32 datasheet

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is becoming Control Microsystems Product Data Sheet SCADAPack32 The Control Microsystems SCADAPack32 is one of five available models in the SCADAPack series of programmable logic controllers. More powerful than the 16 bit controllers, the SCADAPack32 offers high performance, built-in Ethernet, 8 Mb of SDRAM and a wide range of analog and digital I/O options. The product offers Modbus RTU, Modbus ASCII and DNP3 as native protocols and is remotely programmable through a choice of flexible programming languages. As with all SCADAPack products the SCADAPack32 is based on a multiprocessor architecture with a co- processor used for handling on-board input/output channels. Overview: Compact and Powerful - The SCADAPack32 PLC provides Remote Terminal Unit (RTU) functionality with flexible programming options. The unit is programmable in Relay Ladder Logic, IEC 61131-3 and multitasking C/C ++ languages and provides an unlimited number of PID controllers for use in feedback control applications. The processor board version (SCADAPack 32P) provides an integrated power supply, 4 digital/counter inputs and a status output, and may be ordered with one of three available lower I/O modules within the same chassis for Features: 32 bit RISC processor, 8Mb SDRAM, 4Mb FLASH Built in Ethernet port 3 RS-232, 1 RS-232/485 ports Optional integrated spread spectrum radio C CSA US and C CL US Class 1, Division 2 Hazardous Area Rating UL508 listed ATEX II 3G and IECEx: Ex nA IIC T4 per EN 60079-15, protection type n (Zone 2) * 2, 4 or 10 run custody transfer flow computer using RealFLO 6 3 year warranty on parts and labor SCADA software, MMIs, DCS systems, intelligent instrumentation and remote I/O control applications. With its compact footprint and high level of integration the SCADAPack32 is a natural choice for applications where a large number of process I/O and/or control loops are required. As a cost effective solution, this product can be applied to demanding applications including compressor controls, multi- run gas flow computation and electrical distribution. With a real-time clock calendar providing time of day operations and alarms, and a hardware watchdog timer protecting against application program failures, the SCADAPack32 can be used in a wide range of critical processes. Having on- board Ethernet and four multi- functional serial ports, the controller can also be used in high performance data concentration and network traffic management applications. Similar in design to all other SCADAPack products, the SCADAPack32 is fabricated with conformal coatings, gold-plated machined sockets and zinc plated steel system components. Regardless of the specific need, the SCADAPack32 can provide reliable and compact stand-alone performance in the hazardous environments so often found in SCADA applications. increased I/O capacity. Further IO expansion is easily handled by the product's support for up to twenty 5000 Series IO modules. Flexible Communications - The SCADAPack32 provides three RS-232 and one RS-232/485 serial communication ports running both Modbus RTU and Modbus ASCII communication protocols and DNP3. For applications using an Ethernet LAN or WAN, a fully integrated Ethernet port is also included. For those challenging remote applications a fully integrated, license-free spread spectrum wireless module is available at 900 MHz and 2.4 GHz. The SCADAPack32 also supports external radios and modems that use Hayes AT commands, and can be programmed using powerful C/C ++ tools for application specific protocols. Applications and Benefits: As a stand-alone product, this 32-bit controller, with its 32-bit wide memory, offers the performance needed for those applications requiring real-time communications using multiple protocols and short program loop times. The SCADAPack32 controller can be used in either Master or Slave configurations. Real time communications using industry standard Modbus protocols simplifies integration with * SCADAPack 32P & 5606 IO board-based 24V DI/Solid State Relay version only, Wireless versions pending approval

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Page 1: 32 DataSheet

is becoming

ControlMicrosystems Product Data Sheet

SCADAPack32

The Control MicrosystemsSCADAPack32 is one of five availablemodels in the SCADAPack series ofprogrammable logic controllers. Morepowerful than the 16 bit controllers, theSCADAPack32 offers high performance,built-in Ethernet, 8 Mb of SDRAM and awide range of analog and digital I/Ooptions. The product offers ModbusRTU, Modbus ASCII and DNP3 as nativeprotocols and is remotelyprogrammable through a choice offlexible programming languages. Aswith all SCADAPack products theSCADAPack32 is based on amultiprocessor architecture with a co-processor used for handling on-boardinput/output channels.

