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    Fibre composites

    Our work on cement bonded materials concentrated on the use of fast setting high

    alumina cement which was used because these cements do not suffer from retardation

    that is exerted by the multitude of hydroxyl groups1 forming the cellulose molecule.

    Workpresented in an earlier paper demonstrated a mechanism that explained the waythe powerful charges on the hydroxyl group held onto the water of crystallization to

    prevent cements such as portland cement from forming the cement crystal. Setting of

    portland cement in the presence of hydroxyl groups responds to thermodynamic

    drivers that force cement to precipitate small poorly formed cement crystals that result

    in material failure over time.

    We manufactured StrawCrete blocks2 that were exposed to the British elements over a

    ten year period and the behaviour of these materials was recorded.

    Straw, aggregate, cement blocks complying with British Standards for such materials

    were manufactured using 30% by volume of wheat straw milled to produce particles

    of straw that complied to the named Crete Gradesie cellulose particle sizes

    encompassed by the British Standard BS EN 12620:2002 for sharp sand. Most of the

    particle sizes in this grade were about 5mm and less. Other cellulose concrete mixture

    materials have been available for many decades but prior to our research wood

    particles were used. This technology was time consuming and the used wood that was

    expensive, imported selected forestry off cuts. This timber had to stand for many

    months, in an effort to dry out the timber as a means of precipitating as much of the

    free sugars in the wood as possible. Free sugars were thought to be the problem

    preventing portland cement from setting. At that time the total hydroxyl component of

    the cellulose additives was not taken into account. The prepared wood was processedinto shavings and other particulates that were mixed with aggregate and portland

    cement. Subsequent research demonstrated that cellulose fibres remaining from paper

    processing also caused retardation and only about 17% cellulose3 could be used to

    mix with aggregates for the manufacture of concrete materials.

    A wonderful product of a medium weight facing block resulted and these materials

    were generally produced for partitions and internal leaves providing a pleasing light

    coloured building material. The wood shavings used imparted a warm delicate texture

    that reflected in the colour of the wood used in the finished concrete block. Such

    wood fibre materials were popular in use of communal structures such as sports

    centres, commercial builds and the like. No surface treatment was required so the costof the wood additive was offset by the fact that cellulose concrete blocks did not need

    to be surface treated.

    In the UK we have millions of tons of surplice agricultural waste 4 every year and our

    research was directed at finding a use for these agricultural surplices. We produced

    building blocks that were of a standard size for blocks, conformed to the B. S.

    Regulations but containing large quantities of milled straw, a research effort that was

    granted a UK patent, GB 2340125. In our experiments we found that provided the

    straw was reduced to particulates of about 5mm in size and less that there was no

    problem in miscibility of the low density cellulose fraction with the heavy sands

    aggregate used. Any grade of straw could be used to give excellent homogeneity withthe high alumina cement used as a binder. Aggregates and straws used produce a

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    homogeneous slurry that cast well in the block forming machinery and produced a

    dimensionally stable material that cured quickly and resulted in the required load

    bearing 3.5N/mm2 crushing strength.

    These cellulose based materials have been shown to be suitable only for internal uses.

    The excellent results achieved with the building blocks and high alumina cement as a

    binder led us to experiment with composites using very high quantities of cellulose

    fibre but in this case using only the high alumina cement, without any additional

    aggregates to set the cellulose fibres into the final board material we were making. In

    one example we used 80% by volume straw fibres milled to the crete grades

    (equivalent to the sand standard of the BS EN 12620) and 20% by volume high

    alumina cement as the binder to produce a hard well formed board material that had

    remarkable properties. We discovered that in a dry state, the finished material had

    insulation properties with a thermal conductivity of 0.11watts/m/0K.Most

    surprisingly, the dry board did not support fires. Very high quantities of cellulose

    fibre added to cement binders produced materials that exhibited thermal propertiesclosely matching the thermal properties of solid wood and in a dry application, could

    be used as fire retardant thermal insulating fillers.

    Fibre release.

    Fibres are very useful to the construction industry and many composite applications

    are in use around the world. The best studied fibre additive to concrete is asbestos and

    this fibre above all others provides the best example of the problems released fibres

    create in the construction industry. Asbestos fibre is today used in greater quantities

    then ever before5

    but its use is spread across the world and much to thedisappointment of the health professionals asbestos fibre manufacture is transferred to

    countries with poor health and safety records where enforcement of health guidelines

    for industrial standards is low or non existent. Asbestos cement composites

    manufacturers produce a wide range of products and as an example only samples of

    asbestos fibre materials bonded with cement is discussed.

    The industry does not use high alumina cement for general manufacturing purposes so

    exterior quality asbestos fibre materials are bonded with portland cement. In all cases

    cement bonded fibres release fibres due to normal abrasive wear and tear and this is

    accelerated in materials exposed to the wetting and drying cycles. Very considerable

    breakdown of the superficial layer of the cementing matrix is experienced during thefreeze thaw cycle. Work done on cement asbestos composites demonstrates extensive

    abrasive effects due to weathering and as soon as the surface matrix is destroyed

    asbestos fibres are seen to become free from the substance of the material to rise

    above the matrix.

    The flow of water in wet conditions has a grinding effect on the surface layers and

    fibres released from the matrix break off to be released into the environment.

    Similarly, in windy conditions the pressure exerted on exposed fibres flexes them to

    eventually break off the fibres because of the compressive and tension stresses

    imposed on the fibres. Released fibres are carried by air currents to any distance from

    the source material. Contamination of the local environment is high6 gardens,vegetables, clothes drying in the air, inhalation by individuals in the vicinity etc are all

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    recorded. Anyone living in properties clad with or covered with asbestos materials is

    subject to asbestos contamination as indeed is anyone who has any asbestos fibre

    composite within their environment.

