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    Chapter 5Threads and Fasteners

    Topics

    Exercises

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    Threads & Fasteners: Topics

    Summary5.1) Fasteners

    5.2) Screw Thread Definitions

    5.3) Types of Thread5.4) Manufacturing Screw Threads

    5.5) Drawing Screw Threads

    5.6) Unified Threads5.7) Metric Threads

    5.8) Drawing Bolts

    5.9) Bolt and Screw Clearances

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    Threads & Fasteners: Exercises

    Exercise 5-1: Screw thread featuresExercise 5-2: Unified national thread note

    components

    Exercise 5-3: Unified national thread noteExercise 5-4: Metric thread note components

    Exercise 5-5: Metric thread tables

    Exercise 5-6: Fastener tables and clearanceholes

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    Threads and Fasteners

    Summary

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    Summary

    What will we learn in Chapter 5? How to represent fasteners and threads on

    an engineering drawing.

    How to calculate bolt and screw clearanceholes.

    Key points Threads are represented by thread symbols,

    not by a realistic drawing.

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    Threads and Fasteners

    5.1) Fasteners

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    Fasteners

    Fasteners include: bolts and nuts (threaded)

    set screws (threaded)

    washers keys

    pins

    Fasteners are not a permanent meansof assembly such as welding oradhesives.

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    Fasteners

    Fasteners and threaded features mustbe specified on your engineeringdrawing.

    Threaded features: Threads are specified ina thread note.

    General Fasteners: Purchasing information

    must be given to allow the fastener to be

    ordered correctly.

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    Threads and Fasteners

    5.2) Screw Thread Definitions

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    Thread Definitions

    Screw Thread:A ridge of uniform sectionin the form of a helix.

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    Thread Definitions

    External Thread: External threads are onthe outside of a member.

    A chamfer on the end of the screw threadmakes it easier to engage the nut.

    Chamfer

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    Thread Definitions

    External Thread:

    An external thread is cut using a die or alathe.

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    Thread Definitions

    Internal Thread: Internal threads are onthe inside of a member.

    An internal thread is cut using a tap.

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    Thread Definitions

    Major DIA (D): The largest diameter (Forboth internal and external threads).

    Minor DIA (d): The smallest diameter.

    Depth of thread: (D-d)/2

    Pitch DIA (dP): The diameter at which aline cuts the spaces and threads equally.

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    Exercise 5-1

    Screw thread features

    Skip to next part of the exercise

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    8

    Identify the Major,Minor & Pitchdiameters and the Thread Depth.

    Skip to next part of the exercise

    7

    1 2

    3

    4 5

    6

    109

    8

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    8

    Identify the Major,Minor & Pitchdiameters and the Thread Depth.

    1 2

    3

    4

    Minor

    109

    Thread Depth

    MajorP

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    Skip to next part of the exercise

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    Identify the Crest, Rootand Side.

    Skip to next part of the exercise

    1 2

    3

    4

    109

    8Minor

    Thread Depth

    MajorP

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    Identify the Crest, Rootand Side.

    1 2

    Crest

    Root

    10Side

    8Minor

    Thread Depth

    MajorP

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    Thread Definitions

    Pitch (P): The distance from a point on ascrew thread to a corresponding point on

    the next thread (in/Threads).

    Angle of Thread (A): The angle betweenthe threads.

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    Thread Definitions

    Screw Axis: The longitudinal centerline.

    Lead: The distance a screw thread

    advances axially in one turn.

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    Identify the Pitch, Screw Axisand Thread Angle.

    1 2

    10

    Crest

    Root

    Side

    8Minor

    Thread Depth

    MajorP

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    Identify the Pitch, Screw Axisand Thread Angle.

    Axis Pitch

    Angle

    Crest

    Root

    Side

    8Minor

    Thread Depth

    MajorP

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    Thread Definitions

    Right Handed Thread:Advances whenturned CW. (Threads are assumed RH

    unless specified otherwise.)

    Left Handed Thread:Advances whenturned CCW.