Overview:Compact and Powerful - TheSCADAPack32 PLC provides RemoteTerminal Unit (RTU) functionality withflexible programming options. The unitis programmable in Relay Ladder Logic,IEC 61131-3 and multitasking C/C++

languages and provides an unlimitednumber of PID controllers for use infeedback control applications. Theprocessor board version (SCADAPack32P) provides an integrated powersupply, 4 digital/counter inputs and astatus output, and may be ordered withone of three available lower I/Omodules within the same chassis for

Features:

n 32 bit RISC processor, 8Mb SDRAM, 4Mb FLASH n Built in Ethernet portn 3 RS-232, 1 RS-232/485 portsn Optional integrated spread spectrum radion CCSAUS and CCLUS Class 1, Division 2 Hazardous Area Ratingn UL508 listedn ATEX II 3G and IECEx: Ex nA IIC T4 per EN 60079-15,

protection type n (Zone 2) *n 2, 4 or 10 run custody transfer flow computer

using RealFLO 6n 3 year warranty on parts and labor

SCADA software, MMIs, DCS systems,intelligent instrumentation and remoteI/O control applications.

With its compact footprint and highlevel of integration the SCADAPack32 isa natural choice for applications wherea large number of process I/O and/orcontrol loops are required. As a costeffective solution, this product can beapplied to demanding applicationsincluding compressor controls, multi-run gas flow computation and electricaldistribution. With a real-time clockcalendar providing time of dayoperations and alarms, and a hardwarewatchdog timer protecting againstapplication program failures, theSCADAPack32 can be used in a widerange of critical processes. Having on-board Ethernet and four multi-functional serial ports, the controllercan also be used in high performancedata concentration and network trafficmanagement applications.

Similar in design to all other SCADAPackproducts, the SCADAPack32 isfabricated with conformal coatings,gold-plated machined sockets and zincplated steel system components.Regardless of the specific need, theSCADAPack32 can provide reliable andcompact stand-alone performance inthe hazardous environments so oftenfound in SCADA applications.

increased I/O capacity. Further IOexpansion is easily handled by theproduct's support for up to twenty5000 Series IO modules.

Flexible Communications - TheSCADAPack32 provides three RS-232and one RS-232/485 serialcommunication ports running bothModbus RTU and Modbus ASCIIcommunication protocols and DNP3.For applications using an Ethernet LANor WAN, a fully integrated Ethernet portis also included. For those challengingremote applications a fully integrated,license-free spread spectrum wirelessmodule is available at 900 MHz and 2.4GHz. The SCADAPack32 also supportsexternal radios and modems that useHayes AT commands, and can beprogrammed using powerful C/C++ toolsfor application specific protocols.

Applications and Benefits:As a stand-alone product, this 32-bitcontroller, with its 32-bit wide memory,offers the performance needed forthose applications requiring real-timecommunications using multipleprotocols and short program looptimes. The SCADAPack32 controller canbe used in either Master or Slaveconfigurations. Real time communicationsusing industry standard Modbusprotocols simplifies integration with

* SCADAPack 32P & 5606 IO board-based 24V DI/Solid State Relay version only, Wireless versions pending approval

Page 2: 32 DataSheet

SCADAPack32 Product Data Sheet

Specifications (P4A, integrated 56O4 I/O board)

Controller

Processor CPU: 32-bit CMOS, 120MHz clock, integrated watchdog timer

Memory 8 Mb SDRAM, 4 Mb FLASH, 1 Mb CMOS RAM

Non Volatile RAM CMOS RAM with lithium battery retains contents for 2 years with no power

I/O

Analog Inputs 8, user selectable 0 - 10V (15 bit) or 0 - 20mA (14 bit)1, 0 - 32.678V (15 bit)

Analog Outputs 2 with optional 5305 analog output module, output range 0-20mA

Digital Inputs 4 on controller board - 3 Digital Input/Counter, 1 Interrupt with optical isolation

Digital Outputs 1, 30V / 60mA (used as status output)