    Fibre release accelerates with the age of the product and the older the materials the

    greater the release of fibres. The process of environmental contamination occurs fromthe moment the product arrives on site and continues for the life of the material. Vast

    quantities of asbestos fibre are released by asbestos products meaning that the entire

    environment is subject to asbestos contamination. In Europe for example there are

    millions of hectares of asbestos roofing tiles, corrugated sheeting and sheet material

    for cladding. All these materials are continually releasing fibres to contaminate the

    environment.

    The abrasive mechanism is mechanical and the Health and Safety Regulations

    recognise that fibre fallout occurs and acknowledges that fibre fallout occurs readily7

    but is powerless to impose controls other than to recommend caution and plead

    Reasonable Practicality in handling asbestos materials. There are such hugequantities of asbestos in use that it is impossible to avoid contact with the material

    particularly by the repair and maintenance services8 and all the HSE does is

    recommend caution and Reasonable Care in their 2012 supplemented

    recommendations which have to be in place by 2015.

    None of the HSE recommendations are adequate because in practice no level of

    exposure to asbestos fibre has a safe limit.

    Fibre composites in dry conditions retain the matrix integrity to a far greater degree

    than wet materials and dry asbestos cement retains its fibres for the life of the binder.

    Provided such materials are kept dry straw fibres are known to stay trapped in

    matrixes and remain in good condition for years. Composite materials in dry

    conditions found in Egyptian tombs have retained their molecular integrity for

    thousands of years and still demonstrate all the characteristics of the cellulose source.

    It is the wetting of fibre composites that causes the greatest problem and accelerates

    the breakdown of the cementing matrix and the release of fibres.

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    Fig 3 Fig 4

    Asbestos tile roof New and a 10 year old asbestos tile

    On the left Fig 3 demonstrates a typical asbestos roof covering. These tiles were used

    because they were about half the price of slate quarried tiles and in the 1970 these

    composites were the preferred choice for all grant supported re-roofing in the UK.

    The Local Authorities giving grants for re-roofing contracts specifying the use of

    asbestos tiles. On the left in Fig 4 is a new roofing tile which was sprayed to seal in

    asbestos fibres. In Fig 4 on the right is a ten year old asbestos roofing tile

    demonstrating the loss of the coatings applied during production and showing

    weathering and release of asbestos fibres into the environment.

    Fig 5 Fig 6

    Old corrugated roof sheeting Macro photograph of

    and asbestos guttering a weathered corrugated sheet

    In Fig 5 is demonstrated a widely used asbestos corrugated sheeting that was also

    used for side cladding of buildings. Also seen in this picture is asbestos guttering with

    a hopper section and an asbestos down pipe. In Fig 6 is seen a macro photograph of

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    loose asbestos fibres working their way out of the corrugated asbestos cement sheet

    composite.

    Fig 7 Fig 8

    Asbestos sheet Macro photograph of weathered sheets

    cladding panels

    Fig 9

    Manufacture drinking water carrying pipes.

    Asbestos cement drinking water pipes remain in use world wide9, 10, 11, 12 and as a well

    documented example, the City of Oxford and the City of Swindon in the UK are

    supplied by water ducted via asbestos cement pipes. There are asbestos pipes carrying

    hot water, providing ventilation shafts, chimney flues, foul water ducting etc all

    subject to the abrasive effects of the flowing fluids.

    Our research into the use of high alumina cement13 and straw fibre required us to

    subject samples of the manufactured blocks to prolonged wet exposure so sample

    blocks were left in a shaded area where the drying process was slow. The blocks

    were seen to be damp for extended periods of time and after a couple of years of this

    weathering it was a great surprise to find large fungal growths on the surface of the

    straw block. Exactly the same fungus family grew on the control block kept under the

    same conditions but using wood shavings instead of straw. The fungus established a

    colony on cellulose concentrations in the blocks and grew vigorously to produce

    mature fungal organisms with well developed physical characteristics. We took a

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    sample to the local university where the fungi were identified as belonging to the

    Peziza Family14.

    In all cases the fungi dried up and died very quickly as soon as the blocks dried. More

    persistently we observed other micro flora that regenerated when the blocks became

    wet again and in the high alumina cement bonded cellulose blocks the micro florabecame more extensive over time. It became clear that the porosity of the composites

    bonded with High Alumina Cement (HAC) increased with time and the blocks under

    experiment retained water much more effectively than control blocks bonded with

    portland cement.

    It turns out that the crystal phases of HAC13 vary in volume as one form of crystal

    structure forms into another as the waters of crystallisation are removed during the

    curing process. The volume of the principal crystal hydrate CaO.Al2 O3.10H2O the

    CAH10, is larger than the minor hydrate (CaO)2.AL2O3.8H2O C2AH8. The final said

    thermodynamically stable crystalline phase of calcium aluminate cements the cubic

    crystalline phase of (CaO)3.Al2O3.6H2O and AH3 (C3AH6) has the smallest crystalvolume of the three discussed crystal phases. The reduction in volume in these crystal

    changes leads to the creation of voids in the material matrix which can accommodate

    free water. In time these cements fail in use when exposed to prolonged wet

    environments. It is our opinion that CAC does not have a thermodynamically stable

    phase and it seems to us that the cuboid crystal phase probably reverts to the earlier

    crystal phases in the presence of free water.

    All the blocks kept in the dry conditions retained their form and showed none of the

    micro flora seen in wet blocks kept in the open. Water was the key to the biological

    flora supported in the cement bonded cellulose fibre composites.

    Fig 10 Fig 11

    Control block

    made with wood chip

    Building blocks made with

    High Alumina Cement and

    milled straw

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    Consequences of fibre release into the environment.

