35 industrial energy technology conference final...

FINAL PROGRAM

ASTOR CROWNE PLAZA HOTEL NEW ORLEANS, LOUISIANA

35th INDUSTRIAL ENERGY TECHNOLOGY CONFERENCE

On behalf of the hosts and sponsors of the Thirty-fifth national Industrial Energy Technology Conference (IETC), welcome! Our program brings together nationally prominent experts from many areas of industrial energy management. This year’s two-day conference consists of fifteen technical sessions and panel discussions and over sixty individual presentations. In addition, each day will be highlighted by outstanding corporate, industrial and government speakers.

The IETC staff and your hosts, Texas A&M University System’s Energy Systems Laboratory and the Louisiana Department of Natural Resources, along with our many co-sponsors are committed to providing all attendees with a wealth of information that will help them improve the performance of their companies--something to take home and use immediately!

This year’s 2013 Energy Managers Workshop builds on its past successes and will again provide a great opportunity for you to expand your energy management proficiency through an event associated with the conference. Nine top energy managers and industry leaders present an impressive and extensive workshop agenda entitled: “Energy Management: Strategies and Successful Applications.” The conference will wrap up with a post-conference workshop “Boiler MACT Workshop” presented by the US DOE Southeast Region Clean Energy Application Center and DES Global. LLC.

We are confident that you will profit from the experience and technical expertise of our presenters and panelists, and best of all, the interaction with so many energy professionals in one place.

Malcolm E. Verdict, CEM., ChairIndustrial Energy Technology Conference

Welcome

2013 IeTcTo The

New Orleans • May 21 - May 24, 2013

Contents

Welcome .........................................1

major evenTs ...................................3

Thursday aWards luncheon ................4

addITIonal InformaTIon .....................7

2014 call for papers .........................7

keynoTe speakers ...............................8

program aT-a-glance..................11-12

energy managers Workshop ............ 13

conference sessIons.....................14-19

BoIler macT Workshop ...................20

IeTc sTaff ....................................... 21

IeTc advIsory Board ........................22

2013 IeTc sponsors .........................23

2013 IeTc exhIBITors .........................23

noTes ............................................ 24

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Technical SessionsThe traditional technical sessions consist of 25-minute presentations followed by a 5-minute question and answer period after each presentation. There will be a 5-minute break between papers to permit movement of conferees between sessions.

Panel DiscussionsPanel discussions provide an overview by a select group of authorities on the subject. The moderator will lead the discussion on the topic following the panelists’ presentations.

WorkshopsThe Pre-Conference Energy Managers Workshop continues for its twenty-first year, exploring the topic of “Energy Management: Strategies and Successful Applications.” There is one post-conference workshop this year entitled “Boiler MACT Workshop.”

Sponsored ReceptionThe IETC Welcome Reception at 5:30 p.m. on Wednesday, May 22 is sponsored by Champion Energy Services.

Sponsored Coffee BreaksBreaks on Wednesday & Thursday are sponsored by Soteica Visual MESA LLC.

Wednesday Keynote SpeakersFeatures Eric Soucy of Natural Resources Canada and Albert Thumann of the Association of Energy Engineers

Thursday Plenary Speaker Features Dr. David Danielson, Assistant Secretary for Energy Efficiency and Renewable Energy. U.S. Department of Energy and the Better Building, Better Plants Challange Award Winners.

Thursday Awards LuncheonFeatures IETC Energy Awards presentations to LeGrand North America, TPC Group, EPI Engineering, & EPCON International, and IBM Bromont Manufacturing Plant.

Legrand North America 2013 IETC Energy Award Winner

Legrand North America accepted the Department of Energy’s Better Plants Challenge to reduce its energy intensity by 25% in 10 years across 14 U.S. sites. Legrand has exceeded that 25% goal in 3 years. They achieved an over 28% reduction in energy intensity within 3 years and has netted over $1 million in intensity-adjusted savings. This accomplishment has come to fruition because Legrand has demonstrated that better energy management comes from not just technology upgrades but process changes and the active engagement of employees paying attention to energy. Legrand’s attention to the holistic framework of people, process and technology has netted a cumulatively large effect in both energy savings and employee engagement, paving the way for other businesses to reap the same benefits. Legrand’s multifaceted approach to energy management is reflected in its submetering implementation and the tools it has developed to meet its energy goals. For example, Legrand has published free tools such as an Energy Management Handbook, an Energy Project Evaluation tool, a Power Down Day toolkit, and a Corporate Energy Policy. In recognition that energy management is a challenge shared by many, Legrand is making these tools freely available on their website to other organizations.