Digital I/O (5604 I/O board) 32 configurable as input or output (1 Amp DC max output / dry contact input)

Communications

Serial Port COM1 Configurable RS-232 or RS-485, 2 wire half duplex or 4 wire full/half duplex

Serial Ports COM2, COM4 RS-232, DTE, 8 pin modular jack, full or half duplex with RTS/CTS controlImplemented Td, Rd, CTS, RTS, DCD, DTR, +5V

Serial Port COM3 Located on 5604 I/O module. Same specifications as COM2 and COM4

Baud Rates COM1, COM2, COM4 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600 and 115200

Baud Rate COM3 1200, 2400, 4800, 9600, 19200, 38400, 57600 and 115200

Serial Protocols Modbus RTU, Modbus ASCII, DNP3, DF1, PPP

Ethernet Port RJ45, 10BaseT

Network Protocols IP: ARP, TCP, TFTP, UDP, ICMP

Ethernet Port Protocols Modbus TCP, Modbus RTU in UDP, Modbus ASCII in UDP, DNP in TCP, DNP in UDP

Wireless 1 Spread spectrum radio at 900MHz2 and 2.4 GHz2

General

I/O Terminations 6, 8, 9 and 10 pole, removable terminal blocks, 12 to 22 AWG, 15A contacts

Dimensions 8.40 inch (213mm) wide, 6.13 inch (155mm) high, 2.80 inch (72mm) deep

Packaging Corrosion resistant zinc plated steel with black enamel paint

Environment 5% RH to 95% RH, non-condensing–40°F (–40°C) to 158°F (70°C)

Power Input: 11 - 30 VDC, 4.3W typical (10.8W full I/O capacity in use )

Warranty 3 years on parts and labor

1 Available only with optional integrated wireless modules or with stand-alone wireless modules.2 Not applicable in all countries.

Page 3: 32 DataSheet

SCADAPack32 Product Data Sheet

Specifications (P4, integrated 56O1A I/O board)Controller

Processor CPU: 32-bit CMOS, 120MHz clock, integrated watchdog timer

Memory 8 Mb SDRAM, 4 Mb FLASH, 1 Mb CMOS RAM

Non Volatile RAM CMOS RAM with lithium battery retains contents for 2 years with no power

I/O

Analog Inputs 8, user selectable 0 - 5V (15 bit) or 0 - 20mA (14 bit)

Analog Outputs 2 with optional 5303 analog output module, output range 0-20mA

Digital Inputs 4 on controller board - 3 Digital Input/Counter, 1 Interrupt with optical isolation16 on 5601A I/O module - 6.5mA typical at 24V and 3.5mA typical at 115V

Digital Outputs 1 on controller board , 30V, 60mA (used as status output)12 on 5601A I/O module - Sealed mechanical relay:n 0.4A at 125 Vrms, 2A at 30V resistive loadsn 1.0A at 30V, 0.2A at 125Vrms inductive load with pf=0.4, L/R=7msn 250Vrms, 220V maximum operating voltage

Communications

Serial Port COM1 Configurable RS-232 or RS-485, 2 wire half duplex or 4 wire full/half duplex

Serial Ports COM2,COM4 RS-232, DTE, 8 pin modular jack, full or half duplex with RTS/CTS control. Implemented Td, Rd,CTS, RTS, DCD, DTR, +5V

Serial Port COM3 Located on 5604 I/O module. Same specifications as COM2 and COM4

Baud Rates COM1,COM2,COM4 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600 and 115200

Baud Rate COM3 1200, 2400, 4800, 9600, 19200, 38400, 57600 and 115200

Serial Protocols Modbus RTU, Modbus ASCII, Optional DNP3

Ethernet Port 10BaseT, RJ45

Network Protocols IP:ARP, TCP, TFTP, UDP, ICMP

Ethernet Port Protocols Modbus TCP, Modbus RTU in UDP, Modbus ASCII in UDP

Wireless 1 Spread spectrum radio at 900MHz 2 and 2.4 GHz 2

General

I/O Terminations 6, 8, 9 and 10 pole, removable terminal blocks, 12 to 22 AWG, 15A contacts

Dimensions 8.40 inch (213mm) wide, 6.13 inch (155mm) high, 2.80 inch (72mm) deep

Packaging Corrosion resistant zinc plated steel with black enamel paint

Environment 5% RH to 95% RH, non-condensing–40°F (–40°C) to 158°F (70°C)

Power Input: 11 - 30 VDC, 3.5W typical all relays off, 6.5W typical all relays on

Warranty 3 years on parts and labor

1 Available only with optional integrated wireless modules or with stand-alone wireless modules.2 Not applicable in all countries.

