3300 hull mount system - edgetech · the 3300 hull mount system contains both standard and ......
TRANSCRIPT
EdgeTech
4 Little Brook Road
West Wareham, MA 02576
Tel: (508) 291-0057
Fax: (508) 291-2491
www.EdgeTech.com
3300 HULL MOUNT SYSTEM I N S T A L L A T I O N G U I D E L I N E S
0016695_REV_A March 2015
ii
3300 HULL MOUNT SYSTEM 0016695_REV_A
The information, figures, and specifications in this manual are proprietary and are issued in strict
confidence on condition that they not be copied, reprinted, or disclosed to a third party, either wholly or
in part, without the prior, written consent of EdgeTech. Any reproduction of EdgeTech supplied software
or file sharing is strictly prohibited.
©Copyright 2015 by EdgeTech. All rights reserved.
Storm Case™ is a trademark of Pelican.
iii
ATTENTION – READ THIS FIRST!
All personnel involved with the installation, operation, or maintenance of the equipment described in this
manual should read and understand the warnings and cautions provided below.
CAUTION!
This equipment contains devices that are extremely sensitive to static
electricity. Therefore, extreme care should be taken when handling them.
Normal handling precautions involve the use of anti-static protection
materials and grounding straps for personnel.
WARNING!
High Voltage may be present in all parts of the system. Therefore, use
caution when the electronics are removed from their containers for
servicing.
CAUTION!
Operation with improper line voltage may cause serious damage to the
equipment. Always ensure that the proper line voltage is used.
iv
3300 HULL MOUNT SYSTEM 0016695_REV_A
HARDWARE VARIATIONS AND COMPATIBIL ITY
The 3300 Hull Mount System contains both standard and proprietary hardware. At times, EdgeTech may
change the standard components due to their availability or performance improvements. Although the
component manufacturers—along with their models and styles—may change from unit to unit,
replacement parts will generally be interchangeable.
EdgeTech will make every effort to see that replacement components are interchangeable and use the
same software drivers (if applicable). At times, however, direct replacements may not exist. When this
happens, EdgeTech will provide the necessary drivers with the replacement part, if applicable.
EdgeTech may also change certain hardware per customer requirements. Therefore, portions of this
manual, such as parts lists and test features, are subject to change. These sections should be used for
reference only. When changes are made that affect system operation, they will be explicitly noted. Also,
some options and features may not be active in the customer’s unit at time of delivery. Upgrades will be
made available when these features are implemented.
Contact EdgeTech Customer Service with any questions relating to compatibility.
v
ABOUT THIS DOCUMENT
We, the employees at EdgeTech, would like to thank you for purchasing 3300Hull Mount System. At
EdgeTech, it is our policy to provide high-quality, cost-effective products and support services that meet
or exceed your requirements. We also strive to deliver them on-time, and to continuously look for ways
to improve them. We take pride in the products we manufacture, and want you to be entirely satisfied
with your equipment.
Purpose of this Document
The purpose of this guide is to provide the user with information on the installation of EdgeTech’s 3300
Hull Mount System. Although this document encompasses the latest operational features of the 3300,
some features may be periodically upgraded. Therefore, the information in this installation guide is
subject to change and should be used for reference only.
Liability
EdgeTech has made every effort to document the 3300 in this document accurately and completely.
However, EdgeTech assumes no liability for errors or for any damages that result from the use of this
guide or the equipment it documents. EdgeTech reserves the right to upgrade features of this equipment,
and to make changes to this document, without notice at any time.
Warnings, Cautions, and Notes
Where applicable, warnings, cautions, and notes are provided in this manual as follows:
WARNING!
Identifies a potential hazard that could cause injury or death.
CAUTION!
Identifies a potential hazard that could damage equipment or data.
NOTE: Recommendations or general information that is particular to
the material being presented.
vi
3300 HULL MOUNT SYSTEM 0016695_REV_A
WARRANTY STATEMENT
All equipment manufactured by EdgeTech is warranted against defective components and workmanship
for a period of one year after shipment. Warranty repair will be done by EdgeTech free of charge.
Shipping costs are to be borne by the customer. Malfunction due to improper use is not covered in the
warranty, and EdgeTech disclaims any liability for consequential damage resulting from defects in the
performance of the equipment. No product is warranted as being fit for a particular purpose, and there is
no warranty of merchantability. This warranty applies only if:
i. The items are used solely under the operating conditions and in the manner recommended in
Seller's instruction manual, specifications, or other literature.
ii. The items have not been misused or abused in any manner, nor have repairs been attempted
thereon without the approval of EdgeTech Customer Service.
iii. Written notice of the failure within the warranty period is forwarded to Seller and the directions
received for properly identifying items returned under warranty are followed.
iv. The return notice authorizes Seller to examine and disassemble returned products to the extent
Seller deems necessary to ascertain the cause for failure.
The warranties expressed herein are exclusive. There are no other warranties, either expressed or implied,
beyond those set forth herein, and Seller does not assume any other obligation or liability in connection
with the sale or use of said products. Any product or service repaired under this warranty shall be
warranted for the remaining portion of the original warranty period only.