Major Events Thursday Awards Luncheon

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TPC Group, EPI Engineering, and EPCON Intl. 2013 IETC Energy Award Winner

In 2010-2011 TPC Group Houston Operations was evaluating the opportunity for production expansion and needed to assess the capacity of existing utility systems including steam, condensate, compressed air, nitrogen, natural gas, fuel gas, cooling water, and firewater systems. These systems had not been evaluated in detail since their original design in the early 1940’s. Detailed simulation flow models of each utility system were developed and tuned to match existing plant data in order to identify available capacity of each system and understand current limitations. In addition, a detailed steam balance was developed to fully understand steam production and demand needs.

This approach is unique in several ways. Simulation models of large, plant-wide utility systems are typically not developed until the detailed design phase of projects while estimated approaches are commonly done in Front End Loading stages of a project evaluation. Also, optimization of existing utility systems is not routinely done in combination with capital expansion projects. However, TPC senior management, based on past positive experience in this area, decided to model and optimize their utility systems in detail to evaluate the impact of the plant expansion which was the key reason these savings were realized. EPI Engineering was selected for the flow simulation study since they had proven expertise in this area and were also a business partner with EPCON Intl., the software company who developed the flow simulation software of choice. The majority of these savings were a result of optimizing the current utility systems before evaluating how to expand them to meet the requirements of the new capital projects. The savings realized positively impacted both current operations and the funding approval of the plant expansion capital project which is now moving forward.

In Texas, as in many parts of the country, water supplies are under stress and water availability can become a limiting factor in production expansions. The utility modeling resulted in a reduced future demand for both energy and water for the process cooling system at the plant, compared to the planned cooling water system which was sized to meet the process expansion.

Thursday Awards Luncheon

IBM Bromont Manufacturing Plant 2013 IETC Energy Award Winner

The Bromont plant is IBM’s largest semiconductor assembly and testing facility in the world manufacturing over 200 types of products which are assembled across 800 individual manufacturing steps. The manufacturing facility regroups seven buildings totalizing 721,000 square feet. Since opening in 1972, IBM’s Bromont plant has demonstrated environmental leadership across its operations, with an environmental policy underpinning our operations since facility start-up. An ISO14001 certification was obtained in 1998. Over a period of 41 years, IBM’s Bromont plant has promoted the preservation of natural resources, worked towards meeting and exceeding environmental requirements, and put a great deal of effort into providing a healthy, safe working environment for its employees. The outcome of these commitments has been outstanding results in various spheres of activity related to environmental management and energy efficiency. Energy conservation measures are of prime importance in a company like IBM. From 2008 to 2012, the site has completed more than 145 energy conservation projects reducing or avoiding annualized energy use of 76,000 MWH/year and saving US$3.1 million. This represents a 7% yearly average reduction/avoidance in energy use. The site’s continual focus on reducing energy use has enabled a 59% reduction in greenhouse gas emissions in relation to the 1990 reference year established by the Kyoto protocol and a 24% reduction in relation to 2005. In addition, their ongoing conservation efforts have brought electrical energy savings of more than 20% as compared to electricity consumption in 2008, as accounted for by the criteria of Hydro-Québec’s energy efficiency program. This accomplishment has qualified the Bromont plant for the “Élite” designation of Hydro-Québec’s “Écolectrique” network.

Thursday Awards Luncheon

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ProceedingsThe IETC Proceedings are available at the IETC website:

http://ietc.tamu.edu/program

Call for PapersAbstracts are now being accepted for the Thirty-sixth Industrial Energy Technology Conference. Interested authors should submit one electronic abstract of not more than 400 words by no later than September 23, 2013 to:

James A. Eggebrecht IETC Executive Director Energy Systems Laboratory

Phone: (979) 845-1508

Email: [email protected]

Continuing Education & Professional Development CreditsThe Industrial Energy Technology Conference and the workshops meet the criteria for continuing education and professional development hours required by many state professional engineering boards. Check with Alissa or Jim at the registration desk for information and a CEU form.

Additional Information

Mr. Eric SoucyDirector

CanmetENERGY

Natural Resources Canada

“Process Integration: For an Optimal Energy Use in Industry,

A Canadian Perspective”

Eric is currently Director of the Industrial Systems Optimization program at the CanmetENERGY research center in Varennes, Quebec, for the Department of Natural Resources Canada. He is responsible for preparing business cases to capture the reasoning for initiating projects, defining long-term strategic plans for R&D programs and developing partnerships with universities, research centers, manufacturers, consultants and others aimed at developing methods and tools to optimize industrial processes. He manages a group of around 30 researchers and engineers. The Industry program at CanmetENERGY-Varennes is the Canadian Center of Expertise in Process Integration and it has helped the Canadian industry to achieve major energy gains and related GHG emission reductions while improving productivity since 2004.