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    Application Question 5-1

    Name an example of a left handed thread.

    Left peddle of a bike

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    Threads and Fasteners

    5.3) Types of Thread

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    Types of Thread

    Thread form choice depends on; what it will be used for

    length of engagement

    load etc

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    Types of Thread (Form)

    Thread Name Figure Uses

    Unified screw

    thread

    General use.

    ISO metric

    screw thread

    General use.

    Square Ideal thread

    for powertransmission.

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    Types of Thread (Form)

    Thread Name Figure Uses

    ACME Stronger than

    square thread.

    Buttress Designed to

    handle heavy

    forces in onedirection.

    (Truck jack)

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    Threads and Fasteners

    5.4) Manufacturing ScrewThreads

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    Manufacturing Threads

    Internal Threads First a tap drill hole is cut with a twist drill.

    The tap drill hole

    is a little biggerthan the minor

    diameter. Why?

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    Manufacturing Threads

    Internal ThreadsThen the threads are cut using a tap.

    The tap drill hole

    is longer than the

    length of the

    threads. Why?

    Incomplete

    threads

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    Manufacturing Threads

    Internal ThreadsChamfers are sometimes cut to allow for

    easy engagement.

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    Manufacturing Threads

    External ThreadsYou start with a shaft the same size as the

    major diameter.

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    Drawing Screw Threads

    There are three methods ofrepresenting screw threads on adrawing.

    Detailed Schematic

    Simplified

    Screw thread representation present in

    this chapter is in accordance with the

    ASME Y14.6-2001 standard.

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    Detailed Representation

    A detailedrepresentation is a closeapproximation of the appearance of an

    actual screw thread.

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    Detailed Representation

    Pros and Cons?Pro: Looks good and clearly represents a thread.

    Con: Takes a long time to draw.

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    Schematic Representation

    The schematicrepresentation usesstaggered lines to represent the thread

    roots and crests.

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    Schematic Representation

    Pros and Cons?Pro: Nearly as effective as the detailed

    representation and easier to draw.

    Con: Still takes some time to draw.

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    Simplified Representation

    The simplifiedrepresentation uses visibleand hidden lines to represent the major

    and minor diameters.

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    Simplified Representation

    Pros and Cons?Pro: Simple and fast to draw.

    Con: Doesnt look like a thread.

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    Simplified Internal Threads

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    Simplified Internal Threads

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    Drawing Screw Threads

    Thread tables in the appendix can beused to look up value for the;

    Pitch

    Minor diameter Tap drill diameter

    If screw thread tables are not available,the minor diameter can be approximated

    as 75% of the major diameter.

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    Threads and Fasteners

    5.6) Unified Threads

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    Unified Threads (inch)

    After drawing a thread, we need to identifythe size and thread form in a thread note.

    Thread Note

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    Unified Thread Note Components

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    Unified Threads (inch)

    Major Diameter: The largest diameter.Threads per inch: Number of threads per

    inch for a particular diameter.

    Equal to one over the pitch (1/P).

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    Unified Threads (inch)

    Thread Form and Series: The shape ofthe thread cut.

    UNC = Unified National coarse.

    For general use.

    UNF = Unified National fine.

    Used when high degree of tightness is required.

    UNEF = Unified National extra fine.

    Used when length of engagement is limited(Example: Sheet metal).

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    Unified Threads (inch)

    Thread Class: Closeness of fit betweenthe two mating threaded parts.

    1 = Generous tolerance. For rapid assemblyand disassembly.

    2 = Normal production

    3 = High accuracy

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    Unified Threads (inch)

    External or Internal Threads A = External threads

    B = Internal threads

    Right handed or left handed thread RH = Right handed (right handed threads

    are assumed if not stated.)

    LH

    = Left handed

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    Unified Threads (inch)

    Depth of thread: The thread depth isgiven at the end of the thread note and

    indicates the thread depth forinternal

    threads This is not the tap drill depth.

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    Unified Threads (inch)

    Thread class is assumed to be 2.Threads are assumed to be RH.

    May be left off if

    assumptions hold.

