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    Tension estimation of cables with

    different boundary conditions bymeans of the added mass technique

    A. Bellino, L. Garibaldi, A. Fasana, S. Marchesiello

    Dipartimento di Meccanica, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino

    Abstract

    When analyzing cable vibration, both the tension and the bending stiffness must be taken into

    account; in fact, the cable can be considered as an intermediate case between the beam (no

    tension) and the string (no bending stiffness). Moreover, one of the most important issues for

    this approach is the right definition of the boundary conditions, since they can be very different

    from one structure to another.

    Taking into account the aforementioned issues, the paper presents an overview of all possible

    scenarios, especially focusing on the relationships between the cable properties and its boundary

    conditions, summarized by the introduction of the modal length concept.

    Successively, a method for the estimation of the cable tension has been developed, just based ontwo simple measurements: one with the cable in its standard configuration and one with an

    added mass on it.

    This supplementary information allows to well estimate the modal lengths and consequently the

    tension. The procedure is applied both to a numerical example and to an experimental test done

    on a stay-cable bridge.

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    Introduction

    The monitoring of cables is becoming one of the most important issues in the field of structural

    health monitoring, for example in stay-cable or suspended bridges as well as in tensile structures

    and everywhere steel cables have a structural function.

    From a theoretical point of view, the cable can be considered as an intermediate case between

    the beam and the string, and therefore its equation of motion includes not only the bending

    stiffness but also the tension. Moreover, the cable is affected by the sag-extensibility and other

    secondary effects that can influence the modal parameters, especially when analyzing complex

    structures. For example, Caetano and Cunha [1] studied the cables of the International

    Guardiana Bridge and of the Braga stadium. They showed the complexity of the interaction

    between the different subsystems (deck, towers, cables) and the presence of internal resonances.

    Other aspects like veering, local modes and modal hybridization have been studied by Gattulli

    and Lepidi [2]. Lardies and Ta [3], instead, proposed a time domain and a timefrequency

    domain approaches for modal parameter identification of stay cables using output-only

    measurements.

    Over the last years, mainly two types of techniques have been developed for the estimation of

    the cable tension: one based on direct measure of the tension, by adopting pre-installed sensors

    in series with the cable, the other based on indirect methods, often adopting vibration techniques

    or wave propagation along the cable. This second approach is the kernel of the proposed

    technique.

    One of the most peculiar aspects of the cables is that it is not possible to obtain an analytical

    formula linking the natural frequencies, the tension and the bending stiffness, except for the

    simply supported case. This limitation prevents us to directly estimate the tension because, in

    real applications, the cable do not have simply supports at the end. For this reason, many works

    tried to develop some methods to overcome this problem. One of the first important researches

    in the field was conducted by Zui et al. [4]: they proposed some practical formulas for the

    estimation of the tension from the identified natural frequencies, taking into account the sag-

    extensibility. Ren et al. [5] presented a new version of the practical formulas, after having

    explained the relative influence of the sag-extensibility and of the bending stiffness.

    Ni et al.[6] proposed a method for the analysis of a suspended bridge and a stay-cable bridge,

    while Kim and Park [7] developed a method for the simultaneous estimation of the tension,

    flexural rigidity and axial rigidity of a cable system. Moreover, in [8], the same authors made an

    overview of all the available methods, based on two real bridges.

    Ceballos and Prato [9] introduced two rotational springs at the cable ends to represent all the

    possible boundary conditions and the stiffness of the springs is extracted from the first mode

    that cannot be estimated by the identification procedure. Successively, the axial force of the

    cable can be calculated.

    In order to take into account all the scenarios, in our previous work [10], the concept of

    equivalent length was introduced. It is a length that corresponds to the extracted natural

    frequencies and to the known properties of the cable (as the mass per unit of length), based on

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    the formula for simply supported cables. The cable tension is successively estimated by

    comparing the natural frequencies of the standard configuration with those of a new

    configuration with a mass mounted on the cable.