Eric holds a Bachelor’s degree in Electrical Engineering from the École de Technologie Supérieure and an Executive MBA from the John Molson School of Business at Concordia University. He has over 20 years of experience in the energy R&D sector.

Keynote SpeakerWednesday Morning Plenary Speaker

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Mr. Albert ThumanExecutive Director

Association of Energy Engineers

“Energy Management – Past, Present, and Future”

For the last 36 years, Albert Thumann has served as the Executive Director of the Association of Energy Engineers (AEE). In September 1977, he founded the Association of Energy Engineers in Atlanta, Georgia. Under his leadership AEE, a non-profit society, has grown to over 16,000 professionals in 89 countries with 82 chapters around the world. Mr. Thumann is a noted energy authority and, in 1997, was inducted into the Hall of Fame. He has authored more than 25 reference books on energy. His authored books include Handbook of Energy Engineering, Handbook of Energy Audits, and Plant Engineers and Managers Guide to Energy Conservation.

In 1976 Mr. Thumann started the first industrial energy conservation seminar in the nation for New York University. He has personally trained more than 8,000 professionals on the efficient use of energy. He has also lectured extensively in the United States and around the world. Through Mr. Thumann’s books and seminars and work with the Association of Energy Engineers, he has gained the reputation as one of the leaders in the nation who has influenced the efficient use of energy.

Previously he worked as a Project Engineer for Bechtel Corp. Mr. Thumann is a licensed Professional Engineer in three states and has received a BSEE from City University of New York, MSEE, and MSIE from New York University. He is also a Certified Energy Manager and is listed in Who’s Who in America.

Keynote SpeakerWednesday Luncheon Speaker

Dr. David Danielson U.S. Department of Energy

Assistant Secretary for Energy Efficiency and Renewable

Energy

“Better Buildings, Better Plants Challange Award Recognition”

Dr. Danielson leads the Office of Energy Efficiency and Renewable Energy (EERE) within the U.S. Department of Energy (DOE). As Assistant Secretary, Dr. Danielson oversees a broad energy portfolio that is intended to hasten the transition to a clean energy economy.

Previously, Dr. Danielson was the first Program Director hired by DOE’s Advanced Research Projects Agency-Energy (ARPA-E). At ARPA-E, Dr. Danielson developed and led R&D programs with a budget of more than $100 million that focused on high-risk, high-reward, disruptive clean energy technologies.

Prior to joining ARPA-E, Dr. Danielson was a clean energy venture capitalist at General Catalyst Partners, a Boston-based venture capital fund. He co-founded the firm’s clean energy investment practice and helped build and grow startups in various clean energy technology areas including solar power, wind power, advanced biofuels, bio-gas, carbon capture and storage, and advanced lighting.

Dr. Danielson was a co-founder of the New England Clean Energy Council. He has authored more than 20 scientific articles in the field of advanced materials. While at the Massachusetts Institute of Technology (MIT), Dr. Danielson was the founder and President of the MIT Energy Club and a founding Director of the MIT Energy Conference. Dr. Danielson holds a Bachelor of Science, summa cum laude, in Materials Science and Engineering from the University of California, Berkeley and a Ph.D. in Materials Science and Engineering from the Massachusetts Institute of Technology.

Keynote SpeakerThursday Morning Plenary Speaker

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Program at-a-glance

Monday, May 20 5:00 pm - 6:30 pm Registration – Astor Ballroom Gallery

Tuesday, May 21 7:30 am - 5:00 pm Registration – Astor Ballroom Gallery

Tuesday, May 218:00 am - 5:00 pm Energy Managers Workshop – Astor Ballroom 1

Tuesday, May 2112:00 noon - 1:00 pm Energy Managers Workshop Lunch – Astor Ballroom 2

Wednesday, May 22 7:00 am - 5:00 pm Registration – Astor Ballroom Gallery7:15 am - 7:50 am Breakfast Meeting for All Authors and Session Chairs – Astor Ballroom 27:15 am - 7:50 am All Attendee Breakfast – Astor Ballroom Gallery

8:00 am - 8:25 am Opening Welcome – Astor Ballroom 3

8:25 am - 8:40 am American Chemistry Council Recognition of Energy Awards – Astor Ballroom 3

8:40 am - 9:05 am Keynote Speaker – Eric Soucy, Program Director, Natural Resources Canada – Astor Ballroom 3

