420 garden tractor - wheel horse tractor manual, owner

420 Garden Tractor

Parts Catalog

Form Number 3353-255

© The Toro Company - 2005All Rights Reserved

To order replacement parts, please supply the part number, the quantity, and the description of each part desired.

Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.

Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

Ordering Replacement Parts

Understanding Reference Numbers

Service Assembly Reference Numbers

For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.

In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

Reference Numbers Indicating Quantity

Register your product at www.Toro.com

Model No. 72211 - 250000001 and up.

www.MyWheelHorse.com

FootnotesNot illustrated Not serviced separatelyObtain from your local Kawasaki dealer

Part Description AbbreviationsPart descriptions in this catalog may include the following abbreviations.AR. . . . . . . . . . . . . . . as requiredASM. . . . . . . . . . . . . assemblyBBC. . . . . . . . . . . . . blade brake clutchCARR. . . . . . . . . . . . carriageDEG. . . . . . . . . . . . . degreesEXT. . . . . . . . . . . . . . externalFH. . . . . . . . . . . . . . . flat headGA. . . . . . . . . . . . . . gaugeHF. . . . . . . . . . . . . . . hex flangeHH. . . . . . . . . . . . . . hex headHHF. . . . . . . . . . . . . hex head flangeHHFTF. . . . . . . . . . . hex head flange thread formingHJ. . . . . . . . . . . . . . . hex jamHLH. . . . . . . . . . . . . hex lag headHOC. . . . . . . . . . . . . height-of-cutHSBH. . . . . . . . . . . . hex socket button headHSFH. . . . . . . . . . . . hex socket flat headHSH. . . . . . . . . . . . . hex socket headHWH. . . . . . . . . . . . . hex washer head

HWHTF. . . . . . . . . . . hex washer head thread forming

HYD. . . . . . . . . . . . . hydraulicINC. . . . . . . . . . . . . . incorporatedLH. . . . . . . . . . . . . . . left handNI. . . . . . . . . . . . . . . nylon insertNPTF. . . . . . . . . . . . national pipe thread finePPH. . . . . . . . . . . . . phillips pan headPPHTF. . . . . . . . . . . phillips pan head thread

formingPRH. . . . . . . . . . . . . phillips round headPTH. . . . . . . . . . . . . phillips truss headPTO. . . . . . . . . . . . . power take offRH. . . . . . . . . . . . . . right handROPS. . . . . . . . . . . . roll over protection systemSFH. . . . . . . . . . . . . slotted fillister headSHH. . . . . . . . . . . . . slotted hex headSHWH. . . . . . . . . . . . slotted hex washer headSPH. . . . . . . . . . . . . slotted pan headSQH. . . . . . . . . . . . . square head

ContentsDescription Page

. . . . . . 3Hood and Grill Assembly

. . . . . . 4Hydro Drive Assembly

. . . . . . 5Front Axle and Hitch Assembly

. . . . . . 6PTO Stop Assembly

. . . . . . 7Engine, Muffler and PTO Assembly

. . . . . . 8Battery Assembly

. . . . . . 9Fuel Tank Assembly. . . . . . 10Lower Steering Wheel and Tilt Assembly. . . . . . 11Steering Wheel and Tilt Assembly. . . . . . 12Hoodstand and Firewall Assembly. . . . . . 13Manual Lift Lever Assembly. . . . . . 14Lift Assembly. . . . . . 15Brake Assembly. . . . . . 16Hydro Control Assembly. . . . . . 17Frame Assembly. . . . . . 18Hydro Transaxle Assembly

. . . . . . 19Housing and Fan Assembly Transaxle Assembly No. 104-4310

. . . . . . 20Differential Gear Assembly Transaxle Assembly No. 104-4310

. . . . . . 21Brake Assembly Transaxle Assembly No. 104-4310

. . . . . . 22Cylinder Block Assembly Transaxle Assembly No. 104-4310

. . . . . . 23Fender and Footrest Assembly

Description Page. . . . . . 24Seat Assembly. . . . . . 25Dash Assembly. . . . . . 26Rear Wheel Assembly. . . . . . 27Cruise Control Assembly

