4110 gravieren en

Upload: pedja-vasiljevic

Post on 03-Apr-2018

224 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/28/2019 4110 Gravieren En

    1/13

    Operating Instructions

    MANUALplus 4110

    Engraving Inscriptions

    English (en)8/2005

  • 7/28/2019 4110 Gravieren En

    2/13

    1 Engraving .................................................................................................... 1

    1.1 Engraving Inscriptions ........................................................................ 1

    1.2 Parameters of the Subprogram Call ...................................................3

    1.3 Example: Engraving the Front Face .................................................... 4

    1.4 Example: Engraving the Lateral Surface ............................................. 9

    1.5 Character Set ....................................................................................11

  • 7/28/2019 4110 Gravieren En

    3/13

    August 2005 Engraving 1

    1 Engraving

    HEIDENHAIN includes a set of NC subprograms withDataPilot for engraving inscriptions (large and smallletters, numbers, and various special characters).

    The installation program transfers these NCsubprograms together with the NC sample programsGrav_Sti and Grav_Man into the machine BEISPIEL.The names of the NC subprograms are listed in theEngraving Inscriptions operating instructions.

    The subprograms and sample programs for engravingare also saved in compressed format in the fileGrav_4110.zip in the machine BEISPIEL in theNCPS directory. Copy this ZIP file to the NCPSdirectory of other DataPilot machines and unzip it if

    you want to engrave with other DataPilot machines aswell.

    The compressed file with subprograms and sampleprograms for engraving is also on the DataPilot CD-ROM (path: JH\DP4110\ZIP\Grav_4110.zip).

    1.1 Engraving Inscriptions

    The C axis is used for engraving. You can adjust the

    size, orientation and position of the characters.

    As a default, the subprograms engrave the characterstrings

    on the front face: linear or polar

    on the lateral surface: linear

  • 7/28/2019 4110 Gravieren En

    4/13

    2 HEIDENHAIN MANUALplus 4110

    Engraving characters stringsProgram a character string according to the following scheme:

    8 Insert a milling tool8 Pre-position the milling tool to the beginning of the character

    string

    8 Call in sequence the subprograms with the characters to beengraved

    8 Retract the tool

    The characters are engraved starting at the current toolposition. The reference point depends on whether thecharacters are in linear or polar alignment:

    Linear: The reference point is the bottom left corner ofthe character

    Polar: The reference point is the center of the bottomedge of the character

  • 7/28/2019 4110 Gravieren En

    5/13

    August 2005 Engraving 3

    1.2 Parameters of the Subprogram Call

    Specify in the call parameters of the subprogram the details of thecharacters appearance.

    8 L: Name of the subprogram (See Character Set on page 11.)8 LA: Letter height in [mm]8 LB: Rotated angle of the letter in [] Linear front face: 0 = Vertical characters: the characters are

    aligned in sequence in positive XK direction

    Polar front face: LB has no function

    Lateral surface 0: Characters are engraved from CY to +CY

    Lateral surface 90: Characters are engraved from Z to +Z

    8 LC: Milling plane Front face: Z position, infeed depth during milling

    Lateral surface: X diameter, infeed depth during milling

    8 LD: Retraction plane Front face: Z position retracted to for positioning

    Lateral surface: X diameter retracted to for positioning

    8 LE: Engraving on the front face or lateral surface 0: Front face

    1: Lateral surface

    8 LF: Linear or polar alignment (only relevant for the front face) 0: Characters are aligned linearly

    1: Characters are bent upwards over the center of the coordinatecross

    2: Characters are bent downwards under the center of thecoordinate cross

    8 LH: Reference diameter Front face: Diameter over which the character string is engraved

    with polar alignment

    Lateral surface: Diameter for calculation of the unrolled lateralsurface (G120)

    8 I: Separation factor the separation between the characters iscalculated according to the following formula: LA / 6 * IIf I is not entered, I=1 is used for calculation

    8 Q: Number of repetitions (can be used if the same character is to beengraved immediately following)

  • 7/28/2019 4110 Gravieren En

    6/13

    4 HEIDENHAIN MANUALplus 4110

    1.3 Example: Engraving the Front Face

    The following sample program engraves characterstrings in various orientations and positions onto thefront face.

    Character string HEIDENHAINThe character string is engraved in polar alignment,bent upwards, at Z = 10.

