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FEATURES

l Industrialtriplexdesignoffersreliabilityandversatility.

lOptionalsingleshaftwithsidegauge.

lUltra-compactdirect-drivemounttomotorusingbellhousingand

flexiblecouplingorgasenginewithgearbox.

lOptionalbelt-driveforprecisionflowsetting.

lOptionalEPDMandFPMelastomersforcompatibilitywithmany

liquids.

lPress-insealcasesandinterchangeablevalveassembliesfor

easyservicing.

All High Pressure Systems require a primary pressure regulating device (i.e. regulator,

unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure

to install such relief devices could result in personal injury or damage to pump or

property. CAT PUMPS does not assume any liability or responsibility for the operation

of a customers high pressure system.

Read all CAUTIONS and WARNINGS before commencing service or operation of any

high pressure system. The CAUTIONS and WARNINGS are included in each servicemanual and with each Accessory Data sheet. CAUTIONS and WARNINGS can also be

viewed online at www.catpumps.com/cautions-warnings or can be requested directly

from CAT PUMPS.

Model5CP3120Shown

(Railsandshaftprotectorsoldseparately)

COMMON SPECIFICATIONS

InletPressureRange......... .. .. .. .. .. .. .. . -2.5to60psi (-.2to4bar)

Bore....................................................... 0.630 (16mm)

CrankcaseCapacity.......................... 17oz. (0.51l)

Max.LiquidTemperature.............. 160F (71C)

Above130FcallCATPUMPSforinletconditionsandelastomerrecommendations.

InletPorts(2). .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 1/2NPTF (1/2NPTF)

DischargePorts(2)........................... 3/8NPTF (3/8NPTF)

ShaftDiameter.................................. 0.787 (20mm)

SPECIFICATIONS U.S.

MODEL5CP3120Flow............................................................................................... 4.5gpm (1

PressureRange......................................................................... 100-3500psi (7-24

PumpRPM.................................................................................. 1645rpm (164

Stroke............................................................................................ 0.709 (1

Weight.......................................................................................... 19.9lbs.

Dimensions............................. .......................... 10.4x10.0x5.8(264x254x14

MODEL5CP3120CSSFlow........................................................................................................4.8gpm (18

PressureRange......................................................................... 100-3000psi (7-2

PumpRPM........................................................................................1750rpm (175

Stroke............................................................................................ 0.709 (1

Weight.......................................................................................... 19.9lbs.Dimensions..........................................................10.4x8.6x5.8(214x218x14

MODEL5CP3120CSSG1Flow........................................................................................................4.5gpm (17

PressureRange......................................................................... 100-3500psi (7-24

PumpRPM.......................................................................................1645rpm (164

EngineRPM................................................................................ 3353rpm (335

Stroke........................................................................................................ 0.709 (1

Weight...................................................................................................26.5lbs. (

Dimensions............................. .......................... 11.0x12.7x6.4(279x324x16

DETERMINING Ratedgpm = Desiredgp

THE PUMP RPM Ratedrpm Desiredrp

DETERMINING gpmxpsi = ElectricBra

THE REQUIRED H.P. 1460 H.P.Requir

DETERMINING MotorPulleyO.D. = PumpPulley

MOTOR PULLEY SIZE Pumprpm Motorrpm

SeecompleteDrivePackages[Inclds:Pulleys,Belts,Hubs,Key]TechBulletin003.

Refertopump Service Manual forrepairprocedureandadditionaltechnicalinformation.

MODEL FLOW PRESSURE MOTO

PULLEY SUsing1725rpm&8Std.Pump

psi1200

psi1500

psi2000

psi2500

psi3000

psi3500

u.s.gpm lpm

bar

85

bar

105

bar

140

bar

175

bar

210

bar

245

rpm Pu

O

3120 4.5 17 3.7 4.6 6.2 7.7 9.3 10.8 1645

3120CSS 4.8 18 3.9 4.9 6.6 8.2 9.9 NA 1750 Dire

3120CSSG1 4.5 17 Consult Eng. Mfg. 3353 Ge

ELECTRIC HORSEPOWER REQUIREMENTS

5CP Plunger PumpStandardModels GearboxModel

5CP3125CP3120CS

5CP3120CSSG

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ITEM PART NUMBER DESCRIPTION QTY