. . . . . . 28Cylinder and Crankcase Assembly Kawasaki FH541V-DS04

. . . . . . 29Piston and Crankshaft Assembly Kawasaki FH541V-DS04

. . . . . . 30Valve and Camshaft Assembly Kawasaki FH541V-DS04

. . . . . . 31Cooling Equipment Assembly Kawasaki FH541V-DS04

. . . . . . 32Lubrication Equipment Assembly Kawasaki FH541V-DS04

. . . . . . 34Electric Equipment Assembly Kawasaki FH541V-DS04

. . . . . . 35Carburetor Assembly Kawasaki FH541V-DS04

. . . . . . 36Control Equipment Assembly Kawasaki FH541V-DS04

. . . . . . 38Air Filter and Muffler Assembly Kawasaki FH541V-DS04

. . . . . . 39Fuel Tank and Valve Assembly Kawasaki FH541V-DS04

. . . . . . 40Starter Assembly Kawasaki FH541V-DS04

. . . . . . 42Label Assembly Kawasaki FH541V-DS04


3353-255

Hood and Grill Assembly

2

Ref Part No. Qty. DescriptionFoam-Hood1 94-1980 2Hood ASM2 93-0490 1Seal-Air Inlet, Twin3 92-7076 1Nut4 92-7006 4Screw5 32105-15 8Foam-Sidepanel6 92-7148 2Hood-Side, LH7 93-0491 1Hood-Side, RH8 93-0492 1Bracket-Hinge, LH9 106-5673-03 1Bracket-Hinge, RH10 106-5672-03 1Screw-HWH11 32144-14 2Decal-Hood, LH12 107-8902 1Decal-Hood, RH13 107-8913 1Nut-Lock, HHF14 32128-10 8Hinge-Hood15 106-5676-03 2Nut-Lock, NI16 3296-29 2Bracket-Hood, Hinge, LH17 106-5680-03 1Bracket-Hood, Hinge, RH18 106-5682-03 1Grille ASM19 1Grille19:1 106-5595 1Lens-LH19:2 106-5693 1Lens-RH19:3 106-5692 1Decal22 95-4248 1Screw-CARR23 3230-16 2

Ref Part No. Qty. DescriptionReflector And Lamp ASM24 106-9870 1Socket-Headlight24:1 116262 2Bulb24:2 7228 2Reflector24:3 106-9869 1Harness-Wire, Headlights25 106-9890 1Strap-Tie26 614249 2Screw27 94-6961 2Baffle-Hood, Upper28 92-6914-03 1Screw-Plastite29 46-8093 2Clamp30 2412-89 1Clamp-R31 98-2390 1Screw-HH32 321-5 4Heat-Shield, LH33 107-8485-03 1Heat-Shield, RH34 107-8484-03 1Bracket-Heater35 107-9201-03 1Retainer-Push On36 3290-320 1

3


3353-255

Hydro Drive Assembly

3

Ref Part No. Qty. DescriptionNut-Lock, NI1 3296-39 2Washer-Flat2 3256-24 3Screw-HH3 323-10 1Spacer-Idler, Traction4 106-5597 1Bracket-Idler5 106-5566-03 1Screw-HH6 323-7 1Spacer-Idler7 106-5565 1Pulley-Idler8 93-0320 2Screw-HH9 323-13 1Spring-Extension10 106-5598 1Nut-Lock, NI11 3296-59 2Pulley-Idler, Flat12 92-7101 1Washer-Lock13 3253-5 3Screw-HH14 323-8 1Pulley-Idler15 92-7104 1Spacer-Mounting, Steering16 106-5574 1Screw-HH17 323-12 1Screw-HH18 323-4 1

4


3353-255

Front Axle and Hitch Assembly

4

Ref Part No. Qty. DescriptionPin-Cotter1 3272-17 2Cap-Hub2 61-9780 2Washer3 28-2480 2Washer4 1278 2Front Wheel And Tire ASM5 2Tire5:1 99-2336 1Wheel ASM5:2 93-9801 1Valve5:2:1 5108 1Bearing-Wheel5:2:2 110513 2Zerk-Grease5:2:3 109500 1Tube-Inner5:99 105293 1Washer-Shim6 5210 4Pin7 933270 2Arm-Spindle, LH8 78-1950-03 1Nut9 9150026 4Linkage-Steering, RH10 92-6883 1Nut-Jam10:1 9150854 1Ball-Joint10:2 78-2920 1Linkage-Steering, LH11 92-6884 1Nut-Jam11:1 9150854 1Ball-Joint11:2 78-2920 1Screw12 9267154 1Pin-Axle13 92-7057-03 1Arm-Spindle, RH14 78-1940-03 1

Ref Part No. Qty. DescriptionSpindle15 78-2601-03 2Fitting-Grease16 302-5 2Axle-Front17 78-7960-03 1Fitting-Lube, 45 DEG18 302-11 1Screw-CARR19 3231-25 4Washer20 9202324 1E-Ring21 5618 1Hitch-Front22 106-4044-03 1Screw-CARR23 3230-5 2Spacer-Yoke, Right24 92-6998 2Spacer-Tube25 107-3677 1Spring-Torsion26 106-4048 1Washer-Flat27 3256-68 2Nut-Lock, NI28 3296-29 2Nut-Lock, NI29 3296-39 4Latch ASM30 106-5637-03 1

5


3353-255

PTO Stop Assembly

5

Ref Part No. Qty. DescriptionWasher-Lock16 3253-5 2Screw-HH17 323-4 2PTO Stop ASM18 107-3662-03 1Screw-HWH20 32144-4 1Clamp21 2412-89 1

