4t65e code p1811

Upload: transtechoz

Post on 10-Jan-2016

26 views

Category:

Documents


0 download

DESCRIPTION

4t65e code p1811

TRANSCRIPT

  • 22 GEARS June/July 2002

    C omplaints of harsh upshifts inthe 4T65E transaxle, withDTC P1811 and possibly ashudder on acceleration, are frequentlysymptoms of an underlying line pres-sure control problem. In this article,were going to take a look at the causesfor these conditions, focusing on under-standing and diagnosing the pressurecontrol system.

    While the 4T65E transaxle is verysimilar to the 4T60E, pressure controlis one major system that sets these twounits apart. Instead of a vacuum modu-lator, the 4T65E uses a PCM(Powertrain Control Module) con-trolled Pressure Control SolenoidValve, for line pressure control. Thissystem enables the PCM to control shiftfeel, and adapt to different driving con-ditions, engine load, and variations inmanufacturing tolerances and transaxlewear.

    Electronic pressure control also

    means the PCM can control the feel ofengagements, and adjust line pressureduring steady state operation to com-pensate for engine load changes. ThePCM can even raise line pressure if itdetects a slip, and store that adjustmentin memory. This allows the system tokeep line pressure to a minimum, sopower isnt wasted by the pump havingto maintain unnecessary pressure. Thisincreases the overall powertrain effi-ciency.

    A Pressure Control Solenoid Valveand three other valve lineups worktogether to control line pressure rise.

    The PCM controls the solenoid bysending a variable duty cycle signal tothe high (positive) side of the solenoidat a fixed frequency of 292.5 Hz. ThePCM also provides the low (negative),or ground path (figure 1). The dutycycle percentage, or signal on-time, isused to control the current through thesolenoid. A higher duty cycle percentage

    by Mike Van Dyke

    4T65E HEADACHEST h e C a u s e s f o r, a n d

    D i a g n o s i s o f , C o d e P 1 8 1 1

    The PCM doesntlight the Malfunc-

    tion IndicatorLamp when P1811sets, so the onlysymptoms youmight have areharsh engage-

    ments andupshifts.

    Figure 1 Figure 2

    Case Cover

    Actuator FeedLimit Valve

    MIKEVD4T65E.qxd 5/30/02 3:38 PM Page 22

  • Transtar distributes the worlds largest and mostcomprehensive stock of automotive transmissionreplacement parts and clutch kits. For over 100makes and models, domestic and import.

    Well get them to you fast - same day or next day from our network of over 20 locations nationwide.And well make sure your order is right every time. So you can concentrate on what you do best.

    We transformed the transmission replacement parts business in the last quarter century, and willcontinue to provide our valued customers with unparalled quality and service. Thats our promise.

    Call toll-free 1-800-359-3339 for a location near you, or visit our web site atwww.transtarindustries.com. And see what makes us Transmission Central.

    Nobody gives youconsistency, selection, quality,customer service and deliverylike Transtar.

    Think of Us asTransmission Central.

    Think of Us asTransmission Central.

    7350 Young Drive Cleveland, OH 44146 U.S.A. Main Office & International Division 440-232-5100 www.transtarindustries.com

    Automatic Transmission Kits & Parts Manual Transmission Kits & Parts Flywheels Torque Converters Allison Products Mounts and Service Items LuK Clutches Shop Equipment Specialty Tools Test Equipment Electrical Products

    Transtar5.qxd 5/22/02 2:44 PM Page 23

  • 24 GEARS June/July 2002

    causes increased current through thesolenoid, and a lower percentage causesdecreased current. The PCM monitorsthe current and adjusts the duty cycle tomaintain the desired average current.

    The Pressure Control SolenoidValve operates on the feed/bleed princi-ple. The valve is fed a regulated supply

    of actuator feed oil from the ActuatorFeed Limit Valve, located in the chan-nel plate (figure 2). The Actuator FeedLimit Valve limits oil pressure feedingthe solenoid to a maximum of about115 PSI to prevent solenoid flooding;that is, to keep it from being fed moreoil than its designed to exhaust.

