295.711.6

361.414.2

150.05.9

250.009.8

512.520.2

MINIMUM CLEARANCE FOR CABLE ROUTING (2 PL)

124.74.9

203.208.00

203.208.00

174.616.87

110.49RECOMMENDED

4.35

323.8512.75

8X 7.92.31

MOUNTING PATTERN

NOTES: UNLESS OTHERWISE SPECIFIED

1. CAMERA SYSTEM SHALL BE IDENTIFIED BY SERIALIZATION LABEL. LABEL SHALL INCLUDE BUT IS NOT LIMITED TO P/N, SERIAL No., AND CAGE CODE AS SHOWN ON SHT 1. LABEL VIEW SHOWN IS FOR REFERENCE ONLY.

2. SEE "TABLE 1" ON SHT 3 FOR AVAILABLE VOYAGER III CABLE LENGTHS AND CORRESPONDING PART NUMBERS.

3. REFERENCE VIEW ON SHT 2 SHOWS BULKHEAD BOX WITH VIDEO TRACKER INSTALLED AT J7. BYPASS COMPONENT IS REMOVED. (LID IS NOT SHOWN FOR CLARITY)

4. OBSERVE WIRE DRESSING INSTRUCTIONS FOR CABLE INSTALLATION. NOTE CONDUCTOR LABELS ON CABLES BEFORE TRIMMING TO LENGTH.

CABLE LENGTHS DEFINED IN FIGURE 1, SHT 3, APPLY AFTER TERMINATION.

VIDEO CHANNEL COAX CABLES SHALL BE RELABELED DURING CABLE DRESSING OPERATION.

"VIDEO 1" SHALL BE RELABELED "PRIMARY VIDEO IN" "VIDEO 2" SHALL BE RELABELED "SECONDARY VIDEO IN"

5. REMOVE INDICATED CABLE GLAND FROM BULKHEAD BOX PRIOR TO VOYAGER III CABLE (308-0201-00) DRESSING. OBSERVE INSTRUCTIONS FOR CABLE INSTALLATION SHOWN IN FIGURE 2, SHT 3.

REVISIONSZONE REV DESCRIPTION DATE APPROVED

100 RELEASE PER ECN 112254 12.3.2010110 REVISED PER ECN 113229 3.3.2011120 REVISE PER ECN 115204 8/31/2011

2 134567

DWG NO. SH REV500-0483-19 1 120

8

8 7 6 5 4 3 1

A A

B

C

D

C

D

120

THIS DOCUMENT IS CONTROLLED TO FLIR TECHNOLOGY LEVEL 1.

ICD - BOX - BULKHEAD

VOYAGER III064Y2

D1:2 1 3

INTERPRET DRAWING PER ASME Y14.5M-1994

----------------------------------------------UNLESS OTHERWISE SPECIFIEDSURFACE ROUGHNESS 0.80um

.X = 1.XX = .5

ANGULAR = .5FILLET RADII = .13 MAX

DWG NO. REV

SHEET OF

PROJECT NO.

DATEAPPROVALS

DWN

CHK

DSGN

PRINTED:SCALE

CAGESIZE

TITLE

FLIR Systems, Inc.70 Castilian DriveGoleta, CA 93117

ENG

APPCALC WT:

UNLESS OTHERWISE SPECIFIED ALLMEASUREMENTS ARE IN MM.

ALL DIMENSIONS IN [ ] ARE INCHES.DO NOT SCALE DRAWING.

FINISH

MATERIAL

S.CHAPPLE 11.30.2010

S. CHAPPLE 8/09

THIRD ANGLE PROJECTION

500-0483-19

9/6/2011SOLIDWORKS MODEL: 500-0483-00 BOX - BULKHEAD, VOYAGER III

120500-0483-19

1REV

SHDW

G NO.

MODEL REVISION: 120-WC

THE INFORMATION CONTAINED IN THIS DOCUMENT PERTAINS TO A DUAL USE PRODUCT CONTROLLED FOR EXPORT BY THE EXPORT ADMINISTRATION REGULATIONS (EAR). FLIR TRADE SECRETS CONTAINED HEREIN ARE SUBJECT TO DISCLOSURE RESTRICTIONS AS A MATTER OF LAW. DIVERSION CONTRARY TO US LAW IS PROHIBITED. US DEPARTMENT OF COMMERCE AUTHORIZATION IS NOT REQUIRED PRIOR TO EXPORT OR TRANSFER TO FOREIGN PERSONS OR PARTIES UNLESS OTHERWISE PROHIBITED.