6


3353-255

Engine, Muffler and PTO Assembly

6

Ref Part No. Qty. DescriptionMuffler2 106-5666 1Nut-HF3 92-6780 4Gasket-Exhaust4 93-0350 2Engine-Kawasaki, FH541V-Ds045 1Nut-Lock, NI7 3296-29 4V-Belt, Traction9 106-5813 1Screw-HH10 322-13 4Pulley-Engine11 106-5665 1Clutch12 106-4099 1Washer-Flat13 3256-25 1Screw-HH14 3212-19 1Decal15 107-9246 1

7


3353-255

Battery Assembly

7

Ref Part No. Qty. DescriptionCable-Battery, Red1 106-8268 1Nut-Lock, NI2 3296-29 2Screw-HH4 322-4 2Cable-Battery, Black5 105-0836 1Hold-Down, Battery6 104-2467 1Bracket-Battery7 104-0812-03 1Screw-HWH8 32144-14 2Battery9 104-2492 1Boot-Terminal10 28-8080 1Nut-Keps11 32149-2 2Cable-Battery, Red12 106-8269 1

8


3353-255

Fuel Tank Assembly

8

Ref Part No. Qty. DescriptionGas Cap ASM1 88-3980 1Gasket-Cap, Gas1:3 88-4010 1Tank-Gas2 94-6928 1Valve-Fuel2:1 104048 1Bushing2:2 104047 1Clamp3 2412-98 2Hose-Line, Fuel4 106-9876 1Washer-Flat5 3256-22 2Screw-HWH6 32144-4 2

9


3353-255

Lower Steering Wheel and Tilt Assembly

9

Ref Part No. Qty. DescriptionWasher-Bearing1 111419 1Sector-Gear2 106-8262 1Bushing3 111418 1Plate4 78-9150-03 1Nut5 108881 1Bearing-Flanged6 109189 1Collar7 111383 1Screw-HSH7:1 3245-32 1Ring-Retaining8 111646 1Shaft-Steering, Lower9 92-6702 1Washer10 1278 1Bearing-Wheel11 110391 1Screw-CARR12 3231-4 1

10


3353-255

Steering Wheel and Tilt Assembly

10

Ref Part No. Qty. DescriptionBracket-Support, Column1 92-6777-03 1Screw-HH2 321-4 4Column ASM3 93-1148-03 1Bushing-Upper, Steering4 93-1146 1Shaft-Short, Steering5 94-2874 1Wheel-Steering6 98-1472 1Cover-Wheel, Steering6:1 98-1468 1Washer-Lock7 3253-7 1Nut-Hex8 3217-9 1Decal9 98-1459 1Lever-Tilt10 92-6971 1Cap-Rod, Tilt11 92-6798 1Spring-Extension12 93-1357 1Bracket-Detent13 92-6776 1Spacer-Yoke14 92-6999 1Screw-HH15 322-3 1Washer-Flat16 3256-23 2Screw-HH17 33114-030 2Washer-Lock18 3253-4 2U-Joint, Steering19 92-6717 1Nut-Lock, NI20 3296-29 2Spacer-Yoke, Right21 92-6998 1Screw-HH22 322-17 1Nut-Lock23 3296-8 4

11


3353-255

Hoodstand and Firewall Assembly

11

Ref Part No. Qty. DescriptionScrew-HH1 92-7020 9RH Side Cover ASM2 92-6937-03 1Nut3 92-7006 4Screw-CARR4 3229-11 4Panel-Support, Dash5 106-8246-03 1Support-Dash6 92-6859-03 1Nut-Lock7 3296-8 4Clip8 107069 4Bracket-Column, Lower9 92-6778-03 1Screw-HH10 321-4 4Hoodstand ASM11 106-5570-03 1LH Cover ASM12 92-6936-03 1Decal13 107-9242 2Clamp-Casing14 212-93 1Firewall15 104-0818-03 1Harness-Wire16 106-4147 1Cover-Shaft, Drive17 24-7924 2Screw-HWH18 32144-4 2Screw-Plastite19 46-8093 2Trim-Seal, Firewall20 93-1131 1Latch-Hood21 92-6960 2Nut-Keps22 32149-2 2Nut-Lock, NI23 3296-42 3Screw-HH24 32144-8 2

Ref Part No. Qty. DescriptionScrew-HWH25 32144-14 2

12


3353-255

Manual Lift Lever Assembly

12

Ref Part No. Qty. DescriptionScrew-HWH1 32144-14 8Ring-Retaining2 32151-91 2Bracket-Pivot Linkage, RH3 106-5650-03 1Washer-Flat4 3256-62 2Bearing-Flange5 106269 3Lift Lever ASM6 106-5660-03 1Bracket-Pivot Linkage, LH7 106-5652-03 1Tip-Rod8 92-6711 1Grip-Handle9 92-6710 1Spring-Compression10 3624 1Retainer-Spring11 8130 1Lift Lever ASM12 106-5663-03 1Decal-Lift13 93-7323 1Rod-Lever, Lift14 92-6977-03 1Lift Arm ASM15 106-5656-03 1Pin-Roll16 32121-25 1Pin-Spring17 32121-103 1Bracket-Pivot, Lift19 106-4073-03 1Chain-Lift20 106522 1Trunnion21 79-2790 1Nut-Lock, NI22 3296-39 1Pin-Hair23 9335054 1Washer-Flat24 3256-24 1Pin-Spirol27 933148 1

