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EdgeTech 4 Little Brook Road West Wareham, MA 02576 Tel: (508) 291-0057 Fax: (508) 291-2491 www.EdgeTech.com 3300 HULL MOUNT SYSTEM INSTALLATION GUIDELINES 0016695_REV_A March 2015

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Page 1: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

EdgeTech

4 Little Brook Road

West Wareham, MA 02576

Tel: (508) 291-0057

Fax: (508) 291-2491

www.EdgeTech.com

3300 HULL MOUNT SYSTEM I N S T A L L A T I O N G U I D E L I N E S

0016695_REV_A March 2015

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ii

3300 HULL MOUNT SYSTEM 0016695_REV_A

The information, figures, and specifications in this manual are proprietary and are issued in strict

confidence on condition that they not be copied, reprinted, or disclosed to a third party, either wholly or

in part, without the prior, written consent of EdgeTech. Any reproduction of EdgeTech supplied software

or file sharing is strictly prohibited.

©Copyright 2015 by EdgeTech. All rights reserved.

Storm Case™ is a trademark of Pelican.

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iii

ATTENTION – READ THIS FIRST!

All personnel involved with the installation, operation, or maintenance of the equipment described in this

manual should read and understand the warnings and cautions provided below.

CAUTION!

This equipment contains devices that are extremely sensitive to static

electricity. Therefore, extreme care should be taken when handling them.

Normal handling precautions involve the use of anti-static protection

materials and grounding straps for personnel.

WARNING!

High Voltage may be present in all parts of the system. Therefore, use

caution when the electronics are removed from their containers for

servicing.

CAUTION!

Operation with improper line voltage may cause serious damage to the

equipment. Always ensure that the proper line voltage is used.

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iv

3300 HULL MOUNT SYSTEM 0016695_REV_A

HARDWARE VARIATIONS AND COMPATIBIL ITY

The 3300 Hull Mount System contains both standard and proprietary hardware. At times, EdgeTech may

change the standard components due to their availability or performance improvements. Although the

component manufacturers—along with their models and styles—may change from unit to unit,

replacement parts will generally be interchangeable.

EdgeTech will make every effort to see that replacement components are interchangeable and use the

same software drivers (if applicable). At times, however, direct replacements may not exist. When this

happens, EdgeTech will provide the necessary drivers with the replacement part, if applicable.

EdgeTech may also change certain hardware per customer requirements. Therefore, portions of this

manual, such as parts lists and test features, are subject to change. These sections should be used for

reference only. When changes are made that affect system operation, they will be explicitly noted. Also,

some options and features may not be active in the customer’s unit at time of delivery. Upgrades will be

made available when these features are implemented.

Contact EdgeTech Customer Service with any questions relating to compatibility.

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v

ABOUT THIS DOCUMENT

We, the employees at EdgeTech, would like to thank you for purchasing 3300Hull Mount System. At

EdgeTech, it is our policy to provide high-quality, cost-effective products and support services that meet

or exceed your requirements. We also strive to deliver them on-time, and to continuously look for ways

to improve them. We take pride in the products we manufacture, and want you to be entirely satisfied

with your equipment.

Purpose of this Document

The purpose of this guide is to provide the user with information on the installation of EdgeTech’s 3300

Hull Mount System. Although this document encompasses the latest operational features of the 3300,

some features may be periodically upgraded. Therefore, the information in this installation guide is

subject to change and should be used for reference only.

Liability

EdgeTech has made every effort to document the 3300 in this document accurately and completely.

However, EdgeTech assumes no liability for errors or for any damages that result from the use of this

guide or the equipment it documents. EdgeTech reserves the right to upgrade features of this equipment,

and to make changes to this document, without notice at any time.

Warnings, Cautions, and Notes

Where applicable, warnings, cautions, and notes are provided in this manual as follows:

WARNING!

Identifies a potential hazard that could cause injury or death.

CAUTION!

Identifies a potential hazard that could damage equipment or data.

NOTE: Recommendations or general information that is particular to

the material being presented.

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vi

3300 HULL MOUNT SYSTEM 0016695_REV_A

WARRANTY STATEMENT

All equipment manufactured by EdgeTech is warranted against defective components and workmanship

for a period of one year after shipment. Warranty repair will be done by EdgeTech free of charge.

Shipping costs are to be borne by the customer. Malfunction due to improper use is not covered in the

warranty, and EdgeTech disclaims any liability for consequential damage resulting from defects in the

performance of the equipment. No product is warranted as being fit for a particular purpose, and there is

no warranty of merchantability. This warranty applies only if:

i. The items are used solely under the operating conditions and in the manner recommended in

Seller's instruction manual, specifications, or other literature.

ii. The items have not been misused or abused in any manner, nor have repairs been attempted

thereon without the approval of EdgeTech Customer Service.

iii. Written notice of the failure within the warranty period is forwarded to Seller and the directions

received for properly identifying items returned under warranty are followed.

iv. The return notice authorizes Seller to examine and disassemble returned products to the extent

Seller deems necessary to ascertain the cause for failure.

The warranties expressed herein are exclusive. There are no other warranties, either expressed or implied,

beyond those set forth herein, and Seller does not assume any other obligation or liability in connection

with the sale or use of said products. Any product or service repaired under this warranty shall be

warranted for the remaining portion of the original warranty period only.

