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  • 7/29/2019 6 Flow of Fluids

    1/9

    Chapter 6Flow of Fluids

    Page 1 of 9

    6_001 Water at 68 F flows from a lake through 500 ft of 4-inch i.d. cast-iron pipe to a water turbine located 250 ftbelow the surface of the lake. After flowing through the turbine, the water is discharged into the atmospherethrough a horizontal 50-ft section of the same pipe. The turbine power output is 10 hp when the water in thedischarge pipe is flowing at 5 ft/sec. What is the turbine efficiency, defined as the actual power output of theturbine divided by the power output that would be withdrawn if there were no friction within the turbine?

    Solution:

    D = 4 inch = 1/3 ft

    @ 68 F, = 2.43 lb/hr-ft = 6.75 x 10-4

    lb/sec-ft

    m

    = 0.016056 cu ft / lb

    p1

    at the lake = 0 gauge pressure

    p2

    before turbine

    p3

    after turbine

    p4

    at discharge = 0 gauge pressure

    ( )

    m

    12

    chc

    1m2

    m

    21

    zz

    g

    g

    r2g

    LGf

    pp

    +

    =

    where:z

    2- z

    1= -250 ft

    L1

    = 500 ft

    g = 32.17 ft/(sec)(sec)g

    c= 32.2 ft x pounds matter/(sec)(sec)(pounds force)

    G = V / m

    = 5 / 0.016056 = 311.41 lb/sec-sq ft

    Solving for fm:

    ( )( )153,783

    106.75

    311.41

    DGN

    4

    31

    Re =

    ==

    Equation 6-8e.

    ( ) 1.2fN3.2logf

    1Re10 +=

    ( ) 1.2f153,7833.2logf

    110 +=

    f = 0.00502

    ( )( ) ( )( )( )( )

    ( )( )

    ( )( )0.016056

    500

    32.2

    32.17

    32.22

    5000.016056311.410.00502p0

    121

    2

    2 +=

    p2 = 14,828 lb/sq ft

    ( ) ( )( ) ( )( )( )( ) 3121

    2

    hc

    m2

    m43 p

    32.22

    500.016056311.410.00502

    r2g

    LGfpp ==

    =

    2

    p

    3= 73 lb/sq ft

    p2

    - p3

    = 14,828 - 73 = 14,755 lb/sq ft

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 2 of 9

    Volumetric rate of flow = q

    q = AV = (/4)(1/3)2(5) = 0.43633 cu ft/sec

    ( ) ( )( )550

    0.436314,755

    550

    qpphp 32 =

    =

    hp = 11.70 hp

    Turbine Efficiency = (10 hp / 11.70 hp) (100 %)Turbine Efficiency = 85.5 % . . . Ans.

    6_002 If the turbine in Prob. 1 were by-passed, what would be the mass flow rate of water through the 550 ft of 4-inch pipe?

    Solution:

    If the turbine is by-passed:

    ( )0

    zz

    g

    g

    r2g

    LLGf

    pp m

    12

    chc

    21m2

    m

    41 =

    +

    +

    =

    ( ) ( )( )( )( )

    ( )( )

    ( )( )

    00.016056

    250-

    32.2

    32.17

    32.22

    5500.016056G0.00502

    121

    2

    =+

    G = 1,372.3 lb/sec-ft

    w = GA

    w = (1,372.3)(/4)(1/3)2w = 119.76 lb/sec . . Ans.

    6_003 Air is to be delivered from a compressor to a distribution line by means of standard 1-1/2-in. steel pipe, 300 ftlong. The maximum rate of consumption by the equipment connected to this distribution system is 600 cu ftof free air (measured at 68 F) per minute. In order for the pressure in the distribution line to be always 70

    lb/sq in. gauge or higher, what must be the pressure rating of the compressor? Assume that the air flow isisothermal.

    Solution:

    Air at 600 cu ft per minute at 68 Fg

    c= 32.2 ft x pounds matter/(sec)(sec)(pounds force)

    L = 300 ftD = 1 1/2 in = 1/8 ft

    p

    TRG=

    T = 68 F + 460 F = 528 F

    RG = 53.34rh

    = D/4 = 1/32 ft

    p2

    = 70 lb/sq in gauge = 84.696 lb/sq in abs.

    p2

    = 12,196 lb/sq ft abs.