13


3353-255

Lift Assembly

13

Ref Part No. Qty. DescriptionScrew-HWH1 32144-14 2Pin-Clevis8 98-1639 2Strap-Link, Lift9 106-5691-03 2Clip-Pin10 95-4064 2Lift Bar ASM14 106-4065-03 1Plate-Lift, Rear15 106-4066 2Bushing-Flange16 98-1636 2Washer-Flat17 3256-28 2E-Ring18 32151-48 2Nut-Lock, NI20 3296-29 1Washer-Flat21 3256-23 1Screw-HH22 322-6 1Midhitch Latch ASM23 106-4091 1Rod-Catch24 107-3663 1Plate-Hitch25 106-4060 1Washer-Flat26 3256-26 1Ring-Retaining27 105797 1Screw-HH28 323-46 6Nut-Lock, NI29 3296-39 6Spring-Compression36 101853 1Pin-Hair37 9335054 1Midhitch ASM39 107-3665 1Washer-Flat40 3256-24 1

14


3353-255

Brake Assembly

14

Ref Part No. Qty. DescriptionPad-Pedal1 65-2920 1Brake Pedal ASM2 106-4068-03 1Spacer-Brake3 92-6982 1Bushing-Flange4 256-90 2Screw-HH5 321-13 1Screw-HHF6 3290-392 2Switch-Interlock7 86-4690 1Nut-Lock8 3296-1 2Spring-Extension9 93-0540 1Brake ASM10 106-4069 1Post-Mounting, Linkage11 47-4990 1Lever-Brake, Parking12 106-4075 1Spacer-Brake, Parking13 106-5592 1Screw-HHF14 3234-13 1Rod-Brake15 106-5621 1Spring-Compression16 104-0837 1Nut-Lock17 3296-5 1Pin-Cotter18 3272-6 1Washer-Flat19 3256-22 1Ring-Retaining20 32151-62 1Strap-Tie21 614249 1Nut-Lock, NI22 3296-42 1

15


3353-255

Hydro Control Assembly

15

Ref Part No. Qty. DescriptionPad-Pedal1 92-6902 1Hydro Pedal ASM2 107-3676-03 1Pad-Pedal3 92-6903 1Washer-Flat4 3256-24 5End-Rod, Female5 92-7008 1Spacer-Interlock6 106-9939 1Rod-Hydro, Front7 107-3674 1Screw-HH8 323-11 1Screw-HWH9 32144-14 1Turnbuckle10 95-1504 1Rod-Hydro, Rear11 107-3679 1Washer-Flat12 3256-23 3Pin-Cotter13 3272-6 3Bolt-Shoulder14 94-7582 1Cruise Plate ASM15 106-5579 1Bell Crank Rod ASM16 106-5577 1Spacer-Cruise17 94-7575 1Arm-Control, Pin Damper18 100-6056 1Nut-Lock, NI19 3296-20 2Bracket-Damper20 106-8247-03 1Nut21 108881 1Pin-Bracket, Damper22 100-6057 1Damper-Gas23 100-8732 1Shaft-Pivot, Pedal27 94-4944 1

Ref Part No. Qty. DescriptionNut-Lock28 3296-1 2Switch-Adjustable29 106-4145 1Screw-SHWH31 32105-29 2Nut-Hex, Jam33 3220-3 1Nut-Jam34 106-8248 1Nut-Jam35 3218-3 1Sleeve-Bearing36 76-1920 1Spacer37 92-6966 1Fitting-Grease38 302-26 1Collar-Locking39 107-8453 1

16


3353-255

Frame Assembly

16

Ref Part No. Qty. DescriptionScrew-HH1 322-5 2Washer-Flat2 3256-23 1Nut-Lock, NI3 3296-29 4Support-Fender4 106-5564-03 1Screw-HH5 322-6 2Frame ASM6 107-8451-03 1Bracket-Support, Steering7 106-4074-03 1Screw-HWH8 32144-14 2Steering Bracket ASM9 106-5573-03 1Decal-Attach A-Matic10 92-8747 2Clamp11 2412-89 1Screw-HWH12 32144-4 1