Equipment not manufactured by EdgeTech is supported only to the extent of the original manufacturer's
warranties.
vii
RETURNED MATERIAL AUTHORIZATION
Prior to returning any equipment to EdgeTech, a Returned Material Authorization (RMA) number must be
obtained. The RMA will help us identify your equipment when it arrives at our receiving dock and track
the equipment while it is at our facility. The material should be shipped to the address provided in the
EdgeTech Customer Service section. Please refer to the RMA number on all documents and
correspondences as well.
All returned materials must be shipped prepaid. Freight collect shipments will not be accepted. EdgeTech
will pay freight charges on materials going back to the customer after they have been evaluated and/or
repaired.
CAUTION!
If your product is a portable topside, never attempt to it in its Storm
CaseTM alone. Although rugged, these cases are not intended to be used
as shipping containers, and the delicate internal components could be
damaged if used in this manner.
The following steps apply only to material being returned from outside the Continental United States.
Follow them carefully to prevent delays and additional costs.
1. All shipments must be accompanied by three copies of your proforma invoice, showing the value
of the material and the reason for its return. If the reason is for repair, it must be clearly stated in
order to move through customs quickly and without duties being charged. Whenever possible,
please send copies of original export shipping documents with the consignment.
2. If the value of the equipment is over $1000, the following Shipper's oath must be sent with the
invoice. This oath can be typed on the invoice, or on a separate letterhead:
"I, ______________________________, declare that the articles herein specified are the
growth, produce, or manufacture of the United States; that they were exported from the
United States from the port of _____________________, on or about _______________;
that they are returned without having been advanced in value or improved in condition
by any process of manufacture or any other means; and that no drawback, or allowance
has been paid or admitted hereof."
Signed ______________________________
viii
3300 HULL MOUNT SYSTEM 0016695_REV_A
3. If there is more than one item per consignment, a packing list must accompany the shipment. It
is acceptable to combine the proforma invoice and packing list as long as the contents of each
carton are clearly numbered and identified on the invoice.
4. Small items can be shipped prepaid directly to EdgeTech by FedEx, DHL, UPS, Airborne, etc.
5. If the equipment is the property of EdgeTech (formerly EG&G Marine Instruments Division),
please insure for full value.
6. Fax one invoice, packing list, and a copy of the airway bill to EdgeTech upon shipment.
ix
CUSTOMER SERVICE
Customer service personnel at EdgeTech are always eager to hear from users of our products. Your
feedback is welcome, and is a valuable source of information which we use to continually improve these
products. Therefore we encourage you to contact EdgeTech Customer Service to offer any suggestions or
to request technical support:
NOTE: Please have your system Serial Number available when
contacting Customer Service.
E-mail: [email protected]
Mail: 4 Little Brook Road West Wareham, MA 02576
Telephone: (508) 291-0057
Facsimile: (508) 291-2491
24-Hour Emergency Technical Support Line: (508) 942-8043
For more information please go to www.EdgeTech.com.
x
3300 HULL MOUNT SYSTEM 0016695_REV_A
COMPANY BACKGROUND
EdgeTech (formerly EG&G Marine Instruments) traces its history in underwater data acquisition and
processing back to 1966. EdgeTech has designed, developed, and manufactured products, instruments,
and systems—for the acquisition of underwater data, including marine, estuarine, and coastal
applications—for over 45 years.
The company has responded to the needs of the scientific, Naval, and offshore communities by providing
equipment—such as sub-bottom profilers, side scan sonar, acoustic releases, USBL positioning systems,
and bathymetric systems—that have become standards in the industry.
EdgeTech has also consistently anticipated and responded to future needs through an active research and
development program. Current efforts are focused on the application of cutting-edge CHIRP and acoustic
technology.
