4 metal finish options - home - puracore
TRANSCRIPT
- 50mm Puracore Panels - 50mm Turned Box Puracore Panels - Preformed corner - Preformed 135 Deg corner - Recess base - Channel base. - Head channel
- 17.5mm Puracore Lining Panels - 17.5mm Puracore Preformed Corners - 10mm Puracore LIning Panels
- 50mm Puracore Panels - 65mm Ceiling panels - Concealed suspension ceiling - UB403 Hanger - Top Hat ceiling - Ceiling Ancillary frame
- White Foodsafe Laminate - PET - Colour coated steel - Stainless Steel
- Concealed Conduit Panel - 50mm Raceway panels - Rip out panel - S/S transfer hatch - Air return box - Walk on light - Standard details
- Flush Cleanroon Door. - Glazed Cleanroom Door.
- GRP Semi-Flush Door- Clamp Frame Personnel Door. - Sliding Door.
2 LINER SYTEMS
3 CEILING SYSTEMS
4 METAL FINISH OPTIONS
5 SPECIAL ITEMS AND STANDARD DETAILS
6 Doors
1 WALL SYSTEMS
Contents
6 VISION PANELS
7 ACILLARY ITEMS
9 CASE STUDIES
10 CLIENT LIST
- 50mm Puracore Flush Window. - Puracore Clamp Frame Window.
- ISO 9001-2008 Quality Management Systems. - FM Approval - ASTM E84 Flame Spread.
- Dow Corning 786 Silicone Sealant.
- Honeycomb Infill Panels - Hard Edge PVC Coving - Flexi Edge PVC Coving - Aluminium Coving.
- Welded Aluminium Coved Corner
8 CERTIFICATION
AND WARRANTIES
- Folium Optics - University College Cork
- Microvention Costa Rica
- MSD- Global Life Sciences - Glanbia Ireland
Wall Systems
Summary Specification
Core 48.8mm ¾" Aluminium Honeycomb
Skin 0.5mm Galvanised Steel Substrate /
Stainless Steel / Aluminium Powder Coat
Finish for Galvanised Steel Substrate
UPVC Laminate / White Polyester Painted / Primer Painted / P.E.T
Panel Frame Aluminium 6063 Box Extrusion
2, 3 or 4 sided
300g/m² per face
Tongue Options Flexible PVC / Rigid PVC / Aluminium
4 side cruciform
Weight 13kg/m²
Max. Length 6000mm
Thickness 50mm
Standard Dimensions Up to 6000mm x 1200mm
Twin pack solvent free adhesive at Adhesive
50mm Aluminium Honeycomb Panel
Puracore 50mm thick modular panels are designed to be a progressive build system, providing quick assembly and tight joint lines achieving a fully flush finish.
UPVC 0.5mm galvanised mild steel with a 120µ slightly PVC facing. Suitable for operating temperatures up to 60°C and achieves Class O Spread of Flame. Withstands most clean down chemicals.
Polyester 0.5mm galvanised mild steel with a base coat and 20µ polyester topcoat. Suitable for operating temperatures up to 120°C when used with the 2 pack adhesive system and achieves Class O Spread of Flame.
P.E.T 0.5mm galvanised mild steel with 55µ colaminate coating giving high protection from chemicals and cleaning. Class O Spread of Flame.
Prepainted Aluminium 0.8mm aluminium grade 1050 painted with 20µ polyester topcoat. Suitable for operating temperatures up to 120°C when used with the 2 pack adhesive system and achieves Class O Spread of Flame.
Stainless Steel 0.7mm 304 or 316 dp 1 brushed finish or 2b mill finished. Suitable for operating temperatures up to 120°C when used with the 2 pack adhesive system and achieves Class O Spread of Flame.
Standard Backer
(hidden surfaces)
0.5mm galvanised mild steel with polyester wash coat (colours may vary). Suitable for operating temperatures up to 120°C when used with the 2 pack adhesive system and achieves Class O Spread of Flame.
• 49mm extruded 6063 aluminium alloy 2mm thick box section frame to 2, 3 or 4 sides of panel.
• Rebated jointing face to take the steel skins and provide a flush tight joint.
• Joint face includes 2 capillary tracks and joint groove for a 3mm x 19mm/25mm UPVC or aluminium flat tongue section.
• Frame is mitred to form 3 and 4 side panels using aluminium angle cleats located in pre-extruded locators inside the extruded box section.
48.8mm thick aluminium 3003 grade 40µ foil perforated and chromated to prevent galvanic corrosion.
Standard modules of 1200mm wide, maximum lengths dependent on facing:-
• P.E.T, UPVC Polyester Painted and Standard Backer up to 6000mm.
• Pre-painted Aluminium up to 3000mm open sided panels or 2950mm with side folds.
• Stainless Steel up to 2500mm. Larger lengths may be available based on panel usage and material availability, please contact us for details.
Puracore 50mm Aluminium Honeycomb panels exceed BS EN 1991 to a maximum ceiling span of 5000mm.
Panel Deflections (mm)
Panel Span Length (mm)
BS EN 1991
Max. Deflection Requirement
1.5kN/Point Loading
Max. Permissible Span with Apertures Contact technical support
1. Load span tables are based on 50mm standard backer faced aluminium honeycomb panel with 49mm frame to 4 sides. 2. Values have been calculated using the method described in BS EN 6399 using criteria span/200. 3. Minimum support width of 50mm.
Panel Face Skins
Frame Section
Panel Core
Standard Manufacturing Sizes for Wall Panels
Standard Manufacturing and Span Sizes for Ceiling Panels
Puracore HC Panel BS EN 1991
0.9kN/Point Loading
3000 15mm 3.8mm 7.1mm
4000 20mm 10.3mm 17.6mm
Thickness 50 mm
Standard Dimensions Up to 3000 mm x 1100 mm
Core 48.8mm 3/4" Aluminium Honeycomb
Skin 0.7mm Galvanised Steel Substrate
Finish for Galvanised Steel Substrate
UPVC Laminate / White Polyester Painted / Primer Painted / P.E.T
Panel Frame Aluminium 6063 Box Profile Extrusion either
turned box to one edge or two edges
Adhesive Twin pack solvent free adhesive at
300g/m² per face
Tongue Aluminium extruded cruciform.
Weight 13.6kg/m²
Max. Length 3000mm Although stackable
Fire Resistance P.E.T / UPVC Class O
Uses To form air return units & column
encasements
50mm Aluminium Honeycomb Panel with turned box section to one side
50mm Aluminium Honeycomb Panel with turned box section to both sides
50mm Turned Box Panels
Summary Specification
Thickness 50mm
Standard Dimensions Internal face 50mm x 50mm
External face 100mm x 100mm
Core 3 Sections Aluminium
6063 Box Extrusion
Skin 0.5mm Galvanised Steel Substrate /
Stainless Steel / Aluminium Powder Coat
Finish for Galvanised Steel Substrate
UPVC / Polyester Painted /
Primer Painted / P.E.T
Adhesive Bonded with single / 2 pack adhesive
Tongue 3mm x 19mm / 25mm Aluminium 1050 or
PVC
Weight 3.5kg/m
Max. Length 3000mm
Fire Resistance Class ‘O’
50mm Pre-Formed Corner
Pre-formed Corner and Turned Box Panel Tolerances
Summary Specification
Thickness 50mm
Standard Dimensions Internal face 50mm x 50mm
External face 71mm x 71mm
Core 2 Sections Aluminium 6063 Box Extrusion
with 16G Galvanised support angle
Skin 0.5mm Galvanised Steel Substrate /
Stainless Steel / Aluminium Powder Coat
Finish for Galvanised Steel Substrate
UPVC / Polyester Painted /
Primer Painted / P.E.T
Adhesive Bonded with single pack adhesive
Tongue 3mm x 19mm / 25mm Aluminium 1050 or
PVC
Weight 3.3kg/m
Max. Length 3000mm
Fire Performance Surface Spread of Flame Class ‘O’
50mm 135 Deg. Pre-formed Corner
Specification
Components Base channel &Adjustable panel interface
Wall Thickness 2.5mmStandard Dimensions For 2mm vinyl flooring:
Adjustable height 100 -130mmMax. Length 3000mm
Material Aluminium type 6063Finish Provides flush finish between 2mm vinyl flooring
and panel
Sealing Panel fits directly onto adjustable panel interface and can be sealed in place
Fixing Base channel fixed directly to existing floor with hammerscrew or fixing suitable for floor substrate. Upper section drilled and
countersunk at 500mm centres. Fixing screws supplied.Optional Accessories Cove formers for flooring corners supplied by
flooring suppliers
Recess Base
Specification
Thickness 0.5 mmStandard Dimensions 50 x 50 x 50 mm with 10mm fold & crush to both legs
Max. Length 3000 mmMaterial Galvanised Steel Substrate / Stainless Steel
Finish UPVC Laminate / P.E.TWhite Polyester Painted / Primer Painted /
Brushed Stainless SteelColour Finish to suit panelsFixing Fixed directly to existing floor with hammer screw or
fixing suitable for floor substrateSealing • Panel fits directly into channel and can be sealed with a
proprietary sealant• Base channel can also be sealed at the flooring interface
Channel Base
Thickness 0.5 mmStandard Dimensions 75mm x 50mm x 75mm with 10mm return fold to both legs
Max. Length 3000 mmMaterial Galvanised Steel Substrate / Stainless Steel
Sealing Sealant can be applied at edge of header channel against panel and at header channel / soffit interface.
