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The H-Series: Powering Reliable OperationsAtlas Copco Gas and Process
We are committed to your superior productivitythrough interaction and innovation
For the past century, Atlas Copco has built a close
relationship with customers in virtually every industry, to
better understand their process, their turbo machinery ap-
plications, and how their needs are best served.
Morethanathousandinstallationswithinfifteen
yearsofitsintroductionclearlydemonstratethesuccessof
the H series solution. In the air separation, process, petro-
chemical, pharmaceutical, automotive, utility and mining
industries,theHserieshasearnedwideacceptancefor
efficientdependable,cost-effectiveoperation.
Across these industries, there is common demand
forshortleadtimes,highreliability,maximumuptime,
easeofoperationandmaintenance,andafastreturnon
investment. Some industries have additional requirements,
suchascompliancewiththeAPIspecifications(American
PetroleumInstitute),orspecifictestinganddocumentation.
Hseriescompressorsareuniquelycapableof
meeting all these requirements as a standard package, modi-
fiedforairseparationcombined-serviceapplications,or
totallyengineeredtoAPIspecificationsandprocess-specific
requirements.
H series redefinesreliable oil-free operation
Hseriescentrifugalcompressorsaretheculmina-
tionofmorethan100yearsofAtlasCopcoexperiencein
aircompression.Itisthisexpertisethatmadeustheworld’s
undisputedleaderinthemanufactureofcompressors.
TheHseriescombinesthebesttechnologyfor
thedeliveryofoil-freecompressedairwithinnovative
engineeringandmanufacturingtechniquesdevelopedfor
industrial and process compressors.
ThedesignoftheHserieswasdrivenbycustomer
demandforacompact,reliable,highlyefficient,compressor
package to meet their high volume air compressor applications.
AtlasCopco’sengineeringexpertiseandthead-
herencetoextensivequalityassurancemeasures–certified
toISO9001standards–helpproducetheseprocess-quality
centrifugalcompressorsthatofferefficientoperation,mini-
malmaintenanceandawidespectrumofapplications.The
resultsareenhancedproductivityandprofitability.
Quality engineered components optimize
performance
ThemajorcomponentsofeachHseriescompres-
sorpackage–theaerodynamicsection,interstagecoolers,
integral gearing, lubrication system and operating controls
–havebeenengineeredtodeliverreliableperformance.
Critical components such as impellers, casings,
guidevanes,shaftseals,gearsandbearingsaremanufac-
turedfromfield-tested,provendesignstoprovideahigh
levelofaerodynamicperformanceandmechanicalreliabil-
ityusuallyfoundonlyinmoreexpensiveturbomachinery.
Qualityassuranceoftheassembledunitincludes
complete acceptance testing at operating pressures and rated
speeds.Allspecifiedoperatingconditionsaresimulatedand
performanceofallcompressorcomponentsismeasuredand
recordedpriortofinalapproval.
Quality engineered components optimizeperformance and ensure reliability
Superior aerodynamics improve off-design efficiency
Theaerodynamicsectionistheheartofthe
compressor. Here, the ambient air entering the inlet is
forcedtotheouterperimeteroftherotatinginducer-
type impeller. The impeller blades direct the air and the
resultingcentrifugalforceincreasesthevelocityand
pressureoftheair.ThedesignoftheHseriesimpellers
providesexcellentflow/pressureratiosandsuperior
turndown.
Airleavingtheimpellerentersavaneddiffuser
passage, which reduces its velocity and increases its
pressure.Thevanesaredesignedtoaerodynamicprofiles
thatreducepressurelossesandincreasestageefficiencies.
