6 - designing manufacturing processes- hill - product profiling
TRANSCRIPT
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
Chapter 6
DESIGNING MANUFACTURING PROCESSES
Terry Hill
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
OVERVIEW
FACTORS involved in making productsTypes of manufacturing PROCESSESPRODUCT CATEGORIES and production processesIMPLICATIONS of alternative processesHYBRID processesProduct PROFILING
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
FACTORS INVOLVED IN MAKING PRODUCTS
CATEGORIES of productProduct COMPLEXITYVOLUMES
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
FACTORS INVOLVED IN MAKING PRODUCTS
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
TYPES OF MANUFACTURING PROCESSES
ProjectJobbingBatchLineContinuous processing
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
TYPES OF MANUFACTURING PROCESSES
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
TYPES OF MANUFACTURING PROCESSES
Exhibit 6.5 from page 184
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
TYPES OF MANUFACTURING PROCESSES
![Page 9: 6 - Designing Manufacturing Processes- Hill - Product Profiling](https://reader034.vdocuments.us/reader034/viewer/2022051207/5449014faf7959a4538b45c5/html5/thumbnails/9.jpg)
© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
PRODUCT CATEGORIESAND PRODUCTION PROCESSES
(Reflections)
PROJECT for special and standard productsProject and continuous processing are SPECIFIC PRODUCT typesCompanies often use COMBINATIONS of processesTASKS undertaken by jobbing, batch and lineVOLUME = (order quantity) x (unit time)WIDENING range to increase volumesDimensions of FLEXIBILITYMost companies use BATCH process
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
PRODUCT CATEGORIESAND PRODUCTION PROCESSES
(Project for special and standard products)
Exhibit 6.11 from page 188
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
PRODUCT CATEGORIESAND PRODUCTION PROCESSES
(Tasks undertaken by jobbing batch and line)
Exhibit 6.12 from page 189
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
PRODUCT CATEGORIESAND PRODUCTION PROCESSES
(Dimensions of flexibility)
Introduction of NEW productsHandling a range of PRODUCTSHandling a range of VOLUMESMeeting DEMAND peaks
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
IMPLICATIONS OF ALTERNATIVE MANUFACTURING PROCESSES
LARGE and FIXED investmentEXPENSIVE to changeTRADE-OFFS
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
IMPLICATIONS OF ALTERNATIVE MANUFACTURING PROCESSES
(Limited flexibility)
Exhibit 6.15 from page 194
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
IMPLICATIONS OF ALTERNATIVE MANUFACTURING PROCESSES
(Trade-offs)
Exhibit 6.16 from page 195
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
HYBRID PROCESSES
CELLSLINKED batchNAGARE production systemTRANSFER lines
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
HYBRID PROCESSES
(Cellular layout)
Exhibit 6.18 from page 197
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
HYBRID PROCESSES
(Linked batch)
Exhibit 6.19 from page 198
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
HYBRID PROCESSES
(Nagare production system)
Exhibit 6.20 from page 199
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© AMD Publishing/Terry Hill 2005
T. Hill, Operations Management 2e. Palgrave Macmillan ISBN: 1403934665/ 140399112X
PRODUCT PROFILING
(Profile analysis for two plants)
Exhibit 6.21 from page 201