Compatible with both PVC and aluminium coving.
Fixing Fixed to soffit with suitable fixings for soffit
Finish White Food Safe Laminate /Polyester Painted / Primer Painted.
Header Channel
(X)mmDiagonally +/-2mm v’s (X)
Panel Thickness +0/-1mmBar
Panel 1 Panel 2
Join Alignment max 1mm variance along
joint
Panel Width+/- 1mm Panel Length
+/- 2mm
Check all grooves with Callibrated
50mm Panel Tolerances
Max Variance 0.5mm
Skin Slip Adhesive Read Through
Max Variance 0mm
Ski Jump EffectCore Read Through
Max Variance 0mm
50mm Panel Tolerances
Liner Systems
Specification
Thickness 17.5mmStandard Dimensions 2500/3000mm x 1200mm
Core 16.3mm Thick 1/2” Aluminium Honeycomb 3003 Grade
Facing Skin 0.5mm Galvanised Steel Substrate with Specified Finish/Stainless-steel/Aluminium Powder Coat
Finish For Galvanised Steel Subtrate
UPVC Laminate / Polyester Painted / Primer / P.E.T
Adhesive 2 pack solvent free adhesive @ 300g/m2 per faceWeight 10.66 kg/m2
Max. Length 3000 mmJoint Interlocking edge extrusion to long sides secret fix.
4 sided extrusion option to allow stacking of panels for heights above 3000mm
Fire Resistance Class ‘O’FM Approval 4882
Option 2 - Batten fix to wall
Option 1 - Direct fix to wall
17.5mm Aluminium Honeycomb Lining Panel Secret Fix Lining Panel
Thickness 17.5mm
Standard Dimensions 42mm x 36mm x 3 metres long
Core 6063 T6 Aluminium Extrusions
Skin 0.5mm Galvanised Steel Substrate /
Stainless Steel / Aluminium Powder Coat
Finish for Galvanised Steel Substrate
UPVC Laminate / White Polyester Painted / Primer Painted / P.E.T
Panel Frame Aluminium 6063 Box Extrusion
Adhesive Twin pack solvent free adhesive at
300g/m²
Tongue Male / Female to match Liner Panel
Weight 1.46 kg/m 4.40 Kg / Length
Max. Length 3000mm
Fire Resistance P.E.T / UPVC Class O
Liner Panel External Corner
Thickness 10mmStandard Dimensions 3000 mm x 1200mm
Core 9 mm 1/2” Aluminium Honeycomb 3003 Grade
Facing Skin 0.5mm Galvanised Steel Substrate with Specified Finish / Stainless Steel / Aluminium Powder Coat
Finish For Galvanised Steel Subtrate
UPVC Laminate / Polyester / Primer Painted / P.E.T
Adhesive 2 pack solvent free adhesive @ 300g/m2 per faceWeight 8.7 kg/m2
Max. Length 3000 mmJoint Butt Joint for site sealing
Fire Resistance Class ‘O’
10mm Unframed Lining Panel
Ceiling Systems
50mm Ceiling Panel
Core 48.8mm ¾" Aluminium Honeycomb
Skin 0.5mm Galvanised Steel Substrate /
Stainless Steel / Aluminium Powder Coat
Finish for Galvanised Steel Substrate
Panel Frame Aluminium 6063 Box Extrusion
2, 3 or 4 sided
Adhesive Twin pack solvent free adhesive at
300g/m² per face
Max. Length 6000mm
Max. Ceiling Capacity 3m to BSEN 1991
Please see overleaf for span details
Fire Resistance P.E.T / UPVC Class O
Thickness 50mm
Standard Dimensions Up to 6000mm x 1200mm
Flexible PVC / Rigid PVC / Aluminium Tongue Options
4 side cruciform
Weight 13kg/m²
UPVC Laminate / White Polyester Painted / Primer Painted / P.E.T
Standard Manufacturing and Span Sizes for Ceiling Panels
Puracore 50mm Aluminium Honeycomb panels exceed BS EN 1991 to a maximum ceiling span of 5000mm.
Panel Deflections (mm)
Panel Span Length (mm)
BS EN 1991
Max. Deflection Requirement
Puracore HC Panel BS EN 1991
0.9kN/Point Loading
1.5kN/Point Loading
3000 15mm 3.8mm 7.1mm
4000 20mm 10.3mm 17.6mm
Max. Permissible Span with Apertures Contact technical support
1. Load span tables are based on 50mm standard backer faced aluminium honeycomb panel with 49mm frame to 4 sides. 2. Values have been calculated using the method described in BS EN 6399 using criteria span/200. 3. Minimum support width of 50mm.
Summary Specification
Summary SpecificationThickness 65 mm
Standard Dimensions Up to 2500 mm x 1200 mm
Core 63.8mm 3/4" Aluminium Honeycomb
Skin0.7mm Galvanised Steel Substrate
Finish for GalvanisedSteel Substrate
UPVC Laminate / White Polyester Painted /Primer Painted / P.E.T
Panel FrameAluminium 6063 Box Profile Extrusion
4 sided
AdhesiveTwin pack solvent free adhesive at
300g/m² per face
Tongue Aluminium extruded cruciform.
Weight 16.89 kg/m²
Max. Length 2500mm with aperture. 3000 mm no aperture.
Max. Ceiling Capacity3KN/m2 based on 2.5m span
Please see overleaf for span details
Fire Resistance P.E.T / UPVC Class O
65mm Ceiling Panel
Panel Deflections (mm)
Panel SpanLength (mm)
BS EN 1991Max. Deflection
Requirement
1.5kNLoading
2.0kNLoading
2.5kNLoading
3.0kNLoading
Max LoadSpan / 200
kN / m22500 with no
aperture15mm 2.8 mm 3.8 mm 4.6 mm 5.5 mm 3.9 kN/m2
2500 Max aperturesize 1200mm x
600mm
15mm 4.5 mm 6.1 mm 7.3 mm 8.6 mm 3.5 kN/m2
3000 with noaperture
20mm 5.9 mm 7.8 mm 9.8 mm 11.8 mm 3.0 kN/m2
3000 Max aperturesize 1200mm x
600mm
20mm 8.6 mm 11.5 mm N/a N/a 2.0 kN/m2
1. Load span tables are based on 65mm standard backer faced aluminium honeycomb panel with 64 mm frame to 4 sides.2. Values have been calculated using the method described in BS EN 6399 using criteria span/200.3. Minimum support width of 50mm.