    Programming the character string:

    8 Position the tool to C=358 Parameters for subprogram call: Letter height: LA=15 mm

    Milling plane at Z=10 (LC=10)

    Retraction plane at Z=7 (LD=7)

    Engraving on the front face (LE=0)

    Polar character string bent upwards (LF=1)

    Diameter over which the character string isengraved (LH): Bottom edge of character=85

    Separation factor (I) is not programmed; thedefault separation is valid

    Example: Program and block structure

    . . .

    N5 G0 X60 Z5

    N6 G0 Z-5

    N7 G110 C-35

    N8 L"H" LA15 LC-10 LD-7 LE0 LF1 LH85

    N9 L"E" LA15 LC-10 LD-7 LE0 LF1 LH85

    N10 L"I" LA15 LC-10 LD-7 LE0 LF1 LH85

    N11 L"D" LA15 LC-10 LD-7 LE0 LF1 LH85

    N12 L"E" LA15 LC-10 LD-7 LE0 LF1 LH85

    N13 L"N" LA15 LC-10 LD-7 LE0 LF1 LH85

    N14 L"H" LA15 LC-10 LD-7 LE0 LF1 LH85

    N15 L"A" LA15 LC-10 LD-7 LE0 LF1 LH85

    N16 L"I" LA15 LC-10 LD-7 LE0 LF1 LH85

    N17 L"N" LA15 LC-10 LD-7 LE0 LF1 LH85

    N.. . . .

  • 7/28/2019 4110 Gravieren En

    7/13

    August 2005 Engraving 5

    Character string MANUALplus 4110

    The character string is engraved in polar alignment,bent downwards, at Z = 10.

    Programming the character string:

    8 Position the tool to C=48 Parameters for subprogram call: Letter height: LA=15 mm

    Milling plane at Z=10 (LC=10)

    Retraction plane at Z=7 (LD=7)

    Engraving on the front face (LE=0)

    Polar character string bent downwards (LF=2)

    Diameter over which the character string isengraved (LH): Bottom edge of character=115

    Separation factor: 1.3 * default separation (I=1.3)

    Example: Program and block structure

    . . .

    N 19 G 11 0 C 4

    N20 L"M" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N21 L"A" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N22 L"N" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N23 L"U" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N24 L"A" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N25 L"L" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N26 L"KP" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N27 L"KL" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N28 L"KU" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N29 L"KS" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N30 L"BLANK" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N31 L"4" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N32 L"1" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N33 L"1" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N34 L"0" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3

    N.. . . .

    http://goback/http://goback/
  • 7/28/2019 4110 Gravieren En

    8/13

    6 HEIDENHAIN MANUALplus 4110

    Character string Traunreut

    The character string is engraved linearly.

    Programming the character string:

    8 Position the tool to XK = 25, YK = 158 Parameters for subprogram call: Letter height: LA=10 mm

    Angle: LB=180

    Milling depth to Z=0 (LC=0)

    Retraction plane to Z=3 (LD=3)

    Engraving on the front face (LE=0)

    Linear character string (LF=0)

    Separation factor: 1.4 * default separation (I=1.4)

    Example: Program and block structure

    . . .

    N3 6 G0 Z5

    N37 G100 XK25 YK15

    N38 L"T" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N39 L"KR" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N40 L"KA" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N41 L"KU" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N42 L"KN" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N43 L"KR" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N44 L"KE" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N45 L"KU" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N46 L"KT" LA10 LB180 LC0 LD3 LE0 LF0 I1.4

    N.. . . .

    http://goback/http://goback/
  • 7/28/2019 4110 Gravieren En

    9/13

    August 2005 Engraving 7

    Character string Zyklen- und (Cycles and)

    The character string is engraved linearly at an angle.

    Programming the character string:

    8 Position the tool to XK = 39, YK = 48 Parameters for subprogram call: Letter height: LA=6 mm

    Angle: LB=215

    Milling depth to Z=0 (LC=0)

    Retraction plane to Z=3 (LD=3)

    Engraving on the front face (LE=0)

    Linear character string (LF=0)

    Separation factor: 1.6 * default separation (I=1.6)

    Example: Program and block structure

    . . .

    N48 G100 XK39 YK-4

    N49 L"Z" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N50 L"KY" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N51 L"KK" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N52 L"KL" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N53 L"KE" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N54 L"KN" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N55 L"MINUS" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N56 L"BLANK" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N57 L"KU" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N58 L"KN" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N59 L"KD" LA6 LB215 LC0 LD3 LE0 LF0 I1.6

    N.. . . .