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    Exercise 5-2

    Unified National thread note

    components

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    Exercise 5-2

    Identify the different components of thefollowing Unified National thread note.

    1/4 20 UNC 2A RH

    1/4

    20

    UNC

    2

    A

    RH

    .25 inch Major DIA

    20 threads per inch (P = 1/20 = .05)

    Thread form & series UN Coarse

    Thread Class

    Normal ProductionExternal Threads

    Right Handed Threads

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    Exercise 5-3

    Unified National thread note

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    Exercise 5-3

    Write the thread note for a #10 finethread. (See Appendix B)

    10 32 UNF

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    Exercise 5-3

    Write the thread note for a #10 finethread. (See Appendix B)

    Is the major diameter 10 inches? No

    10 32 UNF

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    Exercise 5-3

    Write the thread note for a #10 finethread. (See Appendix B)

    Is the major diameter 10 inches? 0.190

    10 32 UNF

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    Exercise 5-3

    Write the thread note for a #10 finethread. (See Appendix B)

    What is the minor diameter?

    10 32 UNF

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    Exercise 5-3

    Write the thread note for a #10 finethread. (See Appendix B)

    What is the minor diameter?

    10 32 UNFD 1.0825P=0.190 1.0825/32 =

    0.156

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    Threads and Fasteners

    5.7) Metric Threads

    M i Th d

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    Metric Threads

    The metric thread note can contain apitch diametertolerance.

    What is the pitch diameter? Lets see.

    Pi h Di

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    Pitch Diameter

    The pitch diametercuts the threads at apoint where the distance of the spaces

    equal the distance of the threads.

    M i Th d N C

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    Metric Thread Note Components

    M t i Th d N t C t

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    Metric Thread Note Components

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    M t i Th d

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    Metric Threads

    Major Diameter: The largest diameterPitch: (P) Millimeters per thread.

    M t i Th d

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    Metric Threads

    Tolerance Class: It describes thelooseness or tightness of fit between the

    internal and external threads.Number = Tolerance grade

    Letter = Tolerance position

    M t i Th d

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    Metric Threads

    Tolerance Class: Tolerance Grade: Smaller numbers indicate

    a tighter fit.

    Tolerance Position: Specifies the amount of

    allowance.

    Upper case letters = internal threads

    Lower case letters = external threads.

    M t i Th d

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    Metric Threads

    Tolerance Class: Two classes of metricthread fits are generally used.

    6H/6g = General purpose

    6H/5g6g = Closer fit. A tolerance class of 6H/6g is assumed if it is

    not specified.

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    M t i Th d

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    Metric Threads

    Depth of thread: It indicates the threaddepth for internal threads, not the tap drill

    depth.

    Metric Thread Note

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    Metric Thread Note

    A tolerance class of6H/6g is assumed.Threads are assumed to be RH.

    May be left off if

    assumptions hold.

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    Exercise 5-4

    Metric thread note components

    Exercise 5 4

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    Exercise 5-4

    Identify the different components of thefollowing metric thread notes.

    M10 x 1.5 4h6h RH

    M10

    1.5

    4h

    6h

    Int. or Ext.

    RH

    Metric Form10 mm Major DIA

    Pitch mm/threads

    Pitch DIA tolerance

    Minor DIA tolerance

    External

    Right handed threads

    Metric Thread Tables

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    Metric Thread Tables

    Standard screw thread tables areavailable in order to look up the;

    Major diameter

    Pitch

    Tap drill size or Minor diameter

    Thread tables are located in Appendix B.

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    Exercise 5-5

    Metric thread tables

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    Find this page.

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    Exercise 5 5

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    Exercise 5-5

    For a 16 internal metric thread.

    Which has the finer thread?

    Pitch = 2 Pitch = 1.5

    Exercise 5 5

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    Exercise 5-5

    Write the thread note for a 16 mmdiametercoarse thread.

    M16 x 2

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    Threads and Fasteners

    5.8) Drawing Bolts

    Drawing Bolts

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    Drawing Bolts

    D represents the major diameter.