    It is generally accepted that asbestos causes disease and a great deal of information

    has become available over the last few decades. Asbestos fibre above all others has

    been extensively studied and not only because providers of this fibre are in acontinuous process of paying out substantial compensation to contaminated

    individuals. Problems relating to contamination with asbestos fibres reflect in the

    incidence of various related diseases. The best described are asbestoses which results

    in prolonged, tortured incapacitation of individuals leading to eventual death and a

    great deal of suffering, cancerous changes in cells genetics leading to mesothelioma, a

    progressive disease for which there is no cure. Recently, the medical profession has

    acknowledged that asbestos fibres cause inflammation and exhaust the immune

    system so that cancer of the lung, abdominal cancers42 and other diseases15 are being

    linked to asbestos contamination.

    It is now accepted that all asbestos fibres precipitate cancers and cause disease15,16,17,18,23. Asbestoses is a condition where the individual is exposed for prolonged

    time19 scales with asbestos fibres in high concentrations of 25 to 30 fibres/ml and this

    condition was frequently seen in workers associated with mining, manufacturing and

    asbestos processing industries. Initially the condition was considered to be silicoses

    but it is also referred to as pneumoconiosis. A ghastly disease associated with the loss

    of lung tissue pliability in which the transfer of respiratory gases is impaired 19because

    of the extensive scarring that is associated with hard inorganic materials damaging

    delicate lung tissues, the scarring of which deposits a build-up of cologne. This build

    up of scar tissue results in a loss of lung tissue pliability and oxygen transfer.

    Development of cancers associated with asbestos dust occurs because the presence of

    asbestos in cell proximity changes the genetic structure of cells20,23 to result in tumour

    formations wherein cells no longer function to comply with the organ characteristics.

    In human cells genotoxicity is precipitated by all asbestos fibres23. A complex set of

    developments unfolds at cellular level in the presence of fibres and asbestos is known

    to activate macrophages and release inflammatory mediators. Genetic damage to the

    cavity linings the pleura, are an example of DNA change in cells resulting in

    uncontrolled growth of cells with changed biological function of misothelial tissues.

    Mesothelioma is always fatal and has been linked to the presence of asbestos although

    in medical science contributory factors always emerge with better understanding.

    It is suggested that cancers resulting from asbestos contamination21 are at least as

    prevalent as mesotheliomaand it is recognised that decades of exposure is required

    before such diseases become established22 . The length of time needed for these

    cancers to establish in the body provides an indication that the causative mechanism

    resulting in cancerous growths is not due to the confirmed soluble Mg++ leaching from

    the asbestos molecule. It is argued that such soluble components would quickly wash

    away in the continuous stream of interstitial fluid washing over cell populations. It has

    been proposed that biopersistance be considered in pathogenicity22 and the divalent

    iron present in all forms of asbestos, is being studied.

    The half life of white (chrysotile) asbestos is said to be about 15 days whilst that ofthe brown (amosite) and blue (crocilodite) asbestos have much longer half lives and

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    larger iron content. Here evidence is provided to suggest that isomeric micro

    constructs do not cause cancers whereas fibrous dust23 of a given size38 of about less

    than 10m and thickness of about 0,25-3m causes scarring and disease. Asbestos

    fibres of 5mare thought to be particularly damaging but smaller fibres are respirable

    and are to be avoided as they tend to be transported to the deepest areas of the lungs

    there to be trapped in the liquid interface coating the membranes. Studies in fluiddynamics show that the smallest particulates always end up in the fastest central flow

    volumes and are therefore transported to the deepest parts of the lungs.

    In the 1980s the entire recommended filtration standard was challenged. The size of

    specified pores in filters recommended by the British Standard 4400 prevented a

    majority of fibres of 5 microns in diameter from passing through the filters. The

    problem with this standard we argued was that fibres can be of 5 microns in diameter

    but pores of that size cannot prevent longer fibres passing through the mesh. All filter

    designs allowed fibres smaller but longer than then 5 microns, to pass through and

    that applied to filters in use when working with asbestos . Fibres small enough to pass

    through the pores are the very fibres that are classified as causative of disease. Thesefibres are inhaled to be trapped in lung tissue to cause inflammation. Inflamed tissues

    have altered permeability of cell membranes and increased fluid flux. Such changes in

    permeability to cell walls increase the absorption of contaminants which make cells

    more susceptible to disease. Membrane irritation exposes cell to an increased insult

    from damaging factors such as cigarette smoke which is known to cause cancer.

    Of the diseases quoted above the development of mesothelioma in subjects which

    have demonstrably a very low level of exposure to asbestos are known and very

    challenging, even though the patients cannot recall ever being in contact with asbestos

    disease events are recorded. Nonetheless in exposures to asbestos that is well within

    the recommended minimum exposure level specified by the HSE cases of

    mesothelioma are seen.

    Over many years of creating models for analyses of these low level disease causing

    exposures it became obvious that all recommendations by the HSE were based on

    practicalities rather than proven scientific data. In effect, the HSE appears to be

    making recommendations based on reasonable exposure that in practice hopes that

    reducing exposure would also reduce incidence of disease. The World over, HSEs are

    making recommendations that are specified by the Code of Federal Regulations for

    Construction quoting the Asbestos Standard 29 CFR 1926.1101, the European Union

    Directives and various scientific projections, all of which are working to reduceexposure to asbestos fibres. Even recommended exposure levels of 0.1fibres/ml issued

    by the HSE (2012- 2015) is surprisingly, expecting substantial death statistics from

    mesothelioma24.

    The regulatory bodies are making recommendations about asbestos exposure in the

    full knowledge that deaths will result from their recommendations but explain the

    specifications on the grounds of practicality. What an extraordinary abrogation of

    responsibility to the working man, given that alternative fibres are available that could

    replace asbestos.