7:15 am - 5:00 pm Exhibits – Astor Ballroom Gallery

Bourbon Room Astor Ballroom 1 Astor Ballroom 2 St. Louis Room

Sessions 1 - 49:15 am - 11:50 am

Coffee break & Exhibits10:20 am - 10:45 amAstor Ballroom Gallery

TechnicalSessions 1 – Successful Energy

Programs 12 – CHP and Waste Heat Recovery Strategies

3 – Large Plant Equipment Approaches

4 – Successful Industrial Assessment Center Projects

12:00 noon - 1:30 pm Luncheon – Speaker: Albert Thumann, Executive Director, Association of Energy Engineers - Astor Ballroom 3


Sessions 5 - 81:45 pm - 5:00 pm

Coffee break & Exhibits2:50 pm - 3:15 pm Astor Ballroom Gallery

TechnicalSessions 5 – American Chemistry

Council Award Winners 16 – Winning Analysis and Benchmarking Tools

7 – Successful Energy Audits and Implementation

8 – Strategies for Effective Energy Management

5:30 pm - 7:30 pm Welcome Reception for all attendees and guests sponsored by Champion Energy Services – Astor Ballroom Gallery

Thursday, May 23 7:00 am - 12:00 pm Registration – Astor Ballroom Gallery7:15 - 7:45 am All Attendee Breakfast – Astor Ballroom Gallery

7:45 - 8:45 am Morning Plenary – Dr. David Danielson, DOE Assistant Secretary, Better Buildings, Better Plants Challange Award Recognition – Astor Ballroom 3


Sessions 9 - 128:55 am - 12:00 pm

Coffee break & Exhibits 10:35 am - 10:55 am Astor Ballroom Gallery

TechnicalSessions 9 – American Chemistry

Council Award Winners 210 – Better Buildings, Better Plants Initiative 1

11 – Boiler MACT Implementation 12 – Analysis Tools

12:00 pm - 1:30 pm IETC Energy Awards Luncheon – Speakers from IETC Energy Award Winners – Astor Ballroom 3

Bourbon Room Astor Ballroom 2 St. Louis Room

Sessions 13 - 151:45 pm - 3:25 pm

Technical Sessions

13 – American Chemistry Council Award Winners 3

14 – Better Buildings, Better Plants Initiative 2

15 – Successful Energy Programs 2

Friday, May 24 7:30 am - Breakfast for workshop attendees – St. Louis Room

8:00 am - 2:00 pm Boiler MACT Workshop – St. Louis Room

Program at-a-glance

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Energy Managers Workshop ScheduleTuesday, May 217:30 - 8:00 Registration & Breakfast

Workshop held in Astor Ballroom 1

8:00 Opening RemarksJames Eggebrecht, Texas A&M University

8:15 - 9:15 Selling Your Management on an Energy Program Fred C. Schoeneborn, FCS Consulting Services Inc.

9:15 - 9:45 Energy Efficiency: Employees Care if They are Aware Richard Feustel, Briggs and Stratton Corporation

30 minute break

10:15 - 11:00 Boiler MACT Energy Assessment Implementation James Robinson, DES Global LLC

11:00 - 11:45 Uphill or Downhill: How Shall the Rock of Energy Efficiency Roll? Christopher Russell, Energy Pathfinder Management Consulting LLC

11:45 - 12:45 Complimentary Lunch in Astor Ballroom 2

12:45 - 1:30 Measuring and Benchmarking Industrial Energy Management Performance Peter Garforth, Garforth International llc

1:30 - 2:15 Software Tools and Training Program: For the Efficient Design and Operation of Industrial Processes Eric Soucy, Natural Resources Canada

30 minute break

2:45 - 3:45 EnPI Tool Thomas Wenning and Nasr Alkadi, Oak Ridge National Laboratory, and Vestal Tutterow, Project Performance Company

3:45 - 4:30 Wireless Suitcase Nasr Alkadi and Thomas Wenning, Oak Ridge National Laboratory

4:30 - 5:00 Wrap-up, critiques & dismissal

Conference Sessions

Wednesday Morning, May 22 7:00 - 5:00 Registration - Astor Ballroom Gallery

7:15 - 7:50 Breakfast Meeting for all Presenting Authors and Session ChairsAstor Ballroom 2

7:15 - 7:50 Breakfast for all attendees Astor Ballroom Gallery

8:00 - 9:05 Welcoming Remarks: Malcolm Verdict, Chair, IETC and Energy Systems Laboratory & Billy Williamson, Louisiana Department of Natural Resources American Chemistry Council Recognition of Energy Awards Keynote Speaker: Eric Soucy, Program Director, Natural Resources Canada Astor Ballroom 3

9:15 - 11:50 Sessions 1 - 4

Session 1 Successful Energy Programs 1Session Chair: Dave Lauterbach, DuPontBourbon Room

9:15 - 9:45 “Overview of Industrial Program Models,” Daniel Trombley, American Council for an Energy Efficient Economy and Bob Taylor, Energy Pathways.