The compressed air then passes through a scroll volute,
wherethediffusionprocesscontinues,andintotheinter-
cooler. The process is repeated in each additional
compression stage.
tiltingpadhighspeedradialbearingswithfiveself
centeringpadsforstableshaftrotation
tapered land high speed thrust bearings absorb primary
thrust
bearingsarehorizontallysplitforeasyinspection
Premium gearing for reliable operation
singlehelicaldesigneffectivelycounterbalancesaerody-
namic thrust loads
machiningtolerancesinaccordancewithAGMAQ-13
(DIN5/6)foroptimaltoothcontactensuring:
•highmechanicalefficiency
•lownoise
•individuallyreplaceable/interchangeablebullgearand
pinions
Proven bearing technology for extended service life
Shrink-fitted labyrinth seals minimize air
leakage
17-4PH/DIN1.4540stainlesssteellabyrinth
sleevesrotatingontheimpellershaftare
mated against a stationary aluminum ring
airleakagealongtheshaftisminimizedand
theshaftisprotectedfromscoringinthe
unlikelyeventofrotorimbalance
Exclusive impeller design delivers maximum efficiency
high performance inducer-type impellers, precisely matched to your flow
and pressure needs
precision-cast 17-4 PH (1.4540 DIN) stainless steel for maximum operating
efficiency in any application
Horizontally split gearbox
simplifies maintenance
removable gearbox top for inspection of gears,
bearings and seals without disconnecting system piping
groove cut into gearbox accommodates O-ring to
eliminate oil leaks
Fixed diffusers
complement impeller’s aerodynamic characteristics to
achieve higher adiabatic efficiencies
designed to profiles that reduce pressure losses and
increase stage efficiencies
help maintain constant head at reduced flow
Integral lubrication system reduces foaming action
availcompletely self-contained pressurized lubrication system
integral oil reservoir in the compressor package base
dual-reservoir design reduces foaming action to ensure uniform
lubricant viscosity
no additional lubrication equipment is required
API 672/614 options available, such as dual oil coolers, dual oil filters
and stainless steel pipe
Adjustable inlet guide vanes for significant energy savings
aerodynamic performance improvement
energy cost reduction of up to 9% under reduced load,
compared to a conventional throttle valve system
reduction in energy required to deliver rated performance,
by spinning the incoming air in the rotational direction of the
first-stage impeller
adjustment of the flow to meet variations in
process conditions
Interstage piping facilitates maintenance
connected by sealed Victaulic couplings
easy removal without disassembling interstage coolers
Parallel-flow manifold (option)
connects cooling water for intercoolers and oil cooler to a
common inlet and outlet
discharge throttle valves on each cooler are included
The H series offers the best centrifugal compressortechnology packaged for optimum deliveryof oil-free air
Electric drive motors
available in various voltages and enclosures
other drivers available, including steam turbines, and gas
or diesel-powered engines
High Quality Coolers
extendedsurfacewater-in-tube/air-in-shellconfiguration
tubescanbecleanedinplaceforeasyon-sitemaintenance
largediameterwatertubes,straight-throughflow
maximumheatexchangeatlowestpressuredrop
shellsareintegralpartofcompressorbase
optional materials available
Programmable Logic Controller
monitors critical parameters during operation
standardized sequencing and data logging systems available
customized control systems can be supplied to meet individual requirements
externalcommunicationswithMODBUS,PROFIBUSandother
Precisely balanced drive coupling for smooth operation
flexiblediscdrivecoupling
preciselybalanced,vibration-free
noneedforcouplinglubrication
Compact, common base
integratesframe,intercoolersandlubeoilreservoir
providesexceptionaltorsionalrigidity
improves space utilization
air flow through compressor
stages and intercoolers
Proven installationsin a broad range of applications
OneofthefourHseriesfour-stagecompressors
usedtosupplyairataresearchcenter.Flowrate
is7,913m3/h(4,682acfm),inletpressureis
.97bara(14.1psia),anddischargepressureis
28bara(405psia).
Thisfour-stageHseriescompressorhandles
nitrogenat15.0psia(1.03bara)inletpressureand
at285psia(19.6bara)dischargepressureinanair
separationplant.Flowis5,700scfm(9170m3/h),
andpowerratingis1,580hp(1,180kW)
ThisHseriesunit,ratedat1,160hp(870kW),
operates in an air separation plant at a steel mill.
Inletpressureis14.2psia(0.98bara),and
dischargepressureis110psia(7.6bara).Flow
rateis24,900acfm(42,300m3/h).