    Our work involved the consideration of various models of exposure andcontamination and led to the disregarding of all previous information and the

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    Statistics correlating quantitative exposure to asbestos and disease causation are

    published but given the capillary bed arrangement it seems clear that quantitative

    exposure is not the causative agent in the development of diseases such as

    mesothelioma. There are examples of individuals exposed to heavy contamination of

    asbestos fibre that do not develop cancers and examples where minute exposure to

    asbestos fibres causes death. Clearly factors other than quantitative exposure 26 are atplay and we have considered genetics as the principal factor determining which

    individuals will or will not develop disease when exposed to any given contaminant.

    Our work on the micro anatomical arrangement providing a relatively constant

    environment where asbestos and other contaminants embedded in any given

    arrangement of cells suggests that cells can never be subjected to more than a few

    fibres at best. The observable effects on cells are the result of minimal quantities of

    contaminants that the worker is exposed to and when the micro anatomical

    arrangement is taken into account, it becomes obvious that the entire Health and

    Safety Industry is acting and issuing safety instructions on a total lack of

    understanding as to the causative parameters precipitating asbestos diseases.

    HSE specifies a working level of asbestos concentration in inhaled air at 0.1fibres/cm 3

    ie 100 fibres per litre of inhaled air. If we measure the average rate of ventilation at

    rest of about 6-8 litres per minute then at 360 litres per hour the individual is likely to

    inhale in excess of 250000 thousand fibres each working day. There is no information

    to demonstrate how many inhaled fibres are exhaled in the ventilation cycle but the

    numbers of fibres the working individual is exposed to every day, far exceeds the

    maximum number of fibres any given capillary bed can accommodate. Contaminants

    become trapped in the mucous lining of the ventilation ducts and are from there

    transported via the lymphatic vessels of the lungs, to over time result in asbestoses

    and other medical conditions relating to the contamination. The lymphatic nodes of

    heavily contaminated individuals are choked up with fibres.

    Depressingly, the HSE has recently been issuing guidance7 that is to be implemented

    by 2015, on levels of contamination to asbestos in terms of practicability ie

    minimise contamination to the lowest practicable level but keep on working with

    asbestos. The vast amounts of work done by researches has demonstrating the

    damaging effects of asbestos but this evidence has not removed asbestos from the

    market nor prevented it from being used. Safety bodies have been issuing guidelines

    on statistical modelling of death rates that allows employers in asbestos industry to

    calculate expected death rates from exposure given specified parameters24

    Thiscalculating facility is available on the World Wide Web27 .

    To better understand the argument of low level contamination we need to consider the

    dynamics of the air flow entering the lungs and the fibre carrying volumetric

    distribution as the air is inhaled.

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    Fig 12

    Cast of air passages in a human lung

    The HSE is for some reason not considering asbestos contamination in practical

    terms. What needs to be discussed is the actual physical behaviour of contaminating

    elements and the easiest way of demonstrating levels of exposure to contaminants is

    to discuss volumetric flow in any ventilation cycle. The volume of inhaled air is

    divided into two flows as soon as the inhaled air reaches the bronchial bifurcation so

    that one volume of air flows to the left lung and the other to the right. The left and

    right lungs are two entirely separate structures which are separated one from the other

    by physical structures, independent blood supply and lymphatic drainage and the

    lungs are encased in layers of membranes that isolate the lung in an independent and

    self contained environment. Contaminants flowing into either lung cannot for physical

    reasons have any effect on the cell populations sited in the other lung.

    The number of fibres in the inhaled volume is therefore halved as soon as the inhaled

    air enters the lungs so that the working level of fibres contaminating a given lung is

    half that specified by the HSE.

    Taking this consideration further it becomes clear that each lung is further subdivided

    into 3 lobes which are isolated from each other in physical and physiological terms.Each structure is supplied by an independent and specific distribution of blood vessels

    and lymphatic drainage and is again wrapped in membranes to provide a complete

    and isolated anatomical environment from the adjacent lobes. If we consider the right

    lung we find that the lobes are further subdivided into 10 bronchopulmanory segments29 and these segments are further subdivided into sub segments which for practical

    purposes means that the number of asbestos fibres inhaled into the right lung is further

    divided by some fraction relating to the number of isolated sub segments. Each sub

    segment continue the bifurcation until the terminal alveolar air sacs are reached where

    the numbers of contaminating fibres entering the right lung is divided by whatever

    fraction off the total volume these air the sacs contain.

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    The segregation of structures in the body is a remarkable evolutionary step that

    continues in ever decreasing anatomical constructs which finalise in the capillary bed

    arrangement.

    The evolutionary isolation of areas of the lungs means that these constructs are cut off

    from disease manifestations in adjacent sections. An incredibly valuable safety featurethat prevents disease migrating by proximity. As mesothelioma stars in some

    population of cells it means that at no time do more than a few fibres ever play a part

    in disease causation. Asbestos fibres lodged in adjacent capillary beds in various sub-

    segment in the same lobe cannot possibly have any influence on cell populations in

    other segments of the same lobe. Even more remote is the influence of the fibres

    trapped in the right lung and events taking place in the left lung.

    The crucial anatomical arrangement allowing us to explain the concept of specific cell

    population contamination is better understood by considering the capillary bed

    construct29 as demonstrated by the below drawing. In this schematic we have made an

    effort for the sake of clarity, to expand the blood vessel distribution leading from thearteriole vessel to the venule indicating a possible distribution of blood vessels

    supplying the many cell populations served by these vessels. It can be seen that there

    is a general movement of fluids from the capillaries into the cell bed interstitial space

    where blood fluids flow from the high pressure region to the low pressure regions to

    be absorbed by the venous blood vessels and removed from the capillary bed

    environment. Arrows indicate roughly the direction of the fluid flow in this

    arrangement and as an example only the capillary bed populations are supplied with

    lymphatic capillaries to add to the removal of fluids from the capillary bed.