Equipment not manufactured by EdgeTech is supported only to the extent of the original manufacturer's

warranties.

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vii

RETURNED MATERIAL AUTHORIZATION

Prior to returning any equipment to EdgeTech, a Returned Material Authorization (RMA) number must be

obtained. The RMA will help us identify your equipment when it arrives at our receiving dock and track

the equipment while it is at our facility. The material should be shipped to the address provided in the

EdgeTech Customer Service section. Please refer to the RMA number on all documents and

correspondences as well.

All returned materials must be shipped prepaid. Freight collect shipments will not be accepted. EdgeTech

will pay freight charges on materials going back to the customer after they have been evaluated and/or

repaired.

CAUTION!

If your product is a portable topside, never attempt to it in its Storm

CaseTM alone. Although rugged, these cases are not intended to be used

as shipping containers, and the delicate internal components could be

damaged if used in this manner.

The following steps apply only to material being returned from outside the Continental United States.

Follow them carefully to prevent delays and additional costs.

1. All shipments must be accompanied by three copies of your proforma invoice, showing the value

of the material and the reason for its return. If the reason is for repair, it must be clearly stated in

order to move through customs quickly and without duties being charged. Whenever possible,

please send copies of original export shipping documents with the consignment.

2. If the value of the equipment is over $1000, the following Shipper's oath must be sent with the

invoice. This oath can be typed on the invoice, or on a separate letterhead:

"I, ______________________________, declare that the articles herein specified are the

growth, produce, or manufacture of the United States; that they were exported from the

United States from the port of _____________________, on or about _______________;

that they are returned without having been advanced in value or improved in condition

by any process of manufacture or any other means; and that no drawback, or allowance

has been paid or admitted hereof."

Signed ______________________________

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viii

3300 HULL MOUNT SYSTEM 0016695_REV_A

3. If there is more than one item per consignment, a packing list must accompany the shipment. It

is acceptable to combine the proforma invoice and packing list as long as the contents of each

carton are clearly numbered and identified on the invoice.

4. Small items can be shipped prepaid directly to EdgeTech by FedEx, DHL, UPS, Airborne, etc.

5. If the equipment is the property of EdgeTech (formerly EG&G Marine Instruments Division),

please insure for full value.

6. Fax one invoice, packing list, and a copy of the airway bill to EdgeTech upon shipment.

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ix

CUSTOMER SERVICE

Customer service personnel at EdgeTech are always eager to hear from users of our products. Your

feedback is welcome, and is a valuable source of information which we use to continually improve these

products. Therefore we encourage you to contact EdgeTech Customer Service to offer any suggestions or

to request technical support:

NOTE: Please have your system Serial Number available when

contacting Customer Service.

E-mail: [email protected]

Mail: 4 Little Brook Road West Wareham, MA 02576

Telephone: (508) 291-0057

Facsimile: (508) 291-2491

24-Hour Emergency Technical Support Line: (508) 942-8043

For more information please go to www.EdgeTech.com.

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x

3300 HULL MOUNT SYSTEM 0016695_REV_A

COMPANY BACKGROUND

EdgeTech (formerly EG&G Marine Instruments) traces its history in underwater data acquisition and

processing back to 1966. EdgeTech has designed, developed, and manufactured products, instruments,

and systems—for the acquisition of underwater data, including marine, estuarine, and coastal

applications—for over 45 years.

The company has responded to the needs of the scientific, Naval, and offshore communities by providing

equipment—such as sub-bottom profilers, side scan sonar, acoustic releases, USBL positioning systems,

and bathymetric systems—that have become standards in the industry.

EdgeTech has also consistently anticipated and responded to future needs through an active research and

development program. Current efforts are focused on the application of cutting-edge CHIRP and acoustic

technology.

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xi

TABLE OF CONTENTS

ATTENTION – READ THIS FIRST! ......................................................................................................... iii

HARDWARE VARIATIONS AND COMPATIBILITY .................................................................................. iv

ABOUT THIS DOCUMENT .................................................................................................................... v

Purpose of this Document ........................................................................................................................ v

Liability ...................................................................................................................................................... v

Warnings, Cautions, and Notes ................................................................................................................. v

WARRANTY STATEMENT ................................................................................................................... vi

RETURNED MATERIAL AUTHORIZATION ........................................................................................... vii

CUSTOMER SERVICE .......................................................................................................................... ix

COMPANY BACKGROUND .................................................................................................................. x

TABLE OF CONTENTS ......................................................................................................................... xi

LIST OF FIGURES & Tables ................................................................................................................. xii

SECTION 1: OVERVIEW ..............................................................................................................1-1

SECTION 2: SONAR DESCRIPTIONS .............................................................................................2-1

2.1.1 Processor ................................................................................................................................... 2-5

2.1.2 Amplifier .................................................................................................................................... 2-5

2.1.3 Physical Specifications .............................................................................................................. 2-5

2.2 Signal Cable ...................................................................................................................................... 2-6

2.3 Interface Box .................................................................................................................................... 2-9

2.3.1 Physical Specifications ............................................................................................................ 2-10