Specification
Components C Bracket, M12 Set Screw complete with Washer, Clevis, Clip & Pin and Hanging Plate
Dimensions Hanging Plate Clevis 60mm x 18mm x 24mmStd clip & pin 12mm diameter, also available to site drop rod
Material Mill Finish Aluminium 6063 GradeFixing Back cover plate with SDST 3.2 x 19mm fixings into panel
Clip and pin fixes to drop rods to suspend ceilingSealing Applied to panel joint on site
Ancillaries Spacer bar, back cover strip, hanging plate cover plate
Design Pull Out Resistance 8.5 kN per hanger per joint
Concealed Suspension Ceiling
Ancillary Products for Concealed Ceiling Fixing
Spacer Bar
• 6063 T6 grade aluminium• Supplied in 5m sections
Back Cover Strip• Standard backer to match ceiling finish• Supplied in 3m flat strips to be self drilling
self tapping screw fixed to ceiling panels
Hanger Split Plate• Galvanised plate, laser cut• Supplied in 2 x 120mm lengths to be self
drilling self tapping screw fixed to ceiling panels around hanging plate
3mm
4mm
35mm
25mm
50mm
50mm
80mm
3000mm
240mm
Specification
Components x2 M8 Blind Bolts, x2 M8 Washers, UB403 Hanging BracketBracket 135mm x 85mmMaterial Galvanised Steel
Fixing x2 Blind bolts into box sectionCampatibility Full Puracore range
Loading Pull out design load 4.1kN/dropComments For use with ceilings in room corners and long span perimeter
panels where there are no joints for standard hangers
Section Face Section End
Components 2mm galvanised top hat with cover strips and suspension drops
Dimensions 3.6m lengths
Max. Span 3.6mMaterial Galvanised steel top hat
Finish uPVC / Powder CoatSealing Silicone
Top Hat Ceiling
Specification
Material Thickness 0.7 mmStandard Aperture
Dimensions600 x 600 mm or 600 x 1200 mm
(other sizes available on request)
Standard Aperture Depth
To fit panel thicknesses 40, 50, 100 & 150mm (other sizes available on request)
Colour Painted to nearest panel matchFixing Fixed directly into back panel face
Sealing Frame fits directly into ceiling aperture and can be sealed with a proprietary sealant
Back of frame fitted
Front of frame fitted
Material Galvanised Steel Substrate / Stainless SteelFinish Polyester Powder Coated / Primer Painted
Specification
Sizes Available On Request
3m
Ceiling Access Panel The concealed access panel is adapted into a standard celing panel. A section of the panel is removable and can simply be puhsed up and out.above. These ceiling access panels can be placed to suit your bespoke requirements on a project specific basis.
Material/Finish To Match Ceiling
Standard Aperture Dimensions
Loading
Standard Aperture Depth
Thickness 50mm/60mm Sizes Available On Request
1.5KnMax Panel Length
Metal Finish Options
White Foodsafe Laminate
Advantica® L ControlA laminate developed for the manufactured goods market
Applications• Controlled environments: cold stores and clean rooms.
Characteristics• Good resistance to chemicals and detergents.
• Excellent resistance to abrasion and scratches.
• Foodsafe.
Substrates available• Hot-dip Galvanised to EN 10346.
Options• Alternative backing coats available.
• Protective film.
• Antistatic properties.
• Different colours on request.
Advantica® working with youThe Advantica® brand provides a range of pre-finished steel productsspecially formulated for manufactured goods and widely used fordiverse applications. The Advantica® product range is available in awide range of colours, with solid or metallic effects as well as bespokefinishes tailored to individual needs. With continuous investment inresearch and development Tata Steel constantly update the productportfolio to ensure that they can meet the requirements of themanufactured goods sector.
Tailored solutions and servicesFor any customized requirements, Tata Steel can meet your needs withshorter lead times, flexible quantities and further processing. Our technical support team is on hand to help you to define:
• The best solution in view of the application and the manufacturingprocess.
• The precautions to be taken regarding the end use of this product.
For further information, please visit www.tatasteeladvantica.com
Product structure
www.tatasteeladvantica.com
Key
PVC film (120 μ) Adhesive (8 μ) Surface treatment
Metallic coating Steel Backing coat
Advantica® L Control
Typical properties
Advantica® L Control Test standard
Nominal organic coating thickness µm 120 or 150 EN 13523 - 1
Adhesion after indentation Pass EN 13523 - 6
Flexibility (minimum bend radius) T 0 EN 13523 - 7
Scratch resistance g 4000 EN 13523 - 12
Corrosion resistance:Neutral salt spray hours 500 EN 13523 - 8Humidity resistance hours 1500 EN 13523 - 26
CPI category CPI5* EN 10169
NotesThe figures contained in this table are typical properties and do not constitute aspecification. If forming pre-finished steel below 16°C please consult Tata Steel for furtherinformation.
Humidity performance subject to specification such as minimal metallic coating weight.
*Not suitable for outdoor use.
Product testingTo ensure the integrity of the Advantica® products, Tata Steel useslaboratory tests to measure their performance against corrosion,chemicals and abrasion. All testing of products is carried out tointernational standards.
Forming and processingThe Advantica® products can be formed and processed with varioustechniques including: cutting, shearing, notching, piercing, slitting,press braking, folding, roll forming, spinning and deep drawing.
Cleaning and maintenanceAll Advantica® products can be cleaned with commercially available,water based cleaning products with a pH of between 5 and 9. The useof abrasive cleaners or scouring pads is not recommended. Forcontrolled environments, ensure that the cleaner is compatible with thepre-finished steel product used on.
Steris Spor-‐Klenz RTU
Cold sterilant 100% m
ix
Steris Ve
sphe
ne lise germicidal detergent , 1o
z/1gallon
Steris LpHs
e ph
enolic Germicidal Detergent , 1/2 oz / gallon
Hydrogen
Peroxide 30% so
lutio
n
Velte
k De
lcon
-‐Spo
re 200 pluspercetic acid & hydrogen pe
roxide
4oz to
8 gallon
velte
k de
con-‐clean
Velek De
con-‐ quat 1
00 quaternay ammon
ium
70% isop
ropylalcoh
ol
Velte
k Hy
pochlor
Thermoplastic fil materialsAdhesion test
Corus CES 120 antistatic PVC on galvanized base coat 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B = edge cut smooth and no detachment of face material
Rautaruukki food safe pvc laminate 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7Stain test
UPVC coving face NA / 7 NA / 7 NA / 7 NA / 7 NA / 7 NA / 7 NA / 7 NA / 7 NA / 7 10 min 11hr 23 hr 3
Thermoset paint finish 5hr 48 hr 5
Arcelor Mittal granite standard Polyester paint 5B / 7 5B / 1 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 5B / 7 24 hr 6none 7
The chart is used by taking the first 2 digets as being the Adhesion test result, and the digit after the / being the recorded stain result
Tested to ASTM D1308-‐02 Effects of houshold chemicals on organic finishesTested to ASTM D3359-‐93 Tap Adhesion test ( cross hatch peel test)
Panel Face Material
Detected After
Effect Of Cleaning Solutions On Wall and Ceiling Finishes On The Puracore Panel Range
Cleaning
1. Local areas should be wiped or scrubbed with warm water containing
3. Pressure cleaning should be preformed with a maximum water temperature of 60 – 70 degrees C (140 – 158 degrees F) and a maximum pressure of 70kgs / cm (995 psi)
4. Chlorinated hydrocarbons and acetone will attack the film and MUST be
avoided.
5. Heavy pressure damage and small scratches will tend to disappear by carefully applying heat to a maximum temperature of 60 degrees C (140 degrees F)
2. Oil and grease stains can be removed using white spirit
mild detergent
UPVC Laminate food safe Panel Care Sheet
Panels are manufactured with a fully food safe UPVC laminate to a steel substrate giving a top of the range finish, this gives a top of the range finish for all your cleanroom and temperature control room projects.
The coating is supplied in a semi smooth white finish suitable for all applications. Upvc is easy to clean, has a scratch resistant finish that can resist a degree of mechanical damage and is a proven material for specifiers who demand the highest quality standard.
Polyetrafluoroethylene (PET)
Advantica® CL CleanA co-laminate developed for the manufactured goods market
Applications• Controlled environments: cold stores and clean rooms.
Characteristics• Easy clean surface.
• Good resistance to chemicals and detergents.
• Excellent robustness and formability.
• Smooth finish.
• Foodsafe.
Substrates available• Hot-dip Galvanised to EN 10346:2009.
Options• Alternative backing coats available.
• Protective film on request.
Advantica® working with youThe Advantica® brand provides a range of pre-finished steel productsspecially formulated for manufactured goods and widely used fordiverse applications. The Advantica® product range is available in awide range of colours, with solid or metallic effects as well as bespokefinishes tailored to individual needs. With continuous investment inresearch and development Tata Steel constantly update the productportfolio to ensure that they can meet the requirements of themanufactured goods sector.