17


3353-255

Hydro Transaxle Assembly

17

Ref Part No. Qty. DescriptionScrew-CARR1 3230-11 4Decal-Bypass Valve2 92-7090 1Pin-Cotter3 3272-2 1Washer-Flat4 3256-22 1Rod-Bypass5 104-5037 1Transaxle-Hydrostatic6 104-4310 1Washer-Flat7 3256-23 5Nut-Lock, NI8 3296-29 5Screw-HH9 322-11 1Strap-Torque10 100-1343-03 1Hose-Breather11 106-5588 1Strap-Tie12 614249 1Clamp-Worm13 2412-119 1

18


3353-255

Transaxle Assembly No. 104-4310

T3

Housing and Fan Assembly

Ref Part No. Qty. DescriptionScrew1 104-2164 3Fan2 104-2162 1Nut-Hex3 104-2168 1Pulley4 104-2161 1Ring-Retaining5 94-1903 1Seal-Lip6 92-6543 1Spacer7 104-2104 1Ring-Wire, Retaining8 94-1902 1Bearing-Shaft, Ball9 94-1904 1Stud10 104-2116 1Arm-Control11 100-6093 1Spacer-Trunnion12 104-2163 1Nut-Hex, Lock13 104-2159 1Screw-Countersunk14 104-2158 1Spacer-Locating15 104-2157 1Bearing16 104-2156 1Washer17 94-1933 1Arm-Return18 104-2114 1Puck-Adjusting19 104-2119 1Screw20 104-2155 1Washer21 104-2154 1Pin22 104-2170 2Seal-Lip23 92-6544 1Bushing-Trunnion24 104-2113 1

Ref Part No. Qty. DescriptionBearing-Flange25 104-2139 2Bearing-Cradle26 94-1905 2Main Housing ASM27 104-2101 1Bearing-Ball28 104-2143 2Seal29 104-2144 2Ring-Retaining30 104-2169 2Fitting-Vent31 93-3817 1Fitting32 104-2166 1Bushing-Rubber33 104-2165 1Ring-Retaining34 936109 1Arm-Bypass35 104-2117 1Seal-Lip36 92-6545 1Fan/Pulley Kit37 104-2190 1

19


3353-255


T4

Differential Gear Assembly

Ref Part No. Qty. DescriptionShaft-Axle1 104-2145 2Gear-Miter2 104-2135 2Plate-Thrust3 104-2138 1Pin-Carrier4 104-2128 4Gear-Miter5 104-2136 2Shaft6 104-2137 1Gear-Ring, 51T7 104-2133 1Nut-HJ8 104-2142 2Washer9 104-2140 2Bearing-Sleeve10 104-2160 1Gear-Spur, 67T11 104-2130 1Washer12 104-2141 1Gear-Sun, 21T13 104-2131 1Plate-Thrust, Planet14 104-2132 1Gear-Planet, 15T15 104-2129 4Carrier-Planetary16 104-2134 1

20


3353-255


T5

Brake Assembly

Ref Part No. Qty. DescriptionBolt1 104-2182 1O-Ring2 104-2191 4RH Housing ASM3 104-2102 1Sealant4 104-2147 1Bearing-Needle5 104-2149 1Seal-Lip6 104-2152 1Spring-Return7 104-2118 1Bracket-Crank, Bell8 100-1349 1Disk-Brake9 104-2153 1Yoke-Brake10 104-2173 1Spacer11 104-2180 1Washer12 104-2183 1Washer-Lock13 104-2177 2Nut14 104-2178 2Pin-Brake15 104-2176 2Arm-Brake16 104-0841 1Spring-Arm, Brake17 104-2184 1Washer-Pivot18 5-4460 1Pin-Cotter19 3272-7 1Nut-Castle20 93-3807 1Spring-Brake, Anti Drag21 104-2188 1Bolt-SQH22 104-2174 1Puck-Plate23 104-2181 1Puck-Brake24 104-2171 2

Ref Part No. Qty. DescriptionRing-Retaining25 104-2169 2Seal26 104-2144 2Bearing-Ball27 104-2143 2Screw-TTH28 104-2148 9Plug-Thread, Straight29 104-2189 1Bolt30 104-2172 1Bearing-Flange31 104-2139 2

21


3353-255


T6

Cylinder Block Assembly

Ref Part No. Qty. DescriptionSwashplate-Variable1 94-1907 1Guide-Slot2 94-1910 1Trunnion ASM3 104-2112 1Bearing-Thrust4 94-6922 1Shaft-Input5 104-2105 1Washer-Block, Thrust6 94-1937 1Spring-Block7 94-1936 1Cylinder Block ASM8 104-2106 1Center Section Kit9 104-2103 1Bolt10 94-6926 3Shaft-Output11 104-2107 1Spacer12 104-2109 1Gear-Pinion, 16T13 104-2110 1Washer14 104-2150 2Ring-Retaining15 104-2151 1O-Ring16 104-2185 1Bearing17 104-2156 1Ball18 104-2187 1Spring-Relief19 104-2186 1O-Ring20 104-2191 4Filter21 104-2125 1Sealant22 104-2147 1O-Ring23 104-2123 1Gerotor ASM24 104-2122 1