2.4 Spider & Transducer Arrays ........................................................................................................... 2-13

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xii

3300 HULL MOUNT SYSTEM 0016695_REV_A

LIST OF FIGURES & TABLES

Figure 1-1: Overall System Diagram (2x2 Configuration) .......................................................................... 1-2

Figure 2-1: Hull Mount Deck Unit .............................................................................................................. 2-1

Figure 2-2: Deck Unit – Back Panel ............................................................................................................ 2-2

Figure 2-3: Deck Unit – Front Panel ........................................................................................................... 2-3

Figure 2-4: Rear Panel Schematic .............................................................................................................. 2-4

Figure 2-5: Topside Unit Deck Cable Plug (Female) Pinout ....................................................................... 2-6

Figure 2-6: Female Marshal Connector – 86-5FC (Deck Cable to Junction Box Connection) .................... 2-7

Figure 2-7: Male Marshal Connector – 86-5MC (Junction Box to Deck Cable Connection) ...................... 2-7

Figure 2-8: Deck Cable Schematic .............................................................................................................. 2-8

Figure 2-9: Interface Box (Interior & Exterior) ........................................................................................... 2-9

Figure 2-10: Interface Box Assembly Drawing ......................................................................................... 2-11

Figure 2-11: Interface Box Wiring Diagram.............................................................................................. 2-12

Figure 2-12: Spider Box (Connects to Interface Box and Individual Transducers) ................................... 2-15

Figure 2-13: Transducer ........................................................................................................................... 2-15

Figure 2-14: Spider Wiring Diagram ......................................................................................................... 2-17

Figure 2-15: Deck Cable, Junction Box, and Spider Wiring Diagram (2x2 Configuration) ....................... 2-18

Figure 2-16: Single Transducer Drawing .................................................................................................. 2-19

Figure 2-17: 2x2 Transducer Configuration ............................................................................................. 2-20

Figure 2-18: 3x3 Transducer Configuration ............................................................................................. 2-21

Figure 2-19: 4x4 Transducer Configuration ............................................................................................. 2-22

Figure 2-20: 5x5 Transducer Configuration ............................................................................................. 2-23

Table 1-1: Wire Color vs. Purpose .............................................................................................................. 1-1

Table 2-1: Deck Unit Physical Specifications .............................................................................................. 2-5

Table 2-2: Physical Specifications of Interface Box .................................................................................. 2-10

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1-1

OVERVIEW

EdgeTech’s 3300 Hull Mount system is supplied complete with all the necessary cables for installation. We

recommend saving all packing materials and storing them in their original containers for future use. For

protection, the system components should be stored in their shipping containers when not in use. Before

each installation, the system components should be accounted for and inspected for damage

The processor operates from a 120 VAC or 240 VAC (47 to 63 Hz) power source. For proper operation, the

power source must be clean; i.e., constant and free from electrical noise. High-amplitude, high-frequency

noise spikes superimposed on the input power lines may be coupled into the processor electronics, and if

large enough, the spikes may either degrade the sonar image or cause the system to fail completely.

To avoid these issues, the topside processor and associated equipment should operate from a dedicated,

un-interruptible power supply with power surge protection. The topside equipment should not be

attached to a power source that is also used to drive motors or pumps on the vessel.

The AC power cord is terminated in a standard U.S. 3-prong plug. For non-U.S. standard power outlets,

the installer may supply their own power cord, or cut off the 3-prong plug and attach the appropriate plug

or other terminations using the following wire color code shown in Table 1-1:

WIRE COLOR PURPOSE

Black AC Line

White AC Neutral

Green Earth Ground

Table 1-1: Wire Color vs. Purpose

CAUTION!

Verify that the amplifier is set to the proper input voltage prior to

connection to the power source.

When determining a location for setting up the system, consider the following:

Flat and firm surface de-coupled from vessel vibration.

Dry, shaded area with air flow. Avoid operating under direct sun or in tropical sunlight because of

possible heat built up, difficulty viewing sonar data on the screen and front panel Status Lights.

Easy access to the connections in the rear of the system.

Easy access to deck and bridge for communicating navigation plans.

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DRAWING NO. Rev

ASCALE3300 HM

DATE

page 1 of 2

DRAWN:

APPROVALS

CHECKED:

ENG:

ISSUED

SYSTEM

CARDFILE NAME

DOC DRAWING ICD 3300 HULL MOUNT 2X2 KT 216

DUCERS

03-18-15TS

0016xxx

4 Litt le Brook Road

West Wareham, MA 02576

Tel: (508) 291-0057 / Fax: 356-9760

Email: [email protected]

REV

REVISIONS

DESCRIPTION DATE APPROVED

A Initial Release

TR JUNCTION BOX

3300 HULL MOUNT

P/N: 0009966

17" LCD Monitor

Keyboard

Track Ball

B86-5FC

AM

PH

EN

OL

B86-5MB

3300 HM Deck Cable

50 Meter

P/N: 0002976

ASSY TOP 3300 HULL MOUNT TOPSIDE

P/N 0002820

SPIDER BOX

ASSEMBLY

2X2

P/N:0009969

3300 HM

DUCER KT-216-A2 P/N: 0003228

BRACKET 216 1X2 P/N: 0009923

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2-1

SONAR DESCRIPTIONS

The 3300-HM Hull Mount sub-bottom profiler system consists of the Deck Unit, Signal Cable, Interface

Box, Spider Assembly, and Transducer Array. Each of these are described in detail in the sub-sections to

follow.