xi
TABLE OF CONTENTS
ATTENTION – READ THIS FIRST! ......................................................................................................... iii
HARDWARE VARIATIONS AND COMPATIBILITY .................................................................................. iv
ABOUT THIS DOCUMENT .................................................................................................................... v
Purpose of this Document ........................................................................................................................ v
Liability ...................................................................................................................................................... v
Warnings, Cautions, and Notes ................................................................................................................. v
WARRANTY STATEMENT ................................................................................................................... vi
RETURNED MATERIAL AUTHORIZATION ........................................................................................... vii
CUSTOMER SERVICE .......................................................................................................................... ix
COMPANY BACKGROUND .................................................................................................................. x
TABLE OF CONTENTS ......................................................................................................................... xi
LIST OF FIGURES & Tables ................................................................................................................. xii
SECTION 1: OVERVIEW ..............................................................................................................1-1
SECTION 2: SONAR DESCRIPTIONS .............................................................................................2-1
2.1.1 Processor ................................................................................................................................... 2-5
2.1.2 Amplifier .................................................................................................................................... 2-5
2.1.3 Physical Specifications .............................................................................................................. 2-5
2.2 Signal Cable ...................................................................................................................................... 2-6
2.3 Interface Box .................................................................................................................................... 2-9
2.3.1 Physical Specifications ............................................................................................................ 2-10
2.4 Spider & Transducer Arrays ........................................................................................................... 2-13
xii
3300 HULL MOUNT SYSTEM 0016695_REV_A
LIST OF FIGURES & TABLES
Figure 1-1: Overall System Diagram (2x2 Configuration) .......................................................................... 1-2
Figure 2-1: Hull Mount Deck Unit .............................................................................................................. 2-1
Figure 2-2: Deck Unit – Back Panel ............................................................................................................ 2-2
Figure 2-3: Deck Unit – Front Panel ........................................................................................................... 2-3
Figure 2-4: Rear Panel Schematic .............................................................................................................. 2-4
Figure 2-5: Topside Unit Deck Cable Plug (Female) Pinout ....................................................................... 2-6
Figure 2-6: Female Marshal Connector – 86-5FC (Deck Cable to Junction Box Connection) .................... 2-7
Figure 2-7: Male Marshal Connector – 86-5MC (Junction Box to Deck Cable Connection) ...................... 2-7
Figure 2-8: Deck Cable Schematic .............................................................................................................. 2-8
Figure 2-9: Interface Box (Interior & Exterior) ........................................................................................... 2-9
Figure 2-10: Interface Box Assembly Drawing ......................................................................................... 2-11
Figure 2-11: Interface Box Wiring Diagram.............................................................................................. 2-12
Figure 2-12: Spider Box (Connects to Interface Box and Individual Transducers) ................................... 2-15
Figure 2-13: Transducer ........................................................................................................................... 2-15
Figure 2-14: Spider Wiring Diagram ......................................................................................................... 2-17
Figure 2-15: Deck Cable, Junction Box, and Spider Wiring Diagram (2x2 Configuration) ....................... 2-18
Figure 2-16: Single Transducer Drawing .................................................................................................. 2-19
Figure 2-17: 2x2 Transducer Configuration ............................................................................................. 2-20
Figure 2-18: 3x3 Transducer Configuration ............................................................................................. 2-21
Figure 2-19: 4x4 Transducer Configuration ............................................................................................. 2-22
Figure 2-20: 5x5 Transducer Configuration ............................................................................................. 2-23
Table 1-1: Wire Color vs. Purpose .............................................................................................................. 1-1
Table 2-1: Deck Unit Physical Specifications .............................................................................................. 2-5
Table 2-2: Physical Specifications of Interface Box .................................................................................. 2-10
1-1
OVERVIEW
EdgeTech’s 3300 Hull Mount system is supplied complete with all the necessary cables for installation. We
recommend saving all packing materials and storing them in their original containers for future use. For
protection, the system components should be stored in their shipping containers when not in use. Before
each installation, the system components should be accounted for and inspected for damage
The processor operates from a 120 VAC or 240 VAC (47 to 63 Hz) power source. For proper operation, the
power source must be clean; i.e., constant and free from electrical noise. High-amplitude, high-frequency
noise spikes superimposed on the input power lines may be coupled into the processor electronics, and if
large enough, the spikes may either degrade the sonar image or cause the system to fail completely.
To avoid these issues, the topside processor and associated equipment should operate from a dedicated,
un-interruptible power supply with power surge protection. The topside equipment should not be
attached to a power source that is also used to drive motors or pumps on the vessel.
The AC power cord is terminated in a standard U.S. 3-prong plug. For non-U.S. standard power outlets,
the installer may supply their own power cord, or cut off the 3-prong plug and attach the appropriate plug
or other terminations using the following wire color code shown in Table 1-1:
WIRE COLOR PURPOSE
Black AC Line
White AC Neutral
Green Earth Ground
Table 1-1: Wire Color vs. Purpose
CAUTION!
Verify that the amplifier is set to the proper input voltage prior to
connection to the power source.
When determining a location for setting up the system, consider the following:
Flat and firm surface de-coupled from vessel vibration.
Dry, shaded area with air flow. Avoid operating under direct sun or in tropical sunlight because of
possible heat built up, difficulty viewing sonar data on the screen and front panel Status Lights.
Easy access to the connections in the rear of the system.
Easy access to deck and bridge for communicating navigation plans.
DRAWING NO. Rev
ASCALE3300 HM
DATE
page 1 of 2
DRAWN:
APPROVALS
CHECKED:
ENG:
ISSUED
SYSTEM
CARDFILE NAME
DOC DRAWING ICD 3300 HULL MOUNT 2X2 KT 216
DUCERS
03-18-15TS
0016xxx
4 Litt le Brook Road
West Wareham, MA 02576
Tel: (508) 291-0057 / Fax: 356-9760
Email: [email protected]
REV
REVISIONS
DESCRIPTION DATE APPROVED
A Initial Release
TR JUNCTION BOX
3300 HULL MOUNT
P/N: 0009966
17" LCD Monitor
Keyboard
Track Ball
B86-5FC
AM
PH
EN
OL
B86-5MB
3300 HM Deck Cable
50 Meter
P/N: 0002976
ASSY TOP 3300 HULL MOUNT TOPSIDE
P/N 0002820
SPIDER BOX
ASSEMBLY
2X2
P/N:0009969
3300 HM
DUCER KT-216-A2 P/N: 0003228
BRACKET 216 1X2 P/N: 0009923
2-1
SONAR DESCRIPTIONS
The 3300-HM Hull Mount sub-bottom profiler system consists of the Deck Unit, Signal Cable, Interface
Box, Spider Assembly, and Transducer Array. Each of these are described in detail in the sub-sections to
follow.