Tailored solutions and servicesFor any customized requirements, Tata Steel can meet your needs withshorter lead times, flexible quantities and further processing.
Our technical support team is on hand to help you to define:
• The best solution in view of the application and the manufacturingprocess.
• The precautions to be taken regarding the end use of this product.
For further information, please visit www.tatasteeladvantica.com
Product structure
www.tatasteeladvantica.com
Key
PET Film Topcoat Primer Surface treatment
Metallic coating Steel Backing coat
Advantica® CL Clean
Typical properties
Advantica® CL Clean Test standard
Nominal organic coating thickness µm 55 EN 13523 - 1
Specular gloss (60°) GU 15 - 30 EN 13523 - 2
Adhesion after indentation Pass EN 13523 - 6
Adhesion on bending T 0 EN 13523 - 7
Flexibility (minimum bend radius) T 1 EN 13523 - 7
Pencil hardness 2H EN 13523 - 4
Scratch resistance g 4000 EN 13523 - 12
Corrosion resistance:Neutral salt spray hours 500 EN 13523 - 8Humidity resistance hours 1500 EN 13523 - 26
CPI category CPI5* EN 10169
NotesThe figures contained in this table are typical properties and do not constitute aspecification. If forming pre-finished steel below 16°C please consult Tata Steel for furtherinformation.
*Humidity performance subject to specification such as minimal metallic coating weight.
Product testingTo ensure the integrity of the Advantica® products, Tata Steel useslaboratory tests to measure their performance against corrosion,chemicals and abrasion. All testing of products is carried out tointernational standards.
Forming and processingThe Advantica® products can be formed and processed with varioustechniques including: cutting, shearing, notching, piercing, slitting,press braking, folding, roll forming, spinning and deep drawing.
Cleaning and maintenanceAll Advantica® products can be cleaned with commercially available,water based cleaning products. The use of abrasive cleaners or scouringpads is not recommended. For controlled environments, ensure thatthe cleaner is compatible with the pre-finished steel product used on.
Hostaphan Physical and Chemical Stability
PET Panel Care Sheet
Colour Coated Steel
abc® Aalco is a registered trademark of Aalco Metals Ltd © Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular, the mechanical property requirements vary widely with product form and product dimensions.
For more complete details please refer to the relevant specification – The BS EN Specifications for Stainless Steel are listed on a separate Datasheet.
Stainless Steel Grade 304 / 1.4301 Stainless steel types1.4301 and 1.4307 are also known as grades 304 and 304L respectively. Type 304 is the most versatile and widely used stainless steel. It is still sometimes referred to by its old name 18/8 which is derived from the nominal composition of type 304 being 18% chromium and 8% nickel.
Type 304 stainless steel is an austenitic grade that can be severely deep drawn. This property has resulted in 304 being the dominant grade used in applications like sinks and saucepans.
Type 304L is the low carbon version of 304. It is used in heavy gauge components for improved weldability. Some products such as plate and pipe may be available as “dual certified” material that meets the criteria for both 304 and 304L.
304H, a high carbon content variant, is also available for use at high temperatures.
Property data given in this document is typical for flat rolled products covered by ASTM A240/A240M. ASTM, EN or other standards may cover products sold by Aalco. It is reasonable to expect specifications in these standards to be similar but not necessarily identical to those given in this datasheet.
Applications 304 stainless steel is typically used in:
Sinks and splashbacks Saucepans Cutlery and flatware Architectural panelling Sanitaryware and troughs Tubing Brewery, dairy, food and pharmaceutical
production equipment Springs, nuts, bolts and screws
Typical Chemical Composition
% 304 304L 304H
C 0.08 max 0.03 max 0.10 max
Mn 2.0 2.0 2.0
Si 0.75 0.75 0.75
P 0.045 0.045 0.045
S 0.03 0.03 0.03
Cr 18-20 18-20 18-20
Ni 10.5 12 10.5
N 0.1 0.1 - Typical Mechanical Properties
Grade 304 304L 304H
Tensile Strength (MPa)
520 500 520
Compression Strength
(MPa) 210 210 210
Proof Stress 0.2% (MPa)
210 200 210
Elongation A5 (%)
45 45 45
Hardness Rockwell B
92 92 92
Typical Physical Properties
Property Value
Density 8.00 g/cm3
Melting Point 1400-1450°C
Modulus of Elasticity 193 GPa
Electrical Resistivity 0.072x10-6 Ω.m
Thermal Conductivity
16.2 W/m.K at 100°C
Thermal Expansion 17.2x10-6 /K at 100°C
abc® Aalco is a registered trademark of Aalco Metals Ltd © Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular, the mechanical property requirements vary widely with product form and product dimensions.
For more complete details please refer to the relevant specification – The BS EN Specifications for Stainless Steel are listed on a separate Datasheet.
Alloy Designations Stainless steel 304 also corresponds to the following standard designations and specifications:
Euronorm UNS BS En Grade
1.4301 S30400 304S15 304S16 304S31
58E 304
1.4306 S30403 304S11 - 304L
1.4307 - 304S11 - 304L
1.4311 - 304S11 - 304L
1.4948 S30409 304S51 - 304H Corrosion Resistance 304 has excellent corrosion resistance in a wide variety of environments and when in contact with different corrosive media. Pitting and crevice corrosion can occur in environments containing chlorides. Stress corrosion cracking can occur at temperatures over 60°C.
Heat Resistance 304 has good resistance to oxidation in intermittent service up to 870°C and in continuous service to 925°C. However, continuous use at 425-860°C is not recommended if corrosion resistance in water is required. In this instance 304L is recommended due to its resistance to carbide precipitation.
Where high strength is required at temperatures above 500°C and up to 800°C, grade 304H is recommended. This material will retain aqueous corrosion resistance.
Fabrication Fabrication of all stainless steels should be done only with tools dedicated to stainless steel materials. Tooling and work surfaces must be thoroughly cleaned before use. These precautions are necessary to avoid cross contamination of stainless steel by easily corroded metals that may discolour the surface of the fabricated product.
Cold Working 304 stainless steel readily work hardens. Fabrication methods involving cold working may require an intermediate annealing stage to alleviate work hardening and avoid tearing or cracking. At the completion of fabrication a full annealing operation should be employed to reduce internal stresses and optimise corrosion resistance.
Hot Working Fabrication methods, like forging, that involve hot working should occur after uniform heating to 1149-1260°C. The fabricated components should then be rapidly cooled to ensure maximum corrosion resistance.
Heat Treatment 304 stainless steel cannot be hardened by heat treatment.
Solution treatment or annealing can be done by rapid cooling after heating to 1010-1120°C.
Machinability 304 has good machinability. Machining can be enhanced by using the following rules:
Cutting edges must be kept sharp. Dull
edges cause excess work hardening. Cuts should be light but deep enough to
prevent work hardening by riding on the surface of the material.
Chip breakers should be employed to assist in ensuring swarf remains clear of the work
Low thermal conductivity of austenitic alloys results in heat concentrating at the cutting edges. This means coolants and lubricants are necessary and must be used in large quantities.
abc® Aalco is a registered trademark of Aalco Metals Ltd © Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular, the mechanical property requirements vary widely with product form and product dimensions.
For more complete details please refer to the relevant specification – The BS EN Specifications for Stainless Steel are listed on a separate Datasheet.
Welding Fusion welding performance for type 304 stainless steel is excellent both with and without fillers. Recommended filler rods and electrodes for stainless steel 304 is grade 308 stainless steel. For 304L the recommended filler is 308L. Heavy welded sections may require post-weld annealing. This step is not required for 304L. Grade 321 may be used if post-weld heat treatment is not possible.
Supplied Forms 304 is typically supplied by Aalco in a range of finishes in the following forms:
Sheet Plate Welded mesh Quarto plate Round bar Flat bar and rolled edge flat bar Equal angle Square bar Hollow bar Seamless pipe Welded pipe Seamless butt weld fittings Welded butt weld fittings Flanges Seamless tube Hygienic fittings Round, square and rectangular
decorative tube
This information is based on our present knowledge and is given in good faith.
