5
81
Re101.2222
353
DGN
==
3,610,293NRe =
Therefore, = 1Steel pipe:
( ) 1.2fN3.2logf
1Re10 +=
( ) 1.2f3,610,2933.2logf
110 +=
f = 0.003036
( )( )
111
Gp
28,164
p
52853.34
p
TR===1
( )212
1m +=
1.1545p
14,0822.309
p
28,164
1121
m +=
+=
Use Equation (6-9d) assuming
2/
1> 2.
hc
2m
c
2
mG
22
21
r2g
LGfln
g
G
T2R
pp+
=
1
2
12,196
p
p
28,164
2.309 1
1
=
=
1
2
( )( )( )
( )( )( )
( )( )( )( )( )321
21
2221
32.22
3533000.003036
12,196
pln
32.21
353
52853.342
12,196p+
=
( )56,395
12,196
p3,870ln
56,327
12,196p 122
1+
=
By Trial and Error:p
1= 60,621 lb/sq ft abs.
p1
= 406.31 lb/sq in gauge. . . Ans.
6_004 Glycerol at 68 F, specific gravity 1.26, is pumped at a rate of 28,000 cu ft/hr by a single pump through twohorizontal pipes connected in parallel. Both pipes have a length of 100 ft. One is a standard 4-in. steel pipe,the other a standard 9-in. steel pipe. It is agreed to neglect pressure drop due to fittings. What is the velocityin the smaller pipe? What is the pressure drop through the lines? If the lines discharge into an open tank,what head must be developed by the pump?
Solution:
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Chapter 6Flow of Fluids
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Use Line a for 4 in pipe and line b for 9 in pipe
Glycerol at 68 F, = 7 cp = 4.704 x 10-3
lb/sec-ft
q = volumetric flow rate = 28,000 cu ft/hr = 7.777778 cu ft/secq = q
a+ q
b
= (1.26)(62.4) = 78.624 lb/cu ft
Line a:
r2g
LGf
r2g
LGfpp
hac
2aa
hc
m2
aa21 =
=
rha
= Da/4
For 4 in dia. pipe, D = 4.026 in = 0.3355 ftrha
= Da/ 4 = 0.083875 ft
gc
= 32.2 ft x pounds matter/(sec)(sec)(pounds force)
( )( )( )( )78.6240.08387532.22100Gfpp
2
aa21 =
2
aa21 G0.235465fpp = Line b:
r2g
LGf
r2g
LGfpp
hbc
2bb
hc
m2
bb21 =
=
rhb
= Db/4
For 9 in dia. pipe, D = 8.941 in = 0.7451 ftrhb
= Db/ 4 = 0.186275 ft
gc
= 32.2 ft x pounds matter/(sec)(sec)(pounds force)
( )( )( )( )78.6240.18627532.22
100Gfpp2bb
21 =
2
bb21 G0.106024fpp =
Then:
2bb
2aa G0.106024fG0.235465f =
2aa
2bb G2.220865fGf =
2D
4q
A
qG ==
( )
( )2aa
0.3355
q78.6244G =
G
a= 889.4q
a
( )
( )2b
b0.7451
q78.6244G =
G
b= 180.3q
b
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Then:
( ) ( )2aa2
bb 889.4q2.220865f180.3qf =
b
aab
f
f7.351272qq =
Equation 6-8e.
( ) 1.2fN3.2logf
1Re10 +=
Then:
( )( ) 1.2fN3.2log
1.2fN3.2log
f
f
aRea10
bReb10
b
a
+
+=
( )( )
a3
aaaRea 63,434q
104.704
889.4q0.3355
GDN =
==
( )( ) b3abb
Reb q104.704
180.3q0.7451GDN 559,28=
==
( )( ) 1.2f63,474q3.2log
1.2f28,559q3.2log
f
f
aa10
bb10
b
a
+
+=
( ) 1.2f63,474q3.2log1.2f209,945q3.2log
f
f
aa10
aa10
b
a
+
+=
By trial and error, try
13.1=b
a
f
f
q
b= (7.351272)(1.13)q
a
qb = 8.306937qa
7.777778 = qa
+ 8.306937qb
qa
= 0.8357 cu ft/sec
( ) 53,0120.835763,434NRea ==
( ) 1.2f53,0123.2logf
1a10
a
+=
0.07826fa = fa
= 0.006125
( )( )( )[ ]( )( )( )[ ]
1.131.20.078260.835763,4343.2log1.20.078260.8357209,9453.2log
ff
10
10
b
a=
+
+=
Therefore trial value is okay.
13.1=b
a
f
f
13.1=bf
0.006125
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Chapter 6Flow of Fluids
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fb
= 0.004797
a. Velocity of the smaler pipe.
Ga
= Va
Ga
= 889.4qa
Ga
= Va = 889.4q
a
Va(78.624) =(889.4)(0.8357)
Va
= 9.4535 ft/sec . . . Ans.
b. Pressure drop thru line a orb.
2aa21 G0.235465fpp =
( )2aa21 889.4q0.235465fpp = ( ) ( )( )[ ]221 0.8357889.40.0061250.235465pp =
p1
- p2
= 796.76 lb/sq ft . . . Ans.
c. Head developed by pump.
Head = (796.76 lb/sq ft) / (78.624 lb/cu ft)Head = 10.134 ft . . . Ans.