The Deck Unit consists of a processor, amplifier, and monitor. See Figure 2-1 for an overall view of the
Deck Unit, and Figure 2-2 and Figure 2-3 for detailed images of the back and front panels, respectively.
Figure 2-4 is a schematic of the rear panel.
Figure 2-1: Hull Mount Deck Unit
LCD monitor
19-inch Rack Mount
enclosure
3300-HM Topside
Processor
Power Amplifier
Keyboard
DISCOVER software
Trackball
Figure 2-2: Deck Unit – Back Panel
PREAMP
COMMON
test point
POWER
SUPPLY
USB
ports
COM 1-NAV
connector COM 3 ETHERNET 1
connector
ETHERNET 2
connector
Sonar data main
I/O connector
TRIGGER IN
connector
TRIGGER OUT
connector
POWER AMP
OUT TX1
indicator
12 VDC OUT
TO PREAMP
test point
POWER AMP OUT
TX2 indicator
TOWFISH
PREAMP 5 VDC
test point
SEA CABLE
connector
GND AC POWER input
connectors
DVI
ports
330
0 H
ULL
MO
UN
T SY
STEM
0
01
66
95
_REV
_A
2-2
SEC
TIO
N 2
: SO
NA
R D
ESC
RIP
TIO
NS
Figure 2-3: Deck Unit – Front Panel
POWER, BRIDGE &
DATA indicators
USB
connectors
Drive Access panel
HARD DISK
indicator
SYSTEM
indicator
SYSTEM
Power button
HARD DISK
reset button
READY
indicators
CH1 dial
(defunct)
CH2 dial (defunct)
2-3
2-5
2.1.1 Processor
A PC workstation containing a DSP board is mounted within the deck unit. The DSP board stores the
transmitted waveform and the correlation filter, and performs the correlation processing and spherical
range correction.
At periodic intervals, the DSP board sends the transmitted waveform to the D/A converter (via the DSP
serial link). This generates an analog pilot signal (using 20 bits) that is amplified by a 4 kW power amplifier
in the Deck Unit to drive, via the Signal Cable, the 25 transmitter transducers in the array.
The topside processor is equipped with sturdy rack mount handles for installation on standard 19” rack.
2.1.2 Amplifier
The amplifier is also designed for mounting in standard equipment rack. The power amplifier must stay
close to the topside processor due to the short cables that connect the two units. The amplifier also
requires at least 10 cm (4 in.) of clearance behind the heat sink array to permit vertical air flow through
the array. Ensure that the environmental operating temperature ion the rack mount does not exceed 55°
C (131° F).
NOTE: Should overheating occur because of inadequate ventilation,
thermal protection circuit will automatically protect the amplifier. When
a safe operating temperature is restored, the amplifier will resume
normal operation.
Data is displayed on a 17 inch IFT LCD color monitor. The monitor should be placed in a suitable place
where it is not near fluorescent desk lighting or any equipment that produces magnetic fields that could
cause interference. Allow at least 50mm ventilation space around the monitor
2.1.3 Physical Specifications
Physical specifications for the Deck Unit components are provided in Table 2-1:
COMPONENT DIMENSIONS W x D x H (cm) WEIGHT (kg)
Processor 48.3 x 43.2 x 17.8 16.5
Amplifier 48.3 x 34 x 13.3 15.4
Monitor 42.2 x 42.0 x 42.1 17.0
Table 2-1: Deck Unit Physical Specifications
2-6 SECTION 2: SPECIFICATIONS
3300 HULL MOUNT SYSTEM 0016695_REV_A
2.2 Signal Cable
The deck cable is made of six wires twisted and shielded in pairs. The cable has a Kevlar strength member
that provides a 1600 kg (3500 lb.) minimum breaking strength and 295 kg (650 lb.) working strength.
Nominal Cable Weight: 30.8 kg per 100 m (207 lb/1000 ft.)
Voltage Rating: 600 Volts.
Bending Radius: 10 cm (4 in)
Length: 50, 60, or 75 meters (164, 197, or 245 ft.)