However, no liability will be accepted by the Company is respect of any action taken by
any third party in reliance thereon
As the products detailed may be used for a wide variety of purposes and as the
Company has no control over their use; the Company specifically excludes all conditions
or warranties expressed or implied by statute or otherwise as to dimensions,
properties and/or fitness for any particular purpose. Any advice given by the Company to any third party is given for that party’s assistance only and without liability on the
part of the Company.
Any contract between the Company and a customer will be subject to the Company’s
Conditions of Sale. The extent of the Company’s liabilities to any customer is
clearly set out in those Conditions; a copy of which is available on request.
Special Items and Standard Details
Stainless Steel / Aluminium Powder Coat
UPVC Laminate / White Polyester Painted / Primer Painted / P.E.T
To perimeter of panel
Thickness 50 mm to match Puracore© Wall Panels
Standard Dimensions Manufactured to suit project requirements.
Core 48.8mm ¾" Aluminium Honeycomb
0.5mm Galvanised Steel Substrate / Skin
Aluminium 6063 Box Extrusion Panel Frame
Twin pack solvent free PU adhesive at Adhesive
300g/m² per face
Tongue To suit Puracore© wall Panels
Weight 13kg/m²
Max. Size 5800mm x 1200mm
Fire Resistance P.E.T / UPVC Class O, FM Approved
Options Non-standard back box sizes.
Concealed Conduit Panel The concealed conduit PVC tube can link to either a flush back box on the front or back of the panel or both as illustrated above. These concealed conduits can be placed to suit your bespoke requirements on a project specific basis.
Finish for Galvanised Steel Substrate
50mm Raceway Panel
ALUMINUMBOX SECTION
MAGNETIC STRIP
GALVANIZED STEELSUBSTRATE
ALUMINIUM HONEYCOMB
CORE COVERED PANEL
MAGNETIC STRIP
ALUMINIUM
BOX SECTION
ALUMINIUM
BOX SECTION
VOID
GALVANIZED STEEL
SUBSTRATE WITH
SPECIFIED FINISH
ALUMINUM
BOX SECTION
GALVANIZED STEEL
SUBSTRATE WITH
SPECIFIED FINISH
Thickness 2”
Standard Dimensions 11 13/16” x 10ft
Void Dimensions 7 7/8” x 1 9/16”
Core Aluminium box section edgings to void Void made up of 16 Gauge Galvanised Steel
Raceway Cover 3/8” Thick Aluminium Honeycomb Cored Covered Panel
Raceway Cover Fixing Magnetic Tape
Skin 1/32” galvanised steel substrate
Finish For Galvanised Steel Substrate
uPVC / Powder Coat
Adhesive 2 Pack Adhesive @ 115 oz/ft2
Tongue 1/16” x 3/4” Flexible / Rigid PVC / Aluminium
Weight 308 lb/ft2
Max. Length 20ft
Tolerances Length +/- 3/8”Width +/- 1/16”
Thickness -0mm / + 1/16”
Stainless Steel options, dirty side view
White powder coated clean side view
150215
Frame Polyester Powder Coat / High Grade Stainless SteelRemovable Panels Clear/opaque acrylic or opaque/coloured polycarbonateStructural Opening
Standard Dimensions1876 x 800mm normally starting 150mm from floor
Clear opening 1800mm x 800mm
Thickness Manufactured to suit required wall thicknessFitting No wall upstand required, giving flush access when completed.
Removable for equipment installation or major maintenance activities.
Air Pressure Differentials In use in facilities with air pressure differentials of up to 80 Pascals, both positive and negative
Options - Alternative dimensions can be manufactured to suit requirements - Panels can be manufactured to fix to the floor if required
Emergency Escape Rip Out Panel
Rip Out Section Standard Dimensions
Stainless Steel Pass Through Hatch with Glazed Doors - available as three standard sizes (non standard sizes available)
Features
Stainless Steel Transfer Hatch
Summary Specification
Thickness 50 mm to match Puracore© Wall Panels
Standard Dimensions Manufactured to suit project requirements.
Core 48.8mm ¾" Aluminium Honeycomb
Skin 0.5mm Galvanised Steel Substrate /
Stainless Steel / Aluminium Powder Coat
Finish for Galvanised Steel Substrate
UPVC Laminate / White Polyester Painted / Primer Painted / P.E.T
Panel Frame Aluminium 6063 Box Extrusion
4 sided turned to suit wall plane.
Adhesive Twin pack solvent free adhesive at
300g/m² per face
Tongue To suit Puracore© wall Panels
Weight 13kg/m²
Max. Length 1100 mm x 750mm x 750mm
Fire Resistance P.E.T / UPVC Class O
Options Mesh Bag Catcher to top, fixed or removable.
300615
Air Return Box
Thickness 50mm
Body Construction Heavy Gauge zintec steel 2 part sandwich construction powder coated
Gear Tray Heavy Gauge centre safety channel support & gear housing
Frame Fabricated steel painted RAL colour of choice*
Control Gear Standard T5 high requency with dimming options
Luminaire Access Front Access Only or Dual Access
Diffuser Options • Clear Prismatic Polycarbonate (Prisms Up)• Clear Pristmatic PETG TPa rated
• Composite 4mm Toughened Glass with Clear Pristmatic panel (Prisms Down)• Opal Polycarbonate
Walk On Capability BS6399 single point load min 0.9kn
Flush mounted walk on luminaire IP rating 65, designed to fit into composite load bearing ceiling panels 50mm thick. The body of the luminaire is of split frame design with no visible screws on the underside manufactured from heavy gauge steel of welded construction, finished with powder coat.
An integrated central strengthening member gives the luminaire full walk on capability and provides a separate gear compartment which also acts as a safety rail to prevent accidental fall through when the lid is removed for maintenance
Nominal Size Lamp Description (High Efficacy) Cut Aperture
600mm x 600mm 4 x 14w T5 660mm x 555mm
900mm x 600mm 4 x 21w T5 960mm x 555mm
1200mm x 600mm 4 x 28w T5 1260mm x 555mm*Please note the closest RAL colour to our uPVC / White Food safe Laminate panels is 9016 however as this is not an exact match some colour variations may be noticeable
Walk On Flush Fit Lighting
Doors
Overall Thickness 50mmClear Width & Height Made to order
Door Leaf Dimensions Made to order. Leaf thickness 50mm
Finish UPVC / Powder coatVision Panel Glazed 6mm glass, single or double glazed, standard dimensions:
300x400mm, 400x600mm, 500x800mm - other sizes by special
Standard Furniture Surface mounted door closerHandles - nylon / stainless steel / steel
Stainless steel non-flush mount hinges & screw-in flush strike plateDoor Surround
Thickness 50mmDimensions Made to order
Material Silver Anodised Aluminium extruded flush frameSeal Silicone gasket bonded to surround
150215
Flush Clean Room Door
request. Half glass door leaf option also availableDrop Seal Drop seal fitted as standard
Standard Furniture Surface mounted door closerHandles - nylon / stainless steel / steel
Stainless steel non-flush mount hinges & screw-in flush strike plateDoor Surround
Accessories
150215
Door Leaf
Drop Seal Drop seal available
Vision Panel Glazed 6mm glass, single or double glazed, standard dimensions: 300x400mm, 400x600mm, 500x800mm - other sizes by special request
Dimension 2040 or 2440 high, Width - 525 to 1425 in 100mm incrementsFinish Glass Reinforced Plastic
Overall Thickness 50mmClear Width & Height Made to order
Options Range of access control and interlock optionsPainted frame on request, range of additional door furniture options available e.g. kick plates
Thickness 40mm lead Dimensions Made to order
GRP Clean Room Doors
Material Silver Anodised Aluminium extruded flush frameSeal Silicone gasket bonded to surround
Overall Thickness 50mm + frame ridgeClear Width 800mm - 2000mmClear Height 2100mm Standard. Other sizes available
Door Leaf Dimensions Made to order. Leaf thickness 50mm
Leaf Surround Aluminium extrusionBase Panel UPVC / P.E.T / Polyester
Finish Specified heat laquered RAL colourGlazing Glazed 6mm glass, single or double glazed, dimensions to order
Half glass door leaf option also availableDrop Seal Drop seal fitted as standardFurniture Handles - nylon / stainless steel / steel
Stainless steel non-flush hinges & screw-in flush strike plateDoor Surround
Thickness 50mmDimensions As above
Material Aluminium extruded clamp frameSeal Gasket to surround 3 sides
Glazed Clean Room Door
ApplicationSingle or double leaf 40mm thick personnel door suitable for warehouses, corridors, production areas, offices etc. available in a range of RAL colours, finishes and vision panels.