The Deck Unit consists of a processor, amplifier, and monitor. See Figure 2-1 for an overall view of the

Deck Unit, and Figure 2-2 and Figure 2-3 for detailed images of the back and front panels, respectively.

Figure 2-4 is a schematic of the rear panel.

Figure 2-1: Hull Mount Deck Unit

LCD monitor

19-inch Rack Mount

enclosure

3300-HM Topside

Processor

Power Amplifier

Keyboard

DISCOVER software

Trackball

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Figure 2-2: Deck Unit – Back Panel

PREAMP

COMMON

test point

POWER

SUPPLY

USB

ports

COM 1-NAV

connector COM 3 ETHERNET 1

connector

ETHERNET 2

connector

Sonar data main

I/O connector

TRIGGER IN

connector

TRIGGER OUT

connector

POWER AMP

OUT TX1

indicator

12 VDC OUT

TO PREAMP

test point

POWER AMP OUT

TX2 indicator

TOWFISH

PREAMP 5 VDC

test point

SEA CABLE

connector

GND AC POWER input

connectors

DVI

ports

330

0 H

ULL

MO

UN

T SY

STEM

0

01

66

95

_REV

_A

2-2

SEC

TIO

N 2

: SO

NA

R D

ESC

RIP

TIO

NS

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Figure 2-3: Deck Unit – Front Panel

POWER, BRIDGE &

DATA indicators

USB

connectors

Drive Access panel

HARD DISK

indicator

SYSTEM

indicator

SYSTEM

Power button

HARD DISK

reset button

READY

indicators

CH1 dial

(defunct)

CH2 dial (defunct)

2-3

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2-5

2.1.1 Processor

A PC workstation containing a DSP board is mounted within the deck unit. The DSP board stores the

transmitted waveform and the correlation filter, and performs the correlation processing and spherical

range correction.

At periodic intervals, the DSP board sends the transmitted waveform to the D/A converter (via the DSP

serial link). This generates an analog pilot signal (using 20 bits) that is amplified by a 4 kW power amplifier

in the Deck Unit to drive, via the Signal Cable, the 25 transmitter transducers in the array.

The topside processor is equipped with sturdy rack mount handles for installation on standard 19” rack.

2.1.2 Amplifier

The amplifier is also designed for mounting in standard equipment rack. The power amplifier must stay

close to the topside processor due to the short cables that connect the two units. The amplifier also

requires at least 10 cm (4 in.) of clearance behind the heat sink array to permit vertical air flow through

the array. Ensure that the environmental operating temperature ion the rack mount does not exceed 55°

C (131° F).

NOTE: Should overheating occur because of inadequate ventilation,

thermal protection circuit will automatically protect the amplifier. When

a safe operating temperature is restored, the amplifier will resume

normal operation.

Data is displayed on a 17 inch IFT LCD color monitor. The monitor should be placed in a suitable place

where it is not near fluorescent desk lighting or any equipment that produces magnetic fields that could

cause interference. Allow at least 50mm ventilation space around the monitor

2.1.3 Physical Specifications

Physical specifications for the Deck Unit components are provided in Table 2-1:

COMPONENT DIMENSIONS W x D x H (cm) WEIGHT (kg)

Processor 48.3 x 43.2 x 17.8 16.5

Amplifier 48.3 x 34 x 13.3 15.4

Monitor 42.2 x 42.0 x 42.1 17.0

Table 2-1: Deck Unit Physical Specifications

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2-6 SECTION 2: SPECIFICATIONS

3300 HULL MOUNT SYSTEM 0016695_REV_A

2.2 Signal Cable

The deck cable is made of six wires twisted and shielded in pairs. The cable has a Kevlar strength member

that provides a 1600 kg (3500 lb.) minimum breaking strength and 295 kg (650 lb.) working strength.

Nominal Cable Weight: 30.8 kg per 100 m (207 lb/1000 ft.)

Voltage Rating: 600 Volts.

Bending Radius: 10 cm (4 in)

Length: 50, 60, or 75 meters (164, 197, or 245 ft.)

The deck cable is terminated at the topside with a military type Amphenol connector and at the Interface

box with a Marshal underwater wet pluggable connector. See Figure 2-5, and Figure 2-6, Figure 2-7:

Figure 2-5: Topside Unit Deck Cable Plug (Female) Pinout

Topside Unit SEA Cable Plug (Female)

Amphenol #97-3106A-20-33F

A. AMPLIFIER OUTPUT SHIELD B. +12 VDC C. SEA GROUND D. DF1000 SHIELD (SUBSCAN ONLY) E. AMPLIFIER OUTPUT 1 F. DF1000 DATA (SUBSCAN ONLY) H. AMPLIFIER OUTPUT 2 J. PRE-AMPLIFIER INPUT CHANNEL A K. PRE-AMPLIFIER COMMON L. NC M. NC