9:50 - 10:20 “Industrial Energy Efficiency Technical Review Best Practices,” Nick Dalziel, Willis Energy Services.

10:20 - 10:45 Coffee Break and Exhibits - Astor Ballroom Gallery

10:45 - 11:15 “Lean Energy and Savings: Energy Impacts of Lean Manufacturing,” Richard Milward, Kim Brown, and Chad Gilless, EnerNOC.

11:20 - 11:50 “Industrial Energy: Counseling the Marriage Between Energy Users and Efficiency Programs,” Christopher Russell, American Council for an Energy Efficient Economy.

Session 2 CHP and Waste Heat Recovery StrategiesSession Chair: Steven Schultz, 3M CompanyAstor Ballroom 1

9:15 - 9:45 “Recent Developments in CHP Policy,” Kate Farley and Anna Chittum, American Council for an Energy Efficient Economy.

9:50 - 10:20 “Technologies to Recover Low Temperature Waste Energy in Chemical Plants and Refineries,” Kathey Ferland, Texas Industries of the Future, Jim Quinn, Institute for Industrial Productivity, and Riyaz Papar, Hudson Technologies.


10:45 - 11:15 “Innovative Self-Generation Projects,” Liam Kelly and Zaheer Khalfan, Willis Energy Services.

11:20 - 11:50 “Innovative Energy Conservation Through Scrap Pre-Heating in an Electric Arc Furnace,” Allan Dicion, Willis Energy Services.

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Conference Sessions

Session 3 Large Plant Equipment ApproachesSession Chair: Peter Garforth, Garforth International, llcAstor Ballroom 2

9:15 - 9:20 “Lowering Cooling Water Temperatures from Older Cooling Towers and an Example of Placing Value on the Energy Savings,” Peter Phelps, Phelps Engineering Company.

9:20 - 9:30 “Wastewater Recycle: A Sustainable Approach Towards Desalinization,” Arun Mittal and C. K. Tiwari, Aquatech International Corporation, USA.


10:45 - 11:15 “Improving Cooling Tower Efficiency,” William Turpish, W. J. Turpish and Associates, PC.

11:20 - 11:50 “The WEF Energy Roadmap: Driving Water and Wastewater Utilities to More Sustainable Energy Management,” Barry Liner, WEF, and Lee Ferrell, Schneider Electric.

Session 4 Successful Industrial Assessment Center ProjectsSession Chair: Bryan Rasmussen, Texas A&M UniversitySt. Louis Room

9:15 - 9:45 “An Automated Part Tracking and Metrology System for Increasing Energy and Production Efficiency,” Franco Morelli and Bryan Rasmussen, Texas A&M University Industrial Assessment Center.

9:50 - 10:20 “Image Recognition System for Automated Lighting Retrofit Assessment,” Trevor Terrill and Bryan Rasmussen Texas A&M University Industrial Assessment Center.


10:45 - 11:15 “Identifying Efficiency Degrading Faults in Packaged Air Conditioning Systems,” Trevor Terrill and Bryan Rasmussen, Texas A&M University Industrial Assessment Center.

12:00 - 1:30 IETC Luncheon Keynote Speaker: Albert Thumann, Executive

Director, Association of Energy EngineersAstor Ballroom 3

Wednesday Afternoon, May 22 1:45 - 5:00 p.m. Sessions 5 - 8

Session 5 American Chemistry Council Award Winners 1Session Chair: Billy Williamson, Louisiana Department of Natural ResourcesBourbon Room

1:45 - 2:15 “ExxonMobil Olefins Plant Projects, Maintenance, and Optimization,” Matt Neely, ExxonMobil Chemical Company.

2:20 - 2:50 “Rapid On-line Acetylene Analysis for Hydrogenation Reactor,” Esteban Baquero, The DOW Company.

DAY ONEConference Sessions


3:15 - 3:45 “DuPont LaPorte Refrigeration Improvement Initiative,” Joel Foster, DuPont Chemicals and Fluorocarbons.

3:50 - 4:20 “ExxonMobil Chemicals Pensacola Specialty Elastomers Plant Improved Operational Efficiency,” Tom Styranec, ExxonMobil Chemical.