    Fig 13

    Schematic of the blood vessels supplying capillary beds

    This micro environment can only accommodate a small number of asbestos fibres or

    other contaminants. Movement of fibres from the capillaries to the interstitial spaces

    is considered to be by migration via blood fluid flows and out of the blood vesselsthrough intercellular clefts, fenestrations and pores that are located between the

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    endothelial cells forming capillaries. Once in the capillary bed the fibres are

    considered fixed and remain trapped within the cell populations.

    The isolated nature of the subdivided lung anatomy makes the observable low level

    incidence of asbestos cancer understandable and we are working on the hypotheses

    that genetic drivers are the dominant influence that explains why some individualswith asbestoses do not develop cancers whilst other with minimal exposure to

    asbestos do. It becomes obvious when this anatomical segregation is considered that

    the currently recommended levels of exposure to asbestos contamination are a

    complete nonsense.

    Our research suggests that there is no safe level of contamination with asbestos fibres.

    The concept that some individuals are more sensitive to exposure to given irritants

    leads us to the obvious conclusion that science needs urgently to provide industry

    with tests that will allow employers to refuse work to individuals genetically

    susceptible to agents that are likely to be handle in the workplace.

    Industry

    Extraordinarily the asbestos industry continues to pay out vast sums in damages to

    individuals poisoned by asbestos and in the USA alone, it is estimated that the total

    cost of litigation exceed 250 billion and still there are about a million claims in the

    pipeline. Yet, the asbestos industry continues to invest large sums of money in

    supporting professional researchers and employing lobby groups in order to continue

    to mine and sale of asbestos30. There is evidence that leading scientists are corrupting

    scientific data to confuse issues31

    relating to the cause of epidemic incidence ofdisease seen around the world. Recent publications show that the incidence of

    mesothelioma in the UK is still rising 32,33,43. Leading authorities in the statistical

    analyses of disease epidemiology state that the incidence of such diseases are due to

    lifestyle factors 34 and it is these assessments that the HSE regulatory specifications

    are using to formulate policy.

    Much effort is directed by the unions in challenging conclusions issuing out of

    research facilities and claims are being made by unions that scientific researchers are

    being corrupted by large financial inducements to muddy the waters35,41 are refusing to

    go away as the asbestos mining industry does all it can to increase the availability of

    asbestos. Very considerable pressures are being applied on countries such asIndonesia, Zimbabwe and others countries to increase the use of asbestos and the

    mining interests in Canada, India, Russia, Kazakhstan, Brazil and elsewhere are

    producing more asbestos today then ever before. As an example only there is more

    asbestos being used today in the USA then in earlier times. Some 54 countries have

    banned the importation and use of asbestos but the vast quantities of asbestos installed

    in the infrastructure in many countries will take hundreds of years to remove and

    bury.

    In a desperate effort to contain the spread of asbestos use the French Government

    some years ago called on the World Labour Organisations Such as the European

    Agency for Safety and Health at Work, to ban the use of asbestos.

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    The very considerable profit margins from the sale of asbestos has created a situation

    wherein the asbestos industry management proudly reports to shareholders that the

    ongoing settlements for damages is not seriously affecting profit margins30. As a last

    resort, in order to protect investment returns, the companies can file for bankruptcy

    under the protection of Chapter 11 which allows the bankrupt companies to avoid

    most of the legal damages relating to their activities. This abusive procedure is part ofthe problem relating to deliberate and planned abuse of workers interests and in case

    of damages all those profiting from the sale of known carcinogens17 should be made

    responsible for the ill health their financial manoeuvres cause.

    Commercial interest preside and there is pressures on scientists working in the field to

    continue corrupting data31,39,40 and sidestepping definitive conclusions so that research

    departments can continue to receive financial support for further research and

    departmental activities. Many of these scientific studies reach unprofessional

    conclusions that deliberately confuse the issues and exclude many at risk groups35 to

    deflect symptoms to other causative factors such as smoking and lifestyle choices.

    Pressure on academe is common in many industrial establishments and great demandsare exerted on scientists conducting research to state that the questionable product are

    safe to use30,35 and doctors are encouraged to corrupted diagnoses of asbestos related

    disease and report cases as bronchitis or tubecoloses31.

    Statistical evidence speaks for itself36 and figures for 1901 before asbestos became

    available deaths from cancers was reported to be about 5%. About 1940s an

    International Classification of Disease Code classified cancer and in the 1950s death

    rates from cancers rose to 15%. Statistics for deaths from cancers in 2000 showed a

    rise to 25% of all deaths. In recent times incidence of cancer during an individuals life

    is assessed at 1 in 3 and rising to 1 in 2 within another quarter of a Century, far

    exceeding epidemic proportions. Deaths from mesothelioma has not yet peaked and is

    expected to reach its maximum in not too distant a future.

    It is extraordinary that in the 21st Century corrupt practices continue to be

    implemented in the full knowledge that the substances working men are required to

    handle will kill them or cause them physical harm. Working men have no choice but

    to handle whatever the industry is manufacturing. An individual has no control over

    what the manufacturer is producing and if the management knowingly exposes the

    workforce to carinogens7,30,35 than there are very serious moral and legal implications

    that must be enforced. Until labour Laws are seen to be effective in protecting the

    interests of the workforce than there will always be those who can be persuaded tointerpret scientific evidence in dubious ways.

    Those who formulate policy must be identifiable and complete transparency should be

    mandatory in business practice so that all those involved in handling industrial

    materials know what is being done and what precautions need to be implemented in

    handling known hazardous materials. It is no good taking companies to courts of Law

    because these are structures that are managed by individuals and it is the individuals

    who implement injurious practices that must answer for decisions made. The

    immorality of continuing the use of known hazardous materials and when challenged

    to shut up shop and transfer profit making to societies where Labour Laws are less

    well established, defies belief. Such practices belittle the human spirit and must

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    become illegal no matter where they occur. In the 21st Century industry cannot harm,

    mutilate and murder workers so that their shareholders can maintain profit margins.