Standard Dimensions
mmSingle leaf - Clear width From 700 to 1000Single leaf - Clear height From 1800 to 2200Double leaf - Clear width From 1200 to 2200Double leaf - Clear height From 2200 to 2400Leaf thickness 40Structural opening width* Clear width +80Structural opening height*
Clear height +40
*When fixing to panels with clamp frame
Door Leaf• White painted steel / UPVC / P.E.T as standard,
other finishes available at additional cost• Injected polyurethane insulation with a conduc-
tivity coefficient of 0.022w/m*0C• Polyurethane density of 40-45 kg/m3
Door Frame• Standard aluminium frame silver ‘anodised’• Clamp frame to suit panel thickness or fixed frame
for brickwork installation
Standard Accessories• Stainless steel lever handles and hinges
Optional Accessories• Range of vision panel shapes, styles and finishes
including laminated glass or metacrilate glazing• Speed adjustable door closures with a variety of
opening functions and finishes• Eurocylinder key locks, thumb turn locks, keycode
locks• Push plate & pull handles, emergency escape panic
furniture, magnetic interlock system including indicator lights
• Door protection in stainless steel, 5-bar aluminium or 8mm white polyethylene
• Finish available in range of RAL colours or stainless steel for both the door leaf and frame
• Other sizes available on request
Clamp Frame Door
Vision Panels
Thickness 50mmDimensions To suit project
Glass 6mm toughened glass both sides.Glass tint available
Panel Frame Aluminium 6063 ExtrusionWeight Approx. 34 kg/m2
Max. Dimensions 2400mm x 2000mmTolerance +3mm / -0mm
Accessories Magnetically operated integral blind available
Flush Framed Vision Panel
Thickness Overall 63mmMaximum Dimensions 2000mm x 1000mmProtrusion From Panel
Face7mm
Glazing Single / Double / Triple GlazedGlass 6mm Toughened Glass / Laminated Glass / Polycarbonate
Window Frame Material AluminiumFinish Polyester Powder Coat/ Anodised Silver
Weight 6mm Toughened Glass 23kg/m2
6mm Polycarbonate Glass 16kg/m2
Tolerance +0 to -5mm
220715
Clamp Frame Window
Ancillary Items
Components Aluminium Backing AngleHard Edge PVC Facing
Dimensions 65mm radius x 4000mmMaterials Aluminium 6063 Backing Angle
UPVC FacingFixing Backing angle fixed with screws and coving
clips into placeSealing Coving can be sealed at either edge with
proprietary sealant
Fixing to secure backer to walls / ceiling
Fixing to secure backer to walls / ceiling
White UPVC face piece
Aluminium backer section
Hard Edge Coving
Components Aluminium Backing AngleCo-laminate Edge PVC Facing
Dimensions 60mm radius x 3000mmMaterials Aluminium 6063 Backing Angle
Co-laminate Edge uPVC FacingFixing Backing angle fixed with screws and coving
clips into placeSealing Coving can be sealed at either edge with
proprietary sealant
ALUMINIUMBACKERSECTION
TEK FIXINGUSED TO FIXBACKER TOWALLS / CEILING
TEK FIXINGUSED TO FIXBACKER TOWALLS / CEILING
CO-LAMINATEDEDGE uPVCFLEXI-EDGECOVING
FLEXI - EDGE
Flexi Edge Coving
Components Aluminium backing angleAluminium coved facing
Dimensions 50mm radius x 3000mmMaterial Aluminium 6063
Finish Polyester Painted Colour Painted to nearest panel matchFixing Backing angle fixed with screws and coving
clips into placeSealing Coving can be sealed at either edge with
proprietary sealantAdditional
Accessories2 way corner cap finished to match coving and panels
Corner Coving 3 Way Coving Interface - Corner to Ceiling
Extruded Aluminium Coving Face (powder coated to nearest panel match)
Aluminium Coving System
clips into placeFixing Backing angle fixed with screws and coving
Sealing Coving can be sealed at either edge with proprietary sealant
Components Aluminium coved corner face welded for flush corner
Finish Painted AluminiumColour Painted to nearest panel match or specified RAL
Material Aluminium 6060/T5 EN573-3
Welded Aluminium Coved Corner
Product Information
FEATURES
Conforms to
BS 5889, Type B.
Meets the U.S. Food and Drugs
Administration Regulation No.
21CFR177.2600.
Safe for repeated food contact.
Highly resistant to mildew and
mould growth.
Joint movement capability +/-
25%.
Excellent adhesion to most non-
porous surfaces.
Fast cure.
DOW CORNING 786
M ildew Resistant Silicone Sealant
One-part silicone sealant
APPLICATIONS
DOW CORNING 786 is a one part, flexible; fast curing
silicone rubber sealant specifically designed for the sealing
of refrigeration units and areas where contact with food is
likely.
TYPICAL PROPERTIES
The following values are not intended for use in preparing
specifications:
Cure Type : Acetoxy
Working Time : 5-10 minutes
Slump : Nil
Tack Free Time : 1 hour
Cure Time for 2.5mm depth : 24 hours
Joint Movement Capability : +/-25%
Recovery : 100%
Staining : None
Hardness (Shore A) : 25
Service Temperature Range : -50C to +150C
Application Temperature
Range : 5 C to 40C
JOINT DESIGN
When designing joints using DOW CORNING 786, the
minimum joint width should be 6mm. For joints between
6mm-12mm wide, a seal depth of 6mm is required. For
joints above 12mm wide, a width to depth ratio of 2:1
should be used. In situations where fillet joints are needed,
a minimum of 6mm sealant bite to each substrate is
recommended.
HOW TO USE
Surface Preparation
Ensure that surfaces to be sealed are clean, dry,
sound and grease free. Clean with DOW
CORNING R40 Universal Cleaner or
methylated spirits depending on the substrates
to be sealed, and dry thoroughly with a clean,
lint-free cloth before application of sealant.
Note: When using any solvent, always provide
adequate ventilation. Avoid heat, sparks and
open flames. Use solvent resistant gloves.
Observe and follow all precautions listed on
solvent container label. It is recommended that
DOW CORNING 786 is not applied to surfaces
that are below 5 C as it is impossible to
guarantee a dry surface at this temperature.
Masking
Areas adjacent to the joints should be masked
with tape to prevent contamination of the
substrates and to ensure a neat sealant line.
Masking tape should be removed immediately
after tooling.
Priming
Primer is not required on most common non-
porous substrates including vitreous enamel,
ceramics, porcelain, glazed tiles, etc. For some
metals and plastics priming is required. For
specific advice, please refer to the Dow
Corning Primer Guide or contact Geocel for
technical assistance.
Back-Up Materials
Where back-up material is required closed cell
polyethylene backer rod is recommended. Low
tack polyethylene tape should be used in joints
too shallow to allow the use of backer rod.
Finishing
The joint should be tooled within 5 minutes of
application to ensure good contact between the
sealant and the substrate. Tooling of the sealant
also gives a smooth, professional finish.
Clean-Up
Excess sealant may be cleaned off tools and
non-porous surfaces whilst in an uncured state
using DOW CORNING R40 Universal Cleaner.
Cured sealant may be removed with the aid of
DOW CORNING Silicone Sealant Remover,
abrasion or other mechanical means. Care
should be taken not to damage plastic surfaces.
USEABLE LIFE AND STORAGE
12 months from date of production when stored
in cool, dry conditions below 23C.
COLOUR RANGE & PACKAGING
DOW CORNING 786 Silicone Sealant is
available in white and clear and is supplied in
310ml cartridges, packed in boxes of 12.
HANDLING PRECAUTIONS
Product safety information required for safe use
is not included. Before handling, read product
and safety data sheets and container labels for
safe use, physical and health hazard
information. You can obtain a copy from your
local Dow Corning sales representative or
distributor.
LIMITATIONS
DOW CORNING 786 Silicone Sealant should
not be applied to porous surfaces such as stone
or concrete, or to easily corroded metals such as
lead or copper. DOW CORNING 786 should
not be used against surfaces that bleed oils,
plasticisers or solvents. Contact Geocel’s
Technical Services Department for further
advice on specific applications.