Session 6 Winning Analysis and Benchmarking ToolsSession Chair: Eddy Trevino, Texas State Energy Conservation OfficeAstor Ballroom 2

1:45 - 2:15 “Plant Energy Benchmarking: A Ten Year Retrospective of the ENERGY STAR Energy Performance Indicators (ES-EPI),” Gale Boyd, Duke University Department of Economics and Walt Tunnessen, U. S. Environmental Protection Agency.

2:20 - 2:50 “The Role of Visualization Systems in Managing the Energy of Production Systems,” Robb Dussault, Schneider Electric.

2:50 - 3:15 Coffee Break and Exhibits – Astor Ballroom Gallery

3:15 - 3:45 “Early Results of ISO 50001 Deployment by Utility Programs,” Kim Brown, Richard Milward, and Chad Gilless, EnerNOC.

3:50 - 4:20 “IGATE-E (Industrial Geospatial Tool for Energy Evaluation,” Nasr Alkadi and Michael Starke, Oak Ridge National Laboratory, Ookie-Ma, U. S. Department of Energy, Kevin Dowling and Brandon Johnson, University of Tennessee Knoxville, Saqib Khan, University of Texas Austin, Sachin Nimbalkar and Daryl Cox, Oak Ridge National Laboratory.

Session 7 Successful Energy Audits and ImplementationChris Russell, Energy PathfinderAstor Ballroom 1

1:45 - 2:15 “Implementing an Energy Management System at TOTAL Port Arthur Refinery,” Guillaume Eveno, TOTAL Port Arthur Refinery, Andy Hoyle, Guy Dabin, Alexander Proudfoot, Joseph Jacobs, and Vincent Guimera, KBC.

2:20 - 2:50 “CEPSA: Site-wide Energy Model Empowers Operators to Drive Sustainable Savings,” Tyler Reitmeier, Marcos Kihn, Diego Ruiz, and Carlos Ruiz, Soteica Visual MESA LLC, and Antonio Garcia Nogales, CEPSA QUÍMICA S.A.

2:50 - 3:15 Coffee Break and Exhibits – Astor Ballroom Gallery

3:15 - 3:45 “Successful Implementation of a Sustainable Steam Trap Management Program,” Jon Walter, TLV Corporation.

3:50 - 4:20 “Energy Design Reviews: The End of the Energy Audit – Integrating Energy Management in Engineering Design,” Emily Thorn Corthay, Hatch Management Consulting.

4:25 - 4:55 “ISO 50001 Audits,” Nazim Chowdhury, ABS Group Services Canada Ltd.

DAY ONE

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Conference Sessions

Session 8 Strategies for Effective Energy ManagementSession Chair: Fred Schoeneborn, FCS Consulting Services Inc. St. Louis Room

1:45 - 2:15 “The Future Landscape for Energy Procurement,” Dave Visneau, Champion Energy Services.

2:20 - 2:50 “Energy Reduction Through Utilities Advanced Control,” Christian Le Duff, ExxonMobil Chemical Company.


3:15 - 3:45 “Potential for Energy and Peak Demand Savings in California Tomato Processing Facilities,” Alexander J. Trueblood, BASE Energy Inc. and Ahmad Ganji, San Francisco State University.

3:50 - 4:20 “Energy Efficiency Opportunities in Wineries for Retrofit and New Construction Projects,” Yin Yin Wu and Sandra Chow, BASE Energy, Inc. and Ahmad R. Ganji, San Francisco State University.

4:25 - 4:55 “Better Crude Purchase Decisions: The Powerful Combination of Refinery Planning and Inbuild Assay Management for Increased Profitability,” Mel Bernstein, Aspen Technology.

5:30 - 7:30 p.m. Welcome Reception Sponsored by Champion Energy Services Astor Ballroom Gallery

Thursday Morning, May 23 7:00 - 12:00 Registration - Astor Ballroom Gallery

7:15 - 7:45 Breakfast - Astor Ballroom Gallery

7:45 - 8:45 Morning Plenary: US DOE Better Buildings, Better Plants Challenge Award Recognition –

Dr. David Danielson, DOE Assistant Secretary

The U.S. Department of Energy will be recognizing partners in the Better Buildings, Better Plants Challenge during this special plenary session. The Better Buildings, Better Plants Challenge is the industrial component of the Better Buildings Challenge--a Presidential initiative that calls on chief executive officers, university presidents, and state and local leaders to create American jobs through energy efficiency. Dr. David Danielson will provide opening remarks, and then recognize Better Plants Challenge partners for their first year accomplishments, including progress made towards their corporate-wide energy efficiency targets, completion of showcase projects, and transparently sharing key information on their successful strategies for improving energy performance

8:55 - 12:00 Sessions 9 - 12

DAY ONEConference Sessions

Session 9 American Chemistry Council Award Winners 2Session Chair: Ray Ratheal, Eastman Chemical CompanyBourbon Room

8:55 - 9:25 “DOW Chemical: Energy Efficiency Improvements of U.S. Olefins Crackers,” Jim Benton, The DOW Company.