    Even if the concept of equivalent length is a good manner to simplify the relationships for the

    cables, actually different theoretical lengths should be defined at each mode, because the length

    should be seen as a parameter that quantifies the difference from the simply supported case.

    They will be called modal lengths along the paper. For example, a high order mode is not

    considerably affected by the boundary conditions and so the modal lengths will be close to the

    real length; vice versa for the first modes the boundary conditions significantly influence the

    cable dynamics and so the modal length will be quite different from the reference value.

    The article presents a method based on two measurements: firstly the cable is monitored in its

    standard configuration, by using one or two accelerometers to pick up its free vibration;

    secondly, a mass is placed on it and the measure is repeated. The natural frequencies extracted

    from the second configuration are compared with the former ones to obtain the modal lengths of

    the cable and then both tension and bending stiffness are estimated.

    Afterwards, a numerical example about a cable with non-conventional boundary conditions is

    proposed to show the potentiality of the method. In particular, since the tension and the bending

    stiffness are known, the theoretical modal lengths can be calculated. If compared with those

    extracted from the method, it will be clear that they are very similar and the estimation of the

    tension is very precise.

    Conclusively, the cables of a stay-cable bridge near Aosta (Italy) have been analyzed to obtain

    the tension of both the long and the medium cables.

    Cable dynamics

    The equation of motion of a cable includes not only the bending stiffness (as happens for a

    beam) but also the tension and the sag extensibility:

    0d

    )(d)(

    ),(),(),(

    2

    2

    2

    2

    2

    2

    4

    4

    =

    +

    x

    xyth

    t

    txw

    x

    txwT

    x

    txwEI (1)

    where EIis the bending stiffness, ),( txw represents the deflection in thez-direction, Tis the

    static cable tension, is the mass per unit length of the cable, )(th is the dynamic tension and

    )(xy is the geometric shape of the cable.

    It has been verified that the effect due to the sag extensibility slightly affects only the first 3-4

    in-plane modes and then it can be neglected when considering higher modes or the out-of-plane

    frequencies [9].

    When analyzing cables, two important aspects should be taken into account:

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    the relative influence of the bending stiffness and the tension, expressed by the bendingstiffness parameter [6,7] or by the non-dimensional tension parameter [9], which

    is the inverse of . L is the cable length.

    EI

    TL= (2)

    the boundary conditions, because only for the simply supported case an analyticalexpression involving the natural frequencies, the tension and the bending stiffness is

    known:

    EIL

    rTLr

    fr 4

    22

    2

    2

    441

    +=

    (3)

    Both the issues must be considered together in order to understand the cable dynamics.

    The modal lengths

    Consider a cable, of length L and mass per unit of length , with two rotational springs at the

    ends, with stiffness equal to AK and BK respectively, as in Figure 1, in order to simulatedifferent boundary conditions. As done in [9], we consider the normalized stiffness, defined by

    EILK

    LKk

    A

    AA 4+

    = EILK

    LKk

    B

    BB 4+

    =

    When a stiffness k is equal to zero, then the end is a simple support, when 1=k it is a

    clamping condition.

    Figure 1. The cable with two rotational springs at the ends.

    AK

    BK

    L

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    By applying the mode superposition, it is possible to write

    0)(

    d

    )(d

    d

    )(d 22

    2

    4

    4

    = x

    x

    xT

    x

    xEI

    (4)

    and the general mode shape can be written as

    ( ) ( ) ( ) ( )xDxDxDxDx coshsinhcossin)( 4321 +++= (5)

    where the different parameters are

    gga ++=

    24

    (6)

    gga +=24 (7)

    EIa

    24 = (8)

    EI

    Tg

    2= (9)

    After some manipulations and approximations [9], the following relationships are obtained:

    ( ) +++= 222228 1 BABABA kkkkLkkA

    ( ) 224 2 ++ BABA kkkkL (10)

    ( )( ) 2248 22 +++= BABABA kkkkLkkB (11)

    =

    A

    Bn

    1tan (12)

    and finally

    22

    12

    +

    ==

    nnnn

    nT

    L

    nf (13)

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    The value n is dependent on the frequency n , therefore an iterative process is necessary to

    extract the frequencies, by starting from the value of 0=n , corresponding to the case of

    simple supports.

