3d technologies in healthcare -...
TRANSCRIPT
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3D Technologies in Healthcare
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Introducing ScanSource 3D • 3D printing & scanning industries are growing at 25%+ CAGR
• One of the fastest growing 3D markets is healthcare
• ScanSource has formed a separate business unit, ScanSource
3D to help grow the 3D business in healthcare and other
markets
• ScanSource 3D was founded Aug. 2013. – Trained sales and technical teams, inside and field support
– Website, educational materials, business and marketing plans in place
– Printer and Scanner vendor relationships established
• Excited today to introduce you to 3D Systems and Artec, premier
ScanSource 3D vendors for 3D applications in healthcare
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Introducing 3D Systems and Artec 3D Systems
• Founders of 3D Printing
• Broadest line of 3D
technology
• Pioneers in developing new
solutions and 3D markets
Artec
• Leading provider of hand
held 3D scanners
• Excellent performance &
value
• Perfect for healthcare
applications
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Artec Group Inc
3D Scanning in Healthcare
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Company Overview
• Created in 2007 and began R&D
• Started selling in 2009
• Became profitable within 6 months
• 110 employees in 3 offices around the world
• Offices in Moscow, California and HQ in
Luxembourg
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What is a 3D Scanner? • a device that analyzes a real-world object or
environment to collect data on its shape and/or color. The collected data can then be used to construct digital three-dimensional models.
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How does it work?
• A light pattern is projected onto the object
• The camera captures and analyzes the
deviations of the grid in real time
• As the scanner is taken around the object,
more of it appears on the screen.
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How is 3D Scanning used? • Our customers can be divided into 3
categories
1. “The Arts”
2. “Industry”
3. “Medicine”
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Applications • The “Arts” include:
– Heritage Preservation
– Virtual Museums
– Graphic Design & Animation
– Special Effects
– Archeology & Architecture
• “Industry” includes:
– Prototyping
– Reverse Engineering
– Quality Control
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“Medicine” in detail • Scanners are used in a variety of medical sub-specialties
– Orthopedics and Prosthetics
– Burn Units
– Dermatology
– Oncology
– Medical Research
– Maxillo-facial surgery
– Dentistry
– Plastic Surgery
– Forensics
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Orthopedics Creating Custom Braces
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Orthopedics Creating Insoles
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Orthopedics Creating Products for Disabled
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Prosthetics Creating Limb Prosthetics
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Burn Units Creating Burn Masks
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Dermatology/Oncology Measuring Bad Growth
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Maxillo-facial surgery/Dentistry
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Additive Manufacturing for Healthcare
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Sample Medical Customers
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• Custom Hearing Aids
• Orthopedics
• Dental Prosthetics
• Orthodontics It is likely these four applications produce more patient specific custom
medical devices per day than all the industrial “RP” machines in the world
combined
Key Healthcare applications
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Hearing Aid types
22
BTE -- Behind the Ear
ITE -- In the Ear
IC -- In the Canal
CIC --Completely in the Canal
500 million people worldwide are hearing impaired
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Digital Design Process
Impression Scan Impression
(1-2 min/shell)
3D Software
Manipulation (4-8 min/shell)
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Rapid Manufacturing Process
Shell Production Complete and finish Final Product
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Hearing Aid Digital method
benefits
25
• Better fit results in less returns and better audio
• Easy reproduction for lost hearing aids
• Faster with less skilled labor
• Better logistics (digital file & identification tags)
• Improved customer satisfaction
• 10% to 15% lower return rates
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Digital Dental - Applications
26
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Technology Driving Digital Dentistry
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Traditional Subtractive Dental Manufacturing
• Start with a big block
– Large amount of waste
• High detail means longer milling times
• Geometry Limitations
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Orthodontics -- Align Technologies • SLA Systems used to produce models
• Aligners thermoformed on models
• More than 17 million models in 2012 (80,000+ per day)*
*Align 2012 Financials
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Impression or intraoral scan taken
Thermoformed into Aligners
X-Ray scanned into software
3D Printed using SLA Technology
Orthodontics– Align Technologies
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Part Criteria -- Detail
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Engineered Skull Plates - ISO-10993 – 140MP
ITE – Hearing Aid –
Hearing Protection
BTE – Hearing Aid –
Custom Audio & Communications
Prosthodontics
Orthodontics – Bracket Fixturing
Dentures Chair side full Digital Crown Sacrificial Patterns – Denture Substructures
Orthodontics – Clear Aligner Vac. Forming
Orthodontics – bracket casting Mouth guard
Implant Drill Guide PrePrep Guide
Custom Neck Brace Neck implant – Spinal Cage
Heart Valve place - Preoperative tuning
Fracture – Engineered Cast
Implant Sacrificial Pattern
Implant Instrumentation
Prosthetic Fairings
Prosthetic Limbs
Orthopedic Braces
Dynamic Ankle Foot Orthosis
Custom Orthotics
Cleft Pallet Correction
Temporary Crowns
Anatomy of Medical Applications
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PERSONALIZED SURGERY ANATOMICAL MODELING
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PERSONALIZED SURGERY GUIDANCE AND CUSTOM DESIGNS
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PATIENT-SPECIFIC IMPLANTS
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Clinical Models for Pre-Surgical Planning
Surgical planning
Informed
consent
Trauma surgery
Congenital
deformities
Craniofacial
reconstruction
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• Implant instrumentation, (surgery guides)
– Reduced sterilization and inventory costs
– Disposable system delivered in a single
pre-sterilized box
– Minimal instrumentation required
– Reduced Operating Room and Surgeon time
– Better Fit, minimally invasive, faster recovery
Orthopedics – Surgical Guides
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Bespoke Modeling™
• View in 3D
• Print 3D color models
• Save Time
• Enhance Communication
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Bespoke Modeling
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BESPOKE BRACING SCOLIOSIS, HAND & WRIST
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Scan. Design. Print.
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Scan
Enjoy
Design
Build
Orthopedic – Digital Hand Brace
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Traditional Hand Braces Current orthopedic hand/wrist braces are bulky, uncomfortable, unattractive & “one-size fits all”.
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Bespoke Bracing
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Fracture Bracing
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Orthopedic--Hand Braces
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Scoliosis Bracing
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• Braces / Casts (SLS) • Fracture
• Artificial limb cladding
Orthopedics
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Custom Device Manufacturers • Models can be sawed and drilled,
exhibiting properties similar to real bone • Reduction in Cadaver cost and
logistics
• More hands on training
• Duplicate sample cases thousands of times
• Surgeon marketing
• Trade show practice samples
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