Page 4: 32 DataSheet

SCADAPack32 Product Data Sheet

Specifications (P4B, integrated 56O6 I/O board)

Controller

Processor CPU: 32-bit CMOS, 120MHz clock, integrated watchdog timer

Memory 8 Mb SDRAM, 4 Mb FLASH, 1 Mb CMOS RAM

Non Volatile RAM CMOS RAM with lithium battery retains contents for 2 years with no power

I/O

Analog Inputs 8, single-ended, software selectable 0-5V / 0-10 V or 0-20mA / 4-20mA (16 bit resolution)

Analog Outputs 2 with optional 5305 analog output module, output range 0-20mA

Digital Inputs 4 on controller board - 3 Digital Input/Counter, 1 Interrupt with optical isolation, 32 on 5606 I/O module:n 0.67 mA typical at 24V on the 12/24V range,n 0.37 mA typical at 48V on the 48V range,n 0.35 mA typical at 120V on the 115/125V range,n 0.35 mA typical at 240V on the 240V range

Digital Outputs 1 on controller board, 30V, 60mA (used as status output)16 on 5606 I/O module - Sealed mechanical relay:n 3A, 30VDC or 240VAC (Resistive)n 1000VAC between open contacts

Communications

Serial Port COM1 Configurable RS-232 or RS-485, 2 wire half duplex or 4 wire full/half duplex

Serial Ports COM2, COM4 RS-232, DTE, 8 pin modular jack, full or half duplex with RTS/CTS controlImplemented Td, Rd, CTS, RTS, DCD, DTR, +5V

Baud Rates COM1, COM2, COM4 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600 and 115200

Serial Protocols Modbus RTU, Modbus ASCII, DNP3

Ethernet Port RJ45, 10BaseT

Network Protocols IP: ARP, TCP, TFTP, UDP, ICMP

Ethernet Port Protocols Modbus TCP, Modbus RTU in UDP, Modbus ASCII in UDP

Wireless 1 Spread spectrum radio at 900MHz2 and 2.4 GHz2

General

I/O Terminations 5, 6, 8, 9 and 10 pole, removable terminal blocks, 12 to 22 AWG, 15A contacts

Dimensions 8.40 inch (213mm) wide, 6.48 inch (164mm) high, 2.80 inch (72mm) deep

Packaging Corrosion resistant zinc plated steel with black enamel paint

Environment 5% RH to 95% RH, non-condensing–40°F (–40°C) to 158°F (70°C)

Power Input: 11 - 30 VDC, 4.3W typical (10.8W full I/O capacity in use )

Warranty 3 years on parts and labor

1 Available only with optional integrated wireless modules or with stand-alone wireless modules.2 Not applicable in all countries.

Page 5: 32 DataSheet

SCADAPack32 Product Data Sheet

Code Select: Protocol Option/Programming Environment

0 Modbus protocol with TelePACE Ladder Logicand C Language firmware loaded - IEC enabled

1 Modbus and DF1 protocol with TelePACELadder Logic and C Language firmware loaded- IEC enabled

2 Modbus and DNP 3.0 (Level 2) protocol withTelePACE Ladder Logic and C Languagefirmware loaded - IEC enabled

3 Modbus protocol with IEC 61131-3 and CLanguage firmware loaded - TelePACE Laddersenabled

4 Modbus and DF1 protocol with IEC 61131-3 andC Language firmware loaded - TelePACELadders enabled

5 Modbus and DNP 3.0 (Level 2) protocol withIEC 61131-3 and C Language firmware loaded -TelePACE enabled

Code Select: Analog Inputs01 0-20mA, single ended (On 5601 and 5604,

Default on 5606 which is also softwareconfigurable to 0-5V or 0-10V)