    Now, we can introduce the parameter n as

    =

    =

    nL

    n

    L

    n nnn 1 (14)

    Since for a simple supported cable Lnn / = , then it is possible to imagine that the cable is

    simply supported but with a length depending on the mode. This value is called modal length:

    n

    LL

    nn

    =

    1

    (15)

    Indeed Eq. (13), after basic calculations, becomes of the same form of Eq. (3):

    EIL

    rT

    Lr

    f

    nn

    r

    4

    22

    2

    2

    44

    1

    +=

    (16)

    Let's consider, for example, a cable with length 25=L m and diameter 05.0=d m . In

    Figure 2, the modal lengths for different boundary conditions (it is assumed that kkk BA == )

    are depicted for a tension of510=T Nand a bending stiffness of

    4108 =EI2

    mN

    Figure 2. Modal lengths for the cable proposed, for different boundary conditions.

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    If the cable is simply supported, then modal lengths are equal to the reference length L for all

    the modes. In the other cases, the modal lengths are monotonically increasing and the

    asymptotic value is given by the reference length. This situation is justified since higher modes

    are clearly less affected by the boundary conditions.

    Meantime, if the bending stiffness parameter is varying from 5 to , there is a significant

    variation of the modal lengths, as it can be seen in Figure 3 by imposing 5.0=Ak and

    7.0=Bk . If is very large, then the behaviour is similar to that of a string and then the effect

    of the boundary conditions is almost null. On the contrary, if is small, then the boundary

    conditions affect notably the cable dynamics and consequently the modal lengths start from a

    value quite different from the reference length.

    Figure 3. Modal lengths for the cable proposed, for different values of the bending stiffness

    parameter.

    With the aforementioned procedure, every configuration of boundary conditions can be treated

    as the cable would hold simple supports with different modal lengths. This is a huge advantage

    because it allows us to use the known relationships among tension, bending stiffness and natural

    frequencies of the cable.

    Since for a simply supported beam the modal lengths are equal to the real length for all the

    modes, also the calculus of can be done very quickly, directly from the natural frequencies by

    manipulating Eq. (16-17) in [10]:

    2222

    2424

    qp

    pq

    fpfq

    fqfp

    = (17)

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    where p and q are two different modes. For other boundary conditions, this formula can be

    considered however a good approximation of the real value.

    Moreover, if the modal lengths are known, then, by an iterative process involving Eq. (6-13), it

    is possible to estimate the values of the rotational stiffness to characterize the real boundaryconditions of the cable.

    Estimation of the cable tension

    The key to well approximate the cable tension and its bending stiffness is to obtain a good

    estimation of the modal lengths, in order to perform a classical regression on the identified

    natural frequencies.

    In this section, a four-steps algorithm is proposed to approximate the modal lengths and to

    extract the cable characteristics. The basic idea, as in [10], is to compare the natural frequencies

    of the cable in two different acquisitions:

    1. the cable in its standard configuration2. the cable with a mass placed on it

    This second test is very important because it allows having additional information on the

    system.

    Initial regressions

    The first step consists of two regressions based on Eq. 3 to obtain a first attempt estimation of

    the tension and the bending stiffness of the cable, by using the measured length of the cable.

    In the first regression only the low order modes are considered, therefore the tension obtained

    can be considered quite close to the real value (based on the of the cable). Vice versa, in the

    second regression, only the high modes are taken into account and then the bending stiffness is

    quite well estimated. In both the processes, the values inT and inEI overestimates the real

    tension and bending stiffness because the length considered is L , and it is larger than the right

    values, expressed by the modal lengths.