9:30 - 10:00 “Geismar TDI Steam Optimization,” Meredith Bailey, BASF Corporation.

10:05 - 10:35 “Momentive Performance Materials Distillation Interchanger” Tom Kotkoskie, Momentive Performance Materials Inc.


Session 10 Better Buildings, Better Plants Initiative 1Session Chair: Andre de Fontaine, U.S. Department of Energy Astor Ballroom 1

8:55 - 9:25 “Comprehensive Energy Management: Using All the Tools Available,” Steven C. Schultz, 3M.

9:30 - 10:00 “Sustainable Energy Management – Cummins, Inc.,” Mark H. Dhennin, Cummins, Inc.

10:05 - 10:35 “Legrand BBBP Challenge: Designed for Results,” Pete J. Horton, LeGrand.


10:55 - 11:25 “Briggs & Stratton – The Sustainable Energy Efficiency” Richard D. Feustal, Briggs & Stratton Corporation.

Session 11 Boiler MACT ImplementationSession Chair: Jim Robinson, DES Global , LLCAstor Ballroom 2

8:55 - 9:25 “Corporate Reporting of Boiler MACT Energy Assessments,” Cliff McLain, DES Global, LLC

9:30 - 10:00 “Implementation of Energy Management and Reporting Systems Under Boiler MACT,” Fred Kratt, DES Global LLC.

10:05 - 10:35 “DOE Boiler MACT Technical Assistance-CHP as a Compliance Strategy,” Keith McAllister and Isaac Panzarella, DOE Southwest Regional Clean Energy Application Center.

Session 12 Analysis ToolsSession Chair: Kathey Ferland, Texas Industries of the FutureSt. Louis Room

8:55 - 9:25 “Optimized Design of Furnace Cooling System,” Franco Morelli and Bryan Rasmussen, Texas A&M University Industrial Assessment Center.

DAY TWO

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Conference Sessions

9:30 - 10:00 “Design and Predictive Control of a Net-Zero Energy Home,” Franco Morelli and Bryan Rasmussen, Texas A&M University Industrial Assessment Center.

10:05 - 10:35 “Steam System Data Management,” Darrell Roberts Sr. and Steve Rowell, Wal-tech Valve.


12:00 - 1:30 IETC Energy Awards LuncheonAstor Ballroom 3

Award Recipients: TPC Group, EPI Engineering, EPCON International, Legrand North America, and IBM Bromont

See pages 5 – 7 for a description of the projects that won the IETC Energy Awards.

Thursday Afternoon, May 23 1:45 - 3:25 Sessions 13 - 15

Session 13 American Chemistry Council Award Winners 3Session Chair: Frank Roberto, ExxonMobil Chemical CompanyBourbon Room

1:45 - 2:15 “BASF Corporate Energy Process,” Ty Geiger, BASF Corporation.


Session 14 Better Buildings, Better Plants Initiative 2Session Chair: Andre de Fontaine, U.S. Department of EnergyAstor Ballroom 2

1:45 - 2:15 “Alcoa Can’t Wait for Tomorrow; Taking Energy Efficiency to the Next Level,” Walt Brockway, Alcoa, Inc.

2:20 - 2:50 “Save Energy the Simplot Way,” Don Sturtevant, J. R. Simplot Company.

2:55 - 3:25 “Making the Most of Your Energy at Schneider Electric,” Edwin Willhite, Schneider Electric.


Session 15 Successful Energy Programs 2Session Chair: Scott Harrison, TXU EnergySt. Louis Room

1:45 - 2:15 “Programs for Small and Medium-Sized Manufacturers,” Daniel Trombley, Ethan Rogers, Neal Elliott, American Council for an Energy Efficient Economy.


DAY TWOPost-Conference WorkshopBoiler MACT Workshop St. Louis Room Friday, May 24 8:00 am – 2:00 pm

7:30 a.m. Breakfast for workshop attendees

Boiler MACT - Regulations and Environmental Requirements by James Robinson, DES Global, LLC The Major and Area Source Boiler MACT with the Commercial and Industrial Solid Waste Incinerator (CISWI) regulations were updated January 31, 2013. A review of the regulations and compliance requirements will be provided with discussions around compliance and the reporting requirements. With the NOICS notification due next week on May 31, 2013, you can’t get much more timely than this.