    Great effort is made by the asbestos providers to maintain the sue of asbestos and in

    the UK we are disappointed to find that in spite of much effort and exposure in the

    media about asbestos pipes being used to duct drinking water from the main reservoirat Frmore in Oxfordshire UK, the drinking water for the city of Oxford and Swindon

    continues to be pumped via about 5 miles and 30 miles respectively, of asbestos

    conduits. This setup, could provide excellent statistical data for Epidemiologists.

    Exposure and letters to notable researchers about the use of asbestos pipes for pipe

    manufacture generally results in dismissal and finger pointing at the low level of

    incidence of abdominal mesotheliomas,33,36. Outrageously, specialists dismiss the

    principal function of the gut which is to absorb material from the gut. Asbestos fibres

    are known to clog up in lymphatic nodes and the argument that the lymphatics are a

    means of transportation for fibres into the blood stream are not attracting attention

    from the scientific community. There is evidence from the USA, Norway10,42Canadaand elsewhere indicating that there is a link between ingestion of asbestos and various

    cancers of the gastrointestinal tract.

    Comparative studies have been published wherein geographical differences21 in

    disease incidence between regions where asbestos in drinking water and those where

    no asbestos fibres have been identified have demonstrated that there is an absence of

    elevated risk of cancers in regions with no asbestos contamination it is surprising that

    the asbestos pipes currently in use have not been dug up and replaced. Regions of the

    UK continue to drink water that is ducted via asbestos piping!

    A report was issued in which a scientist conducting experiments on rats refused to

    allow his experimental animals to drink tap water because there was asbestos. The

    reason was that consumption of asbestos would have introduced an unknown variable

    into his experimental assay. People continue to drink water that is stored in asbestos

    cement tanks and ducts because specialist researchers say that as far as experimental

    data is concerned, eating and drinking asbestos fibre is safe but inhaling such fibres is

    deadly.

    Thankfully, mesothelioma is rare but time factors and genetic predisposition in

    succumbing to the disease appear important parameters.

    We have presented models for discussion suggesting that in all cases the causal focus

    of disease can only be due to very small numbers of asbestos fibres. The importance

    of the microenvironments seems clear at least in as far as the entrapment of asbestos

    fibres is concerned. Any trapped fibre in any given capillary bed can only have a

    localised effect on that group of cells and given when capillary beds are considered in

    three dimensions, there is only a localised group of capillary beds that can be

    influenced by trapped contaminants.

    Given the understood physiological fluid dynamics in capillary beds it is seen that

    filtered blood flows into the intercellular space via the many intercellular clefts,

    fenestrations or pore openings structured between the endothelial cells of thecapillaries. The fluids entering the capillary beds are mostly free of blood cells so that

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    the interstitial fluid is basically a carrier responding to pressure gradient flow

    mechanics. Cells in this environment are continually involved in maintaining the

    physiological balance which in the presence of a foreign body causing irritation

    inducing stress dynamics that over time thought to result in disease causation.

    There is general consensus amongst researches in the field of fibre contamination thatmany factors are necessary for carcinogenicity but the length38 to diameter ratio seems

    to be crucial for asbestos fibre diseases. When assessing fibre characteristics

    sophisticated scientific methodology is used to determine biological activity.

    Transmission electron microscopy, scanning electron microscopy, x-ray

    crystallography, low temperature nitrogen absorption for surface area of fibres are

    used amongst other methods. Research technology for assessing surface chemistry

    liquid solid interface of fibres extends to analysing atomic components of fibres to

    analysing the iron content which has a positive correlation to carcinogenicity wherein

    amosite (brown fibres) and crocilodite (blue fibres) are seen to demonstrate larger

    number of iron atoms than is found in white fibres so that redox states of ions are

    being considered although taxonomic specifics remain elusive.

    Biopersistance has long been recognised but fibre carcinogenicity seems to be a

    multistage process. Fibres in cell populations are said to cause chronic persistent

    inflammation which alters the permeability of cell membranes to result in a loss of

    control over the constituents flooding in and out of the internal cell environment.

    Inflammation is said to precipitates an altered state of cell proliferation, genetic

    function, apoptosis and other factors which mediate proper cell function. Uncontrolled

    influx of material including carcinogenic factors such as cigarette smoke components

    etc can in this state of intracellular insult precipitate the sort of changes seen in

    asbestos diseases.

    Whatever the mechanism involved, foreign bodies stimulate exposed cells to react in

    a way that changes their cell environment. This post mortem stained slide, confirm

    that any given capillary bed is subject to only small numbers of contaminating fibres.

    Fig 14

    Post mortem slidedemonstrating asbestos fibres trapped in cell populations

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    came back from testing the fact that there was no loss in load bearing due to the

    addition of PMS we continued with detailed tests.

    Fig 15 Fig 16

    Testing crushing strength of Crush test results

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    experimental mortars

    Testing the water repellent additive.

    There are many water repellent additives manufactured around the world and it is up

    to experimental groups to decide which additive to use in their assay.

    Testing the effectiveness of various experimental preparations involved the

    immersion of a two brick assembly contained in a tray of about 25mm of water so that

    the lower brick was immersed in a constant level of water. Evaporated water in the

    tray was topped up periodically so that the lower brick was always immersed in water

    and saturated. The brick used was the Hammill Multi Red which was selected because

    it was known for its manufactured consistency and because it readily transmitted

    rising damp.

    Fig 17

    Typical experimental wet tray assay

    Long Term Testing

    Because the 120 day study period of these experiments was not long enough give us

    an indication of the long term effect of the Potassium Methylsiliconate additive to the

    mortar mix we determined to establish a long term study that is still ongoing and we

    include photographs of a structure put up to test the long term effect of this additive.