The deck cable is terminated at the topside with a military type Amphenol connector and at the Interface
box with a Marshal underwater wet pluggable connector. See Figure 2-5, and Figure 2-6, Figure 2-7:
Figure 2-5: Topside Unit Deck Cable Plug (Female) Pinout
Topside Unit SEA Cable Plug (Female)
Amphenol #97-3106A-20-33F
A. AMPLIFIER OUTPUT SHIELD B. +12 VDC C. SEA GROUND D. DF1000 SHIELD (SUBSCAN ONLY) E. AMPLIFIER OUTPUT 1 F. DF1000 DATA (SUBSCAN ONLY) H. AMPLIFIER OUTPUT 2 J. PRE-AMPLIFIER INPUT CHANNEL A K. PRE-AMPLIFIER COMMON L. NC M. NC
K
J
H
F E
D
C
B
A
M
L
2-7
Figure 2-6: Female Marshal Connector – 86-5FC (Deck Cable to Junction Box Connection)
Figure 2-7: Male Marshal Connector – 86-5MC (Junction Box to Deck Cable Connection)
A Deck Cable Schematic is provided in Figure 2-8:
3
1
87
5 6
1. AMPLIFIER OUTPUT 1
2. AMPLIFIER OUTPUT 2
3. PREAMP COMMON
4. PRE-AMPLIFIER SIGNAL
5. RS-232 DATA
6. +12 VDC
7. SEA GROUND
8. RS-232 COMMON
2
4
4 3
2 1
8 7
56
1. AMPLIFIER OUTPUT 1
2. AMPLIFIER OUTPUT 2
3. PREAMP COMMON
4. PRE-AMPLIFIER SIGNAL
5. RS-232 DATA
6. +12 VDC
7. SEA GROUND
8. RS-232 COMMON
2-9
2.3 Interface Box
The interface box connects the topside to the transducers array. It contains a pre-amp, a matching
transformer and the T/R switch. See Figure 2-9 below for a photograph of the box. An assembling drawing
and a wiring diagram of the Interface Box are provided in Figure 2-10 and Figure 2-11).
Figure 2-9: Interface Box (Interior & Exterior)
Connect to array
Interface Box
2-10 SECTION 2: SPECIFICATIONS
3300 HULL MOUNT SYSTEM 0016695_REV_A
2.3.1 Physical Specifications
The physical specifications for the Interface Box are given below in Table 2-2:
COMPONENT DIMENSIONS WxDxH (cm) WEIGHT (kg)
Interface Box 18 x 18 x 12 1.8
Table 2-2: Physical Specifications of Interface Box
+/-1/64
FRACTIONS
CAPACITORS ARE IN MICROFARADSRESISTORS ARE IN OHMS
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE NOTED:
DO NOT SCALE PRINT
TOLERANCES
A
4
B
MATERIAL
FINISH
3
+/-.0102 PLACES
+/-.0053 PLACES
DECIMALS
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED IN ANY WAY
C
D
WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.
4 3
DRAWING NO.
REMOVE BURRS, BREAK SHARP EDGES
SIGNATURE & DATE
2
APPROVALS
DRAWN
ANGLES
+/-0.5°
ELECT
SYSTEM
CHECKED
MECH TITLE
SCALE
CADFILENAME:
CSHEET 1 OF 11
WEST WAREHAM, MA 025764 LITTLE BROOK ROAD
A
REV
B
ECR#
2
REV
REVISIONS
DESCRIPTION
C
D
APPROVEDDATE
1
2005 EDGEONE LLC
T. DUCE 5/7/2013
TRANSCEIVER BOX ASSY, Model 3300HM
2
1
3
10
5
4
86
7
3
11
15
13
12
9
17
14
16
SHRINK TUBING
18
0013186 A
22
MOUNT INSIDE BOX COVERS/N
19
A Released to Manufacturing 5/13/13
D. FRASER 5/13/2013
A
4
B
3
C
D
4 3
2 1
A
B
2
C
1
D
CADFILENAME:
APPROVALS
REMOVE BURRS, BREAK SHARP EDGES
SYSTEM
CHECKED
MECH
ELECT
DRAWN
TITLE
SCALE
SIGNATURE & DATE
DRAWING NO. REV
T-R BOX, HULL MOUNT
0004638 A
REVECR#
REVISIONSDESCRIPTION DATE APPROVED
A RELEASED TO PRODUCTION
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH
IN ANYWAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED
2005 EDGEONE LLC
1
1
1
J1
J3
J2
T NSFO
R R TR
AN
URAY
PRIMARY, NOTE: HEAVY LEADS
SECODARY
BLACK
WHITE
RED
GREEN
WHITE/
BLACK
BLUE
SHIELD TO TRANSDUCER
ODD #'SEVEN #'S
6
5
4
3
7
8 2
1
MALEALIGNMENT HOLE/PIN
1
1
1
J1
J3
J2
TRAN
URAY
SHIELD
12345678
BLACKWHITERED
GREENORANGEBLUE
BLACK/WHITERED/BLACK
TX -TX +COMMONCH A
+12VSEA GND
T1
T1
P1PRIMARY
SECODARY
TRANSFO
RMER
TO SONAR
R. CARBONE 4/23/08
TO TRANSDUCER
TEFLON TUBING(4PL)
WHITE
BLACK
4 LITTLE BROOK ROADWEST WAREHAM, MA 02576EdgeTech
2-13
2.4 Spider & Transducer Arrays
EdgeTech manufactures wideband sub-bottom profiler transducers that may be placed in the hull of a
vessel. The transducers have a good frequency response from 2 Hz to 16 kHz. The proposed 4 x 4 array
has a beam width of 20 degrees at 6.0 kHz center frequency.
A single 4-24 kHz wide band transducer is also proposed for bottom tracking. With a mid-frequency at 12
kHz this transducer can be used as an echo sounder to detect the seafloor.
NOTE: The 2-way transmission coefficient for a 4 kHz center frequency
over a 0.5 inch steel window is 0.5 (i.e. 50% of the acoustic pulse
amplitude is lost due to the 2-way travel of sound through the plate). The
coefficient reduces with higher frequencies and thicker steel hull.