Boiler MACT - Compliance Solutions - CO Combustion Control by Fred Kratt, DES Global, LLC The Boiler MACT minimal compliance requirement for large multi-fuel boilers is boiler inspection, boiler tune ups and rigorous combustion control. The combustion control is to minimize excess air while at the same time preventing the release of hazardous air pollutants. Mr. Kratt will discuss the Boiler MACT inspection and tune up requirements and address CO control strategies for the larger multi fuel boilers.

CHP Impacts on Boiler MACT Compliance and Site Energy Optimization by Keith McAllister, Southeast Clean Energy Assessment Center Combined Heat and Power (CHP) projects represent a cost effective strategy for Boiler MACT compliance at some sites. One strategy is natural gas CHP, which greatly reduces harmful emissions and improves energy efficiency. CHP also may be used in conjunction with other energy efficiency measures and pollution controls to achieve required output-based emissions levels. Either approach can yield a positive economic return for the plant over the long term. This session will evaluate the impacts of adding or increasing CHP on a facility’s energy consumption and costs, and succeeding in Boiler MACT compliance.

Boiler MACT Assessments, Benchmarks, and Implementation by James Robinson, DES Global, LLC Energy Assessments are required under the area and major source Boiler MACT. The effort required to conduct a Boiler MACT compliant energy assessment is very similar to the traditional Powerhouse Energy Assessments used for project qualification. Techniques to shorten the energy assessment schedule and extract value will be discussed such as integrating into Real Time Pricing CHP applications and Demand Side Management for MACT Compliance.

Boiler MACT Working Panel Session

• Clean Energy Assessment Center • DES Global, LLC • Industrial Assessment Center

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IETC Staff

Malcolm E. VerdictIETC Conference Chair

James A. EggebrechtExecutive Director

Alissa SimpsonConference Manager

IETC Advisory Board

Joe Almaguer, The DOW Company

Neil Davies, Spirax Sarco, Inc.

R. Neal Elliott, American Council for an Energy Efficient Economy

Kathey Ferland, Texas Industries of the Future

Lamar Frazier, Noble Americas Energy Solutions

Peter Garforth, Garforth International llc

Scott Harrison, TXU Energy

Bill Howe, Electric Power Research Institute

Dave Lauterbach, DuPont

Bruce Lung, Alliance to Save Energy

Rick Marsh, Industrial Energy Efficiency Network

Vern Martin, Flowcare Engineering Inc.

Scott Hutchins, US Department of Energy

Bryan Rasmussen, Texas A&M University Mechanical Engineering

Paula Ridgeway, Louisiana Department of Natural Resources

Frank Roberto, ExxonMobil Chemical Company

James E. Robinson, DES Global LLC

Scott Rouse, Energy @ Work

Chris Russell, Energy Pathfinder Management Consulting, LLC

Fred Schoeneborn, FCS Consulting Services Inc.

Steve Schultz, 3M Company

Eddy Trevino, Texas State Energy Conservation Office

Vestal Tutterow, Project Performance Company

Malcolm E. Verdict, TAMUS Energy Systems Laboratory

David Visneau, Champion Energy Services

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Sponsors & Supporters

ExhibitorsAssociation of Energy Engineers

Champion Energy Services

EPI Engineering

Louisiana Department of Natural Resources

Miura North America, Inc.

Soteica Visual MESA LLC.

Spirax Sarco, Inc.

TLV Corporation

US Department of Energy Advanced Manufacturing Office


Energy Systems Laboratory

Texas A&M Engineering Experiment Station

Notes

American Chemistry Council

Soteica Visual MESA LLC


ENERGYU.S. DEPARTMENT OF

US Department of Energy, Advanced Manufacturing Office

Spirax Sarco, Inc.


Chemical Engineering Progress

TLV Corporation


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SPONSORS & HOSTS

Energy Systems Laboratory Texas Engineering Experiment Station

402 Harvey Mitchell Pkwy South College Station, TX 77845

[email protected]

IETC.TAMU.EDU


Energy Systems Laboratory

Texas A&M Engineering Experiment Station

American Chemistry Council

Soteica Visual MESA LLC


ENERGYU.S. DEPARTMENT OF

US Department of Energy, Advanced Manufacturing Office

Spirax Sarco, Inc.


Chemical Engineering Progress

TLV Corporation


35 industrial energy technology conference final...

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