K

J

H

F E

D

C

B

A

M

L

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2-7

Figure 2-6: Female Marshal Connector – 86-5FC (Deck Cable to Junction Box Connection)

Figure 2-7: Male Marshal Connector – 86-5MC (Junction Box to Deck Cable Connection)

A Deck Cable Schematic is provided in Figure 2-8:

3

1

87

5 6

1. AMPLIFIER OUTPUT 1

2. AMPLIFIER OUTPUT 2

3. PREAMP COMMON

4. PRE-AMPLIFIER SIGNAL

5. RS-232 DATA

6. +12 VDC

7. SEA GROUND

8. RS-232 COMMON

2

4

4 3

2 1

8 7

56

1. AMPLIFIER OUTPUT 1

2. AMPLIFIER OUTPUT 2

3. PREAMP COMMON

4. PRE-AMPLIFIER SIGNAL

5. RS-232 DATA

6. +12 VDC

7. SEA GROUND

8. RS-232 COMMON

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2-9

2.3 Interface Box

The interface box connects the topside to the transducers array. It contains a pre-amp, a matching

transformer and the T/R switch. See Figure 2-9 below for a photograph of the box. An assembling drawing

and a wiring diagram of the Interface Box are provided in Figure 2-10 and Figure 2-11).

Figure 2-9: Interface Box (Interior & Exterior)

Connect to array

Interface Box

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2-10 SECTION 2: SPECIFICATIONS

3300 HULL MOUNT SYSTEM 0016695_REV_A

2.3.1 Physical Specifications

The physical specifications for the Interface Box are given below in Table 2-2:

COMPONENT DIMENSIONS WxDxH (cm) WEIGHT (kg)

Interface Box 18 x 18 x 12 1.8

Table 2-2: Physical Specifications of Interface Box

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+/-1/64

FRACTIONS

CAPACITORS ARE IN MICROFARADSRESISTORS ARE IN OHMS

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE NOTED:

DO NOT SCALE PRINT

TOLERANCES

A

4

B

MATERIAL

FINISH

3

+/-.0102 PLACES

+/-.0053 PLACES

DECIMALS

THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED IN ANY WAY

C

D

WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.

4 3

DRAWING NO.

REMOVE BURRS, BREAK SHARP EDGES

SIGNATURE & DATE

2

APPROVALS

DRAWN

ANGLES

+/-0.5°

ELECT

SYSTEM

CHECKED

MECH TITLE

SCALE

CADFILENAME:

CSHEET 1 OF 11

WEST WAREHAM, MA 025764 LITTLE BROOK ROAD

A

REV

B

ECR#

2

REV

REVISIONS

DESCRIPTION

C

D

APPROVEDDATE

1

2005 EDGEONE LLC

T. DUCE 5/7/2013

TRANSCEIVER BOX ASSY, Model 3300HM

2

1

3

10

5

4

86

7

3

11

15

13

12

9

17

14

16

SHRINK TUBING

18

0013186 A

22

MOUNT INSIDE BOX COVERS/N

19

A Released to Manufacturing 5/13/13

D. FRASER 5/13/2013

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A

4

B

3

C

D

4 3

2 1

A

B

2

C

1

D

CADFILENAME:

APPROVALS

REMOVE BURRS, BREAK SHARP EDGES

SYSTEM

CHECKED

MECH

ELECT

DRAWN

TITLE

SCALE

SIGNATURE & DATE

DRAWING NO. REV

T-R BOX, HULL MOUNT

0004638 A

REVECR#

REVISIONSDESCRIPTION DATE APPROVED

A RELEASED TO PRODUCTION

THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH

IN ANYWAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED

2005 EDGEONE LLC

1

1

1

J1

J3

J2

T NSFO

R R TR

AN

URAY

PRIMARY, NOTE: HEAVY LEADS

SECODARY

BLACK

WHITE

RED

GREEN

WHITE/

BLACK

BLUE

SHIELD TO TRANSDUCER

ODD #'SEVEN #'S

6

5

4

3

7

8 2

1

MALEALIGNMENT HOLE/PIN

1

1

1

J1

J3

J2

TRAN

URAY

SHIELD

12345678

BLACKWHITERED

GREENORANGEBLUE

BLACK/WHITERED/BLACK

TX -TX +COMMONCH A

+12VSEA GND

T1

T1

P1PRIMARY

SECODARY

TRANSFO

RMER

TO SONAR

R. CARBONE 4/23/08

TO TRANSDUCER

TEFLON TUBING(4PL)

WHITE

BLACK

4 LITTLE BROOK ROADWEST WAREHAM, MA 02576EdgeTech

Page 27: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

2-13

2.4 Spider & Transducer Arrays

EdgeTech manufactures wideband sub-bottom profiler transducers that may be placed in the hull of a

vessel. The transducers have a good frequency response from 2 Hz to 16 kHz. The proposed 4 x 4 array

has a beam width of 20 degrees at 6.0 kHz center frequency.

A single 4-24 kHz wide band transducer is also proposed for bottom tracking. With a mid-frequency at 12

kHz this transducer can be used as an echo sounder to detect the seafloor.