Stainless steel trays for mounting the transducers are provided with the system. The user should mount
them following the proper spacing requirements:
The transducer array must be installed with the array parallel to the sea surface within a flooded
steel enclosure.
For best results an acoustic window should be used. There are different materials that can be
used for the acoustic window. A high-quality fiberglass (with no air pockets) such as 'G10' glass
board, 'Lexan' or a polycarbonate material. The sea chest should be constructed so that the
acoustic window can be bolted to the sea chest using a bezel to secure it in place.
The steel enclosure is a steel box welded to a section of the hull that is flat and parallel to the sea
surface. The sides of the enclosure should be high enough to allow inspection of the array; it is
recommended that the sides of the box be at least 30 cm higher than the top of the transducers.
There should be a minimum of 5 cm between the sides of the transducers and the sides of the sea
chest.
The steel box should be located away from vibrating equipment and located sufficiently far below
the water line to prevent air bubbles passing along the hull and under the array during high sea
states.
All four vertical sides and the removable cover plate should be lined with a foam material such as
¼ inch (0.64 cm) (minimum) diver’s wetsuit neoprene. It is attached with good neoprene cement
(such as 3M 5200 moisture cured) to the sides and top of the sea chest.
2-14 SECTION 2: SPECIFICATIONS
3300 HULL MOUNT SYSTEM 0016695_REV_A
The transducer array is bolted to an angle bracket welded to the inside of the box so that the face
of the transducers is within 2 cm of the hull plate but not touching the hull plate. The array is
installed in the box one row (rack) of transducers at a time.
The steel box should have a removable cover to allow installation and removal of the transducer
array. The cover should bolt to the top of the box and have a gasket to prevent leakage. The cover
plate should have a fill pipe to fill the Sea Chest with fluid and a bleeder valve to exit the air from
the Sea Chest. The Sea Chest must be free of any air pockets or bubbles for the transducers to
operate properly.
The tank should be completely filled with fresh water preferably distilled water from the ships
fresh water supply. If the system will be operated at temperatures near or below the freezing
point for fresh water, you may add antifreeze so the freezing point is below that of sea water
(Propylene Glycol antifreeze is acceptable)
The tank should be drained when the ship is in dry dock if there is a risk of freezing weather. Fill,
drain and vent pipes are required to allow filling and draining the tank and venting all air from the
tank. All air should be vented from the tank after filling and before operating the sonar.
A stuffing tube and gland nut should be installed to allow a 0.8 cm diameter electrical cable to
pass through the tank. That cable connects the transducer array to a water resistant interface box
that is mounted to a bulkhead within 3 meters of the cable exit from the tank.
The interface box contains a pre-amp, a matching transformer and a T/R switch. The interface box
enclosure is plastic and approximately 18 cm high by 18 cm wide by 12 cm deep. A 75-meter deck
cable (50, 60, 75 meters in length based on system purchase) connects the interface box to the
Deck Unit.
2-15
Figure 2-12: Spider Box (Connects to Interface Box and Individual Transducers)
Figure 2-13: Transducer
2-16 SECTION 2: SPECIFICATIONS
3300 HULL MOUNT SYSTEM 0016695_REV_A
NOTE: Each of the transducers is fitted with an 81 cm (32 in.) pigtail
with a single pin (2 contacts) connectors. All the cables from the
transducers connect to a junction box.
A wiring diagram for the spider box is provided in Figure 2-14, an overall wiring diagram of the deck cable,
junction box, and spider in a 2x2 configuration is provided in Figure 2-15, and a drawing of a single
transducer is provided in Figure 2-16. Various configuration diagrams are also provided as follows:
Figure 2-17: 2x2 Transducer Configuration
Figure 2-18: 3x3 Transducer Configuration
Figure 2-19: 4x4 Transducer Configuration
Figure 2-20: 5x5 Transducer Configuration
CADFILENAME:
DECIMALS
CAPACITORS ARE IN MICROFARADSRESISTORS ARE IN OHMS
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE NOTED:
DO NOT SCALE PRINT
FINISH2 PLACES
MATERIALAPPROVALS
REMOVE BURRS, BREAK SHARP EDGES
3 PLACES
TOLERANCESFRACTIONS
SYSTEM
CHECKED
MECH
ELECTANGLES
DRAWN
TITLE
SCALE
SIGNATURE & DATE
DRAWING NO. REV
4 Little Brook Road
W. Wareham, MA 02576
REVECR#
REVISIONSDESCRIPTION DATE APPROVED
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH
IN ANYWAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED
2005 EDGEONE LLC
12
2
6
3
1 (4 PLACES)
12
1212
Note:1. Spliced connections must be solderedand individually coated with Scotchkote(0003307) and covered in heat shrinktubing prior to encapsulation.2. Strip back poly jacket 3 inches. Solder
green 20ga wire to shield and tin 12" of
each lead.3. The maximum length of this cableshould be 50 feet. However, it should betrimmed to minimum required lengthduring installation.