    Even when is large, the estimation of the bending stiffness inEI with the aforementioned

    procedure is usually quite precise because the tension and the boundary conditions do not affectsignificantly the higher modes.

    Admissible modal lengths

    Consider that the first modal length can vary in the interval [ ]LaL, , where a is a constant

    parameter that can be chosen from 0 to 1. A good choice is 8.0=a , but if is very small

    (look at Figure 3), then a should be decreased. Starting from different values of the first modal

    length, it is possible to calculate, for each couple of modes q and p (from Eq. 16):

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    +=

    +=

    EIL

    pTpfL

    EIL

    qT

    q

    fL

    p

    pp

    q

    qq

    222

    2

    2

    2

    2222

    441

    44

    1

    (18)

    Since the term containing the cable tension is equal in both the equations, then

    +

    =

    2

    2

    2

    2222

    22

    4qp

    qq

    pp

    L

    q

    L

    pEI

    q

    fL

    p

    fL

    (19)

    In Eq. 18, the value inEI estimated in the previous step must be used. Since inEI

    overestimates EI, also the modal lengths in the second member of the equations can be

    substituted by a larger value, which is L in this case. With this approximation, there is a big

    simplification of the equation with only a small error:

    ( )222

    2

    222

    22

    4qpEI

    Lf

    p

    f

    p

    q

    fLL in

    pp

    q

    qp +

    =

    (20)

    Summarizing, the iterative procedure allows to obtain a set of admissible modal lengths for the

    case under study.

    Calculus of the modal lengths

    The third part permits to choose the most appropriate modal lengths, starting from the total set

    obtained in the previous algorithm step. The decision is based on the configuration with the

    added mass.

    As explained in [10], the relationship between the natural frequencies of the case with and

    without the mass can be expressed by the following formula:

    ),(,

    mr

    rmr

    xmg

    ff = (21)

    2

    sin2

    1),(

    += mmr x

    L

    r

    L

    mxmg

    (22)

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    where ),( mr xmg is frequency variation due to the mass for the r-th mode, mrf , is the r-th

    natural frequency for the configuration with the mass, m is the value of the mass and mx is the

    mass position. These relationships hold if the added mass is quite small respect to the cable

    mass, i.e. it is 12-15% of the cable mass at maximum. Indeed, for all the possible cases, the ratio

    between the frequencies in both the configurations is given by

    mr

    rr

    f

    fc

    ,

    = (23)

    This value must be compared with the theoretical vale of ),( mr xmg . The modal lengths are

    chosen from the total set as the values minimizing the difference between rc and rg ,

    Nr ,...,2,1= .

    Final regressions

    The final part is similar to the first one, because two regressive processes must be applied to

    obtain the tension (only low order modes considered) and the bending stiffness (only high order

    modes).

    The difference respect to the first part of the algorithm is that now the modal lengths are used in

    the regressive procedure, according to Eq. 16, instead of the reference length.

    Numerical examples

    Let us consider a steel cable with characteristics listed in Table 1. The cable has different

    conditions for the two ends, quite far both from the supported condition and the clamping

    condition. The bending stiffness parameter is equal to 95.27= , therefore it is a case in which

    the tension is not very high. The added mass is equal to 1/10 of the total mass of the cable.

    The time histories have been created by using a Runge-Kutta method, according to [10], with

    3% of Gaussian noise added to the accelerations. The sampling frequency is equal to 320 Hz.

    In Figure 4, the power spectral density of the signal created (the measurement point is at 7/2L )

    shows the first 20 natural frequencies. As it happens in real applications, not all the modes are

    easy to identify.

    In Figure 5, a comparison among the modal lengths obtained by means of the described method,

    the theoretical modal lengths and the reference length is depicted. As previously said, the

    theoretical modal lengths are monotonically increasing and they tend to the reference lengthL .