This pharmaceutical plant is supplied by a two-
stageHseriesunitratedat1,150hp(860kW).
Flowrateis9,200acfm(15,600m3/h).Inlet
pressureis14.4psia(0.99bara),anddischarge
pressureis65psia(4.5bara).
Fourfour-stageHseriescompressorsprovideairfor
pipelinecleaning.Inletpressureis14.4psia(0.99
bara),dischargepressureis407psia(28.1bara),
andflowrateis9,700acfm(16,500m3/h).
The widest range of compressorsand turboexpanders
HA Series single stage air
compressorhandleflowsfrom
5,500-85,000m3/hr(3,000-
50,000cfm)atdischargepres-
sureupto3bar(a)43.5psia.
GT/T-Seriesintegrally-geared
centrifugalcompressorsare
offeredinsingleandmulti-stage
configurations(1-6stages)to
handleallgasesatflowsfrom
500-400,000m³/h(300to
240,000cfm)atdischarge
pressuresupto90bar(a)/
1,350psia.
SC/TP-Seriesintegrally-
gearedcentrifugalcompressors
areofferedinsingleandmulti-
stagedesigns(1-5stages)to
handleallgasesatflowsfrom
250-110,500m³/h(150to
65,000cfm)atadischargepres-
sureupto55bar(a)/800psia.
ET-Seriesexpansionturbinesto
handleallgasesatflowsfrom
306,000m³/h(180,000cfm)at
adischargepressureofupto
110barwithageneratorsize
upto15,000kW(25,000kW),
20,000kW(33,000hp).
The H-Series is part of a complete range of Atlas Copco
centrifugal compressors.
Turbocompressors in single-stage or multi-stage
configurations for process requirements from 500 to
400,000 m3/h and pressures up to 90 bar.
Turboexpanders for cryogenic and natural gas
applications in a power range from 4 to 15,000 kW,
and pressures up to 110 bar.
Technical dataH6 - H10 (50 Hz and 60 Hz)
Global presenceLocal service
We Can Serve You, Wherever You Are
Beinganinternationalcompanywith
premierlocalresources–thatbest
describesourphilosophyfortheApplication
andCustomerCenters,butalsoforour
AftermarketSales.Presentinmorethan
100countries,AtlasCopcoGasandProcess
candeliverahigh-qualityaftermarket
saleslocally,inthecustomer’slanguage,
and through an integrated, single point
ofcontact.AtlasCopcoGasandProcess
offersthecompletemulti-yearservicecon-
tracts,sparesandparts,high-techperfor-
mance upgrades, and maintenance services
forinstalledmachines.
A round-the-clock operation
TheAtlasCopcoGasandProcessAfter-
market Sales team always is ready to take
actionforthecustomer,24hoursadayand
everydayoftheyear.
Our Aftermarket Sales Portfolio
Alookatthedifferentplans:
•TotalResponsibilityPlan
•PreventiveMaintenance
•InspectionPlan
(1) Reference conditions: - barometric pressure: 1 bar(a) / 14.5 psia - air intake temperature: 35 °C / 95 °F - relative humidity: 60 % - cooling water inlet temperature: 26.7 °C / 80 °F(2) Depending on pressure variant(3) With standard M.V. motor and optional mounted aftercooler and water manifold
50 Hz Inlet Volume (1)
m3/hInstalled motor (2)
kWWeight (3)
kgDimensions in mm (3)
A B CTwo-stage, watercooled
HR6 4000 to 7500 315 to 520 9000 4800 2000 2600HR7 7500 to 11500 520 to 900 11100 5600 2300 2800HR8 11500 to 17000 800 to 1400 12000 5600 2300 2800
HR26000 17000 to 26500 1120 to 2000 16500 7500 3050 3050HR9 25500 to 33000 1600 to 2250 22000 7620 2800 3700HR10 33000 to 42400 2000 to 3000 29000 7900 3300 3800
Three-stage, watercooledHL6 4000 to 7500 400 to 800 10200 4800 2600 2600HL7 7500 to 11500 800 to 1400 12700 5600 2800 2800HL8 11500 to 17000 1120 to 2250 13600 5600 2800 2800