NOTE: The 2-way transmission coefficient for a 4 kHz center frequency

over a 0.5 inch steel window is 0.5 (i.e. 50% of the acoustic pulse

amplitude is lost due to the 2-way travel of sound through the plate). The

coefficient reduces with higher frequencies and thicker steel hull.

Stainless steel trays for mounting the transducers are provided with the system. The user should mount

them following the proper spacing requirements:

The transducer array must be installed with the array parallel to the sea surface within a flooded

steel enclosure.

For best results an acoustic window should be used. There are different materials that can be

used for the acoustic window. A high-quality fiberglass (with no air pockets) such as 'G10' glass

board, 'Lexan' or a polycarbonate material. The sea chest should be constructed so that the

acoustic window can be bolted to the sea chest using a bezel to secure it in place.

The steel enclosure is a steel box welded to a section of the hull that is flat and parallel to the sea

surface. The sides of the enclosure should be high enough to allow inspection of the array; it is

recommended that the sides of the box be at least 30 cm higher than the top of the transducers.

There should be a minimum of 5 cm between the sides of the transducers and the sides of the sea

chest.

The steel box should be located away from vibrating equipment and located sufficiently far below

the water line to prevent air bubbles passing along the hull and under the array during high sea

states.

All four vertical sides and the removable cover plate should be lined with a foam material such as

¼ inch (0.64 cm) (minimum) diver’s wetsuit neoprene. It is attached with good neoprene cement

(such as 3M 5200 moisture cured) to the sides and top of the sea chest.

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2-14 SECTION 2: SPECIFICATIONS

3300 HULL MOUNT SYSTEM 0016695_REV_A

The transducer array is bolted to an angle bracket welded to the inside of the box so that the face

of the transducers is within 2 cm of the hull plate but not touching the hull plate. The array is

installed in the box one row (rack) of transducers at a time.

The steel box should have a removable cover to allow installation and removal of the transducer

array. The cover should bolt to the top of the box and have a gasket to prevent leakage. The cover

plate should have a fill pipe to fill the Sea Chest with fluid and a bleeder valve to exit the air from

the Sea Chest. The Sea Chest must be free of any air pockets or bubbles for the transducers to

operate properly.

The tank should be completely filled with fresh water preferably distilled water from the ships

fresh water supply. If the system will be operated at temperatures near or below the freezing

point for fresh water, you may add antifreeze so the freezing point is below that of sea water

(Propylene Glycol antifreeze is acceptable)

The tank should be drained when the ship is in dry dock if there is a risk of freezing weather. Fill,

drain and vent pipes are required to allow filling and draining the tank and venting all air from the

tank. All air should be vented from the tank after filling and before operating the sonar.

A stuffing tube and gland nut should be installed to allow a 0.8 cm diameter electrical cable to

pass through the tank. That cable connects the transducer array to a water resistant interface box

that is mounted to a bulkhead within 3 meters of the cable exit from the tank.

The interface box contains a pre-amp, a matching transformer and a T/R switch. The interface box

enclosure is plastic and approximately 18 cm high by 18 cm wide by 12 cm deep. A 75-meter deck

cable (50, 60, 75 meters in length based on system purchase) connects the interface box to the

Deck Unit.

Page 29: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

2-15

Figure 2-12: Spider Box (Connects to Interface Box and Individual Transducers)

Figure 2-13: Transducer

Page 30: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

2-16 SECTION 2: SPECIFICATIONS

3300 HULL MOUNT SYSTEM 0016695_REV_A

NOTE: Each of the transducers is fitted with an 81 cm (32 in.) pigtail

with a single pin (2 contacts) connectors. All the cables from the

transducers connect to a junction box.

A wiring diagram for the spider box is provided in Figure 2-14, an overall wiring diagram of the deck cable,

junction box, and spider in a 2x2 configuration is provided in Figure 2-15, and a drawing of a single

transducer is provided in Figure 2-16. Various configuration diagrams are also provided as follows:

Figure 2-17: 2x2 Transducer Configuration

Figure 2-18: 3x3 Transducer Configuration

Figure 2-19: 4x4 Transducer Configuration

Figure 2-20: 5x5 Transducer Configuration

Page 31: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

CADFILENAME:

DECIMALS

CAPACITORS ARE IN MICROFARADSRESISTORS ARE IN OHMS

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE NOTED:

DO NOT SCALE PRINT

FINISH2 PLACES

MATERIALAPPROVALS

REMOVE BURRS, BREAK SHARP EDGES

3 PLACES

TOLERANCESFRACTIONS

SYSTEM

CHECKED

MECH

ELECTANGLES

DRAWN

TITLE

SCALE

SIGNATURE & DATE

DRAWING NO. REV

4 Little Brook Road

W. Wareham, MA 02576

REVECR#

REVISIONSDESCRIPTION DATE APPROVED

THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH

IN ANYWAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED

2005 EDGEONE LLC

12

2

6

3

1 (4 PLACES)

12

1212

Note:1. Spliced connections must be solderedand individually coated with Scotchkote(0003307) and covered in heat shrinktubing prior to encapsulation.2. Strip back poly jacket 3 inches. Solder

green 20ga wire to shield and tin 12" of

each lead.3. The maximum length of this cableshould be 50 feet. However, it should betrimmed to minimum required lengthduring installation.