Maintenance and Warranty Information
To obtain Warranty Service, you must first contact us to determine the problem and the most appropriate solution for you.
This Limited Warranty does not cover any problem that is caused by: Conditions, malfunctions or damage not resulting from defects in material or workmanship.
Puracore Vision Panel Warranty
All Puracore Vision Panel products are covered by 12 months warranty against defects in material or manufacturing. The 12 months warranty period commences when the products leave the factory.
INSTALLATION
• In order to operate correctly all doors should be installed in accordance
with our installation instructions.
• Please ensure the doors are carefully protected after they have been
fitted, especially during the construction program.
• Installation instructions should be retained and handed over to Building
Maintenance Staff for future reference.
MAINTENANCE
• In order to maintain a smooth working operation and maximum
longevity we recommend that the items listed below are carried out
every 8 – 10 weeks.
• Should you have any queries during the installation process, please do
not hesitate to contact Puracore, who will be more than willing to
assist you.
DOOR MAINTENANCE MANUAL
DOOR FURNITURE
Hinges
• Hinges should be inspected periodically for wear that may inhibit the
free movement of the door and also cause the door to drop.
• All screws should be checked for tightness and loose screws should be
tightened.
• Stainless steel hinges on personnel doors should be lubricated with
grease.
• Fermod hinges on insulated doors have nylon bearings, which do not
need lubrication.
Door Closers
• Door closers should be inspected periodically for oil leakage, tightness
of fixings and correct operation.
• Light oil lubricant should be applied to exposed pivot points.
• For smooth operation, ensure the arm of the door closer points
towards the hinges at a 45º angle (the arm should not be perpendicular
to the closer/door frame).
• If the door does not close firmly into the frame, check the operation of
the lock and hinges before adjusting the closer.
• The speed of operation can be altered by adjusting the screws at the
side of the closer.
Locks, Latches & Cylinders
• The correct operation of a lock or latch, assuming correct fitting,
may be affected by movement of the door or frame, or wear on
hinges.
• The usual result is the inability of the latch and deadbolts to easily
engage the striking plate/keep, requiring an adjustment to their
position on the frame.
• The mortice should be periodically checked to ensure that no debris
has entered the lock-case.
• Do not apply grease to the internal lock mechanism, as this will
attract dust.
• Cylinders should be maintained with a periodic application of
powdered graphite into the keyway.
• Do not lubricate cylinders with oil as this will attract dust and affect
their smooth operation.
Handles
• All screw fixings on lever/pull handles should be periodically
checked for tightness and adjusted if loose.
DOOR FINISHES
• All powder coated finishes should be cleaned with a soft cloth and
household furniture polish. Under no circumstances must industrial
solvents be used.
• Nickel & chrome finishes should be dusted regularly and washed
periodically with weak detergent solutions.
• Stainless steel is to be dusted regularly and occasionally washed
with warm water. Avoid abrasive materials.
• Polyethylene is a non-porous material and the smooth surface will
not attract dust. Wipe with a damp cloth to restore to its original
condition.
• Foodsafe laminate (all colours) may be washed down with water
from a hose or bucket up to a temperature of 60ºC. Stubborn oil or
grease stains can normally be removed with white spirit on a soft
cloth followed immediately by a fresh water rinse.
DOOR SURROUND
• The T5-treated anodised aluminium door surround should be
regularly wiped down with a light oil lubricant, especially in cases
where the door is in contact with aggressive chemicals.
Warranty Document
Thank you for your interest in the products and services of Puracore®.
This Limited Warranty applies to physical goods, and only for physical goods,
Purchased from Puracore®.
This Limited Warranty will cover the following products:
Personnel Doors
Cleanroom Doors
Industrial Doors
Insulated Doors
Fire Rated Doors
This Limited Warranty covers any defects in material or workmanship under normal
use during the Warranty Period.
During the Warranty Period, Puracore® will repair or replace, at no charge, products
or parts of a product that process defective because of improper material or
workmanship, under normal use and maintenance.
The Warranty Period for Physical Goods purchased from Puracore® is 12 months
from the date of purchase.
This Limited Warranty does not cover any problem that is caused by:
・ Conditions, malfunctions or damage not resulting from defects in material or
workmanship.
To obtain Warranty Service, you must first contact us to determine the problem and
the most appropriate solution for you.
Warranty Conditions:
1) This warranty applies for 12 months from the date of purchase only.
2) All warranty will be immediately invalidated if unauthorised repair or modifications
are made to the product supplied or in any case of accident, misuse, damage caused
by improper installation or general wear & tear during the 12 month period.
3) The liability of Puracore® is limited to the cost of repair and/or replacement of the
door under Warranty.
4) This Warranty does not affect the purchasers’ statutory rights.
5) Puracore® reserve the right to withhold all Warranties if payments are not
received as per Puracore® Conditions of Sale (to the exclusion of all others) for the
supply of goods or services in relation to, but not necessarily a direct party
transaction, a particular customer.
6) This Warranty will be immediately invalidated if the doors have not been regularly
serviced and maintained as per the guidelines set out.
Certifications
BF0085 Rev 11.0 Page 1 of 1 © BRE Global Ltd, 2017
Certificate of Management System Registration Certificate Number: 1258 Issue: 03
Gilcrest Manufacturing Limited
having complied with the requirements of:
ISO 9001:2015 Quality Management Systems - Requirements
is authorised to use the BRE Global Certification Mark on stationery and publications related to the following products and/or services
Gilcrest Manufacturing Limited Portview Road Avonmouth Bristol BS11 9LQ UK
Scope: Manufacture and supply of composite insulation and fire retardant panels.
This certificate is maintained and held in force through regular surveillance activities.
Tracie Hunter 31 October 2017 10 July 2019 07 May 2008 Signed for BRE Global Ltd. Technical Manager Date of This Issue Expiry Date Date of First Issue
This certificate remains the property of BRE Global Ltd. and is issued subject to terms and conditions (for details visit www.redbooklive.com/terms).
To check the validity of this certificate and appendix please scan the QR tag, visit www.redbooklive.com/check or contact us.
BRE Global Ltd., Garston, Watford WD25 9XX. T: +44 (0)333 321 8811 F: +44 (0)1923 664603 E: [email protected]
Case Studies
Project Review
University College Cork, Ireland
Background
Requirement
Solution
Puracore is a division of Gilcrest Manufacturing Ltd. Portview Road Avonmouth Bristol BS11 9LQ t +44 (0)117 316 7020 f +44(0)117 316 7024 e [email protected] www.puracore.comGilcrest Manufacturing is part of the Gilcrest Group Ltd
Project Details
Project University research laboratory complex
Location Cork, Ireland
Application
Panel Facing
Panel Core Aluminium Honeycomb, Mineral Fibre
Panel Frame
Panel Thickness 17.5mm lining panels, 50mm
Gilcrest Manufacturing have won a contract through approved Puracore installer, Clearsphere to supply the cleanroom panel system for a research laboratory complex at University College Cork in Ireland.
Feedback“Communication with the team was excellent.Your ceiling system and panels are very good. We are a regular costumer and we’d recommend your services and products.”
Colm Buckley, Project Manager, Clearsphere
To supply a fully flush cleanroom system suitable for EU GMP - Grade B and C areas (ISO 5 & 6 equivalent), involving Aluminium Honeycomb cored panels, flush doors, flush windows, walk-on ceilings and ancillaries based on Clearsphere’s design. All doors required integrated safety interlock system for maximum contamination control.
Door Type
The high quality Puracore fully flush system has provided the optimal environment for the various cleanrooms, preparation rooms, gowning room and lobby.The successful collaboration with Clearsphere resulted in a showpiece university laboratory.