    A = (/4)D2 = (/4)(1/8)2A = 0.012272 sq ft

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 3 of 9

    ( )( )12196

    52853.34=2

    2= 2.309 cu ft /lb

    Air viscosity at 68 F

    = 0.0440 lb/hr-ft = 1.2222 x 10-5

    lb/sec-ft

    ( )( )5

    81

    Re101.2222

    353

    DGN

    ==

    3,610,293NRe =

    Therefore, = 1Steel pipe:

    ( ) 1.2fN3.2logf

    1Re10 +=

    ( ) 1.2f3,610,2933.2logf

    110 +=

    f = 0.003036

    ( )( )

    111

    Gp

    28,164

    p

    52853.34

    p

    TR===1

    ( )212

    1m +=

    1.1545p

    14,0822.309

    p

    28,164

    1121

    m +=

    +=

    Use Equation (6-9d) assuming

    2/

    1> 2.

    hc

    2m

    c

    2

    mG

    22

    21

    r2g

    LGfln

    g

    G

    T2R

    pp+

    =

    1

    2

    12,196

    p

    p

    28,164

    2.309 1

    1

    =

    =

    1

    2

    ( )( )( )

    ( )( )( )

    ( )( )( )( )( )321

    21

    2221

    32.22

    3533000.003036

    12,196

    pln

    32.21

    353

    52853.342

    12,196p+

    =

    ( )56,395

    12,196

    p3,870ln

    56,327

    12,196p 122

    1+

    =

    By Trial and Error:p

    1= 60,621 lb/sq ft abs.

    p1

    = 406.31 lb/sq in gauge. . . Ans.

    6_004 Glycerol at 68 F, specific gravity 1.26, is pumped at a rate of 28,000 cu ft/hr by a single pump through twohorizontal pipes connected in parallel. Both pipes have a length of 100 ft. One is a standard 4-in. steel pipe,the other a standard 9-in. steel pipe. It is agreed to neglect pressure drop due to fittings. What is the velocityin the smaller pipe? What is the pressure drop through the lines? If the lines discharge into an open tank,what head must be developed by the pump?

    Solution:

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 4 of 9

    Use Line a for 4 in pipe and line b for 9 in pipe

    Glycerol at 68 F, = 7 cp = 4.704 x 10-3

    lb/sec-ft

    q = volumetric flow rate = 28,000 cu ft/hr = 7.777778 cu ft/secq = q

    a+ q

    b

    = (1.26)(62.4) = 78.624 lb/cu ft

    Line a:

    r2g

    LGf

    r2g

    LGfpp

    hac

    2aa

    hc

    m2

    aa21 =

    =

    rha

    = Da/4

    For 4 in dia. pipe, D = 4.026 in = 0.3355 ftrha

    = Da/ 4 = 0.083875 ft

    gc

    = 32.2 ft x pounds matter/(sec)(sec)(pounds force)

    ( )( )( )( )78.6240.08387532.22100Gfpp

    2

    aa21 =

    2

    aa21 G0.235465fpp = Line b:

    r2g

    LGf

    r2g

    LGfpp

    hbc

    2bb

    hc

    m2

    bb21 =

    =

    rhb

    = Db/4

    For 9 in dia. pipe, D = 8.941 in = 0.7451 ftrhb

    = Db/ 4 = 0.186275 ft

    gc

    = 32.2 ft x pounds matter/(sec)(sec)(pounds force)

    ( )( )( )( )78.6240.18627532.22

    100Gfpp2bb

    21 =

    2

    bb21 G0.106024fpp =

    Then:

    2bb

    2aa G0.106024fG0.235465f =

    2aa

    2bb G2.220865fGf =

    2D

    4q

    A

    qG ==

    ( )

    ( )2aa

    0.3355

    q78.6244G =

    G

    a= 889.4q

    a

    ( )

    ( )2b

    b0.7451

    q78.6244G =

    G

    b= 180.3q

    b

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 5 of 9

    Then:

    ( ) ( )2aa2

    bb 889.4q2.220865f180.3qf =

    b

    aab

    f

    f7.351272qq =

    Equation 6-8e.