R. Carbone 9/28/11

J1

J2

J3

J4J1

J2

J3

J4

A RELEASED TO PRODUCTION 9/29/11

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DRAWING NO. Rev

ASCALE3300 HM

DATE

page 2 of 2

DRAWN:

APPROVALS

CHECKED:

ENG:

ISSUED

SYSTEM

CARDFILE NAME

DOC DRAWING ICD 3300 HULL MOUNT 2X2 KT 216

DUCERS

TS

0016xxx

4 Litt le Brook Road

West Wareham, MA 02576

Tel: (508) 291-0057 / Fax: 356-9760

Email: [email protected]

REV

REVISIONS

DESCRIPTION DATE APPROVED

A Initial Release

4.7K

R2

VCC

VDD

VDD

VCC

PREAMP +

PREAMP --

+

VDD

VCC

TX-

TX+

SHLD

3

2

13

2

1

4

5

3

2

1

4

5

6

TX

TX

RX

VDD

+12V

GND

RX

GND

+12V

SEC

SHL

D

PRI

PRI

SEC

R3

+

-

7

1TX -

2TX +

3COMMON

4CHA

8 RS232 COM

5RS232 DATA

6 12VDC

N.C.

N.C.

Shield

E

H

C

1

AMPHENOL

CONNECTOR

2

7

K

J

C

3

4M

D

B

L

5

8

6

B86-5FC B86-5MB

DECK CABLE

P/N 0002976

CAUTION

HIGH

VOLTAGE

CAUTION

HIGH VOLTAGE

1,2

3,4

7,8

5,6

B86-5MB

1

24

3

TRANSFORMER

PIN OUT

(TOP VIEW)

2 1

4 3

TR JUNCTION BOX 3300 HULL MOUNT

P/N: 0009966

21

21

21

21

J1

J2

J3

J4

SPIDER BOX

2X2

P/N 0009989

ODD #'S

EVEN #'S

Shield

Shield

B26-5FC

B26-5FC

B26-5FC

B26-5FC

SEA GND

B86-5MB

BLACK

WHITE

SHIELD

Page 33: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

8.38

3.50

B

B

32.00

6.50

5.56

MARSHALL UNDERWATER CONNECTORB26-5MC

2:3

N/A

N/A

VEILLEUX 7/22/13STRITTMATTER 7/22/13

0003229.SLDASM0013579 B

ICD, DUCER SUB BOTTOM, 02-16 KHZ, KT-216 A2H, HULL MOUNT, 300M

7/22/13RELEASEDA

NOTES:

WEIGHT: AIR: 20.8 LBS [9.43 KG]SW: 8.63 LBS [3.91 KG]

2430 B HEIGHT DIMENSIONS CORRECTED 10/30/13 DLV

DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER

ASME Y14.5-1994THIRD ANGLE PROJECTION

2011 EDGEONE LLC.

WEST WAREHAM, MA 025764 LITTLE BROOK ROAD

TEL. (508)291-0057WWW.EDGETECH.COM

+/-0.5°+/-1/64+/-.005+/-.010

IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR

D

F

DATEDESCRIPTION

REVISIONS

APPROVED

E

D

2

REVECR#

3

C

B

A

REV

1

CADFILENAME:

SCALE

TITLE

DRAWING NO.

SHEET 1 OF 12

ANGLES

3 PLACES

FRACTIONS

TOLERANCES MECH

DRAWN

CHECKED

ELECT

SYSTEM

APPROVALS

REMOVE BURRS, BREAK SHARP EDGES

MATERIAL

2 PLACES

FINISH

3

DECIMALS

DO NOT SCALE PRINT

UNLESS OTHERWISE NOTED:

456

F

E

D

45

C

B

6

A

Page 34: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

.56314.29

TYP

16.75425.45

15.00381TYP

4.06103.19

TYP

.5012.70

1.1629.37

2.8171.44

13.25336.55

3.5088.90

8.38212.7

TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH

NOTES:

DRY WEIGHT: 100 LBS.1.WET WEIGHT: 65 LBS.2.PLATE THICKNESS: 1/4"3.

DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER

ASME Y14.5-1994THIRD ANGLE PROJECTION

2011 EDGEONE LLC.

WEST WAREHAM, MA 025764 LITTLE BROOK ROAD

TEL. (508)291-0057WWW.EDGETECH.COM

+/-0.5°+/-1/64+/-.005+/-.010

IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR

D

F

DATEDESCRIPTION

REVISIONS

APPROVED

E

D

2

REVECR#

3

C

B

A

REV

1

CADFILENAME:

SCALE

TITLE

DRAWING NO.

SHEET 1 OF 12

ANGLES

3 PLACES

FRACTIONS

TOLERANCES MECH

DRAWN

CHECKED

ELECT

SYSTEM

APPROVALS

REMOVE BURRS, BREAK SHARP EDGES

MATERIAL

2 PLACES

FINISH

3

DECIMALS

DO NOT SCALE PRINT

UNLESS OTHERWISE NOTED:

456

F

E

D

45

C

B

6

A

ICD 3300 HULL MOUNT 2X2 KT-216 A2H ARRAY

3/12/2015JBoucher 0011720 A

A RELEASED TO PRODUCTION

T. Duce 8/7/2012

REDRAWN

Page 35: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

.5012.70TYP.