    It is well known in construction that mortar undergoes degradation with time and as a

    means of confirming the effectiveness of water repellent additives to mortars we built

    a low level, stand alone garden wall that was put up in December 1982 and left

    exposed to the British elements. We still retain the Invoice for the contract issued on

    the 31st December 1982. Over the last thirty years we have periodically visited the siteto photograph and record the progress of the experiment.

    The chemical solution we experimented with was manufactured by ICI but the

    manufacture of the Potassium Methysiliconate was subsequently taken over by

    Rhone-Poulenc a French company. We persisted with experiments using the French

    product which had an industrial name of Rhodosil Siliconate R333 a water soluble

    form of the Potassium Methysiliconate, specifying a concentration of solids at 3.5%

    w/w.

    The experimental assay was identical to that used in earlier experiments on DPC

    mortars and consisted of a 1 : 3 portland cement : sand mix using the standard locallyavailable grades of builders sand. We mixed a batch of sand until we were satisfied

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    with the miscibility and then divided the batch into two parts. To one part of this mix

    we added tap water until the right brick laying consistence was obtained and used that

    mortar to continue building the wall up above the DPC layer.

    For the DPC experimental mortar we added the Potassium Methysiliconate solution to

    the other part of the earlier prepared batch and mixed until the same workingconsistency was achieved. This mortar was used for the DPC layers only but the

    working practice was the same throughout the build using standard brick laying

    methodology.

    We have continued to monitor the construction over the years and below present a

    photographic chronicle of changes in the condition of various components of this

    experiment.

    Fig 17

    Conventional bituminous DPC layer.

    Note that the continually wet bricks below the DPC

    spall due to the freeze thaw cycles.

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    Fig 18

    Photograph taken in 1990

    some 8 years after the experimental wall was built

    This area of the wall was the worst effected section. Note that conventional mortar

    perpendicular between the bricks has lost its surface. The DPC mortar layer shown no

    degradation whatever and remains in the original condition. The surface layer is still

    present and the surface tension tooling marks can still be seen. The wet bricks below

    the DPC have started to spall and the spalled sections have been pushed away from

    the brick to break off at the Experimental layer. Note that the mortar is fractured here

    indicating that the bond between the mortar and the brick remains strong.

    Fig 18

    Photograph taken in 2006 of the same walland at the most weather damaged area of the build.

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    In 2006 this structure was exposed to the British elements for 24 years and at the

    worse effected area of the wall there is severe damage due to the freeze thaw cycles.

    Generally because the brick bellow the experimental mortar were partially belowground level the bricks were subjected to prolonged wetting and this was a design

    parameter in this experiment. 24 years after the structure was put up, we were

    extremely surprised to see that the experimental DPC layer was in pristine condition.

    No degradation of the mortar layer made with the Potassium Methylsiliconate was

    observed. The surface layer remains in the condition it was in when the wall was built

    and surprisingly, the tooling marks can still be seen in the DPC layers but not in the

    conventional mortar layers.

    When we built the wall the final part of the build was to point the mortar between the

    bricks layers with a pointing tool and brush away any surplice mortar. The fact that

    the tooling marks are still obvious was exceptionally surprising. The tooling marksresult from the fine sand being dragged along by the surface tension forces of the

    liquid layer and dried to remain firmly bonded to the underlying mortar bed. This fact

    is a clear indication that the cementing integrity of the cement binder remains

    unaffected by exposure to the weather conditions.

    The brick exposed to the wet conditions for prolonged periods of time has undergone

    extensive damage and spalled deeply into the brick substance. It is of very

    considerable interest that the brick bonded to the experimental mortar layer retains a

    firm bond and is bonded to the spalled sections of the brick. Where the expanding

    action of the freezing water forced the spalled sections away from the body of the

    brick the brick sections remained firmly bonded to the DPC mortar layer and the

    expansive forces increased as growing water crystals grew. The bond between the

    mortar and the brick was so firm that eventually the force exerted by the freezing

    water broke off the mortar for the spalled brick section to fall away. No spalling of the

    DPC mortar layer is seen.

    Note the degradation in the conventional mortar in between the upper bricks in the

    next coarse up. Here the bonding property of the portland cement has failed in the

    superficial layer to result in loose spalling mortar which is at this sage porous so that

    the damage to the conventional mortar layer is accelerated. Water is the cause of the

    damage seen.

    31 Year Report

    The long term study continues and we are able to present recent photographs of the

    same wall taken in June 2013, 31 years after it was built.

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    Fig 20

    Photograph taken in June 2013

    31 year old experimental follow up.

    Least damaged section of the build.

    In this 31 year old wall structure we have had the opportunity to witness the progress

    of weathering damage to a structure that we built to exacting standards where care

    was taken to observe the best control practice available to us. In the above photograph

    of the least effected area of the structure we see that the perpendicular mortar layer

    made with conventional mortar has lost its surface resulting in an increase in porosity.The experimental DPC layer has remind unchanged and very much to our surprise, we

    still see the tooling marks on the surface of this layer. The surface remains in a

    pristine condition and the bond between the mortar and the brick is sound and we can

    see no difference in the bonding property between conventional mortar and the

    experimental mortar. Note that the brick below the DPC is spalling and exerting

    mechanical stresses on DPC mortar layer. The surface of the brick face is separating

    from the body of the brick substance.

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    Fig 21

    Photograph taken in June 2013

    31 year old experimental follow up.

