Instructions

Hose Reel SwivelKit and Swivel SealKit 313432B

- Swivel and Swivel Seal Replacement Instructions -

Swivel Kits - For Low & Medium Pressure Hose Reels: 15Y480 or For BSP 24M579; ForHigh Pressure Hose Reels: 15Y481 or For BSP 24M580

Swivel Seal Kits - For Low & Medium Pressure Hose Reels: 24A952; For High PressureHose Reels: 24A953

Hose Seal Kit - 24M713 for BSPP

\

Important Safety InstructionsRead all warnings and instructions in this manual. Save these instructions. For complete Warningsand instructions, see instruction manual 312431.

NOTE:

• Swivel Kits include all parts necessary to replace the swivel assembly, includingthe seals which are also provided in Swivel Seal Kits 24A952 or 24A953.

• If only the swivel seals require replacement, use Swivel Seal Kit 24A952 or24A953.

EN

Warnings

2 313432B

Warnings

Pressure Relief Procedure

1. Close the supply pump’s bleed-type master air valve(required for pneumatic systems).

2. Open the dispensing valve until pressure is fullyrelieved.

3. Open the fluid valve at the pump fluid outlet. Leavethe drain valve open until you are ready to use thesystem again.

If you suspect that the dispensing valve, extension, orgrease fitting coupler is clogged, or that pressure hasnot been fully relieved after you have followed the stepsabove, very slowly loosen the coupler or hose end cou-pling to relieve the pressure gradually, then loosen itcompletely. Then clear the clog.

Instructions

HR & HP Models (LD & SD Series, singlepedestal)

1. Relieve the pressure.

2. Decrease spring tension by removing loops of hosefrom the reel.

Refer to FIG. 1 for steps 3 - 10 (unless otherwise indi-cated).

3. Disconnect hose from elbow (11/12).

4. Remove retaining ring (9) and elbow (6).

5. Disassemble the swivel parts as shown for yourmodel on page 6.

6. Clean the parts and inspect them for wear or dam-age.

WARNINGSKIN INJECTION HAZARDHigh-pressure fluid from dispense device, hose leaks, or ruptured components will pierce skin. This may look likejust a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.• Do not point dispense device at anyone or at any part of the body.• Do not put your hand over the end of the dispense outlet.• Do not stop or deflect leaks with your hand, body, glove, or rag.• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Never allow the reel to spin freely. Doing so causesthe reel to spin out of control, which could causeserious injury if you are hit by a tool or the hose.

• Reel must be bolted securely in place when mak-ing adjustments.

FIG. 1

11/12

9 6

ti13769

Warnings

313432B 3

7. Grease all parts and lubricate the cavity of theswivel assembly with high-quality grease.

8. Assemble the parts in the order shown for yourmodel on page 6 and install swivel assembly in hosereel.

9. Install elbow (6) and retaining ring (9) to holdassembly in place.

10. Connect hose to elbow (11/12).

11. Tighten spring tension.

HS Models (XD Series, dual pedestal)

1. Relieve the pressure, page 2.

2. Decrease spring tension.

Refer to FIG. 2, for steps a - h.

a. Loosen screw (2) 3-5 turns. Do not completelyremove it.

b. Use a hex wrench to loosen, the two screws (A).Do not completely remove them.

c. Insert a 3/8” square drive breaker bar in open-ing (B) on the spring adjustment plate (C).

d. While holding the breaker bar securely, com-pletely remove the two screws (A).

e. Firmly grasp the breaker bar with both handsand turn it counter-clockwise one turn at a timeuntil spring tension is reduced to zero.

• Never allow the reel to spin freely. Doing so causesthe reel to spin out of control, which could causeserious injury if you are hit by a tool or the hose.

• Reel must be bolted securely in place when mak-ing adjustments.

FIG. 2ti12201

2

A

B

C

A

Warnings

4 313432B

Refer to FIG. 3 for steps 3 - 15 (unless otherwise indicated).

3. Remove screw (2) and washer (3).

4. Remove screws (1) and nut (10).

5. Disconnect hose (not shown) from elbow (11 / 12).

6. Lay reel down on a flat work surface.

7. Remove swivel-side pedestal (G).

.8. Remove swivel assembly. Disassemble the parts asshown for your model on page 6.

9. Clean the parts and inspect them for wear or dam-age.

10. Grease all parts and lubricate the cavity of theswivel assembly with high-quality grease.

11. Assemble parts in order shown for your model onpage 6 and install swivel assembly in hose reel.

Note shape (a) of swivel assembly end shown in FIG. 4and the correct alignment of swivel to the key hole in thepedestal. For the hose reel to operated correctly, theseparts must be aligned correctly.