20.13511.18

23.63600.08

1.1629.37

4.06103.19

TYP.

2.8171.44

.56

14.29TYP.

21.81554.04

TYP.

8.38212.73

3.5088.90

TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH

A RELEASED TO MANUFACTURING 10/16/2014 PES

ICD, KT-216 3X3 HULL MOUNTED ARRAY

0015753 A

STRITTMATTER 10/16/2014

STRITTMATTER 10/16/2014VEILLEUX 10/16/2014

1:3

NOTES:

DRY WEIGHT: ~229 LBS.1.WET WEIGHT: ~150 LBS.2.PLATE THICKNESS: 1/4"3.

DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER

ASME Y14.5-1994THIRD ANGLE PROJECTION

2011 EDGEONE LLC.

WEST WAREHAM, MA 025764 LITTLE BROOK ROAD

TEL. (508)291-0057WWW.EDGETECH.COM

+/-0.5°+/-1/64+/-.005+/-.010

IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR

D

F

DATEDESCRIPTION

REVISIONS

APPROVED

E

D

2

REVECR#

3

C

B

A

REV

1

CADFILENAME:

SCALE

TITLE

DRAWING NO.

SHEET 1 OF 12

ANGLES

3 PLACES

FRACTIONS

TOLERANCES MECH

DRAWN

CHECKED

ELECT

SYSTEM

APPROVALS

REMOVE BURRS, BREAK SHARP EDGES

MATERIAL

2 PLACES

FINISH

3

DECIMALS

DO NOT SCALE PRINT

UNLESS OTHERWISE NOTED:

456

F

E

D

45

C

B

6

A

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27.00685.80

.50

TYP.12.70

30.50774.70

1.1629.37

4.06

TYP.103.19

2.8171.44

.56

TYP.14.29

28.69728.66

TYP.

8.38212.73

3.5088.90

TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH

ICD, KT-216 4X4 HULL MOUNTED ARRAY

0013960 B

NOTES:

DRY WEIGHT: 391 LBS.1.WET WEIGHT: 260 LBS.2.PLATE THICKNESS: 1/4"3.

STRITTMATTER 10/29/13VEILLEUX 10/29/13

A RELEASED TO MANUFACTURING 10/29/132591 B ADDED MISSING VERTICAL DIMENSION 04/09/14 PES

B

DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER

ASME Y14.5-1994THIRD ANGLE PROJECTION

2011 EDGEONE LLC.

WEST WAREHAM, MA 025764 LITTLE BROOK ROAD

TEL. (508)291-0057WWW.EDGETECH.COM

+/-0.5°+/-1/64+/-.005+/-.010

IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR

D

F

DATEDESCRIPTION

REVISIONS

APPROVED

E

D

2

REVECR#

3

C

B

A

REV

1

CADFILENAME:

SCALE

TITLE

DRAWING NO.

SHEET 1 OF 12

ANGLES

3 PLACES

FRACTIONS

TOLERANCES MECH

DRAWN

CHECKED

ELECT

SYSTEM

APPROVALS

REMOVE BURRS, BREAK SHARP EDGES

MATERIAL

2 PLACES

FINISH

3

DECIMALS

DO NOT SCALE PRINT

UNLESS OTHERWISE NOTED:

456

F

E

D

45

C

B

6

A

Page 37: 3300 HULL MOUNT SYSTEM - EdgeTech · The 3300 Hull Mount System contains both standard and ... EdgeTech has made every effort to document the 3300 in this document accurately and

37.38949.33

35.63904.88

TYP

4.06103.19

TYP1.1629.37

2.8171.44

.56314.29TYP

.5012.70TYP

33.88860.43

8.38212.73

3.5088.90

TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH

NOTES:

DRY WEIGHT: 630 LBS.1.WET WEIGHT: 390 LBS.2.PLATE THICKNESS: 1/4"3.

DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER

ASME Y14.5-1994THIRD ANGLE PROJECTION

2011 EDGEONE LLC.

WEST WAREHAM, MA 025764 LITTLE BROOK ROAD

TEL. (508)291-0057WWW.EDGETECH.COM

+/-0.5°+/-1/64+/-.005+/-.010

IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR

D

F

DATEDESCRIPTION

REVISIONS

APPROVED

E

D

2

REVECR#

3

C

B

A

REV

1

CADFILENAME:

SCALE

TITLE

DRAWING NO.

SHEET 1 OF 12

ANGLES

3 PLACES

FRACTIONS

TOLERANCES MECH

DRAWN

CHECKED

ELECT

SYSTEM

APPROVALS

REMOVE BURRS, BREAK SHARP EDGES

MATERIAL

2 PLACES

FINISH

3

DECIMALS

DO NOT SCALE PRINT

UNLESS OTHERWISE NOTED:

456

F

E

D

45

C

B

6

A

ICD 3300 HULL MOUNT 5X5 KT-216 A2H 5X5 ARRAY

3/12/2015JBoucher

0016713 A

A RELEASED TO PRODUCTION