5CP3120CSS

5CP3120 MATL 5CP3120CSSG1 MATL

2 30057 STL 30057 STL Key (M6x6x25) 1

5 96031 STZP 96031 STZP Screw,HHC,Sems(M8x16) 8

126542 STCP R 126542 STCP R Screw, HHC, Sems (M8x16) 8

8 46910 AL 46910 AL Cover,Bearing 2-1-0

10 14028 NBR 14028 NBR O-Ring,BearingCover-70D 2-2-1

11 43222 NBR 43222 NBR Seal,Oil,Crankshaft-70D 2-1-0

15 14480 STL 14480 STL Bearing,Ball 2-2-2

20 48742 TNM 48742 TNM Rod,ConnectingAssy[10/01] 325 46928 FCM Crankshaft,DualEnd,M18-5CP3120 1

48233 FCM Crankshaft, SingleEnd,M18-5CP3120CSS,5CP3120CSSG1 1

30 49776 AL Cover, Bearing-5CP3120CSS,5CP3120CSSG1[After12/10] 1

48224 AL Cover,BearingBlind-5CP3120G1[Priorto12/10] 1

32 46798 46798 Cap,OilFiller,Domed 1

33 14179 NBR 14179 NBR O-Ring,OilFillerCap-70D 1

37 92241 92241 Gauge,Oil,Bubblew/Gasket-80D 1-2

38 44428 NBR 44428 NBR Gasket,Flat,OilGauge-80D 1-2

40 92519 STZP 92519 STZP Screw,HHC,Sems(M6x16) 4

125824 STCP R 125824 STCP R Screw, HHC, Sems (M6x16) 4

48 25625 STCP 25625 STCP Plug,Drain(1/4x19BSP) 1

49 23170 NBR 23170 NBR O-Ring,DrainPlug-70D 1

50 46940 AL 46940 AL Cover,Rear 1

51 14044 NBR 14044 NBR O-Ring,RearCover 1

53 48617 AL 48617 AL Crankcase 1

64 46746 CM 46746 CM Pin,Crosshead 365 48458 BBNP 48458 BBNP Rod,Plunger 3

70 46838 NBR 46838 NBR Seal,Oil,Crankcase-70D 3

75 43900 S 43900 S Slinger,Barrier 3

88 45697 S 45697 S Washer,Keyhole(M18x10) 3

90 46884 CC 46884 CC Plunger(M16x50) 3

98 46730 NBR 46730 NBR Washer,Seal-90D 3

48394 FPM 48394 FPM Washer, Seal - 90D 3

u 48432 EPDM u 48432 EPDM Washer,Seal 3

99 = 48201 SS = 48201 SS Retainer,Plungerw/Stud(M6) 3

100 46749 PVDF 46749 PVDF Retainer,Seal 3

106 43316 NBR 43316 NBR Seal, LPS w/S-Spg 3

106660 FPM 106660 FPM Seal, LPS w/S-Spg 3

u 49134 EPDM u 49134 EPDM Seal, LPS w/S-Spg 3

76316 ST2 76316 ST2 Seal, LPS w/S-Spg 3

120 46888 BB 46888 BB Case,Seal(Press-in-style) 3

121 13978 NBR 13978 NBR O-Ring,SealCase-70D 314329 FPM 14329 FPM O-Ring, Seal Case 3

u 48904 EPDM u 48904 EPDM O-Ring, Seal Case 3

127 43319 SNG 43319 SNG V-Packing 6

46287 HT* 46287 HT* V-Packing 6

128 46618 NY 46618 NY Adapter,Male 3

139 22179 BBCP 22179 BBCP Plug, Inlet (1/2NPTM) 1

163 17547 NBR 17547 NBR O-Ring,Seat-85D 6

11685 FPM 11685 FPM O-Ring, Seat - 85D 6

u 46648 EPDM u 46648 EPDM O-Ring, Seat - 70D 6

164 45790 S 45790 S Seat 6

166 46429 S 46429 S Valve 6

167 43750 S 43750 S Spring 6

168 = 44565 PVDF = 44565 PVDF Retainer,Spring 6

172 17549 NBR 17549 NBR O-Ring,ValvePlug-70D 6

26996 FPM 26996 FPM O-Ring, Valve Plug - 70D 6

u 49133 EPDM u 49133 EPDM O-Ring, Valve Plug 6

173 48365 D 48365 D Back-up-Ring,ValvePlug 6

174 45900 BB 45900 BB Plug,Valve 6

185 46886 FBB 46886 FBB Manifold,Head 1

188 126513 STCPR 126513 STCPR Screw,HSH(M8x70) 8

196 22187 BBCP 22187 BBCP Plug, Discharge (3/8NPTM) 1

250 118672 STCP Protector, Shaft 1

255 30243 STZP 30243 STZP Mount, Direct 1

260 30611 STZP R 30611 STZP R Mount, Rail, Assy 1

30637 STZP 30637 STZP Mount, Angle Assy-Retro Fit (See Tech Bulletin 078) 1

265 30659 Kit, Complete Mounting (Inclds: 30611, 30633, 118672) (Belt Drive Only) 1