    Nuts are drawn in a similar fashion.

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    Threads and Fasteners

    5.9) Bolt and Screw Clearances

    Bolt and Screw Clearances

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    Bolt and Screw Clearances

    Bolts and screwsattach one material

    with a clearance

    hole to another

    material with a

    threaded hole.

    Bolt and Screw Clearances

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    Bolt and Screw Clearances

    The size of theclearance hole

    depends on;

    the major

    diameter of the

    fastener

    and the type of fit

    normal close

    loose

    Table 5-2 (Normal fit clearances)

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    Table 5-2 (Normal fit clearances)

    Other fits may be found in Appendix B.

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    Bolt and Screw Clearances

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    Bolt and Screw Clearances

    Countersink:Countersinks are

    angled holes that are

    designed to recess

    screws with angledheads.

    Typically,C1 = D1 + 1/8 (3 mm)

    Appendix B gives other

    counterbore, countersink

    and shaft clearance holes.

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    Exercise 5-6

    Fastener tables and clearance

    holes

    Exercise 5-6

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    Exercise 5 6

    What is the normal fit clearance holediameter for the following nominal bolt

    sizes.

    Nominalsize Clearancehole

    1/4

    3/4

    9/32

    13/16

    Exercise 5-6

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    Exercise 5 6

    A 5/16 - 18 UNC Socket Head CapScrew needs to go through a piece ofmetal in order to screw into a plate below.

    The head of the screw should be flushwith the surface.

    Exercise 5-6

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    Exercise 5 6

    5/16 - 18 UNC Socket Head CapScrew

    Fill in the following table. Refer to

    Appendix B.Head diameter

    Height of head

    Normal clearance hole dia.CBore dia.

    CBore depth

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    D = 5/16

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    Exercise 5-6

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    Exercise 5 6

    5/16 - 18 UNC Socket Head CapScrew

    Fill in the following table. Refer to

    Appendix B.

    Max. Head diameter A = 1.5(5/16)=.469

    Max. Height of head H = D = 5/16

    Normal clearance hole dia.CBore dia.

    CBore depth

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    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    Exercise 5 6

    5/16 - 18 UNC Socket Head CapScrew

    Fill in the following table. Refer to

    Appendix B.

    Max. Head diameter A = 1.5(5/16)=.469

    Max. Height of head H = D = 5/16

    Normal clearance hole dia. C = D + 1/32 = 11/32CBore dia. B = 17/32

    CBore depth

    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    Exercise 5 6

    5/16 - 18 UNC Socket Head CapScrew

    Fill in the following table. Refer to

    Appendix B.

    Max. Head diameter A = 1.5(5/16)=.469

    Max. Height of head H = D = 5/16

    Normal clearance hole dia. C = D + 1/32 = 11/32CBore dia. B = 17/32

    CBore depth

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    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    Exercise 5 6

    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia.

    Head dia.

    CSink dia.

    Close clearance hole dia.

    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    e c se 5 6

    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia.

    CSink dia.

    Close clearance hole dia.

    Exercise 5-6

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    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia.

    CSink dia.

    Close clearance hole dia.

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    Exercise 5-6

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    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia. A = 17.92

    CSink dia.

    Close clearance hole dia.

    Exercise 5-6

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    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia. A = 17.92

    CSink dia.

    Close clearance hole dia.

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    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia. A = 17.92

    CSink dia. Y = 17.92

    Close clearance hole dia.

    Or, Y = A + 3 = 20

    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia. A = 17.92

    CSink dia. Y = 17.92

    Close clearance hole dia.

    Or, Y = A + 3 = 20

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    Exercise 5-6

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    Copyright 2010 by K. PlantenbergRestricted use onl

    M8x1.25 Flat Countersunk Head MetricCap Screw

    Major dia. 8

    Head dia. A = 17.92

    CSink dia. Y = 17.92

    Close clearance hole dia. 8.4

    Or, Y = A + 3 = 20

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    Threads and Fasteners

    The End