    Moderate spalling damaged to bricks in this section of the wall

    In a different section of the same wall brick spalling has taken place and here we see

    the mechanics of the spalling forces. The bond between the brick surface and the

    mortar must have been very strong for the spalled brick to break off the surfacesection of the DPC layer. It can be seen that below this surface layer the mortar is in

    excellent condition. Small stones remain embedded in the mortar substance indicating

    a forceful braking off of the layer immediately above it. The brick on the upper

    surface of the DPC layer is also braking off under the lever effect exerted during the

    mechanical stresses induced by ice crystals. There is an unplanned variable in this

    experiment and that is that this construction is on the side of a hill. Additional and

    unplanned mechanical stresses are imposed on this structure due to land slip.

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    Fig 22

    Photograph taken in June 2013

    31 year old experimental follow up.

    Severe weathering damage.

    At yet another section of the wall the damage is more extensive and the conventional

    mortar is damaged to an extent where it has become porous and absorbent to water so

    that wetting will increase the rate of degradation of this layer. In the layer below the

    spalled brick the DPC layer is in excellent condition with no visible change to the

    surface. No change has occurred in this mortar layer over the 31 years of thisexperiment.

    We needed to have a comparison between the wetting characteristics of very slightly

    positive water pressure exerted on the lower DPC mortar layer and the very slightly

    negative water pressure as experienced by the upper DPC layer above the ground

    level. On this level of the wall there is a public footpath on the other side of this wall

    just below the top DPC mortar layer. Both DPC layers remain unchanged and the

    surface of these layers still show tooling marks. The conventional mortar layers have

    by this stage become damaged to absorb water.

    This experimental condition is of particular interest because the 3 dimensionalPotassium Methysiliconate lattice or mesh formed by the molecule within the

    substance of the mortar is said to be ineffective in preventing water transportation

    across its lattice in positive pressure gradients. This chemical treatment is

    recommended only for negative pressure gradients ie rising damp and is specifically

    precluded from use in positive water pressure exposure. The above slight positive

    water pressure gradient is clearly not sufficient to allow water to permeate the

    substance of the treated mortar so that the water repellent characteristics of the PMS

    molecule remain effective in moving water out of its environment. The lower DPC

    layer is about 50mm below ground level and the upper DPC layer is about 25mm

    above the ground level.

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    We do not have any scientifically assessed data on the degree of pressure exerted at

    the two layers but simply observations of the practical application of this experimental

    setup.

    Fig 23

    Extreme damage due to weathering.

    This section of the build is in structural failure.

    Photograph taken 31 years after the build.

    The worse effected section of this wall is seen in the above photograph. The twoexperimental mortar layers remain in excellent condition even though extreme

    damage is seen in bricks in this part of the structure. There is deep invasive spalling

    and damage to the bricks sandwiched between the DPC layers. Interestingly, in sites

    where the brick has spalled from the mortar layer the edges of the mortar remain

    sharp indicating that the integrity of the mortar substance remains firm and that the

    mortar layers have not undergone any change in the strength of the material. In the

    centre of this photograph the brick damage is extensive and traverses deep into the

    substance of the brick whilst spalled sections of brick that are bonded to the DPC

    layer remain bonded to the mortar.

    The bond between the DPC mortar and the brick remains strong.

    Once the concept of the wetting of materials was acknowledged we looked for

    examples of this variable and found many cases of weathering damage all around us.

    One of the best was this roofing tile which constitutes the finest experimental

    comparison and clearly exemplifies the difference between the areas of materials

    exposed to weathering and those protected from it.

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    Fig 24

    A single old asbestos cement roofing tile. On the left the area

    of tile exposed to the elements and on the right the area of tile

    covered by the overlapping tiles.

    We took this old roofing asbestos tile from one of the contracts we were involved in

    and gave it a rough sweep with a wire brush. The exposed area of the tile gave off a

    dusty cloud of asbestos released from the degraded portland cementing matrix thatwas used to make these composite manufactured tiles. There were deep gouge marks

    in the exposed surface whilst the covered section of the tile barely registered the wire

    brush in effect, showing that the cementing matrix was still effective and holding the

    composite firmly together. On this side of the tile the normal weathering mechanisms

    could not cause damage because wetting was prevented by the overlapping tiles so

    that the expanding stresses of the freezing water forming the growing water crystal in

    the wetted surface of the tile, could not cause damage to the matrix.

    We were embarrassed by such an obvious case in point staring us in the face but this

    example was the best of experimental controls possible. This experimental material

    was made of the same batch composition, at the same time using the same

    methodology and experienced exactly the same conditions during the curing cycle,

    storage, handling etc. When placed on the roof the tile was subjected to exactly the

    same expansive and contractile stresses and exactly the same temperature changes etc

    the only difference being that one half of this product was exposed to wetting and the

    wind whilst the other half was protected from the elements by the covering tiles. This

    example above all others demonstrated that water was the causative agent in the

    destruction of the cementing matrix binding fibre composites.

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    Conclusions.

    There is fibre fallout in all cement bonded fibre composites.

    Straw cellulose fibres in high volumes can be used to make composites bonded with

    the Fondu, Calcium Aluminate Cement but the hydrated crystal formed is not stable in

    prolonged wet environments. Similar products kept in dry conditions showed no

    deterioration during the ten year trials.

    A capillary bed model is put forward to explain why only a very small number of

    fibres ever plays a part in disease causation, arguing that the world over, all Health

    and Safety recommendations to asbestos fibres are arbitrary. There is no safe level to

    asbestos exposure.

    Industrial interests continue to provide dangerous materials because the profit marginsare high so that for example, there is more asbestos fibre in distribution today than

    ever before.

    The conventional and the experimental mortars prevented the passage of water across

    the mortar layer during the 120 day experimental time scale for the experimental trial.

    A 31 year old experiment indicates that a 1:3 conventional mortar absorbs water but

    the chemical additive mortar prevents the upward passage of water and surprisingly,

    no deterioration in the experimental DPC mortar layer has been observed.

    Addition of water repellent additives to cement composites can at least double the

    lifespan of such materials.

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