12. Install swivel-side pedestal (G) on reel.

13. Replace nut (10) and screws (1).

14. Connect hose (F) to elbow (12).

FIG. 3

2

3

12

1

10

G

6

ti13598

5

1

11

FIG. 4

ti13770

a

Warnings

313432B 5

15. Tighten spring tension.

Refer to FIG. 2, page 3 for steps a - e.

a. Insert a 3/8” square drive breaker bar in open-ing (B) on the spring adjustment plate (C).

b. Firmly grasp the breaker bar with both handsand turn it clockwise one turn at a time toincrease (tighten) spring tension. This is typi-cally 3-5 turns.

c. Replace and partially tighten one screw (A). Youcan now remove the breaker bar. Pull out a sec-tion of hose and allow it to retract to test the ten-sion adjustment.

d. If additional tension is required, insert thebreaker bar in the bracket again and removescrew (A). Then repeat steps b - c.

e. When you are satisfied with the new setting,tighten screws (A) and (2).

Parts

6 313432B

PartsSwivel & Swivel Seal Replacement Kits

Low & Medium Pressure Swivel Kit: 15Y480 Or24M579 for BSP Reels (FIG. 5)

Low & Medium Pressure Swivel Seal Kit: 24A952(FIG. 5)

FIG. 5

HS Models

HP Models

13

1

10

1

57

8

6

1211

4

3

2

9

1211

7

8

6

Ref. Description

Qty/Model

HP HS

1 SCREW M8 x 1.25 x 20 ◆ 4

2 SCREW, M8 x 1.25 x 120 ◆ 1

3 WASHER, 5/16” ◆ 1

4 WASHER, flat, 5/8” ◆ 1

5 SHAFT, swivel ◆ 1

6 ELBOW, swivel, 1/2” 1 1

7† RING, backup 2 2

8† O-RING 2 2

9 RING, retaining 1 ◆

10 NUT, 1/2” NPSM ◆ 1

11 ELBOW, male x female, 1/2” x 3/8” 1 1

12 ELBOW, male x female, 1/2” x 1/2” 1 1

13 NUT, M8 x 1.25 ◆ 4

† Be sure backup ring (7) and o-rings (8) are assembled in cor-rect order. Refer to drawing to verify order.

◆ All parts 1-13 are included in kit. Parts with a ◆ are not used.

Ref. Description Qty

1 SCREW, M8 x 1.25 x 20 4

2 SCREW, M8 x 1.25 x 120 1

3 WASHER, flat, 5/16” 1

4 WASHER, 5/8” 1

7 RING, backup 2

8 O-RING 2

9 RING, retaining 1

13 NUT, M8 x 1.25 4

NOTE:

• Low and Medium Pressure Swivel Kitsinclude all parts necessary to replace theswivel assembly, including the sealswhich are also provided in Swivel Seal Kit24A952.

• If only the swivel seals require replace-ment, use Swivel Seal Kit 24A952.

Parts

313432B 7

High Pressure Swivel Kit: 15Y481 or 24M580 for BSPReels (FIG. 6)

High Pressure Swivel Seal Kit: 24A953 (FIG. 6)

FIG. 6

12

69

7

8

4

13

1

1

10

57

89

6

12

3

2

HP Models

HS Models

14

Ref. Description

Qty/Model

HP HS

1 SCREW M8 x 1.25 x 20 ◆ 42 SCREW, M8 x 1.25 x 120 ◆ 13 WASHER, 5/16” ◆ 14 WASHER, 5/8” ◆ 15 SHAFT, swivel ◆ 16 ELBOW, swivel, 3/8” 1 17† RING, backup 2 28† O-RING 2 29 RING, retaining 1 110 NUT, 3/8” NPSM ◆ 112 ELBOW, male x female, 3/8” x 3/8” 1 113 NUT, M8 x 1.25 ◆ 414 WASHER, 7/8” ID 1 ◆

† Be sure backup ring (7) and o-rings (8) are assembled incorrect order. Refer to drawing to verify order.

◆ All parts 1-13 are included in kit. Parts with a ◆ are not used.

Ref. Description Qty

1 SCREW M8 x 1.25 x 20 4

2 SCREW, M8 x 1.25 x 120 1

3 WASHER, 5/16” 1

4 WASHER, flat, 5/8” 1

7 RING, backup 2

8 O-RING 2

13 NUT, M8 x 1.25 4

14 WASHER, 7/8” ID 1

NOTE:

• High Pressure Swivel Kits include allparts necessary to replace the swivelassembly, including the seals which arealso provided in Swivel Seal Kit 24A953.

• If only the swivel seals require replace-ment, use Swivel Seal Kit 24A953.

All written and visual data contained in this document reflects the latest product information available at the time of publication.Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 313432

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com

Revised August 2012