02 0-5 volt, single ended (5601 lower I/O Module only)

03 0-10 volt, single ended (5604 lower I/O Module only)

04 Pre-selected range for each A/I, must specifyeach A/I as being 0-20mA or 0-10v(5604 lower I/O Module only)

Code Select: Digital Inputs/Outputs0 Dry Contact Digital Inputs, Open Drain Digital

Outputs, Individually configurable(5604 lower I/O Module only)

0 12-24 volt Digital Inputs, Dry Contact DigitalOutputs (5601 and 5606 lower I/O Modulesonly), Solid State Relay Digital Outputs, ATEXand IECEx Certification (5606-A only)

1 120 volt Digital Inputs, Dry Contact DigitalOutputs (5601 and 5606 lower I/O Modulesonly)

2 220 volt Digital Inputs, Dry Contact DigitalOutputs (5601 and 5606 lower I/O Modulesonly)

Code Select: Analog Outputs0 None

1 2 channel Analog Output option, 0-20 mA

Model Code P4-102-02-0-0 represents a sample code for a P4 with DNP, 0-5V inputs, 12-24V outputs

Model Select: ControllerP4 SCADAPack32, 32 Bit Controller with

Integrated Ethernet PortW4 Above SCADAPack with an integrated

900MHz Spread Spectrum Radio - requiresRS-232 communication port

Code Select: Lower I/O Module5601 lower I/O module, includes 16 DigitalInputs, 12 Digital Outputs and 8 AnalogInputs (see options below)

A 5604 lower I/O module, includes 32 configurable Digital I/O and 8 selectableAnalog Inputs (0-10v or 0-20mA)

B 5606 lower I/O module, includes 32 DigitalInputs, 16 Dry Contact Digital Outputs and 8 software configurable Analog Inputs

C 5606-A lower I/O module, includes 32 DigitalInputs, 16 Solid State Digital Outputs and 8 software configurable Analog Inputs

Code Select: CommunicationsSerial Ports

1 P4 models only - 5601 or 5604: 3 RS232, 1RS232/485, 1 Ethernet – With 5606:2 RS232, 1 RS232/485, 1 Ethernet

Integrated FreeWave & MDS Radios1 W4 models only - 900Mhz FreeWave Spread

Spectrum Radio*2 W4 models only - 2.4GHz FreeWave Spread

Spectrum Radio*3 W4 models only - 900MHz MDS Spread

Spectrum Radio**Consult CMI for availability in your market area

Integrated SCADAWave RadiosB W4 models only - 900MHz SCADAWave

Spread Spectrum Radio with encryption, 902-928MHz (FCC / IC)

C W4 models only - 900MHz SCADAWaveSpread Spectrum Radio with encryption, 915-928MHz (AUS)

D W4 models only - 900MHz SCADAWaveSpread Spectrum Radio, 915-928MHz(BRAZIL)

E W4 models only - 900MHz SCADAWaveSpread Spectrum Radio, 921-928MHz (NZ)

Code Select: Gas Flow Run-time Option0 None

G 2 Run Gas Flow

F 4 Run Gas Flow

T 10 Run Gas Flow

Page 6: 32 DataSheet

Model Part Number5232 297223 SCADAPack 32P, Processor board only, Ports: 2 RS-232, 1 RS-232/485, 1 Ethernet5232-W 297223W SCADAPack 32P, same as 5232, with an integrated FreeWave Spread Spectrum radio5232-W2 297223W2 SCADAPack 32P, same as 5232, with an integrated MDS Spread Spectrum radio

SCADAPack32P Product Data Sheet

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ControlMicrosystems

CONTROLMICROSYSTEMS w w w . c o n t r o l m i c r o s y s t e m s . c o m

W i th i n No r th A m er i ca: ( 888 ) 267 - 2 232 n O u ts id e No r th A m er i ca: ( 613 ) 591 - 19 43 n Ottawa n Calgary n Denver n Houston n Melbourne n L e i d e nControl Microsystems reserves the right to change product specifications without notice. Printed in Canada n V043 n M01011-04A