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Page 1: 52 people - nastrotex-cufra.it · The solar energy system supplies 30% of the company’s electrical power requirements Solar energy Start-up of the project for the development of

PROJECT 1

Page 2: 52 people - nastrotex-cufra.it · The solar energy system supplies 30% of the company’s electrical power requirements Solar energy Start-up of the project for the development of

PROJECT 2

Company and OrganizationPersonnelDepartmentsPremisesProduction capacityDigital RevolutionMarket presenceSales Network

MissionPartnership and Strengths

Timeline

ProductionProduct LinesProcessing

Fairs

Environmental sustainability

Contacts

Index

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PROJECT 3

Company and Organization

The company has a workforce of 52 people, directly

involved in the production process and in the coordination of production activities.

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Personnel

RESEARCH AND DEVELOPMENTThe company avails itself of the support of 2 specialized technicians for the research of new materials, the study of new prototypes, the definition of technical specifications and for product costing.

SALESSALES FORCESpread across Italy and abroad as business agents or distributors.

TECHNICIANSThe technical office has a team of 3 persons

MARKETINGA continuous study of the market and the ever-evolving needs of the customers helps Nastrotex Cufra to be in the forefront and innovate constantly.

DEVELOPMENT OF JOB ORDERSRepresenting the link between sales area and production, the technical office draws up the complete technical details of requirements, and defines the bill of materials needed to launch the production of the single components (3 persons)

PROGRAMMINGProduction planning and programming of the machine for production is managed by specialized inhouse technicians (3 persons)

PROCUREMENTThe procurement of the materials that are necessary for production is centralized in the purchasing office (2 persons)

PRODUCTIONSTORAGEThe warehousing graw materials used in production and the finished goods ready for delivery is organized in the storage facilities with the support of 5 persons.

COMPANY AND ORGANIZATION

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Departments

ADMINISTRATION, FINANCE AND CONTROLThe administrative staff consists of two persons;

QUALITY MANAGEMENTThe Quality Management System of Nastrotex-Cufra S.p.A. has been certified for over 10 years according to the UNI EN ISO 9001 standard

HUMAN RESOURCESThe company is structured for the management of personnel

INFORMATION SYSTEMSThe present size of the company calls for monitoring and updating of its information systems and of the HW/SW infrastructures available to its personnel.

External collaborations related to the production process are limited to specific processing

Nastrotex Cufra supplies the materials and the subcontractor prepares the Semi-finished product (dyeing, certain digital prints on tapes).

COMPANY AND ORGANIZATION

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Premises

PRODUCTION4,500 sqm dedicated to the yarn preparation and elastic production

STORAGEstores are organized in the various workshops for the Raw Materials needed for the production/processing of the semifinished products (WIP) and for the Products that are ready for delivery; moreover the external area is organized for the reception and for the loading of goods.

OFFICESThe office building and management area have been recently built (1,000 sqm)

Warehouses are located at various points in the ship-floor area for storing of Rawmaterial, Semi-finished goods (WIP) and finished products ready for shipments

The company occupies an area of approx. 11,000 sqm, of which 7,000 sqm is the built up area

COMPANY AND ORGANIZATION

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With all production being done on CNC looms, the company enjoys a vanguard position as a result of continuous and targeted investments in state-of-the art technologies. We guarantee reduced minimum production batches as compared to our competitors and ensure quality products with timely deliveries.

In fact, the presence of specialized machines for the production of elastic tapes ensures an annual output of 500.000 kg of finished product.

Crochet loomsFlat

weaving looms

Jacquard looms 448

hooks

Warping machines

Pressers

Production capacityThe entire production chain is 100% in-house

COMPANY AND ORGANIZATION

Occupying a Leadership position in its sector, Nastrotex Cufra is the protagonist of the development of a new digital printing technology on Elastic Bands. A technological leap which is the result of the engineering skill of two Italian companies and of the rich experience of Nastrotex Cufra

The first digital printer

for elastic bands

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Production capacityThe Digital revolution

COMPANY AND ORGANIZATION

The project which began in 2016 has resulted in the birth of the first and only machine for digital printing on elastic tape

Sampling phase and customized pattern creationProcessing is managed right from the pattern design with integrated software

Speed in the preparation of samplingThe daily output corresponds to the weekly output of No. 140 CNC looms. The tape production potential is about two million metres of Elastic bands/year.

Perfection of the dyeing processEvery micron of the rubber used in the bands is coloured or printed. the tape is perfectly dyed in its entirety, even at the moment of its maximum extension.

Printing on both sides with different patternsIt makes printing of different patterns on both sides possible:from plain colour to a pattern or a text, without limitations

Variety of materialsPrinting on materials that are different from each other. In addition to traditional materials, it is possible to print on carbon, silver and bioceramic.

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In relation to turnover volume

57%

Italian Market

Market Presence

43%

International

market

€6.900.000

€6.800.000

€6.800.000

€6.600.000

€6.400.000 €6.500.000 €6.600.000 €6.700.000 €6.800.000 €6.900.000 €7.000.000

2014

2015

2016

2017

Revenues of the last three years

With a slight prevalence of the footwear

sector

COMPANY AND PRODUCTION

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At present the sales of products both in Italy and abroad are carried out through the

collaboration with agents/distributors or directly by the Company management Key

Clients.