HL26000 17000 to 26500 1600 to 3000 24000 7500 3800 3175HL9 25500 to 33000 3000 to 3500 26000 7620 3800 3700HL10 33000 to 42400 3000 to 4000 31615 7900 4060 3800
Four-stage, watercooledHM7 7500 to 11500 1000 to 1600 15500 5600 2800 2800HM8 11500 to 17000 1600 to 2250 16300 5600 2800 2800
HM26000 17000 to 26500 3000 to 4000 32000 7500 4700 3175HM9 25500 to 33000 3000 to 4000 28000 7620 3800 3700
HM10 33000 to 42400 4000 to 4100 34000 7900 4060 3800
60 Hz Inlet Volume (1)
cfmInstalled motor (2)
HPWeight (3)
lbsDimensions in inches (3)
A B CTwo-stage, watercooled
HR6 2400 to 4400 400 to 700 19800 190 80 100HR7 4400 to 6800 700 to 1250 24500 220 90 110HR8 6800 to 10000 1100 to 2000 26500 220 90 110
HR16000 10000 to 16000 1500 to 2750 36300 295 120 120HR9 15000 to 19500 2250 to 3000 48000 300 110 145HR10 19500 to 25000 2500 to 3500 63700 210 130 150
Three-stage, watercooledHL6 2400 to 4400 500 to 1000 22500 190 100 100HL7 4400 to 6800 1000 to 2000 28000 220 120 110HL8 6800 to 10000 1500 to 2750 30000 220 120 110
HL16000 10000 to 16000 2250 to 4000 53000 295 150 125HL9 15000 to 19500 3500 to 4500 57000 300 150 145HL10 19500 to 25000 4000 to 5000 69700 310 160 150
Four-stage, watercooledHM7 4400 to 6800 1250 to 2250 34000 220 120 110HM8 6800 to 10000 2250 to 3000 36000 220 120 110
HM16000 10000 to 16000 3500 to 5000 70000 295 185 125HM9 15000 to 19500 4000 to 5000 62000 300 150 145
HM10 19500 to 25000 5000 to 5500 75000 310 160 150
Global presenceLocal service
What sets Atlas Copco apart as a company is
ourconvictionthatwecanonlyexcelinwhatwedo,ifwe
provide the best possible know-how and technology to really
help our customers produce, grow and succeed.
Thereisauniquewayofachievingthat-we
simply call it the Atlas Copco way. It builds on interaction,
onlong-termrelationshipsandinvolvementinthecustomers’
process,needsandobjectives.Itmeanshavingtheflexibility
toadapttothediversedemandsofthepeoplewecaterfor.
It’sthecommitmenttoourcustomers’businessthatdrivesourefforttowardsincreasingtheirproductivity
throughbettersolutions.Itstartswithfullysupporting
existingproductsandcontinuouslydoingthingsbetter,butit
goesmuchfurther,creatingadvancesintechnologythrough
innovation.Notforthesakeoftechnology,butforthesake
ofourcustomer’sbottomlineandpeace-of-mind.
That is how Atlas Copco will strive to remain
thefirstchoice,tosucceedinattractingnewbusinessandto
maintain our position as the industry leader.
ISO 9001A consistent quality earnedus the industry’s leadership
and the customer’s trust.
ISO 14001Atlas Copco’s
Environmental ManagementSystem forms an integral part
of each business process.
Never use compressed airas breathing air without
prior purification in accor-dance with local legisla-
tion and standards.
Your Contact Person Worldwide
Atlas Copco Energas GmbHGas and Process Division
Am Ziegelofen 2 · 50999 Cologne, GermanyPhone: +49 2236 96 50 0 · Fax: +49 2236 96 50 899
E-Mail: [email protected] www.atlascopco-gap.com
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HeadquartersAtlas Copco Energas GmbHAm Ziegelofen 250999 Cologne, GermanyPhone: +49 2236 96 50 0Fax: +49 2236 96 50 [email protected]
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