5165405ddw-r10-pfd-cp2.pdf

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P roto type P relaunch P roduction Key Contact H.Manjunath / J ayaprakash.Karur Date (Orig) : 30.09.2011 Page: 1 of 3

Core Team Customer Engg. Approval / Date.

Plant Approval / DateCustomer Quality Approval / Date

Other Approval / DatePlant : Other Approval / Date

Customer :

Part / Process Name / Machine, Device, Characteristics Spl. Methods

Process Operation Description. Jig, Tools for No. Product Process Char. Product / Process Evaluation Sample Control Method Reaction Plan

no. Mfg. Class Specification/ Measurement Size FreqTolerance Techniques

1 Weight As Per DC /P.O Weighing Machine 100% Every Lot MIS and Raw Material Reject /Send Back

2 Thickness Steel CRCA 1.5mm 0.1 Micrometer 5 Nos Every Lot Test Certification to supplier

3 Visual Inspection Must be free from rust,dents, scratches Visually 5 Nos Every Lot

4 Chemical Composition Grade : Third party Iab Sample Every 6 Month Lab Test Certificate Reject /Send Back

5 Mechanical Properties As per standard Verify T.C Supplier Every Batch Material Spec to supplier

20 PunchingCNC Punching Machine (Strippit V-

20 LVD Make)Visual Inspection

Free from Dent & Burr ,Rust Enshuare

tool & ProgramVisual All Parts Every component visual Rework & Segregate

Free from all burr & sharp corners

All micro joints to be removed

Must be free from scratch

& dent on the part & profile

1 Thickness Steel CRCA 1.5mm 0.1 Micrometer

2 Hole pitch CTQ 7.442+/-0.3mm Ht Gauge







9 Hole pitch CTQ 33.35+/-0.3mm vernier caliper





14 Dimensions CTQ 290.95+/-0.5mm Ht Gauge

15 Dimensions PCTQ 172+/-0.5mm Ht Gauge

16 Hole pitch CTQ 8+/-0.3mm Ht Gauge




20 Dimensions CTQ 85.7+/-0.3mm x2 Ht Gauge











16 Dimensions 147+/-0.5mm Ht Gauge

17 Dimensions 25+/-0.3mm Ht Gauge

18 Diameter 5,+/-0.3mm 6placess Pin Gauge

19 DD CUTOUT 10.5x 9.4 +/-0.3mm 1placess Pin Gauge

20 Diameter 2.5+/-0.3mm 4Placess Pin Gauge

21 Diameter 3+/-0.3mm 6placess Pin Gauge

22 Diameter 7.14+0.08mm 17 placess Pin Gauge

23 Diameter 6.4+0.08mm 2placess Pin Gauge

1 Thickness CRCA 1.5mm 0.1 Micrometer All P arts E very component I nprocess

2 Part direction & Other Details Refer Dwg /WI Visual All P arts E very component Visual

1 Bending ht PCTQ 17.52+/-0.3mm Vernier caliper 5nos Every set up Visual Reject / Rework

2 Thickness Steel CRCA 1.5mm 0.1 Micrometer All P arts E very component I nprocess Reject / Rework

InprocessEvery Setup

Bending CTQ

Part No : 5165405DDW

Part Name: XPS GATE DRIVE AND SIGNAL PWA CARRIER

Deburring30

J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,Control Plan No. : GE-XPS-CP2-2011

Finishing1Pnuematic Hand M/c withDisc

Abrasive wheel (M/c Ingersoll RandMake)

RM Inspection10

GE-Medical System

NASH INDUSTRIES

Latest Change level : Rev 10

Date : 03/10/2011

Rev. No. : 01CONTROL PLAN

Doc. Ref. : NPD - F - 05NASH INDUSTRIES

Refernce to GE Dwg.No.5174504-Rev-5 , Validate CNC Program , Approve First 5 smaple with all CTQ dimesion & Blank size ,thikness, etc

CTQ Inspection

(Validated at the time of

product launching) .

Revalidation & Re-approval in case of any

change ,maintain records

of nested layout

programme approval

sheet

40

Rework & SegregatevisualEvery componentAll componentVisual

5 Nos Reject / Rework

60

Reject / ReworkCNC Amada RG35-M2Bending50

Approved By : J AYAPRAKASH.KARURAII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIEDPrepared By : JPK

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Proto type P relaunch P roduction Key Contact H.Manjunath / J ayaprakash.Karur Date (Orig) : 30.09.2011 Page: 2 of 3




Customer :




1 Distance 7.7mm 0.25 Ht Gauge 5nos Every set up Visual Reject / Rework

2 Distance 54.51mm 0.25 Ht Gauge 5nos Every set up Visual Reject / Rework

3Parameter

Ref. Spot welding Parameter & WI GE-

XPS/1.5THK-2012

80 Buffing/Sandring Buffing M/c & Disc 1 Finishing Remove the welding spater,Scratch All Parts Every set up Visual Reject / Rework

1 Nuget test Enshre the Req. strength As per GE-standards Test pecimen Every set up Reject / Rework

2Finishing

Ensure welding Defect,Spaters, Burn

Mark, DentVisual All Parts Every component Visual Reject / Rework

100 Plating Plating process1

Finishing Zinc plate Fe/Zn 5c 1A As per GE-standards All component Everycomponent As per GE-standardsReject / Rework