    ( ) 1.2fN3.2logf

    1Re10 +=

    Then:

    ( )( ) 1.2fN3.2log

    1.2fN3.2log

    f

    f

    aRea10

    bReb10

    b

    a

    +

    +=

    ( )( )

    a3

    aaaRea 63,434q

    104.704

    889.4q0.3355

    GDN =

    ==

    ( )( ) b3abb

    Reb q104.704

    180.3q0.7451GDN 559,28=

    ==

    ( )( ) 1.2f63,474q3.2log

    1.2f28,559q3.2log

    f

    f

    aa10

    bb10

    b

    a

    +

    +=

    ( ) 1.2f63,474q3.2log1.2f209,945q3.2log

    f

    f

    aa10

    aa10

    b

    a

    +

    +=

    By trial and error, try

    13.1=b

    a

    f

    f

    q

    b= (7.351272)(1.13)q

    a

    qb = 8.306937qa

    7.777778 = qa

    + 8.306937qb

    qa

    = 0.8357 cu ft/sec

    ( ) 53,0120.835763,434NRea ==

    ( ) 1.2f53,0123.2logf

    1a10

    a

    +=

    0.07826fa = fa

    = 0.006125

    ( )( )( )[ ]( )( )( )[ ]

    1.131.20.078260.835763,4343.2log1.20.078260.8357209,9453.2log

    ff

    10

    10

    b

    a=

    +

    +=

    Therefore trial value is okay.

    13.1=b

    a

    f

    f

    13.1=bf

    0.006125

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 6 of 9

    fb

    = 0.004797

    a. Velocity of the smaler pipe.

    Ga

    = Va

    Ga

    = 889.4qa

    Ga

    = Va = 889.4q

    a

    Va(78.624) =(889.4)(0.8357)

    Va

    = 9.4535 ft/sec . . . Ans.

    b. Pressure drop thru line a orb.

    2aa21 G0.235465fpp =

    ( )2aa21 889.4q0.235465fpp = ( ) ( )( )[ ]221 0.8357889.40.0061250.235465pp =

    p1

    - p2

    = 796.76 lb/sq ft . . . Ans.

    c. Head developed by pump.

    Head = (796.76 lb/sq ft) / (78.624 lb/cu ft)Head = 10.134 ft . . . Ans.

    6_005 It is desired to heat 27 lb/min of dry air from 40 to 1040 F (moving-stream temperatures) by passing itthrough a heated horizontal section of smooth pipe, having an i.d. of 2 inches. The heat is to be supplied byelectrical wires wrapped around the outside of the pipe, and these wires will supply 4.0 kw of electricalpower/ft of heated pipe, distributed uniformly over the heated length. The air is to leave the heated section ata pressure of 1 atm. abs. What must be the length of the heated section and the pressure of the air enteringthe section?

    Solution:

    wa

    = 27 lb/min

    = 1,620 lb/hr= 0.45 lb/sec

    cp

    = 0.24

    t1

    = 40 F

    t2

    = 1040 F

    a. Heated Length

    Q = wac

    p(t

    1- t

    2)

    Q = (1,620)(0.24)(1040 - 40)Q = 388,000 Btu/hr = 113.95 kw

    L = heated length = 113.95 kw / 4 kw/ftL = 28.5 ft . . . Ans.

    b. Pressure entering the section, p1.

    p2

    = 1 atm abs. = 2116.8 lb/sq ft abs.

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 7 of 9

    D = 2 inches = 0.166667 ftrh

    = D/4 = 0.041667 ft

    gc

    = 32.2 ft x pound matter / (sec)(sec)(pound force)

    ( )

    ( )22a

    0.041667

    0.454

    D

    4wG ==

    G = 330 lb/(sec)(sq ft)

    ( )( )

    11

    1G1

    p

    4604053.34

    p

    TR +==

    11

    p

    26,670=

    ( )( )

    2116.8

    460104053.34

    p

    TR

    2

    2G2

    +==

    37.82 = ( )

    2

    21m

    +=

    2

    37.8p

    26,670

    1

    +

    =m

    18.9p

    13,335

    1

    +=m

    Viscosity of air at average temperature.tave

    = (1/2)(40 + 1040) = 540 F

    = 0.06978 lb/hr-ft = 1.93833 x 10-5

    lb/sec-ft

    ( )( )2,837,496

    101.93833

    3300.166667

    DGN

    5Re =

    ==

    = 1Smooth pipe:Equation 6-8.