R. Carbone 9/28/11
J1
J2
J3
J4J1
J2
J3
J4
A RELEASED TO PRODUCTION 9/29/11
DRAWING NO. Rev
ASCALE3300 HM
DATE
page 2 of 2
DRAWN:
APPROVALS
CHECKED:
ENG:
ISSUED
SYSTEM
CARDFILE NAME
DOC DRAWING ICD 3300 HULL MOUNT 2X2 KT 216
DUCERS
TS
0016xxx
4 Litt le Brook Road
West Wareham, MA 02576
Tel: (508) 291-0057 / Fax: 356-9760
Email: [email protected]
REV
REVISIONS
DESCRIPTION DATE APPROVED
A Initial Release
4.7K
R2
VCC
VDD
VDD
VCC
PREAMP +
PREAMP --
+
VDD
VCC
TX-
TX+
SHLD
3
2
13
2
1
4
5
3
2
1
4
5
6
TX
TX
RX
VDD
+12V
GND
RX
GND
+12V
SEC
SHL
D
PRI
PRI
SEC
R3
+
-
7
1TX -
2TX +
3COMMON
4CHA
8 RS232 COM
5RS232 DATA
6 12VDC
N.C.
N.C.
Shield
E
H
C
1
AMPHENOL
CONNECTOR
2
7
K
J
C
3
4M
D
B
L
5
8
6
B86-5FC B86-5MB
DECK CABLE
P/N 0002976
CAUTION
HIGH
VOLTAGE
CAUTION
HIGH VOLTAGE
1,2
3,4
7,8
5,6
B86-5MB
1
24
3
TRANSFORMER
PIN OUT
(TOP VIEW)
2 1
4 3
TR JUNCTION BOX 3300 HULL MOUNT
P/N: 0009966
21
21
21
21
J1
J2
J3
J4
SPIDER BOX
2X2
P/N 0009989
ODD #'S
EVEN #'S
Shield
Shield
B26-5FC
B26-5FC
B26-5FC
B26-5FC
SEA GND
B86-5MB
BLACK
WHITE
SHIELD
8.38
3.50
B
B
32.00
6.50
5.56
MARSHALL UNDERWATER CONNECTORB26-5MC
2:3
N/A
N/A
VEILLEUX 7/22/13STRITTMATTER 7/22/13
0003229.SLDASM0013579 B
ICD, DUCER SUB BOTTOM, 02-16 KHZ, KT-216 A2H, HULL MOUNT, 300M
7/22/13RELEASEDA
NOTES:
WEIGHT: AIR: 20.8 LBS [9.43 KG]SW: 8.63 LBS [3.91 KG]
2430 B HEIGHT DIMENSIONS CORRECTED 10/30/13 DLV
DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER
ASME Y14.5-1994THIRD ANGLE PROJECTION
2011 EDGEONE LLC.
WEST WAREHAM, MA 025764 LITTLE BROOK ROAD
TEL. (508)291-0057WWW.EDGETECH.COM
+/-0.5°+/-1/64+/-.005+/-.010
IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR
D
F
DATEDESCRIPTION
REVISIONS
APPROVED
E
D
2
REVECR#
3
C
B
A
REV
1
CADFILENAME:
SCALE
TITLE
DRAWING NO.
SHEET 1 OF 12
ANGLES
3 PLACES
FRACTIONS
TOLERANCES MECH
DRAWN
CHECKED
ELECT
SYSTEM
APPROVALS
REMOVE BURRS, BREAK SHARP EDGES
MATERIAL
2 PLACES
FINISH
3
DECIMALS
DO NOT SCALE PRINT
UNLESS OTHERWISE NOTED:
456
F
E
D
45
C
B
6
A
.56314.29
TYP
16.75425.45
15.00381TYP
4.06103.19
TYP
.5012.70
1.1629.37
2.8171.44
13.25336.55
3.5088.90
8.38212.7
TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH
NOTES:
DRY WEIGHT: 100 LBS.1.WET WEIGHT: 65 LBS.2.PLATE THICKNESS: 1/4"3.
DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER
ASME Y14.5-1994THIRD ANGLE PROJECTION
2011 EDGEONE LLC.
WEST WAREHAM, MA 025764 LITTLE BROOK ROAD
TEL. (508)291-0057WWW.EDGETECH.COM
+/-0.5°+/-1/64+/-.005+/-.010
IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR
D
F
DATEDESCRIPTION
REVISIONS
APPROVED
E
D
2
REVECR#
3
C
B
A
REV
1
CADFILENAME:
SCALE
TITLE
DRAWING NO.
SHEET 1 OF 12
ANGLES
3 PLACES
FRACTIONS
TOLERANCES MECH
DRAWN
CHECKED
ELECT
SYSTEM
APPROVALS
REMOVE BURRS, BREAK SHARP EDGES
MATERIAL
2 PLACES
FINISH
3
DECIMALS
DO NOT SCALE PRINT
UNLESS OTHERWISE NOTED:
456
F
E
D
45
C
B
6
A
ICD 3300 HULL MOUNT 2X2 KT-216 A2H ARRAY
3/12/2015JBoucher 0011720 A
A RELEASED TO PRODUCTION
T. Duce 8/7/2012
REDRAWN
.5012.70TYP.
20.13511.18
23.63600.08
1.1629.37
4.06103.19
TYP.