6_005 It is desired to heat 27 lb/min of dry air from 40 to 1040 F (moving-stream temperatures) by passing itthrough a heated horizontal section of smooth pipe, having an i.d. of 2 inches. The heat is to be supplied byelectrical wires wrapped around the outside of the pipe, and these wires will supply 4.0 kw of electricalpower/ft of heated pipe, distributed uniformly over the heated length. The air is to leave the heated section ata pressure of 1 atm. abs. What must be the length of the heated section and the pressure of the air enteringthe section?
Solution:
wa
= 27 lb/min
= 1,620 lb/hr= 0.45 lb/sec
cp
= 0.24
t1
= 40 F
t2
= 1040 F
a. Heated Length
Q = wac
p(t
1- t
2)
Q = (1,620)(0.24)(1040 - 40)Q = 388,000 Btu/hr = 113.95 kw
L = heated length = 113.95 kw / 4 kw/ftL = 28.5 ft . . . Ans.
b. Pressure entering the section, p1.
p2
= 1 atm abs. = 2116.8 lb/sq ft abs.
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Chapter 6Flow of Fluids
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D = 2 inches = 0.166667 ftrh
= D/4 = 0.041667 ft
gc
= 32.2 ft x pound matter / (sec)(sec)(pound force)
( )
( )22a
0.041667
0.454
D
4wG ==
G = 330 lb/(sec)(sq ft)
( )( )
11
1G1
p
4604053.34
p
TR +==
11
p
26,670=
( )( )
2116.8
460104053.34
p
TR
2
2G2
+==
37.82 = ( )
2
21m
+=
2
37.8p
26,670
1
+
=m
18.9p
13,335
1
+=m
Viscosity of air at average temperature.tave
= (1/2)(40 + 1040) = 540 F
= 0.06978 lb/hr-ft = 1.93833 x 10-5
lb/sec-ft
( )( )2,837,496
101.93833
3300.166667
DGN
5Re =
==
= 1Smooth pipe:Equation 6-8.
0.32NRe
0.1250.00140f +=
( )0.002476
2,837,496
0.1250.00140f
0.32=+=
Use Equation 6-9d, T
m= 540 F + 460 F = 1000 R
hc
2m
1
2
c
2
mG
22
21
r2g
LGfln
g
G
T2R
pp+
=
( )( )( )
( )( )( )
( )( )( )( )( ).04166732.22
33028.50.002476
p26,670
37.8ln
32.21
330
100053.342
2116.8p2
1
2221
+
=
( )2864
705.56
p3382ln
106,680
2116.8p 122
1+
=
By trial and error:
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Chapter 6Flow of Fluids
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p1
= 42,269 lb/sq ft abs.
p1
= 20 atm abs. . . . Ans
6_006 Water is pumped over a high pass in mountain country from a lake in the valley. The pump is located 10 ftabove the lake surface. From the pump, the pipe line extends 2000 ft to the top of the pass, which has an
altitude of 1010 ft above the lake surface. The pipe line then runs 1000 ft down the other side of the pass,losing 500 ft in altitude. The pipe line next travels another 1000 ft horizontally and empties into a reservoir.
Neglecting end losses and assuming that the lengths of pipe are reported as equivalent lengths(thus containing allowance for bends, etc.), compute the shaft horsepower which must be delivered to thepump to move water through this system at a rate of 120 gal/sec. The pipe line has an i.d. of 1.5 ft and ismade of steel. the over-all pump efficiency is 75 per cent. The discharge end of the pipe is several feet abovethe surface of the reservoir.
Solution:
D = 1.5 ft steelq = 120 gal/secPimp-Efficiency = 0.75
Equation 6-9a.
m
12
chc
m2
m21
zz
g
g
r2g
LGfpp
+
=
z
2- z
1= 1010 ft - 500 ft - 10 ft = 500 ft
L = 2000 ft + 1000 ft + 1000 ft = 4000 ftq = 120 gal/sec x 231 cu n/gal x 1 cu ft / 1728 cu inq = 16.042 cu ft/sec
w = q = (62.4)(16.042) = 1001 lb/sec
( )
( )22 1.5
10014
D
4w
A
wG ===
G = 566.45 lb/sec-ftrh
= D/4 = 0.375 ft
g = 32.17g
c= 32.2
m
= 1/62.4 = 0.01603 cu ft/lb
viscosity at 68 F, = 2.43 lb/hr-ft = 6.75 x 10-4
lb/sec-ft
( )( )1,258,778
106.75
566.451.5N
4Re=
=
Equation 6-8
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Chapter 6Flow of Fluids
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( ) 1.2fN3.2logf
1Re10 +=
( ) 1.2f1,258,7783.2logf
110 +=
f = 0.00354
( )( ) ( )( )( )( )
( )( )
( )( )0.01603
500
32.2
32.17
0.37532.22
40000.01603566.450.00354pp
2
21 +=
p
1- p
2= 34,178.3 lb/sq ft
( ) ( )( )550
16.04234,178.3
550
qpphp 21 =
=
hp = 996.9 hp
Checking if height 1000 ft is reached.
If L = 2000 ftz
2- z
1= 1010 ft - 10 ft = 1000 ft
( )( ) ( )( )( )( )
( )( )
( )( )0.01603
1000
32.2
32.17
0.37532.22
20000.01603566.450.00354pp
2
2'1 +=
p
1- p
2= 63,832.9 lb/sq ft
( ) ( )( )550
16.04263,832.9
550
qpphp 2'1 =
=
hp = 1,861.8 hp > 996.9 jp
Therefore:
Shaft hp = 1,861.8 hp / 0.75 = 2,482 hp Ans.
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