    0.32NRe

    0.1250.00140f +=

    ( )0.002476

    2,837,496

    0.1250.00140f

    0.32=+=

    Use Equation 6-9d, T

    m= 540 F + 460 F = 1000 R

    hc

    2m

    1

    2

    c

    2

    mG

    22

    21

    r2g

    LGfln

    g

    G

    T2R

    pp+

    =

    ( )( )( )

    ( )( )( )

    ( )( )( )( )( ).04166732.22

    33028.50.002476

    p26,670

    37.8ln

    32.21

    330

    100053.342

    2116.8p2

    1

    2221

    +

    =

    ( )2864

    705.56

    p3382ln

    106,680

    2116.8p 122

    1+

    =

    By trial and error:

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 8 of 9

    p1

    = 42,269 lb/sq ft abs.

    p1

    = 20 atm abs. . . . Ans

    6_006 Water is pumped over a high pass in mountain country from a lake in the valley. The pump is located 10 ftabove the lake surface. From the pump, the pipe line extends 2000 ft to the top of the pass, which has an

    altitude of 1010 ft above the lake surface. The pipe line then runs 1000 ft down the other side of the pass,losing 500 ft in altitude. The pipe line next travels another 1000 ft horizontally and empties into a reservoir.

    Neglecting end losses and assuming that the lengths of pipe are reported as equivalent lengths(thus containing allowance for bends, etc.), compute the shaft horsepower which must be delivered to thepump to move water through this system at a rate of 120 gal/sec. The pipe line has an i.d. of 1.5 ft and ismade of steel. the over-all pump efficiency is 75 per cent. The discharge end of the pipe is several feet abovethe surface of the reservoir.

    Solution:

    D = 1.5 ft steelq = 120 gal/secPimp-Efficiency = 0.75

    Equation 6-9a.

    m

    12

    chc

    m2

    m21

    zz

    g

    g

    r2g

    LGfpp

    +

    =

    z

    2- z

    1= 1010 ft - 500 ft - 10 ft = 500 ft

    L = 2000 ft + 1000 ft + 1000 ft = 4000 ftq = 120 gal/sec x 231 cu n/gal x 1 cu ft / 1728 cu inq = 16.042 cu ft/sec

    w = q = (62.4)(16.042) = 1001 lb/sec

    ( )

    ( )22 1.5

    10014

    D

    4w

    A

    wG ===

    G = 566.45 lb/sec-ftrh

    = D/4 = 0.375 ft

    g = 32.17g

    c= 32.2

    m

    = 1/62.4 = 0.01603 cu ft/lb

    viscosity at 68 F, = 2.43 lb/hr-ft = 6.75 x 10-4

    lb/sec-ft

    ( )( )1,258,778

    106.75

    566.451.5N

    4Re=

    =

    Equation 6-8

  • 7/29/2019 6 Flow of Fluids

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    Chapter 6Flow of Fluids

    Page 9 of 9

    ( ) 1.2fN3.2logf

    1Re10 +=

    ( ) 1.2f1,258,7783.2logf

    110 +=

    f = 0.00354

    ( )( ) ( )( )( )( )

    ( )( )

    ( )( )0.01603

    500

    32.2

    32.17

    0.37532.22

    40000.01603566.450.00354pp

    2

    21 +=

    p

    1- p

    2= 34,178.3 lb/sq ft

    ( ) ( )( )550

    16.04234,178.3

    550

    qpphp 21 =

    =

    hp = 996.9 hp

    Checking if height 1000 ft is reached.

    If L = 2000 ftz

    2- z

    1= 1010 ft - 10 ft = 1000 ft

    ( )( ) ( )( )( )( )

    ( )( )

    ( )( )0.01603

    1000

    32.2

    32.17

    0.37532.22

    20000.01603566.450.00354pp

    2

    2'1 +=

    p

    1- p

    2= 63,832.9 lb/sq ft

    ( ) ( )( )550

    16.04263,832.9

    550

    qpphp 2'1 =

    =

    hp = 1,861.8 hp > 996.9 jp

    Therefore:

    Shaft hp = 1,861.8 hp / 0.75 = 2,482 hp Ans.

    - end -