Ref Part No. Qty. DescriptionCover-Gerotor25 104-2124 1Capscrew26 104-2111 2Screw27 104-2120 11Cover-Lower28 104-2121 1Pin29 94-1927 2Retainer-Bearing, Motor30 104-2127 1Bearing-Thrust31 94-6923 1Cylinder Block ASM32 94-1913 1Actuator-Bypass33 94-1914 1Plate-Bypass34 94-6925 1

22


3353-255

Fender and Footrest Assembly

18

Ref Part No. Qty. DescriptionDecal-Fender, Rear2 106-5845 1Screw-CARR3 3230-31 10Decal-Level, Fuel5 92-6727 1Rear Panel ASM6 99-6765-03 1Washer-Flat7 3256-22 2Screw-HH8 321-4 2Nut-Speed9 609900 2Nut-Lock, NI11 3296-29 14Washer12 94-2869 6Channel-Saddle, LH13 106-5594-03 1Footrest-LH14 92-6746-01 1Fastener-Panel17 3290-479 14Footpad-LH18 92-6688 1Footrest-RH19 92-6747-01 1Clip20 107069 4Footpad-RH21 92-6687 1Channel-Saddle, RH22 106-5593-03 1Saddle Plate Decal ASM23 107-9214 1Decal-Slope/Hydro23:2 93-7313 1Decal-Manual23:3 104-7628 1Screw-HH24 92-7020 4Screw-HHFTF25 32144-20 4Fender ASM26 106-5583-01 1Holder-Cup27 104-0838 1

Ref Part No. Qty. DescriptionScrew-HH28 323-4 4Nut-Lock, NI29 3296-39 4Clamp30 106288 2Bolt-CARR31 3230-1 4

23


3353-255

Seat Assembly

19

Ref Part No. Qty. DescriptionSeat1 104-2463 1Switch-Seat2 100-3524 1Screw-HH3 322-5 4Spacer-Nylon4 92-6750 2Support Seat ASM5 104-5028 1Decal-Danger5:2 99-2986 1Decal-Switch5:3 99-5340 1Spring-Compression7 92-7054 2Bolt-Shoulder8 92-6986 2Nut-HF9 32128-25 2Cap-Protector10 701178 2Rivet-Pop11 3290-282 4Reflector-Stick On12 106557 2Washer-Flat13 3256-49 4Nut-Lock, NI14 3296-29 6Bracket-Pivot, RH15 79-0950-03 1Screw-CARR16 3230-31 4Bushing17 105503 2Bracket-Pivot, LH18 79-0970-03 1Knob19 700806 2Washer20 94-2869 2Spacer-Nylon21 109989 2Switch-Starter22 46-5780 1Washer-Tooth22:1 3254-5 1

Ref Part No. Qty. DescriptionNut-HH22:2 218-461 1Key-Ignition25 62-7770 1Foam-Switch, Seat26 104-2488 1

24


3353-255

Dash Assembly

20

Ref Part No. Qty. DescriptionNut-Lock, NI1 3296-42 4Solenoid2 106-8245 1Screw-HH3 321-4 4Module-Nmir, Low Battery4 106-8225 1Grommet-Rubber5 237-141 1Boot-Steering6 92-6680 1Clip-Boot7 94-2966 1Knob8 66-0120 2Switch-Cruise9 93-0527 1Cover-Slot, RH10 93-0533 1Key-Ignition11 62-7770 1Nut12 700919 1Decal-Dash13 93-7255 1Switch-Ignition14 92-6785 1Dash15 94-1894 1Switch-PTO16 93-9998 1Decal-Dash, PTO/Choke17 93-7256 1Cover-Slot, LH18 92-6797 1Control-Throttle, Twin20 92-6784 1Screw21 32144-32 4Choke Control ASM22 106-9872 1Decal-Lens, Dash23 99-8036 1Hourmeter24 94-4208 1Lens-Dash25 92-6705 1

Ref Part No. Qty. DescriptionHousing-Light, Indicator26 92-6732 1Screw27 94-6961 3Harness-4 Lamp28 99-8068 1Screw-HH29 32144-8 2Relay30 98-7249 3

25


3353-255

Rear Wheel Assembly

21

Ref Part No. Qty. DescriptionScrew-Set, SQH1 3243-5 4Nut-Jam2 3218-3 4Hub-Wheel3 93-3659-03 2Rear Wheel And Tire ASM4 2Tire4:1 99-2334 1Wheel4:2 78-1221 1Valve4:2:1 5108 1Tube-Inner4:99 7007 1Bolt-Lug5 83-2720 10Key-Square6 5-1336 2