275 30944 STL 30944 STL Assembly, Hub & Key (Inclds: 30945, 30057) 1

283 76334 76334 Kit, Oil Indicator (3/8 x 24) (See Individual Data Sheet) 1

34334 34334 Kit, Oil Drain (3/8 x 24) (See Individual Data Sheet) 1

PARTS LIST

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37

38

30

Models 5CP3120CSS

5CP3120CSSG1

EXPLODED VIEW

5CP3120CSS5CP3120 MATL 5CP3120CSSG1 MATL

299 814843 FBB 814843 FBB Head, Complete

300 33629 NBR 33629 NBR Kit, Seal (Inclds: 98,106,121,127,128)

31340 FPM* 31340 FPM* Kit, Seal (Inclds: 98,106,121,127,128)

u 31730 EPDM* u 31730 EPDM* Kit, Seal (Inclds: 98,106,121,127,128)

31665 HT 31665 HT Kit, Seal (Inclds: 98,106,121,127,128)

76556 STHT 76556 STHT Kit, Seal (Inclds: 98,106,120,121,127,128) 310 33060 NBR 33060 NBR Kit, Valve Preassembled (Inclds: 163,164,166-168,172,173)

31345 FPM 31345 FPM Kit, Valve Preassembled (Inclds: 163,164,166-168,172,173)

u 31735 EPDM u 31735 EPDM Kit, Valve Preassembled (Inclds: 163,164,166-168,172,173)

350 30696 STZP 30696 STZP Pliers, Reverse

400 7850 BB 7850 BB Modular Unloader (See Individual Data Sheet)

500 8076 Gearbox (See Individual Data Sheet)

6107 6107 Oil, Bottle (21 oz.) ISO 68 Hydraulic

(Fill to specified crankcase capacity prior to start-up)

Models

5CP3120,5CP3120

5CP3120CSSG1

July2011

Bold print part numbers are unique to a particular pump model. Italics are optional items. []Dateoflatestproductionchange.uSiliconeoil/greaserequired. =Productionpartsaredifferentthanrepairparts.RComponentscomplywithRoHSDirective.

*Reviewindividualpartsineachkitformaterialcodeidentification.ViewTechBulletins002,003,024,036,043,053,060,061,064,073,074,077,078and083foradditionalinformation.

MATERIALCODES(NotPartofPartNumber): AL=Aluminum BB=Brass BBCP=Brass/ChromePlated BBNP=Brass/NickelPlated CC=CeramicCM=Chrome-moly D=Acetal EPDM=EthylenePropyleneDieneMonomer FBB=ForgedBrass FCM=ForgedChrome-moly FPM=Fluorocarbon

HT=Hi-Temp(EPDMAlternative) NBR=MediumNitrile(Buna-N) NY=Nylon PVDF=PolyvinylideneFluoride S=304SS SS=316SS SNG=SpecialBlend(Buna)ST2=SpecialBlendPTFEGrey STHT=SpecialPTFEHighTemp STL=Steel STCP=Steel/ChromePlated STZP=Steel/ZincPlated TNM=SpecialHighStrength

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1 Specialconcentric,highdensity,polished,solidceramic plungersprovideatruewearsurfaceandextendedseallife.

2 Manifolds a re a h igh ten si le stre ngthforgedbrassforlongterm,continuousduty.

3 100%wetsealdesignaddstoservicelifebyallowingpumpedliquidstocoolandlubri-cateonbothsidesoftheseals.

4 Stainlesssteel valves, seats and springs pro-videcorrosion-resistance,ultimateseatingandextendedlife.

5 Speciallyformulated,CAT PUMP exclusiveV-Packingsofferunmatchedperformanceandseallife.

6 Press-instyle seal caseoffersalignmenta n d su pp o rt f o r se al s a n d n o to ol sservicing.

Models5CP3120,5CP3120CSS

2

4

5

6

1

3

4

Model5CP3120Shown

10.4(264)

8.13(206.5)

6.67(169.5)

1.3

8(

35)

8.6 (218) 5CP3120CSS

CAT PUMPS

168194THLANEN.E.MINNEAPOLIS,MN554494324PHONE(763)7805440FAX(763)7802958e-mail:techsupport@catpumps.comwww.catpumps.com

orInternationalInquiriesgotowww.catpumps.comandnavigatetotheContactUslink. PN993105RevF6/1161132