Coting thickness Coat gauge 5 Sample Every Batch InspectionReject / Rework

Ensure Palting defect , Scratch,Dent Visual All component Everycomponent VisualReject / Rework

As per GE-Standard-F-010 Per 46-

221814Visual All component Everycomponent Visual

Reject / Rework

Ref. Dwg 5165405DDW Ref. Dwg for Printing Details

Ref.XPS Screen WI-6405

Direction /FontsEnsure Printing direction as shown in

the direction & Fonts SizeAs per GE-standards All component Everycomponent As per GE-standards

Reject / Rework

PositionEnsure PrintingPostion & Print Quality

as shown in the directionAs per GE-standards All component Everycomponent As per GE-standards

Reject / Rework

1 SO M4-12-17nos

2 PFHV-M4-0-2nos

Refer Doc: PRD-SOP-ASSY-03 Torque test 5 nos Every set up Inprocess Reject / Rework

1 Ensure the Pem Qty & Pem type CTQ SO M4-12-17nos P lug gauge & Visual 5 nos P er/her S etup approval Reject / Rework

2 Ensure the Pem Qty & P em type CTQ PFHV-M4-0-2nos P lug gauge & Visual 5 nos Every set up Inprocess Reject / Rework

Ensure crackes, burrs & Crimping, after

pem fixingVisual All sample Every component Visual Reject / Rework

1Finishing Must free from scratch , Dent & Burr Visual All components Every component Inprocess

Reject / Rework

2 Check all the CTQ DimensionsEnsure Part has to be as per customer

dwg & above CTQ achive status./WIVisual All components Every component Inprocess Reject / Rework

1 Thickness CTQ Steel CRCA 1.5mm 0.1 Micrometer

2 Hole pitch CTQ 7.442+/-0.3mm Ht Gauge3 Hole pitch CTQ 89.9+/-0.3mm Ht Gauge






9 Hole pitch CTQ 33.35+/-0.3mm Vernier caliper






15 Dimensions PCTQ 172+/-0.5mm Ht Gauge

16 Hole pitch CTQ 8+/-0.3mm Ht Gauge

150

Hydropenumatic M/cPem fixing

110

CONTROL PLAN



GE-Medical System

Screen Printing M/c

1

Date : 03/10/2011

Rev. No. : 01

Doc. Ref. : NPD - F - 05

140Reject / ReworkSetup approval

Plating Incomming

Inpection

NASH INDUSTRIES

Inspection

Screen Printing

Inspection

Screen Printing

Control Plan No. : GE-XPS-CP2-2011 J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

NASH INDUSTRIES


Plating thickness

PEM NUT

70Spot Welding Spot welding M/c

130

Reject /Segregate

/Rework

90

Prepared By : JPK AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

5 NosPull test

Pem Inspection

Per/her

120

Approved By : J AYAPRAKASH.KARUR

InprocessEvery Setup5 Nos

160 Final inspection

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Proto type P relaunch P roduction Key Contact H.Manjunath / J ayaprakash.Karur Date (Orig) : 30.09.2011 Page: 3 of 3




Customer :







20 Dimensions CTQ 85.7+/-0.3mm x2 Ht Gauge











Bending CTQ 1 Bending ht PCTQ 17.52+/-0.3mm Vernier caliper 5nos Every set up Visual Reject/ rework

1 Ensure the P em Qty & P em type C TQ SO M4-12-17nos P lug gauge & Visual 5 nos P er/her S etup approval Reject / Rework

2 Ensure the P em Qty & P em type C TQ PFHV-M4-0-2nos P lug gauge & Visual 5 nos Every set up Inprocess Reject / Rework

P lating process 1 Ensure plating defect Plating Defects,Rust,Scratch Visual 5 nos Every set up Inprocess Reject / Segregate

3 Check the DWG Note:Refer Dwg Note for specila requirments

& Parts ClassVisual All components Every component Inprocess

Reject / Rework

4 Label placement As shown in the dwg Visual All components Every component Inprocess Reject / Rework

Ensure the label content as per the

GEHC-Doc 46-274914

(Part no/rev/Manufacturing date/Suplier

code/country of origin)Visual All components Everycomponent Inprocess

Reject / Rework

Example: (516405 Rev:9 30/09/2011

680323 Made in INDIA)

1 P acking As per customer requirement Visual

with Packing slip/ Tagged 100% Every Lot Dc/ Invoice Recount & Repack

2 Despatch Invoice/DC, Visual

Reject /Segregate

/Rework

Pem CTQ

Control Plan No. : GE-XPS-CP2-2011 J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

Doc. Ref. : NPD - F - 05

CONTROL PLANRev. No. : 01

Date : 03/10/2011

Prepared By : JPK

Packing & Despatch170

Approved By : J AYAPRAKASH.KARURAII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

NASH INDUSTRIES




NASH INDUSTRIES

GE-Medical System

Final inspection160

5 nos Every set up In process

5165405ddw-r10-pfd-cp2.pdf

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