3d model - next step for operational safety and incident ... · multumesc pentru atentie ! q &...
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© 2010 Mensch & Maschine
3D Model - next step for operational safety and
incident/accidents risk mitigation
Valentin Vlad
Sales Director - Man and Machine
HSE and Service Quality Performance in Oil & Gas – 19.06.2013 – Crowne Plaza Bucharest
© 2012 Mensch und Maschine
Agenda
1. Man and Machine & industry trends
2. Safety Requirements fulfilled from the design to the operation stages
3. 3D model – next step to safety
© 2012 Mensch und Maschine
Company facts Mensch und Maschine Software SE (M+M)
Leading vendor of CAD/CAM solutions in Europe Worldwide 2nd largest partner of market leader Autodesk Inc.
Founded 1984 – 29 years market presence
Public company – listed in Germany Shareholder structure:
43.7% Free float - 56.3% Management M+M is both a public and private company
Revenue 2012: 119 Mill. € Headcount: 700 (as of May, 2013)
© 2012 Mensch und Maschine
Presence
Geographical markets: Presence in 14 European countries
through approx. 50 locations Offices in
Japan, APAC and USA (M+M Software only)
Geographical markets:European countries
through approx. 50 locations
© 2012 Mensch und Maschine
Man and Machine & industry trends
Software
Know-how
Implemented Projects
Third Party applications
Stutgart Excelence Center for Infrastructure
External Consultants
Energy Projects
Infrastructure & Utilities Projects
Mix projects
MuM MapEdit, MuM Map PracticePackage
Infrastructure, Plant, Product Design Suites
+
+
Software
Know
Implemented Projects
Third Party applications
Energy Projects
Infrastructure & Utilities Projects
Mix projects
MuM MapEdit, MuM Map PracticePackage
Infrastructure, Plant, Product Design Suites
Stutgart Excelence Center for Infrastructure
External ConsultantsKnow-how
++
+
Efficiency Solutions
© 2012 Mensch und Maschine
Expertise Example Mechanical Engineering:
Database management of 3D design models including an interface to ERP system
Customer: HKS Dreh-Antriebe GmbH, Waechtersbach, Germany
© 2012 Mensch und Maschine
Expertise Example Mechanical Engineering:
Optimization of metallurgical furnaces for copper production
Customer: Mettop GmbH, Leoben, Austria
© 2012 Mensch und Maschine
Expertise CAM – Computer Aided Manufacturing
Subsidiary Open Mind – Segment M+M Software
Project: CNC programming for application department of precision tool manufacturer MORI SEIKI, Japan / Germany
© 2012 Mensch und Maschine
Expertise Example parametric design: Customer specific
configuration of heat exchangers with customX Customer: GEA Happel Klimatechnik Produktions- und Service gesellschaft mbH, Obershausen, Germany
Example parametric design: Customer specific configuration of heat exchangers with customX
CustomerGEA Happel Klimatechnik ProduktionsmbH, Obershausen, Germany
© 2012 Mensch und Maschine
Expertise Example Electrical Engineering:
Design and documentation of industrial facilities
Customer: INA-Schaeffler group, Herzogenaurach, Germany
© 2012 Mensch und Maschine
Expertise Example Design / Simulation: Show stage for
the Eurovision Song Contest in Dusseldorf Customer: Studio Hamburg MCI, Hamburg, Germany
© 2012 Mensch und Maschine
Expertise Example Infrastructure: Water reservoir for the Ski resort
Wolfwiese in Fiss, Tyrol
Customer: TASC Engineering – Team Alpine Services und Consulting, Innsbruck, Austria
© 2012 Mensch und Maschine
Man and Machine & industry trends
Visualization became more and more important to win business;
3D model is the best way to preserve and pass info trough workforce generations;
© 2012 Mensch und Maschine
Man and Machine & industry trends
Simulation before the project is build saves a lot of money on construction and operation phase;
Demand of integration of 3D Model with information resulted from industrial process;
© 2012 Mensch und Maschine
Man and Machine & industry trends
Legislation becames more and more restrictive and 3D Model supports your actions in order to be compliant with it;
© 2012 Mensch und Maschine
Safety from design to operation stages
Process safety information is generated, reviewed and stored during the design, construction and operations of process plant and the safety reviews are an important part of lifecycle of process facilities today.
© 2012 Mensch und Maschine
MaM Approach - Plant Industry
Standard Conceptual design
Premium Engineering platform
Ultimate Project coordination and review
StandardConceptual design
PremiumEngineering platform
UltimateProject coordination
Plant Industry Business Issues Adressed: Building Information Model for plant assets
3D model based management/design
Project Management Coordination
Visualization and Reporting Tools
© 2012 Mensch und Maschine
Architectural Equipment
Structural MEP
Civil
Inventor AutoCAD / Revit Architecture
AutoCAD / Revit Structure
AutoCAD Civil 3D
AutoCAD / Revit MEP
Electrical / Instrumentation
3D Plant
P&ID P&ID
Inventor AutoCAD / RevitArchitecture
AutoCAD Civil 3D
AutoCAD / Revit
AutoCAD Civil 3D 3D Plant3D Plant
AutoCAD / Revit
AutoCAD Civil 3D
Inventor
P&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&ID
AutoCAD Plant 3D
AutoCAD Electrical
AutoCAD P&ID
Autodesk Navisworks
© 2012 Mensch und Maschine
Safety from design to operation stages
P&ID – intelligent 2D design
It may contain safety rules ( processes point of view )
© 2012 Mensch und Maschine
Safety from design to operation stagesMultidisciplinary projects are subject of collaboration between teams of engineers (not only)
There might be quite a challenge to put all the information together and to highlight & conciliate the conflicts
© 2012 Mensch und Maschine
Safety from design to operation stagesSimulation of the facility operations before building it
All safety rules can be checked before the work will begin
© 2012 Mensch und Maschine
Safety from design to operation stagesProcess data can be linked on the 3D Model to get more decisional arguments for the operators
Scenario based trainings might be conducted starting from 3D Model of the facility
© 2012 Mensch und Maschine
2011 Worldwide Active Project Count*
8,000 projects, $2.8 trillion total investment
Greenfield 36%
Brownfield 64%
New Plants – “Greenfield” - 36% of projects Existing Plants – “Brownfield” - 64% of projects
*IIR Project Database.
© 2012 Mensch und Maschine
Data acquisition for retrofits projects
Scan with easy
inexpensive portable device
Import Point cloud
Model with modern, easy
3D tool for Isos, Ortho,
BOM & Clash
Validate & compare
© 2012 Mensch und Maschine
Conclusions
3D model of the facility is the powerfull visual option for companies to keep and mantain their engineering data;
Integrated with data form process 3D Model is a reliable tool for management decisions
Simulation saves money on construction and operation phases
© 2012 Mensch und Maschine
Conclusions
Man and Machine has the know-how and man-power to implement this kind of solution