3D-iExtrusion®Patented method enabling:

- End Customer Values

• 20-80% lower production cost

• 10-40% reduced weight

• 10-50% energy and material savings

• completely new design possibilities

• reduced investment

• elimination of machining & logistics

• upgrades of existing products

• 500-5000 times faster production than 3D printing

Design

Functional

surface

Legal

Braille

Anti-slip

Weight &

material

Saving

New

Feel &

Functions

Ratio

&

aerodyn.

Energy

production

ECV=End Customer Values

Energy

efficiency

3D-iExtruded topology optimised Bumper beam

Estimated. extra Obtainable(billable) Value:

3

Input Bumper beam:

• 0,5 kg Lower weight/material saved (compared with 2D-al)

• ~7 $/kg Estimated Billable Value/saved kg from OEM.

• 17,5 % Weightsaving with topology optim. 3D-iEx™

• 2,86 kg Weight of Topology optimised BB

EOV: 0,5(kg) x 7($)= 3,5$

EOV /kg: 3,5 / 2,86 = 1,22$/kg

3D-iExtruded topology optimised Bumper beam

Increased Value from weight saving enabled by 3D-iExtrusion® & topology optimisation:

EOV + material saving x kg extruded/hour.

Input with assumption of same extrusion speed as with 2D.

• 1,22 $/kg EOV / extruded kg

• ~7 $/kg Estimated Billable Value/saved kg from OEM.

• 17,5 % Weightsaving from topology optimised 3D-iEx™

• 2 $/kg 6063 Billet price spot LME 18 April 2016

• 2000 kg/h Estimated production/hour in extrusionline

Bumper beam

EIPV/h: 2000x(1,22$+(17,5% x2$)) =3140$/h

EIPV/100h: 314.000 $

EIPV/1000h: 3.140.000 $

Estimated Increased Process Value/ton: 1570 $/ton

Examples of function/feature – customer value generated with 3D-iExtrusion®

3D-intelligentExtrusion™ solutions enable higher performance & savings.

Different segments, applications and customer demands intersect.

1. Rationalisation (product / production optimization) 2. Weight/material savings 3. Design & Branding 4. Cooling/heat exchanging 5. New functions & integrations 6. Slip protection/security

1. VehiclesCar, truck, rail, air,

marine. Driving forces:

strong need to reduce

weight for increased

energy efficiency and a

need for rational

production. Desirable:

Improved LCA Major

demands and volumes.

2. Energy &

EnvironmentEnergy production/

storage, heating,

cooling. Driving forces:

Environmental, Cost,

Energy and Raw

materials prices. Need

for higher efficiency and

lower costs.

3. Construction Driving forces:

Operating costs,

construction costs,

Energy and Raw

materials prices.

4.

Design/consumer

products & decorDriving forces: costs,

greater opportunity,

need for brand identity,

new integrated

functionality, quality

impression

1.1 THULE Patterned integrated profile for reduced

sound levels & air resistance in the quietest and safest roof rack. Half the component cost compared to

injection molding.

1.6 Improved anti slip in/on

vehicles: boats, busses,

trains, cars, trucks.On: floors, ramps, sidesteps,

handles, steps etc.

2.41 PV: improved cooling of the solar

cells and increased electricity + heat

exchange in hybrid solar collector. Increased component lifetime.

2.3 Possibility to design products

for optimal performance and

lowest energy consumption during production and use. Ex. wise

apparatus housings with

integrated logo and efficient

cooling pattern in the casing,

which breaks laminar thermal

layering., or THULE's wingbar with extremely low air resistance

combined with record low noise,

2.2 Reduced materiause in Solar

panels : ca 0,6kg alu/m2.2.1 3D extruded profiles with optimal cooling channels

eliminated processing 30Euro/meter and increases

energy & efficiency 10-15% acc. customer.

3.1 . Rack of gear rod engines, eliminating material

waste and machining. Less than half the total

component cost, including materials also eliminated investment in processing equipment

3.21 Kåbe mat - 11% less material

consumption thanks to toothing

3.31 Patterned profiles and

profiles for window facade

furnishings, shelving systems etc

3.41 Optimized heat exchangers, heat

pumps, and radiators

3.51 Earthquake Protection with

integrated anti slip and logotype. (ref

Nippon Aluminum)

3.6 100% better slip resistance and

13.4% better scraping off (ref. Kåbe mat & SP Instituite)

1.3 3D-extruded sidesteps &

other components for exterior &

interior. Possibility to integrate logotypes & pattern in structural

4.11 Furniture, moldings, picture frames, floors, 4.2 3D extruded profiles with

weightsaving pattern. No material spills

(unlike injection molding / machining).

Examples of function/feature - customer value generated with dynamic 3D extrusion of aluminum, rubber, plastic, TPE, TPV, composites (eg either in production, or made prototype / calculation / study)Product/Application/Market

4.3 Mainsheet track with integrated

logo and slipping protection.

4.4 Electronics, amplifiers, TV etc

Improved design and heat dissipation.

Tactile feel, patterned surface etc.

1.5 Aerodynamic, sound dampening,

anti-slpi, text instrictions etc. Possibility

to integrate functions in a ttotally new way thanks to low cost and totally new

technological design possibilities.

Ex. THULE wind diffuser that

reduce wind drag and sound level at the

same time as it acts anti-slip for the load.

1,4 Battery cooling structure in EV s

& hybrids, heatsinks. Heat-

exchangers for fluids & gases. Low weight and good price/performance .

Combination of thermal & structural

optimization in batterypacks.

1,42 AVL, BSST, Scania mfl. Waste heat recovery/Peltier Termoelektrisk generator.

2.42 Heat exchangers and coolers

for electronics and heat recovery.

Increased power waste heat recovery (Peltier applications).

2.61 Improved anti-slip

means better / safer living

environment and working environment not just for humans

even animals such as livestock

affected.

Less need for the use of skid

protection products eg salt and

sand improves the environment and saves money and resources.

An integrated anti-skid weighs less

and makes vehicles lighter, safer

and more fuel efficient, good for

environment and wallet.

1.2 Topology optimized "structural

profiles". Saves 5 -40 % weight/material and optimize crash properties & safety .

2.43 Heat Sinks and heat exchangers

to a new design freedom = extremely

high efficiency and low cost thanks to manufacturing in existing extrusion

lines and eliminated the processing

needs (see examples 2.1 and 3.41).

2.51: Reduced heating and cooling

costs of buildings, with the help of

optimization opportunities.Also reduce construction cost through

saved material.

4.5 Decorative patterns and features of

interaction; locking functions, snap

modes, sound damping, traceability requirements. Increased heat dissipation,

tactile feel etc.

4.6 Better slip resistance & design

provides safer boat + positive build

identity & association for the brand.

-What would your customer value?• Rationalisation

• Solutions & Solved problems

• Better design, looks & touch recognition

• New functions

• Lifesaving antislip (Important in US)

• Weightsaving & material saving

• Environmental performance

• Lower Energy consumption (product & production)

• Functional surface & texture

• Braille, safety instructions and fire exit directing

• Legal info, instructions & tracing (Important in US)

Mark J Kragh

CEO Arsizio AB

+46-761042143

mark.jkragh@Arsizio.se

www.Arsizio.com