METRIC

www.netzerotools.com

www.netzerotools.com

www.netzerotools.com

JeanUnderline

JeanNetZeroTools.com

http://www.netzerotools.com/JeanTypewritten TextFlir Voyager III Thermal Imaging Night Vision Infrared Camera Maritime

JeanTypewritten Text_________________________________________________________

http://www.netzerotools.com/flir-voyager-iii-thermal-imaging-night-vision-infrared-camerahttp://www.netzerotools.com/FLIR_bymfg_32-0-1.html

1 BULKHEAD BOX LABEL. VIEW FOR REFERENCE

BOX - BULKHEADVOYAGER III 500-0438-XX-00X Made in USASN: XXXX

Cage Code: 064Y2

WIRING DIAGRAM

SHIP POWER (J1)

NMEA INPUT (J8)

NMEA ISOLATOR INTERFACE CARD(J13)

CAMERA ETHERNET (E1)

SHIP ETHERNET (E2)CAMERA COMM

PORTS (J6)

CAMERA POWER(J5)

PRIMARY VIDEO IN (J9)(VIDEO 1)

SECONDARY VIDEO IN (J10)(VIDEO 2)

VIDEO OUT:TOP ROW - 4X PRIMARY VIDEO OUTBOTTOM ROW - 4X SECONDARY VIDEO OUT

POWER BUTTON

GROUND STUD

VIDEO OUTPUT

ETHERNET ANDNMEAACCY

SHIP POWER

REMOVABLE COVER

5 VOYAGER III CABLE

GLAND SHALL BE INSTALLED ON CABLE BEFORE CABLE IS INSTALLED INTO BOX.SEE SHT 3 FOR GLAND INSTALLATION PROCEDURE.

3 REFERENCE VIEW:

BULKHEAD BOX WITHOUTVIDEO TRACKER INSTALLED

VIDEO TRACKERBYPASS (J7)(USED WHEN TRACKERIS NOT INSTALLED)

2 134567

DWG NO. SH REV500-0483-19 2 120

8

8 7 6 5 4 3 1

A A

B

C

D

C

D

120

ICD - BOX - BULKHEADVOYAGER III

064Y2D1:2 2 3

DWG NO. REV

SHEET OFPRINTED:SCALE

CAGESIZE 500-0483-199/6/2011

SOLIDWORKS MODEL: 500-0483-00 BOX - BULKHEAD, VOYAGER IIIMODEL REVISION:120-WC

DWG NO.

SHREV

2 500-0483-19

120

www.netzerotools.com

www.netzerotools.com

1.2030.5

FLAGLENGTH

25.01.0

15.75 MIN400.0 MINALL WIRES

2.0 MIN50.0 MIN

REMOVE OUTERJACKET

TERMINATE WITH TERMINAL BLOCK J1

3X.24±.086.0±2

STRIP ENDS

4 2X 170±10

RG 179 VIDEO LINESTERMINATE WITH 75 OHMBNC CONNECTORS

COAX CABLES WILL BE RELABELEDAT LOCATION INDICATED BEFORE TRIMMING AS FOLLOWS:

"VIDEO 1" SHALL BE RELABELED"PRIMARY VIDEO IN "

"VIDEO 2" SHALL BE RELABELED"SECONDARY VIDEO IN"

CABLES SHALL BE RELABELED WITH FLAG TYPE LABEL PER DIMENSIONSSHOWN.

6.7±.4

4 2X 300±10

ETHERNET

TERMINATE ETHERNET WITH RJ45 CONNECTOR PER:TIA/EIA-568-B STANDARD

11.8±.44 260±10

COMMUNICATIONPORTS

TERMINATE WITHTERMINAL BLOCK J6PER INSTRUCTIONS

10.2±.4

412.8±.4

325.0±10.0

SYSTEM POWER ANDPAN/TILT POWER

TERMINATE WITH TERMINAL BLOCK J5

PER INSTRUCTIONS

1.8±.445±10

4X PAIRSSTRIP OUTER JACKET

TO REVEAL INNER PAIRS(FLYING LEADS)

2X 1.8±.245±5

HEAT SHRINKBUNDLE 4X WIRES

1/2 IN DIAM.

1.8±.445±10START

HEAT SHRINK

.379.5

FLAGWIDTH

4.3±.475±10

START LABELS

1.2±.230±5

HEAT SHRINK1/4 IN DIAM.