  • 7/28/2019 4110 Gravieren En

    10/13

    8 HEIDENHAIN MANUALplus 4110

    Character string DIN-Programme (DIN programs)

    The character string is engraved linearly at an angle.

    Programming the character string:

    8 Position the tool to XK = 0, YK = 308 Parameters for subprogram call: Letter height: LA=5 mm

    Angle: LB=145

    Milling depth to Z=0 (LC=0)

    Retraction plane to Z=3 (LD=3)

    Engraving on the front face (LE=0)

    Linear character string (LF=0)

    Separation factor: 1.6 * default separation (I=1.6)

    Example: Program and block structure

    . . .

    N61 G100 XK0 YK-30

    N62 L"D" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N63 L"I" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N64 L"N" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N65 L"MINUS" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N66 L"P" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N67 L"KR" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N68 L"KO" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N69 L"KG" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N70 L"KR" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N71 L"KA" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N72 L"KM" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N73 L"KM" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N74 L"KE" LA5 LB145 LC0 LD3 LE0 LF0 I1.6

    N.. . . .

  • 7/28/2019 4110 Gravieren En

    11/13

    August 2005 Engraving 9

    1.4 Example: Engraving the Lateral Surface

    Character string SteuerungenThe character string Steuerungen (Controls) isengraved from CY to +CY.

    Programming the character string:

    8 Position the tool to Z=110 and C=458 Parameters for subprogram call: Letter height: LA=12 mm

    Angle: LB=0 (from CY to +CY)

    Milling depth to diameter 120 (LC=120)

    Retraction depth to diameter 126 (LC=126)

    Engraving on the lateral surface (LE=1)

    Linear character string (LF=0)Diameter (for G120): LH=120

    Separation factor: 1.3 * default separation (I=1.3)

    Example: Program and block structure

    . . .

    N5 G110 C-45

    N6 G0 X126

    N7 G0 Z-110

    N8 L"S" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N9 L"KT" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N10 L"KE" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N11 L"KU" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N12 L"KE" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N13 L"KR" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N14 L"KU" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N15 L"KN" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N16 L"KG" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N17 L"KE" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N18 L"KN" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N19 L"BLANK" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3

    N.. . . .

  • 7/28/2019 4110 Gravieren En

    12/13

    10 HEIDENHAIN MANUALplus 4110

    Character string der Extra-Klasse

    The character string der Extra-Klasse (in a class oftheir own) is engraved from Z to +Z.

    Programming the character string:

    8 Position the tool to Z=110 and C=458 Parameters for subprogram call: Letter height: LA=12 mm

    Angle: LB=90 (from Z to +Z)

    Milling depth to diameter 120 (LC=120)

    Retraction depth to diameter 126 (LC=126)

    Engraving on the lateral surface (LE=1)

    Linear character string (LF=0)

    Diameter (for G120): LH=120

    Separation factor (I) is not programmed; thedefault separation is valid

    Example: Program and block structure

    . . .

    N21 G110 C45

    N22 G0 Z-110

    N23 L"KD" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N24 L"KE" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N25 L"KR" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N26 L"BLANK" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N27 L"E" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N28 L"KX" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N29 L"KT" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N30 L"KR" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N31 L"KA" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N32 L"MINUS" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N33 L"K" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N34 L"KL" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N35 L"KA" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N36 L"KS" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N37 L"KS" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N38 L"KE" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N39 L"BLANK" LA12 LB90 LC120 LD126 LE1 LF0 LH120

    N.. . . .

  • 7/28/2019 4110 Gravieren En

    13/13

    August 2005 Engraving 11

    1.5 Character Set

    Characters

    SP callCharacters

    SP callCharacters

    SP callCharacters

    SP callCharacters

    SP call

    Small letters Capital letters Numbers

    KA KAE A AE 0

    . . . KOE . . . OE . . .

    KZ KUE Z UE 9

    SZ

    Special characters

    AT EKZU GRAD MINUS RKAUF

    BLANK EURO GROESSER

    MUE RKZU

    DPUNKT GKAUF KLEINER PLUS USTRICH

    DURCH GKZU KOMMA PROZENT

    EKAUF GLEICH MAL PUNKT