Catalogue Supplement

© 2014 KLANN-Spezial-Werkzeugbau-GmbH, Germany Chapter 6 Cat. Supplement 8.14 1383-11KAe140603.doc hu-gm 1/1

KL-1383-11 KA - Injector Nozzle Puller Set, PSA 2.0 HDi + 2.2 HDi

Suitable for the PSA 2.0 (110, 135 bhp) [DW10] and 2.2 [DW12] HDI TwinCam engines as found in Citroën, Ford, Fiat, Jaguar, Lancia, Peugeot, Suzuki, Volvo etc.

Field of Application

This indispensable tool set allows for the professional removal of very tight-fitting injector nozzles, without the need for dismounting the cylinder head.

The KL-1383-11 KA injector nozzle puller set is designed for the accurate extraction of very tight-fitting injector nozzles, as well as for the cleaning of the injector nozzle bore and seal seat.

The removal of the cylinder head is not necessary. The special design of the extraction bridge ensures safe and accurate support, even if injectors are very tight-fitting or seized in place.

The special pull spindle with union nut is specifically designed to be used on DW10 engines and will facilitate the extraction of even the most stubborn injectors.

⇒ The injector nozzle needs to be opened for this. (engines: DW10)

Note: Before re-installing an opened injector nozzle, it is important that you to read and observe the injector nozzle manufacturer's directions and specifications. If necessary, have the injector nozzle tested and checked by an authorized workshop.

Scope of Delivery

Pos. Part No. Description Qty.

- KL-1383-11 KA Injector Nozzle Puller Set, PSA 2.0 HDi + 2.2 HDi

1

Composed of:

1 KL-1383-1111 Base plate with thrust bearing 1

2 KL-1383-1112 Shoulder nut M16x1.5 1

3 KL-1383-1113 Pull spindle M14x1.5, 132 mm long 1

4 KL-1383-1021 Pull spindle M25x1, 132 mm long 1

5 KL-0369-4606 A Pull spindle M17x1 with union nut M27x1 1

6 KL-1383-1001 Support plate 1

7 KL-1383-1114 Centring bolt, Ø6.8 mm 2

8 KL-1383-1115 Support bolt, Ø8.9 mm 2

9 KL-1383-1116 Support bolt, Ø16 x 89.5 mm 1

10 KL-1383-1131 Support bolt, Ø16 x 73.5 mm 2

11 KL-1283-1016 Hexagon socket screw, M8x30 mm 4

12 KL-0369-4505 A Special bit insert, (waf)10 mm 1

13 KL-1383-1022 Special socket, (waf) 25 mm, ½“ drive 1

14 KL-0369-461 A Special socket, (waf) 29 mm, ½“ drive 1

15 KL-1383-118 Compressed-air adaptor for glow plug bore M8x1 1

16 KL-1383-119 Cleaning tool for injector nozzle bore hole and seal seat [DW12] 1

17 KL-0369-55 B Compressed-air adaptor for glow plug bore hole M10x1 1

18 KL-1383-104 Cleaning tool for injector nozzle bore hole and seal seat [DW10] 1

- KL-0014-0030 Molybdenum disulphide paste (not shown) 1

- KL-1383-1119 Plastic storage case 1

KL-1383-11 KA

Application example:

PSA 2.0 (DW10)

Scope of delivery:

By using the pull spindle M17x1 with the union nut, even the most stubborn

injectors can be removed without any trouble.

(to be used on engines: DW10 / 110 bhp)

1

2

3 4

5

6

7 7

12

13

14

8 8 9 10 10 11

11 11

11

15 16

17 18