AccreditationsAluminium Honeycomb Panel
Cleanrooms and Laboratories
uPVC White food safe laminate
Box frame to 3 edges
Hinged flush doors with interlocking system
BRE-UKAS, ASTM
Microvention Costa Rica, Cleanrooms WestProject Review
Project Details
Project Microvention Costa Rica
Installer Cleanrooms West
Application Medical Devices Cleanroom
PanelsPuracore 50mm Aluminium
Honeycomb
Panel Facing White Food Safe PVC Laminate
Panel Joints Tight fit aluminium tongue & silicone
Base Channel Base
CornersPuracore 50mm Pre-formed Corners
& T-sections
Vision Panels Puracore flush finish 50mm
Ceiling Other
Lining PanelsPuracore 10mm Aluminium
Honeycomb
Other RequirementsCut outs for air return grills and
manufacture of air return ducts
Large new build cleanroom facility for Micro- vention, an international medical devices company, for their site in Costa Rica. Installed by Cleanrooms West, a leading cleanroom installation company based in California, USA.
• >2,000m2 of Puracore aluminium honeycomb 50mm panelling with RAL 9010 white food safe PVC laminate finish. Complete with channel base and tight fit aluminium tongue joints for silicone sealing
• Pre-fromed corner and T-intersections for inter-connecting areas.
• 29 Puracore flush vision panels were manufac-tured to bespoke sizes
• Cut outs within panels for air return grills and pre-manufactured air return ducts
• Panel testing to ESTN 84• Packing and shipping to Costa Rica• Provision of training for installation teams
Puracore, Gilcrest Manufacturing Portview Road Avonmouth Bristol BS11 9LQ t +44 (0)117 316 7020 f +44(0)117 316 7024 e [email protected] www.puracore.comGilcrest Manufacturing is part of the Gilcrest Group Ltd
Project
Requirement
Project Review
MSD, Ireland
Background
Requirement
Solution
Puracore is a division of Gilcrest Manufacturing Ltd. Portview Road Avonmouth Bristol BS11 9LQ t +44 (0)117 316 7020 f +44(0)117 316 7024 e [email protected] www.puracore.comGilcrest Manufacturing is part of the Gilcrest Group Ltd
Project Details
Project Multiple cleanrooms
Location Ballydine, Ireland
Application
Panel Facing Trespa (Crystal White Trespa Athlon)
Panel Core Aluminium Honeycomb, Mineral Fibre
Panel Frame Standard Aluminium Extrusion Frame
Panel Thickness 50mm, 56mm, 62mm
FM Approved Honeycomb Panel; BRE-UKAS, ASTM
Gilcrest Manufacturing were chosen for a 3 phase project over 24 months to provide panels for a cleanroom extension at MSD’s drug production facility in Ballydine, Ireland. MSD are a global healthcare company with factories in 62 countries.
Feedback‘The product is very good. In general everything went fine. We will certainly use you again.’
MD, Irish Installer Partner
We’ve modified our standard Puracore panel to accept the 6mm Trespa face in order to meet the specification. We manufactured approximately 550m2 panels to meet the exacting tolerances our client required.
Pharmaceutical factory expansion
Accreditations
The addition of the Trespa face meant a change to our standard process. The Trespa sheet also added increased weight to the panel, so extra care was needed when handling.The addition of extra presses through our plant meant quality checks were paramount.The Trespa was applied in two pieces to panels over 3m these needed a very specific gap between them to ensure consistency on site.Despite the above challenges, the product was delivered on time, on specification to our delighted Client.
Project Review
Global Life Science Company, Scotland
Background
Requirement
Solution
Puracore is a division of Gilcrest Manufacturing Ltd. Portview Road Avonmouth Bristol BS11 9LQ t +44 (0)117 316 7020 f +44(0)117 316 7024 e [email protected] www.puracore.comGilcrest Manufacturing is part of the Gilcrest Group Ltd
Project Details
Project Pharmaceutical factory extension
Location Scotland
Application
Panel Facing White foodsafe laminate
Panel Core Aluminium Honeycomb, Plasterboard
Panel Frame N/A
Panel Thickness 50mm, 13mm
FM Approved Honeycomb Panel; LPCB-UKAS, ASTM
The Puracore system was selected for a major extension for a global Life Science and High Technology company in Scotland.
• Manufacturing 1230 m² bespoke aluminium honeycomb panels and 13mm plasterboard lining panels with matching angles, trims and fixings to a tight deadline.• Designing each individual panel and developing complex ceiling layout• Creating 565 different sized M&E openings with maximum precision accommodating pharmaceutical equipment, fans, filters and light fixtures. • Coordinating multiple deliveries taking into account the capacity of the site and the installers’ busy workload.
Feedback‘I was very happy with the project. I received fast response and help with design issues. The delivery dates were also met. I will definitely use you again, in fact I’ve got another order to place with you.’
Installer partner
In order to expand its existing drug production facility the client was looking for an optimal panel solution to create 50 clean rooms ISO Class 100,000 with corridors over 2 floors, some elevations full height, completed with a large 1700 m² suspended walk-on ceiling. As the panels had to be installed into an existing building this required all M&E penetrations, 565 in number, to be pre-cut off site following strict instructions.
Drug production area
Accreditations
Project Review
Glanbia, Ireland
Background
Requirement
Solution
Puracore is a division of Gilcrest Manufacturing Ltd. Portview Road Avonmouth Bristol BS11 9LQ t +44 (0)117 316 7020 f +44(0)117 316 7024 e [email protected] www.puracore.comGilcrest Manufacturing is part of the Gilcrest Group Ltd
Project Details
Project Production, packing and changing areas
Location Kilkenny, Ireland
Application
Panel Facing
Panel Core Aluminium Honeycomb
Panel Frame
Panel Thickness 50mm, 17.5mm liner panels
Glanbia are a global performance nutrition, dairy ingredients and vitamin supplements company with operations in 32 countries. The Puracore system was selected by Puracore Approved Installers, BAM Cleanrooms who were main contractors of Glanbia’slatest factory extension in Kilkenny, Ireland.
Feedback“The product is consistently good and has got all the right properties. We’ve worked closely with your design and project management team and the overall experience was excellent. We are already working with you on another significant project.”
Mick Matthews, BAM Cleanrooms
The project required a fully flush, FM Approved system with walk on ceilings. The complex design demanded great flexibility regarding the components. Gilcrest Manufacturing have supplied 1400m2 of bespoke wall and ceiling panels, ancillaries, doors and windows.
Door & Window Type
The FM Approved, fully flush and versatile Puracore system offered the ideal solution for this application. The flexibility of the system allowed a panel span over 3 floors, of max. 9m, accommodating low level extractors and steel structures in a semi open or exposed manner, as requested by the customer.
AccreditationsAluminium Honeycomb Panel
Food ingredients
uPVC White food safe laminate
Box frame to 4 edges
Roller doors, flush double glazed windows
BRE-UKAS, ASTM
Project Review
Packaging Manufacturer, Belgium
Background
Requirement
Solution
Puracore is a division of Gilcrest Manufacturing Ltd. Portview Road Avonmouth Bristol BS11 9LQ t +44 (0)117 316 7020 f +44(0)117 316 7024 e [email protected] www.puracore.comGilcrest Manufacturing is part of the Gilcrest Group Ltd
Project Details
Project Production Cleanroom
Location Belgium
Application
Panel Facing
Panel Core Aluminium Honeycomb
Panel Thickness 50mm, 10mm,
The Puracore® cleanroom system was selected by installer NGS Cleanroom Solutions for an expansion project at a specialist packaging production facility in Belgium.
FeedbackPuarcore®, NGS Cleanroom Solutions and the end user were delighted with the finished project. The cleanroom will enable Greif to manufacture their products in a highly controlled environment, which is of paramount important in the production of packaging for infant formulas.
The client, a global manufacturer of specialist industrial packaging, required a large ISO Class 7 cleanroom for the manufacture of bulk food powder bags for infant formula use. The cleanroom project consists of a main production area, two material transfer areas and a changing area for staff.
Door Type
Puracore® manufactured and delivered 2250m² of FM approved Aluminium honeycomb core panels to create the fully flush cleanroom with some areas of the build reaching heights of 6m. Wall panels were installed onto a recessed base to allow for the resin flooring to be fitted flush against the walls.
In addition to walls, ceilings and ancillaries, Puracore® supplied eight large 50mm double glazed flush visions panels with 6mm thick toughened glass.
Accreditations PIR panels
Packaging Manufacturer
uPVC White food safe laminate
Flush personnel doors
BRE-UKAS, ASTM
of the clients we have worked with...
3 Portview Road | Avonmouth | Bristol | BS11
9LQ T 0117 316 7025 | F 0117 316 7024 | W
www.puracore.com | E [email protected]
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