26


3353-255

Cruise Control Assembly

22

Ref Part No. Qty. DescriptionScrew-HH1 322-5 2Screw-HH2 321-4 1Clamp3 2412-89 1Nut-Lock, NI4 3296-42 1Magnet ASM5 107-9250 1Spring-Compression5:1 93-6601 1Bracket-Cruise6 106-5616-03 1Strap-Tie7 614249 2Nut-Lock, NI8 3296-29 2

27


3353-255

Kawasaki FH541V-DS04

E1

Cylinder and Crankcase Assembly

Ref Part No. Qty. DescriptionGasket-Head11004 11004-7016 2Head-Cylinder, No. 111008 11008-6043 1Head-Cylinder, No. 211008A 11008-7020 1Case-Rocker11022 11022-7003 2Gasket-Case, Rocker11060 11060-7001 2Gasket-Cover, Crankcase11060A 11060-7008 1Gasket-Breather11061 11061-7001 1Plate13271 13271-7016 1Cover14091 14091-7006 1Cover-Crankcase49015 49015-6253 1Element-Breather49109 49109-7002 1Crankcase49120 49120-7023 1Ring-Snap92033 92033-7003 2Pin92043 92043-7001 6Seal-Oil, Rvc2 (6X11X10.2)92049 92049-7001 4Seal-Oil, So (8X14X5 Hs)92049A 92049-7005 1Seal-Oil, Sd (35X48X8 R Hs)92049B 92049-7010 1Seal-Oil, Sd (35X62X8 L Hs)92049C 92049-7011 1Plug92066 92066-7002 1Bolt-Flanged130 130B0612 4Bolt-Flanged130A 130B0640 4Bolt-Flanged130B 130T0850 17Bolt-Flanged130C 130T0875 2Bolt-Stud172 172G0818 4

28


3353-255


E2

Piston and Crankshaft Assembly

Ref Part No. Qty. DescriptionPiston-Engine13001 13001-7010 2Pin-Piston13002 13002-7001 2Ring Set-Piston13008 13008-6060 2Crankshaft13031 13031-7040 1Connecting Rod ASM13251 13251-7010 2Ring-Snap92033 92033-7005 4Bolt (6X35)92151 92151-7017 4

29


3353-255


E3

Valve and Camshaft Assembly

Ref Part No. Qty. DescriptionValve-Intake12004 12004-7003 2Valve-Exhaust12005 12005-7003 2Retainer-Spring, Valve12009 12009-7001 4Collet12011 12011-2056 8Arm-Rocker12016 12016-7001 4Tappet12032 12032-7001 4Guide13070 13070-7001 2Guide13070A 13070-7004 1Rod-Push13116 13116-2057 4Plate13271 13271-7007 1Plate-Governor13271A 13271-7021 1Sleeve42036 42036-7010 1Spring-Valve, Engine49078 49078-7001 4Camshaft49118 49118-7004 1Screw92009 92009-2341 4Nut92015 92015-2253 4Ring-Snap92033 92033-7001 2Ball92140 92140-7002 6Spring92145 92145-7001 1Bolt92153 92153-7019 4Washer92200 92200-7001 1

30


3353-255


E5

Cooling Equipment Assembly

Ref Part No. Qty. DescriptionPlate13270 13270-7007 1Screen14037 14037-7020 1Bracket23062 23062-7010 1Shroud-Engine49089 49089-7002 1Shroud-Engine49089A 49089-7032 1Shroud-Engine49089B 49089-7034 1Fan59041 59041-7010 1Housing-Fan59066 59066-7011 1Spacer92026 92026-7007 1Bolt92153 92153-7007 3Bolt92153A 92153-7008 1Bolt-Flanged130 130B0612 4Bolt-Flanged130A 130B0616 2Bolt-Flanged130B 130B0625 2Bolt-Flanged130C 130B0816 1Screw-Pan241 241B0612 3

31


3353-255

Kawasaki FH541V-DS04Lubrication Equipment Assembly

E4

32


Kawasaki FH541V-DS04Lubrication Equipment Assembly

Ref Part No. Qty. DescriptionShaft13107 13107-7009 1Plate13271 13271-7017 1Cap ASM14075 14075-7009 1Rotor-Pump (In)16154 16154-2053 1Rotor-Pump (Out)16154A 16154-2054 1Filter-Oil49065 49065-2078 1Filter-Oil49065A 49065-7004 1Valve ASM49116 49116-7001 1Gear-Spur59051 59051-7011 1Joint59071 59071-7008 1Filler59231 59231-7005 1Pin92043 92043-7003 2O-Ring (6Mm)92055 92055-7002 1Plug92066 92066-7003 1Plug92066A 92066-7007 1Ball92140 92140-7003 1Spring92145 92145-7002 1Nut92210 92210-7012 1Bolt-Flanged130 130B0612 3O-Ring (16Mm)670 670D2016 3

