4.12 - template for fmea quality improvement.ppt · 2015-01-07 · template for fmea quality...
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DYNAMIC POSITIONING CONFERENCEOctober 9-10, 2012
QUALITY ASSURANCE SESSION
Template for FMEA Quality Improvement
Paul KerrPaul KerrConsultant
Russell HodgeC-MAR
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IntroductionDP FMEA Template
Introduction
• Why a template ?• DP Classes and FMEAs as risk management.g• Limited Effectiveness of chosen solutions• Improve the work process not the standards
Does it better address the problems?• Does it better address the problems?• Overview and Implementation
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FMEAs And:DP FMEA Template
• Vessel Hiring• FMEA Acquisition• FMEA Writing• FMEA Approval• Flag Approval
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Discussion of ProblemsDP FMEA Template
Discussion of Problems
• The Problems are real• The Problems are real• Overview of FMEA faults• Economic structural incentives• Complexity and the limits of human capacity.• No one likes bad news.
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Attempted Solutions and their Limitations
DP FMEA Template
Attempted Solutions and their Limitations
• Limits of the possible• Limits of the possible• Increased and more complex standards• The effectiveness of standards• Get the Memo• Control of work process
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Applying a Solution to the Work Process
DP FMEA Template
Applying a Solution to the Work Process
• Improve the standard of work rather than work standards• Improve the standard of work rather than work standards• Practices from other industries• Create guidance where the work is doneg• Break the work into manageable tasks• Provide structure to ensure process integrity
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Advantages of a Detailed Work Template
DP FMEA Template
Advantages of a Detailed Work Template
• Built in guidance directly supportsBuilt in guidance directly supports and encourage best practice.
• Ensures thoroughness (Depth)R f d d• Re-enforces good procedure
• Provides guidance at the point of action
• Limits and aids in the management of complexity Engineers Capturing Best Work Practices
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Overview of the DP FMEA Template
DP FMEA Template
Overview of the DP FMEA Template• Fully worked out template available• Structure, Color, Tables & Drawings• Choices & Limitations• Who can use?• Advantages of a common, master template
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DP FMEA Template
Overview of the DP FMEA TemplateOverview of the DP FMEA Template
Summaryy
Technical Issues
Human Actions
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DP FMEA Template
Overview of the DP FMEA TemplateOverview of the DP FMEA Template
Equipmentq p
Layout
Nomenclature
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DP FMEA Template
Overview of the DP FMEA TemplateOverview of the DP FMEA Template
Redundancy yConcept
Redundancy Cross-Reference
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Does it really address the issues?DP FMEA Template
Does it really address the issues?
• Based on experience• Based on experience• Inspired by lessons learned in other industries.• HSE RP 195 study of FMEA weaknesses• HSE RP 195 study of FMEA weaknesses
Addresses 6 of 13 weakness Improves the remaining 7 Improves the remaining 7
- Trials and Operations issues must be addressed separately
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ImplementationDP FMEA Template
Implementation
• Overall Meaningful improvement• Overall Meaningful improvement• Limitations and the need for adaptation• Adoption costs• Adoption costs• Who will use?
The need for a Champion• The need for a Champion
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ConclusionDP FMEA Template
Conclusion
• DP FMEA quality problems create industry risk• DP FMEA quality problems create industry risk• A practical working template appears an effective solution• Directly applies standards where work is performedy pp p• Can make considerable improvement in company or industry
FMEA quality• Needs to be analyzed, adapted and adopted by industry to be
fully effective