3500 monitoring system

8/17/2019 3500 Monitoring System

1/19

1

The 3500 Monitoring System

Copyright 2001 Bently Nevada Corporation.

All rights reserved.

The information contained in this training course is subject to change without notice.

The following are trademarks of Bently Nevada Corporation

in the United States and other countries:

Actionable InformationSM, Actionable Information to The Right People at the Right TimeSM, ADRE,

Bently ALIGN!, Bently BALANCE!, Bently DOCUVIEW!, Bently LUBE!, Bently Nevada,

Bently PERFORMANCE!, Because Better Machines Begin with Better BearingsSM, Because You

Depend on Your MachinerySM, Because the Right Results Require the Knowledge SM, CableLoc!,

ClickLoc!, Data Manager 2000, Decision SupportSM, DemoNet!, Dynamic Data Manager ,

Dynamic Transmitor !, Engineer Assist!, FieldMonitor !, FluidLoc

, flexTIM!, flexiTAM!,Helping You Protect and Manage All Your Machinery, HydroVU!, HydroView!, Key ",

Keyphasor , Machine Condition Manager ! 2000, Machine Library!, Machine Manager !,

MicroPROX, Move Data, Not People, Move Information, Not Data!, NSv!, Preformalign!,

Prime Spike!, RuleDesk !, PROXPAC, Proximitor , REBAM, SE!, Seismoprobe,

ServoFluid!, Smart Monitor , Snapshot!, System 1!, System Extender !, TDXnet!,

TDIXconnX!, Tecknowledgy!, TipLoc!, TorXimitor , Transient Data Manager , Trendmaster ,

TrimLoc!, VAM!, Velomitor , Xlerometer !

The Bently Nevada Corporation Orbit Design, Bently Balance and Design, System 1 Enabled and

Design, and M-Squared and Design are all trademarks or registered trademarks of Bently Nevada

Corporation in the United States and other countries.


2/19

2

Machinery ManagementComponents

% Monitoring

% Protection

% Data Analysis

% Decision Support

% Monitoring

% Protection

Role of the 3500

Monitoring

System

Machinery Monitoring

Monitoring System

Sensors

Sensors


3/19

3

Machinery Monitoring

Machinery Protection

Control System Protection System

Sensors

Sensors

Level 1

Distributed Control System


4/19

4

Machinery Protection

Trigger relay if all four channels

indicate &Danger '


The 3500 is a full-feature monitoring

system that supports:

% increasing plant safety

% improving product quality

% maximizing plant availability

% reducing plant operating costs


5/19

5

Monitoring SystemComponents

% 3500 Monitor Racks

% Computer(s)

% Software

% Field wiring and electronic interfaces

% Transducers

System Components

Software


6/19

6

3500 Monitoring SystemDesign Goals

% Fewer monitor types, multiple

application configuration

% Higher monitor density

% Easily extendable and expandable

3500 Monitoring System

Design Goals

% Easier configuration process

using computer interface

% Easier integration into other

display and control systems


7/19

7

Individual Monitors

% Fully digital signal processing

% Calculates 1X, 2X, Not1X, and Smax

% Provides buffered signal outputs for each

vibration channel that allow access to

dynamic data

% Provides recorder outputs on most monitors

Signal Input

Digital Signal Processing:

1X Amplitude & Phase

2X Amplitude & Phase

Not 1X & Smax

Buffered Outputs

Recorder Outputs

Individual Monitors


8/19

8

Computer Data Access

% Supports Windows! interface for data

acquisition, configuration, and display

% Data can be collected on one or more

computers, and viewed from several

locations

Data AcquisitionComputer

Plant Wide Ethernet

Plant

Manager

Maintenance

Manager

Machinery

Specialist


9/19

9

Data Display and Transfer

% System can be configured to show a

machine train diagram with live data

% System can be configured to provide either

real time and/or historical data

% Data can be displayed on third party device

using DDE or Modbus, or on Bently

Nevada)s own LCD remote displays

Computer Display Examples


10/19

10

3500/93 Remote Display

Wiring and Configuration

% Direct termination at monitor I/O module, or

external termination

% Transducer configuration, time delay, tripmultiply and more are easily configured

% Relay energize conditions are easily

programmable for various logical conditions


11/19

11

Internal & ExternalTerminations

Monitor Configuration


12/19

12

Computer Relay Configuration

Redundancy and Support

% Two power supplies support redundancy

% &Hot Swappable' monitors and power

supplies can be removed and installedduring system operation

% Keyphasors can be implemented as backups

for each other


13/19

13

Redundant Power Supplies

!Hot Swappable" Monitors


14/19

14

Backup Keyphasors Available

Alarms and Operations

% Alarm setpoints can be digitally configured

without reconfiguring monitor

% System maintains alarm and rack operationhistory, including time and date stamps

% Rack and monitors can be reset from

software


15/19

15

Monitor Access and Control


Special Extensions

% Overspeed Protection System - two or three

voting monitors that can quickly shut down

a machine that has increased speed todangerous levels

% Triple Modular Redundant - system

configuration that supports three voting

monitors acting as one


16/19

16

Redundant Systems

Overspeed

Protection

System

Redundant Systems

Triple

Modular

Redundant

Systems


17/19

17

3500 Monitoring SystemCommunication

% Temporary or permanent RS232 or RS422

connection to back of Rack Interface

Module (RIM)

% Temporary RS232 connection to front ofRIM


Communication

% Network connection to rack through

communications gateway module

% Serial and/or network connection from rack

to other system via Modbus protocol

% Dynamic and static communication to the

Data Manager 2000 data acquisition

system


18/19

18

3500 Monitoring SystemCommunication

RS232

Connectivity

Modbus

Connectivity

Network Connectivity

Bently or Modbus

Data Manager

Connectivity

RS232/422

Connectivity

Review

% Machinery management components

% Role of 3500 monitoring system

% Monitoring system design goals

% Individual monitor features

% Computer data access features

% Data display and transfer features


19/19

19

Review

% Wiring and configuration features

% Redundancy and support features

% Alarm and operational features

% Special extensions

% Communications features


3500 monitoring system

Documents