    Actuator Feed oil is fed through a0.035 orifice, located underneath thescreen, in the snout of the PressureControl Solenoid Valve (figure 3).Magnetic force from the currentthrough the solenoid windings acts onthe plunger, which controls how muchforce is applied to the Pintle Valve. Thiscontrols the solenoids rate of exhaust,or bleed, and creates a variable boostsignal (VBS), which controls the posi-tion of the Torque Signal RegulatorValve, located in the valve body behindthe Pressure Control Solenoid Valve

    4T65E Headaches

    Figure 3Trapped

    MIKEVD4T65E.qxd 5/30/02 3:38 PM Page 24

  • GEARS June/July 2002 25

    (figure 4).The Torque Signal Regulator Valve

    takes line pressure and modulates itdown to boost pressure, called TorqueSignal Pressure (equivalent to EPCpressure in a Ford). Torque SignalPressure is then fed to the Line BoostValve, located in the pressure regulator

    valve lineup.The Line Boost Valve acts directly

    on the Pressure Regulator Valve toboost line pressure. The PressureRegulator Valve function is the same asthat of a 4T60E, or a 700R4, for thatmatter. It controls the amount ofdecrease pressure sent to the pump,

    depending on the line pressure demand.Decrease pressure reduces pump outputby forcing the pump slide back againstthe pump slide spring, which lowerspump displacement. If the pump slide isalready at minimum displacement, thenthe Pressure Regulator Valve will beginto exhaust line pressure.

    Figure 4

    Discard this clip

    Torque SignalRegulator Valve

    Pressure ControlSolenoid Valve

    Any pressure

    readings that

    deviate from this

    chart indicate a

    line pressure con-

    trol problem.

    1-800-776-4433Fax: 1-856-222-4169www.wesellhardparts.com

    What Makes H.F.T.So Special?

    Experience The Difference!Subaru All Wheel Drive Differentials come with:

    1. New Ring and Pinion2. New Seals and O-Rings3. New Bearings and Races4. New Seal Pipe5. Pump & Case inspected and assembled with

    the utmost of care, ensuring proper set-up

    Subaru All Wheel Drive Differential:

    MIKEVD4T65E.qxd 5/30/02 3:38 PM Page 25

  • Looking at figure 5: The Actuator Feed Limit

    Valve limits the feed pressureto the Pressure ControlSolenoid Valve.

    The Pressure ControlSolenoid Valve controls thepressure to the Torque SignalRegulator Valve.

    The Torque Signal RegulatorValve controls the pressure tothe Line Boost Valve.

    The Line Boost Valve pusheson the Pressure RegulatorValve to increase line pres-sure.

    Got all that? Its a little more com-plicated than say, a 4L60E, but theresreally only one more valve added to thesystem: the Torque Signal RegulatorValve.

    GM uses an adaptive learn strategyfor the 4T65E control system. In thissystem, the PCM analyzes the time ittakes to complete each shift, comparesthat to a desired time, then stores avalue to adjust line pressure for the nexttime the shift occurs under the sameengine load conditions.

    These are all calculated pressures;the PCM has no way of monitoring theactual line pressure. The PCM is pro-grammed with a baseline pressure risecurve, and these adjustments representline pressure that is added to, or sub-tracted from, the base curve. These linepressure adjustment values are stored inwhat are called TAP cells. TAP standsfor Transaxle Adaptive Pressure; a cellis just a fancy name for a memory loca-tion.

    Transmission operation is brokendown into states, such as 1st gearsteady state, which is cruising or accel-erating in 1st gear, or 1-2 shift, which isthe state of operation when the 1-2 shiftis commanded. For each transmissionstate, there are TAP cells numberedfrom 4 to 16, which the PCM can referto. Each successive TAP cell representsan increase of 12.5 ft-lbs of calculatedengine torque output. In other words,when you accelerate hard, the PCMrefers to the higher numbered TAP cells(13-16); under moderate acceleration,the PCM refers to the lower numberedTAP cells (4-6). TAP cells can beviewed in scan tool data (figure 6).

    DTC P1811 (maximum adapt andlong shift) sets when the PCM reachesthe maximum adaptive limit of pressurerise that it can command to complete anupshift within a desired time. P1811 isset on the 2nd occurrence of a long shiftduring one ignition cycle. A long shift isdefined as an upshift that is 0.65 sec-

    onds longer than the desired time.When the code sets, the PCM com-mands maximum line pressure and dis-ables shift adapts. The PCM doesntlight the Malfunction Indicator Lampwhen P1811 sets, so the only symptomsyou might have are harsh engagementsand upshifts.