    The modal lengths extracted are not very similar to the theoretical one for the first modes but

    afterwards they become quite close. For this reason, in the third step of the algorithm, it is

    advisable to neglect some modes and to start the comparison once modal lengths stabilize.

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    Table 1. Cable characteristics.

    Length 25=L m

    Diameter 05.0=d m

    Maas per unit of length 32.15= mkg/ Rotational stiffness, left 3.0=Ak

    Rotational stiffness, right 5.0=Bk

    Tension 510=T N

    Bending stiffness 4108 =EI2

    mN

    Added mass 29.38=m kg

    Mass position 94.9=mx m

    Figure 4. Power spectral density of the signal created numerically.

    Figure 5. Comparison between the modal lengths identified with the method, the theoretical

    values and the reference length.

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    Table 2. Results extracted by the method.

    510149.1 =inT N90.14=

    inTer

    First regression410112.8 =

    in

    EI2

    mN 88.18=inEIer

    510015.1 =sT N

    45.1=sT

    er

    Final regression4

    10051.8 =sEI2

    mN 64.01=Ter

    Conclusively, in Table 2, the results of the method are presented. If only the first regression is

    applied, then the results obtained overestimate the real value, as previously said. If all the

    procedure is applied, then the results are very close to the real values.

    Figure 6. The stay-cable bridge under study and a magnification on one of the long cables.

    Figure 7. Different typologies of cable.

    Long cable

    Medium cableShort

    cable

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    Experimental example

    The experimental case is a tensional study on the cables of a pedestrian stay-cable bridge in

    Gressan, near Aosta, in the northern part of Italy. From Figure 6, it evident that the tests were

    performed during the winter season, at a mean temperature of -3C.

    As it can be seen in Figure 7, there are three different typologies of cables, but in this paper we

    analyze only the long and the medium cables. In Figure 8, a map with the name and the position

    of the cables is presented.

    Figure 8. Map of the different cables. The red circles indicate the long cables, the blue circles

    indicate the medium cables.

    A single accelerometer has been placed on each cable. A block of steel (the mass is equal to

    8.50 kg) has been placed on each cable to obtain the added mass configuration.

    Long cables

    The long cables have a nominal length of 02.42=longL m. In Figure 9, the power spectral

    density of the signal produced by the accelerometer is visualized. Many modes are available, but

    in our analysis only the first thirty modes are considered.

    Figure 9. Power spectral density of the signal acquired on the first cable.

    AOSTA

    GRESSAN

    C8

    C1

    C2

    C3

    C4

    C5

    C6

    C7

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    Table 3. Results about the long cables.

    Cable Tension Bending stiffness Bending parameter

    1C 51 10455.6 =T N4

    1 10570.5 =EI2

    mN 05.1431 =

    2C 52 10432.6 =T N4

    2 10541.5 =EI2mN 16.1432 =

    7C 57 10408.6 =T N4

    7 10265.5 =EI2

    mN 60.1467 =

    8C 58 10480.6 =T N4

    8 10332.5 =EI2

    mN 49.1468 =

    In Table 3 the results obtained by the method are presented. Since the bending stiffness

    parameter is quite large, the method cannot calculate modal lengths different from the

    reference value, and then the results obtained are those extracted from the initial regression.Both the estimated tensions and the estimated bending stiffnesses are very similar for all the

    cables. This fact underlines the good health of the bridge.

    Medium cables

    The medium cables have a nominal length of 41.23=mediumL m. In Figure 10, the estimation

    of the modal lengths for the four cables is depicted, compared with the reference length. The

    values increase until approximately the tenth mode, then there is a sort of stabilization and

    successively a new increase towards the nominal length.

    In Table 4, the tension and the bending stiffness of the cables are listed. The bending stiffness

    parameter is around three time inferior respect to the long cables. The results about the first

    cable are slightly different from the others and this is due probably to some problems in the

    identification of the natural frequencies. Indeed, its modal lengths has a decrease in

    correspondence of the ninth mode and therefore its trend deviates more from the results found in

    Figure 2.