Sales network

In Italy we have regional agents in

2014

Lombardy

Marche

Emilia Romagna

Tuscany

Friuli Venezia Giulia

Trentino Alto Adige

Piedmont

Abruzzo

Puglia

Veneto

• Spain• Portugal• Tunisia• Pakistan• Japan• Suuth Africa• Turkey• France• Switzerland• Belarus• Poland• Russia• South Corea• Colombia• India

COMPANY AND PRODUCTION

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Mission

Our objective is to be a partner of our clients, actively Collaborating and Contributing to the

success of their initiatives.

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Mission

It means having an organization which is capable of meeting any request in full compliance with the agreed delivery terms, ensuring the quality of the finished product.

Finally, it means to be able to count on long-proven professionalism and to offer a dynamic and innovative company that can fully interpret the Client’s requirements.

The strength of Nastrotex-Cufra Spa is first of all its capacity to identify the requirements of clients and to provide them with a personalized and rapid solution to any issues related to the production of elastic bands.With this purpose in mind, Nastrotex-Cufra Spa invests considerable resources in training, innovation and in research and development processes in order to offer highly qualified products and services.

The other factors determining the success of Nastrotex-Cufra Spa are:

Estimates worked out in real time Production flexibility and speed of execution of the job orders

assigned to us Extreme care in all the processing phases Reliability in production quality standards Respect of the timing agreed with the Client

Partnership StrengthsIn Nastrotex-Cufra Spa, partnership meanscollaborating with the Client to supply a high qualityproduct meeting specifications and therefore todirect the Client towards the technical solutionwhich best adapts itself to the type of product to bemade.

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TimelineOur development history

Mario Cucchi sets up Cufra Srl and the first tape

production begins

CUFRA Srl

The growing production volume makes it necessary to expand the company with the construction of a warehouse for the raw materials

Growth

The company changes its name and corporate structure:

NASTROTEX CUFRA SpA (Joint-stock company) is established.

Shareholders: Mario Cucchi, his wife Maria Galliani and their children Roberto and

Barbara Cucchi

The SpA is formed

The factory covered surface area increases. The ironing department is given more space

Department reorganisation

1963

1973

1988

1996

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Solar panels are installed over a large area of the

roof. The solar energy system

supplies 30% of the company’s electrical power requirements

Solar energy

Start-up of the project for the development of a digital printing machine on tape, which today allows the production of 2,000,000 metres of tape/year.

Digital Print Project

The office block is built in modern style

Offices

With the addition of a further 2,500m2, the

factory covered surface area reaches the current

9,500m2

Today

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Product

4Product lines

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Product linesFOOTWEARIn the footwear sector, the company produces two collections per year:• Fall Winter• Spring Summer

PRODUCT

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Product lines

MEN’S INNERWEAR

SPORTS UNDERWEAR

PRODUCT

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Product lines TECHNICAL CLOTHINGInnovation and technology of elastic bands. Elastic with bioceramic yarns and phosphorescent pigment– visibility in the dark– prolonged photoluminescence

Elastic with carbon yarns– antistatic protection– antibacterial properties– body heat and moisture regulation

Elastic with silver yarns– antibacterial protection– thermal regulations in both hot and cold seasons – antistatic guarantee– long-lasting effectiveness in time

Elastic with bioceramic yarns– protection from sun heat– shield effect against ultraviolet rays of types UV-A UV-B– thermal insulation– benefit due to the emission of FIR

Siliconing on elastic tape guarantees increased resistance of the technical garment and adherence to the body

PRODUCT

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Processings

SiliconizingCoatingLaminating

Rubber coatingHigh definition digital printing

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Trade shows and Promotion

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Nastrotex-Cufra SpA takes part in all the main industry Trade shows by featuring its new

collection of elastics for footwear and apparel for the Spring/Summer and Autumn/Winter

seasons.

FAIRS AND PROMOTION

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Environment

Investments made into facilities designed to promoteenergy saving and reduce the emissions of carbon dioxideinto the atmosphere act as testimony to the company’sstrong commitment to reducing impact on the environment

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The installation of solar panels on the entire roofing of the Covo plant constitutes a photovoltaic system of considerable

dimensions which enables a significant reduction of CO2.

The energy produced represents 30% of its needs.A company totem visible from the road shows these values.

Nastrotex-Cufra uses, for the production of some of its tapes, yarns made from recycled bottles.The yarn derives entirely from post-consumer recycled material through a mechanical process that involves no chemicals, certified 100% Made in Italy throughout the supply chain.

ENVIRONMENT

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Contacts

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www.nastrotex-cufra.it

Nastrotex-Cufra SpA

Via S.S. Soncinese 498, 224050 Covo (Bg) Italy

+39 0363 938167

+39 0363 93798

[email protected]

P.iva/c.f.: 01613040169

CONTACTS