    The most common causes for DTCP1811 are:

    Pressure control solenoid fail-ure

    Sediment, debris, or wear inthe valve body, causing thetorque signal regulator valve tostick or not function properly

    Sediment debris, or wear invalve body, causing the actua-tor feed limit valve to stick ornot function properly

    Line boost valve and sleeveassembly worn or sticking

    PCM calibration

    Use the following steps to aid inyour diagnosis:

    1. Make sure the vehicle has thelatest calibration (software,firmware, etc.) installed. 1998Buick LeSabre and ParkAvenue, Oldsmobile EightyEight, and Pontiac Bonnevillewith 3.8L V6 engines (8th VINcharacter K) have a PCM cali-bration update to address aninsufficient line rise command,which can cause a shudder or

    26 GEARS June/July 2002

    Figure 6

    4T65E Headaches

    Figure 5

    MIKEVD4T65E.qxd 5/30/02 3:38 PM Page 26

  • When YOU NeedThe BEST In ATransmissionCooler Line

    Flush Product!Ask For

    LUBEGARD/Dr. Tranny

    Kooler Kleen,Part #19001!

    Packaged For 6 OEMSContains NO WaterHas NO USE Disclaimers

    Eliminates ContaminationPrevents Costly Come-backsEasy to Use

    INTERNATIONAL LUBRICANTS, INC.7930 Occidental South Seattle, WA 98108 PO Box 24743 Seattle, WA 98124206-762-5343 800-333-LUBE (5823) Fax: 206-762-7989 www.Lubegard.com

    LAYOUT 5/23/02 10:55 AM Page 27

  • slip during hard throttle accel-eration, after slowing down fora stop. The chart in figure 7lists the original calibrationnumbers with their respectiveupdates. Check your vehiclescalibration number with a scantool to verify whether calibra-tion update is needed.

    2. Perform a line pressure test:Connecting a 0-300 PSI gaugeto the line pressure port, anduse a scan tool to control linepressure. Compare the read-ings to the chart in figure 8.

    Keep in mind, the scan toolwill only control line pressurein park and neutral.

    Any pressure readings that deviatefrom this chart indicate a line pressurecontrol problem. Without disassem-bling and inspecting the unit, theres noway to tell for sure what the cause of thefailure is. Heres some information tohelp you decide how to approach therepair:

    1. 4T65E pressure control sole-noids have a high failure rate,even at relatively low mileage.If the trans is clean and free

    from debris, and the vehiclehas relatively low mileage (lessthan 50,000 miles), the pres-sure control solenoid is veryoften the cause of the problem.A bad pressure control sole-noid can exhibit poor line pres-sure control in just one area,sometimes in the 80-to-120PSI range, but work fine in allother areas. Or it can functionproperly at lower pressure, butnot give enough line rise whenhigher pressures are command-ed, causing a slip or shudderunder hard acceleration.

    2. If the vehicle has considerablemileage (more than 50,000miles) or theres debris in thepan or filter, look for worn orsticking valves. Pay particularattention to the Torque SignalRegulator Valve and bore (fig-ure 4), the Actuator Feed LimitValve and bore (figure 2), andthe Line Boost Valve andsleeve assembly (figure 9).

    Until next time, remember: Whiletransmissions and control systems havebecome more complicated, the simplestand most often overlooked tests canoften save you valuable diagnostic time.Even in this high-tech world of elec-tronics and computers, sometimes youjust have to put a gauge on it!

    28 GEARS June/July 2002

    Pressure Control ApproximateSolenoid Valve Line Pressure

    Current 0 amp 243-310 psi0.1 amp 241-308 psi0.2 amp 234-305 psi0.3 amp 225-300 psi0.4 amp 210-288 psi0.5 amp 190-276 psi0.6 amp 170-254 psi0.7 amp 145-222 psi0.8 amp 115-178 psi0.9 amp 82-130 psi1.0 amp 68-93 psi1.1 amp 65-80 psi

    Original Calibration New CalibrationFile Number File Number09361284 0937977409361294 0937978409360304 0937979409361314 0937980409361324 0937981409361334 0937982409361344 0937983409361354 0937984409361364 0937985409361374 0937986409361384 09379874

    1998 Calibration Updates

    4T65E Headaches

    Figure 7 Figure 8

    Figure 9

    PressureRegulator Valve

    Inspect for wear, scoring,or excessive clearance

    Reverse Boost Valve

    Line Boost Valve

    MIKEVD4T65E.qxd 5/30/02 3:38 PM Page 28

  • 964 East Market Street, Crawfordsville, IN 47933 Toll Free: 800-729-7763 Fax: 765-364-4576Email: [email protected] Online: www.raybestospowertrain.com

    You get the best choice, the first time and every time.

    The Raybestos name on your

    steel plates means youre getting

    the best OE quality parts in the

    businessmanufactured by Means

    Industriessupplier to the BIG 3.

    Branded by Raybestos and exclusively

    distributed by Raybestos Powertrain

    and Allomatic Products Company.

    What happens when great powertrain companies join forces?

    Raybestos placed.qxd 5/20/02 11:20 AM Page 29