2.8171.44
.56
14.29TYP.
21.81554.04
TYP.
8.38212.73
3.5088.90
TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH
A RELEASED TO MANUFACTURING 10/16/2014 PES
ICD, KT-216 3X3 HULL MOUNTED ARRAY
0015753 A
STRITTMATTER 10/16/2014
STRITTMATTER 10/16/2014VEILLEUX 10/16/2014
1:3
NOTES:
DRY WEIGHT: ~229 LBS.1.WET WEIGHT: ~150 LBS.2.PLATE THICKNESS: 1/4"3.
DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER
ASME Y14.5-1994THIRD ANGLE PROJECTION
2011 EDGEONE LLC.
WEST WAREHAM, MA 025764 LITTLE BROOK ROAD
TEL. (508)291-0057WWW.EDGETECH.COM
+/-0.5°+/-1/64+/-.005+/-.010
IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR
D
F
DATEDESCRIPTION
REVISIONS
APPROVED
E
D
2
REVECR#
3
C
B
A
REV
1
CADFILENAME:
SCALE
TITLE
DRAWING NO.
SHEET 1 OF 12
ANGLES
3 PLACES
FRACTIONS
TOLERANCES MECH
DRAWN
CHECKED
ELECT
SYSTEM
APPROVALS
REMOVE BURRS, BREAK SHARP EDGES
MATERIAL
2 PLACES
FINISH
3
DECIMALS
DO NOT SCALE PRINT
UNLESS OTHERWISE NOTED:
456
F
E
D
45
C
B
6
A
27.00685.80
.50
TYP.12.70
30.50774.70
1.1629.37
4.06
TYP.103.19
2.8171.44
.56
TYP.14.29
28.69728.66
TYP.
8.38212.73
3.5088.90
TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH
ICD, KT-216 4X4 HULL MOUNTED ARRAY
0013960 B
NOTES:
DRY WEIGHT: 391 LBS.1.WET WEIGHT: 260 LBS.2.PLATE THICKNESS: 1/4"3.
STRITTMATTER 10/29/13VEILLEUX 10/29/13
A RELEASED TO MANUFACTURING 10/29/132591 B ADDED MISSING VERTICAL DIMENSION 04/09/14 PES
B
DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER
ASME Y14.5-1994THIRD ANGLE PROJECTION
2011 EDGEONE LLC.
WEST WAREHAM, MA 025764 LITTLE BROOK ROAD
TEL. (508)291-0057WWW.EDGETECH.COM
+/-0.5°+/-1/64+/-.005+/-.010
IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR
D
F
DATEDESCRIPTION
REVISIONS
APPROVED
E
D
2
REVECR#
3
C
B
A
REV
1
CADFILENAME:
SCALE
TITLE
DRAWING NO.
SHEET 1 OF 12
ANGLES
3 PLACES
FRACTIONS
TOLERANCES MECH
DRAWN
CHECKED
ELECT
SYSTEM
APPROVALS
REMOVE BURRS, BREAK SHARP EDGES
MATERIAL
2 PLACES
FINISH
3
DECIMALS
DO NOT SCALE PRINT
UNLESS OTHERWISE NOTED:
456
F
E
D
45
C
B
6
A
37.38949.33
35.63904.88
TYP
4.06103.19
TYP1.1629.37
2.8171.44
.56314.29TYP
.5012.70TYP
33.88860.43
8.38212.73
3.5088.90
TRANSDUCER WEIGHT:21 LBS [9.53 KG] EACH
NOTES:
DRY WEIGHT: 630 LBS.1.WET WEIGHT: 390 LBS.2.PLATE THICKNESS: 1/4"3.
DIMENSIONS ARE IN INCHESINTERPRET DIM AND TOL PER
ASME Y14.5-1994THIRD ANGLE PROJECTION
2011 EDGEONE LLC.
WEST WAREHAM, MA 025764 LITTLE BROOK ROAD
TEL. (508)291-0057WWW.EDGETECH.COM
+/-0.5°+/-1/64+/-.005+/-.010
IN ANY WAY WITHOUT THE EXPRESS WRITTEN PERMISSION OF EDGEONE LLC.ORE) AND ARE ISSUED IN STRICT CONFIDENCE. THEY SHALL NOT BE REPRODUCED, COPIED OR USED THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF EDGEONE LLC DBA EDGETECH (OR
D
F
DATEDESCRIPTION
REVISIONS
APPROVED
E
D
2
REVECR#
3
C
B
A
REV
1
CADFILENAME:
SCALE
TITLE
DRAWING NO.
SHEET 1 OF 12
ANGLES
3 PLACES
FRACTIONS
TOLERANCES MECH
DRAWN
CHECKED
ELECT
SYSTEM
APPROVALS
REMOVE BURRS, BREAK SHARP EDGES
MATERIAL
2 PLACES
FINISH
3
DECIMALS
DO NOT SCALE PRINT
UNLESS OTHERWISE NOTED:
456
F
E
D
45
C
B
6
A
ICD 3300 HULL MOUNT 5X5 KT-216 A2H 5X5 ARRAY
3/12/2015JBoucher
0016713 A
A RELEASED TO PRODUCTION