5 axis bridge saw + 5 axis waterjet - sawjet · 5 axis cnc sawjet orbit a5 this bridge saw has ever...

5 AXIS BRIDGE SAW + 5 AXIS WATERJET - SAWJET

For further information, contact TQ Stone Products

PH 1300 075 678

, Total 11 www.tqstoneproducts.com.au

5 axis CNC Sawjet Orbit A5

This bridge saw has everything a technologically advanced bridge saw needs to have today: 5 interpolated axis ,

spindle with half inch fi�ng with trough-spindle lubrica�on, �l�ng table up to 85°, vacuum manipulator system

for parts movement during automa�c cut process, on-board camera, blade prese�ng and stone thickness probe.


The machine in details

▪ Waterjet 5 axis.

▪ This machine is a fully interpolated 5 axis bridge saw. The Y axis is moved by a gantry system. This

guarantees a perfect square of the bridge. Automa�c head rota�on from 0° to 400° combined with

automa�c blade �l�ng from 0° to 90° makes it suitable for large produc�on runs, at the same �me

containing costs.

▪ The absolute precision of the movements is guarantee by a state of art transmission on linear ball guide,

moved by brushless motors through high precision helical gears and racks.

▪ This machine comes with the “absolutely zero” technology, which allow the machine to work without

doing the homing process.

▪ It has an extremely easy to use interface, realized to facilitate the interac�on between the operator and

the machine.

▪ It can quickly do easy cuts in manual, the machine also can import and work with DXF (AutoCAD) files

and “G-code” ( RS-274 machine tool programming language).

▪ The cable-drag chain and the electric cables used on the machine are purposely made for use at high

speed (robot materials).


Machine structure

Gantry bridge

Axis movements

Lubrication system

Waterjet 5 axis

The steel structure, is welded, hot galvanized and painted.

The bridge is mounted on the basement and it moves through two brushless motors in gantry (Y1 and Y2 axis), they home separately to make sure your bridge is always square, by removing the fixed mechanical transmission backlash and twist are also gone.

The axis (moved by brushless motors) are managed by a 6 interpolated axis CNC. X (3700 mm): Machine head that moves on the bridge thanks to a helical gear on high precision rack. The head is mounted on the bridge trough 4 linear ball bearings. Y in gantry (2800 mm): actuated by two helical gears on high precision racks. Mounted trough 4 linear ball bearings. mm): Ver�cal movement of the head, on 2 linear guides trough 4 linear ball bearings that ensure op�mal stability and precision. A (400°): Head rota�on trough no backlash gearbox, ac�onated by a brushless motor. B (from 0 to 90°): Motor �lt trough no backlash gearbox, ac�onated by a brushless motor.

The centralized grease lubrica�on system is automa�cally controlled by the machine so�ware

Automa�c head rota�on from 0° to 360° combined with automa�c blade �l�ng from 0° to 90° .


Vacuum manipulator

Washing apparatus

The group is composed of 4 independent vacuum cups: (2) 270 x 140 mm and (2) 270 x 70 mm. Max li�ing capacity 500 kg.

Included is a slab washing apparatus that is used to wash the stone before the vacuum manipula�ons.


Blade and slab probe

On-board camera

The machine is supplied with a blade diameter probe, and a slab thickness probe

The machine is supplied with an on-board camera with a precision of +/- 5mm. With the camera is possible to snap a picture of the slab, and then import the picture in the program to place your parts avoiding defects.


Laser DXF

High performance wireless router

CNC

The machine is equipped with a system to digi�ze templates. Using a laser pointer it’s possible acquire points and save them in a DXF file, that can be used in CAD.

The machine is equipped with a wireless router that connects it on the Internet and to your corporate network. Furthermore, connec�vity is used to keep up to date the CNC and allows the service department to remotely connect to the system.

AITEK 9 AXIS CNC CONTROLLER: ● Automa�c updates through the internet ● Direct error report to AitalMAC ● Direct connec�on for remote assistance ● Tool manager ● Tool compensa�on management ● Backlash compensa�on ● Self-diagnosis system ● Access to driver for Aitalmac assistance ● Online monitoring system


Software The machine is supplied with a program that allows work in manual. Included with the machine is a CAD/CAM program (installed on a windows PC made available by the customer), with func�ons to import slab pictures, DXF Files, automa�c cu�ng process and movement of parts with the vacuum. An example of a complete processing cycle:


License keys

Machine manual

Also included a USB license key for the CAD/CAM program.

It’s available inside the system the maintenance and opera�on manual, viewable on the machine monitor.


TECHNICAL SPECIFICATIONS

Workable area (x,y,z) 3700,2800,380 mm

Workable area (A°,B°) 360°,90°

Sawjet table size 3500,2100 mm

Sawjet water pressure required 2 bar

Maximum blade diameter 500 mm (625 mm Optional)

Overall dimensions 6550×4450×3100 mm

Max cut thickness vertical 150 mm

Cutting disc hole diameter 50 mm

Cutting disc flange diameter 160 mm

Electric spindle power 11 Kw (s3)

Electric spindle torque 60 Nm (s3)

Max cutting speed (X,Y,Z) 30,30,7.5 m/min

Max return speed (A&B) 3600°/min

Air pressure required 7 bar

Total weight 8500 Kg

Water consumption 15-25 l/min

Vacuum cups 4

Vacuum lift capacity 500 Kg

Max. Install power 16 Kw + 37 waterjet pump

Maximum spindle rotation 6000 rpm


5 axis bridge saw + 5 axis waterjet - sawjet · 5 axis cnc sawjet orbit a5 this bridge saw has ever...

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