1.6±.440.0±10.0

STRIP OUTER JACKETTO REVEAL FLYING

LEADS

8X .16±.084.0±2

STRIP ENDS

5X .16±.04

4±1STRIP ENDS

5

VOYAGER III CABLE308-0201-XXX

RED WIRE, (4014680) POS

BLK WIRE, (4014680) RTN

BLU WIRE, (4014680) CHASSIS

WIRE DESCRIPTION:CLEAR JACKET WITH BRAID6 CONDUCTOR

TRIM WHT/GRN WIRE TO STRIPPED JACKET

TRIM BRAID TO END ATSTRIPPED JACKET

BLU WIRE, (308-0201-XXX) LABELED "M" WHT/BLU WIRE, (308-0201-XXX) LABELED "P" WHT/ORN WIRE, (308-0201-XXX) LABELED "N" ORN WIRE, (308-0201-XXX) LABELED "R" GRN WIRE, (308-0201-XXX) LABELED "c"

BLK WIRE, (308-0201-XXX) LABELED "b" BLK WIRE, (308-0201-XXX) LABELED "h" BLK WIRE, (308-0201-XXX) LABELED "z" BLK WIRE, (308-0201-XXX) LABELED "a" NC NC RED WIRE, (308-0201-XXX) LABELED "j" WHT WIRE, (308-0201-XXX) LABELED "f" GRN WIRE, (308-0201-XXX) LABELED "g" GRY WIRE, (308-0201-XXX) LABELED "W"

WIRE DESCRIPTION:4X TWISTED PAIRWHT JACKETS WITH BRAID

TRIM BRAID TO END AT STRIPPED JACKET

J5

J6

J1

J8

NMEA ACCY (+) RX+

NMEA ACCY (-) RX- NMEA ACCY GND SIG RTN

4 POWER INPUT CABLE4104680

4 5 TERMINATION PROCEDURE:1. REMOVE INDICATED CABLE GLAND FROM ENCLOSURE AND INSTALL ON CABLE BEFORE CUTTING CABLES TO LENGTH.

2. INSTALL CABLE GLAND ONTO CABLE FOLLOWING THE "EMI CABLE GLAND PROCEDURE" SHOWN BELOW (ZONES A8-A2). BRAIDED JACKET SHALL INTERFACE WITH GLAND PER PROCEDURE.

CABLE GLAND SHALL BE INSTALLED SUCH THAT A MINIMUM OF 400MM [15.75 IN] EXPOSED LENGTH FOR WIRES IS AVAILABLE FOR TRIMMING PER THE FOLLOWING INSTRUCTIONS.

4. CUT AND TERMINATE CABLES TO LENGTH AS SHOWN ABOVE.

ALL LENGTHS INCLUDE CONNECTORS. CONNECTORS NOT SHOWN FOR CLARITY.

TERMINATE WITH CONNECTORS AND TERMINAL BLOCKS AS INDICATED. ALL CONNECTIONS SHALL BE MADE PER MFG RECOMMENDATIONS

5. INSTALL TERMINATED CABLE INTO BOX. INSTALL CABLE GLAND NUT OVER CABLES AND TIGHTEN BEFORE MAKING FINAL CONNECTIONS IN BOX.

NOTE: TERMINATIONS WITH SCREW TERMINAL CONNECTORS (J5 AND J6) MAY BE MADE AFTER THE CABLE GLAND NUT HAS BEEN INSTALLED AND TIGHTENED.4 5 FIGURE 2: EMI CABLE GLAND INSTALLATION PROCEDURE: (NOT TO SCALE)

2. TRIM BRAIDED JACKET APPX 25MM FROMSTRIPPED OUTER JACKET.

3. SLIDE INNER GLAND BARREL OVER CABLEAND FOLD BRAID OVER EXTERIOR AS SHOWN.BRAID SHALL OVERLAP O-RING 2MM[.078 IN] MIN.

4. INSERT INNER GLAND BARREL INTOTHREADED GLAND BODY AND SECURECABLE WITH SQUEEZE NUT.

1. SLIDE SQUEEZE NUT ONTO CABLE.

4 FIGURE 1: CABLE DRESSING LENGTHS ALL LENGTHS APPLY AFTER TERMINATION.

2 TABLE 1308-0201-50 50 FT 6 IN308-0201-100 100 FT 6 IN308-0201-150 150 FT 6 IN308-0201-200 200 FT 6 IN308-0201-225 225 FT 6 IN

2 134567

DWG NO. SH REV500-0483-19 3 120

8

8 7 6 5 4 3 1

A A

B

C

D

C

D

120

ICD - BOX - BULKHEADVOYAGER III

064Y2D1:2 3 3

DWG NO. REV

SHEET OFPRINTED:SCALE

CAGESIZE 500-0483-199/6/2011

SOLIDWORKS MODEL: 4105759 PLUG - 3P, W LOCKING FLANGEMODEL REVISION:P01-WC

DWG NO.

SHREV

3 500-0483-19

120

www.netzerotools.com

www.netzerotools.com

OVER ALL DIMSDrawing View1Drawing View2Drawing View3Drawing View4Drawing View5

COMPONENT LOCATIONSDrawing View25Drawing View26Drawing View33

WIRINGDrawing View27Drawing View28Drawing View29Drawing View30Drawing View31Drawing View32Drawing View35Drawing View36