    Figure 10. Modal lengths for the four medium cables.

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    Table 4. Results about the medium cables.

    Cable Tension Bending stiffness Bending parameter

    3C 53 10934.2 =T N4

    3 10560.5 =EI2

    mN 35.533 =

    4C 54 10661.2 =T N4

    4 10004.6 =EI2

    mN 28.494 =

    5C 55 10309.2 =T N4

    5 10201.6 =EI2

    mN 17.455 =

    6C 56 10532.2 =T N4

    6 10194.6 =EI2

    mN 34.476 =

    Conclusions

    The article deals with a new method for the estimation of the tension and bending stiffness of a

    cable. The procedure is based on the manipulation of the extracted natural frequencies. A new

    concept is introduced to understand the cable dynamics: the modal lengths. They represents the

    theoretical cable lengths, for each mode, corresponding to the boundary conditions of the cable,

    in order to use the relationships proper of the simply supported case.

    The method proposed allows us to calculate the modal lengths starting from the natural

    frequencies available, and finally the tension and the bending stiffness are obtained by means of

    a classical regression procedure.

    The results are very good both for the numerical example, where a cable with particular

    boundary conditions is studied, and for an experimental test on a pedestrian stay-cable bridge.

    In this case two different types of cables are analyzed. The long cables have a large bending

    stiffness parameter and the modal lengths can be approximated with the nominal one; the other

    cables have a more common value of the bending stiffness parameter and consequently the

    modal lengths are significantly different from the nominal length, especially for the first modes.

    Acknowledgment

    The authors are grateful with the Mayor of Gressan town in Valle d'Aosta, Mr. M. Martinet, and

    all the staff of Valle d'Aosta regional administration, with a special thanks to Drs. Clermont,Clarey and Piazzano, for their support along this project.

    References

    [1] E. Caetano, A. Cunha, On the observation and identification of cable-supportedstructures, proceedings of the 8

    th International Conference on Structural Dynamics

    EURODYN 2011 Leuven, Belgium, 4-6 July 2011.

    [2] V. Gattulli, M. Lepidi, Localization and veering in the dynamics of cable-stayedbridges, Computer and structures, Vol. 87 (2007), pp. 1661-1678.

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    [3] J. Lardies, M.-N. Ta, Modal parameter identification of stay-cables from output-only measurements, Mechanical System and Signal Processing, Vol. 25 (2011), pp.

    133-150.

    [4] H. Zui, T. Shinke, Y. Namita, Practical formulas for estimation of cable tension byvibration method, American Society of Civil Engineers Journal of Structural

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    [5] W.X. Ren, G. Chen, W.H. Hu, Empirical formulas to estimate cable tension bycable fundamental frequency, Structural Engineering and Mechanics, Vol. 20, No. 3

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    [6] Y.Q. Ni, J.M. Ko, G. Zheng, Dynamic analysis of large diameter sagged cablestaking into account flexural rigidity, Journal of Sound and Vibration, Vol. 257 (2010),

    pp. 301-319.

    [7] B.H. Kim, T. Park, Estimation of cable tension force using the frequency-basedsystem identification method, Journal of Sound and Vibration, Vol. 304 (2007), pp. 660-

    676.

    [8] B.H. Kim, T. Park, H. Shin, T.Y. Yoon, A comparative study of the tensionestimation methods for cable supported bridges, Steel structures, Vol. 7 (2007), pp. 77-

    84.

    [9] M. A. Ceballos, C.A. Prato, Determination of the axial force on stay cablesaccounting for their bending stiffness and rotational end restraints by free vibration

    tests, Journal of Sound and Vibration, Vol. 317 (2008), pp. 127-141.

    [10] A. Bellino, S. Marchesiello, A. Fasana, L. Garibaldi, Cable tension estimation bymeans of vibration response and moving mass technique, Mcanique et Industries, Vol.

    11 (2010), pp. 505-512.