33


3353-255


E6

Electric Equipment Assembly

Ref Part No. Qty. DescriptionRegulator-Voltage21066 21066-7011 1Ignition Coil ASM21171 21171-7013 2Flywheel ASM21193 21193-7007 1Harness26030 26030-7001 1Harness26031 26031-7012 1Switch27010 27010-7002 1Coil-Charging59031 59031-7009 1Screw92009 92009-2308 1Plug-Spark (Rcj8Y, Solid)92070 92070-7003 2Band92072 92072-7003 2Bolt (12X30)92151 92151-2097 1Washer92200 92200-7002 1Bolt-Flanged130 130B0620 4Screw-Pan224 224B0520 4Key-Woodruff510 510A5100 1

34


3353-255


E8

Carburetor Assembly

Ref Part No. Qty. DescriptionGasket-Insulator11061 11061-7004 2Gasket-Chamber11061A 11061-7009 1Gasket-Screw11061B 11061-7010 1Gasket-Cleaner, Air11061C 11061-7018 1Gasket11061D 11061-7019 2Shaft13107 13107-7018 1Carburetor ASM15003 15003-7086 1Screw-Air, Pilot16014 16014-7007 1Chamber-Float16020 16020-7003 1Valve-Throttle16025 16025-7006 1Valve-Float16030 16030-7003 1Float16031 16031-7002 1Shaft-Choke, Carburetor16041 16041-7016 1Shaft-Throttle, Carburetor16041A 16041-7018 1Insulator16073 16073-7007 1Choke Valve ASM16186 16186-7004 1Solenoid21188 21188-7002 1Limiter39076 39076-7001 1Nozzle-Main49121 49121-7007 1Manifold-Intake59076 59076-7001 1Screw92009 92009-2083 2Screw92009A 92009-2349 1Jet-Main (No. 100)92063 92063-7046 1Jet-Main (No. 098, 3280Ft)92063A 92063-7047 1

Ref Part No. Qty. DescriptionJet-Main (No. 096, 6560Ft)92063B 92063-7063 1Spring92081 92081-2234 1Seal92093 92093-2100 1Seal92093A 92093-7003 1Spring92145 92145-7015 1Bolt-Flanged130 130B0635 4Bolt-Stud172 172G0685 2Screw-Pan214 214B0510 1

35


3353-255

Kawasaki FH541V-DS04Control Equipment Assembly

E7

36


Kawasaki FH541V-DS04Control Equipment Assembly

Ref Part No. Qty. DescriptionShaft13107 13107-7010 1Plate13271 13271-7018 1Link-Choke16169 16169-7010 1Link16171 16171-7001 1Spring-Governor39129 39129-7003 1Arm-Governor49103 49103-7004 1Panel-Control49113 49113-7011 1Screw (4X35)92009 92009-7007 1Spring92145 92145-7003 1Spring92145A 92145-7004 1Spring92145B 92145-7005 1Bolt (5X18)92150 92150-2182 2Bolt (6X35)92153 92153-7033 1Clamp92170 92170-7001 2Bolt-Flanged130 130B0612 2Screw-Pan214 214B0408 2Nut-Hex311 311B0600 1Washer-Plain411 411b0600 1

37


3353-255


E9

Air Filter and Muffler Assembly

Ref Part No. Qty. DescriptionAir Filter ASM11010 11010-7013 1Element-Filter, Air11013 11013-7002 1Element-Filter, Air11013A 11013-7033 1Air Filter Case ASM11038 11038-7006 1Air Filter Case ASM11038A 11038-7013 1Bracket11050 11050-7006 1Gasket-Muffler11060 11060-7021 2Hook27012 27012-7003 2Joint59071 59071-7017 2Nut92015 92015-1193 2Tube92191 92191-7001 1Nut92210 92210-7004 1Bolt-Flanged130 130B0612 2Screw-Pan232 232B0514 2Nut-Hex317 317R0800 4Washer-Spring461 461F0800 4

38


3353-255


E10

Fuel Tank and Valve Assembly

Ref Part No. Qty. DescriptionBracket23062 23062-7004-

9H1

Filter-Fuel49019 49019-7001 1Pump-Fuel49040 49040-7001 1Clamp92170 92170-2088 4Tube92191 92191-7002 1Tube (6.35X12.7X160)92191A 92191-7003 1Tube92191B 92191-7004 1Bolt-Flanged130 130B0620 2

39


3353-255

Kawasaki FH541V-DS04Starter Assembly

E11

40


Kawasaki FH541V-DS04Starter Assembly

Ref Part No. Qty. DescriptionGear ASM13101 13101-7003 1Brush21039 21039-7004 1Armature21080 21080-7001 1Starter-Electric21163 21163-7010 1Bracket ASM39184 39184-7004 1Bolt92151 92151-7013 1Bolt-Flanged130 130B0816 2

41


3353-255


E12

Label Assembly

Ref Part No. Qty. DescriptionLabel-Manual56033 56033-7003 1Label-Warning56070 56070-7001 1

42


NOTES


420 garden tractor - wheel horse tractor manual, owner

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