3-way valve [sauter]
TRANSCRIPT
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55.009/1
BUL: Unit three-way valve, PN 16
How energy efficiency is improved Linear mixing and no losses through leakage for energy-efficient control.
Areas of application Control valve for controlling heating zones, air secondary-treatment appliances, fan-coil units and two-wire systems with heat exchangers in combination with thermal unit valve drive AXT 211, continuous drive AXS 215S or motorised unit valve drive AXM 117(S).
Features Nominal pressure 16 bar Nominal diameter DN10 to DN20 Equal percentage characteristic Linear reduced mixing passage characteristic Flat sealing standard version or version with compression fitting for pipe ø 15 mm with DN10 Special version for fan-coil units with cast on bypass T-piece If the spindle is depressed, the control passage is closed Use as mixing valve, diverting valve and, thanks to tightly-closing third passage, as diverting
valve
Technical description Valve with male thread as per DIN EN ISO 228-1, Class B Nickel-plated cast brass valve body Stainless steel spindle Cone with soft seal made of EPDM for control passage and mixing passage Stuffing box with double O-ring seal
Y07545
AB A
B B10172a
AB A
B B10159a
Type 1) Nominal dia. DN
kVS value 2) m3/h
Connection Weight kg
BUL 010 F330 10 0.40 G½B 0.30 BUL 010 F320 10 0.63 G½B 0.30 BUL 010 F310 10 1.0 G½B 0.30 BUL 010 F300 10 1.6 G½B 0.30 BUL 015 F310 15 2.5 G¾B 0.33 BUL 015 F300 15 4.0 G¾B 0.33 BUL 020 F300 20 5.0 G1B 0.36 Version with T-piece bypass BUL 010 F430 10 0.40 G½B 0.38 BUL 010 F420 10 0.63 G½B 0.38 BUL 010 F410 10 1.0 G½B 0.38 BUL 010 F400 10 1.6 G½B 0.38 BUL 015 F410 15 2.5 G¾B 0.42 BUL 015 F400 15 4.0 G¾B 0.42 BUL 020 F400 20 5.0 G1B 0.50 Version with T-piece bypass for compression fitting for pipes of Ø 15 mm BUL 010 F630 10 0.40 – 0.38 BUL 010 F620 10 0.63 – 0.38 BUL 010 F610 10 1.0 – 0.38 BUL 010 F600 10 1.6 – 0.38
Nominal pressure PN 16 Leakage rate Max. operating pressure up to 120 °C 16 bar control passage A-AB 0.0001% of kvs Operating temperature 2...120 °C mixing passage B-AB approx. 0,1% of kvs Characteristic: Dimension drawings M10004, M10005
control passage equal-percentage Fitting instructions MV 505864 mixing passage linear fitted onto AXT 211/215S MV P100002547
Valve stroke 3.7 mm with auxiliary contacts fitted onto AXM 117/117S MV 505456
fitted onto AXM 117 F200 MV 505816 Material declaration MD 55.009
1) Do not use as through valve. 2) The kvs value of the mixing passage (B-AB) is lower by approx. 30%. Therefore, the max. throughflow is practically the same as in
the load-related control passage.
Sauter Components 7155009003 05
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55.009/2 BUL
Accessories 0378133 010* 1 threaded sleeve, R 3 8 flat seal DN 10 with cap nut and flat seal 0378133 015* 1 threaded sleeve, R ½ flat seal DN 15 with cap nut and flat seal 0378133 020* 1 threaded sleeve, R ¾ flat seal DN 20 with cap nut and flat seal 0378134 010* 1 solder nipple, Ø 12; flat seal DN 10, with cap nut and flat seal 0378134 015* 1 solder nipple, Ø 15; flat seal DN 15, with cap nut and flat seal 0378134 020* 1 solder nipple, Ø 22; flat seal DN 20, with cap nut and flat seal 0378135 010 1 compression fitting for pipe Ø 15 mm, DN 10 0378145 015* 1 compression fitting for pipes of Ø 15 mm, DN 15, flat seal ¾ B 0378145 020* 1 compression fitting for pipes of Ø 22 mm, DN 20, flat seal 1 B 0378126 001 Stuffing box for BUL valves
*) Dimension drawing or wiring diagram are available under the same number
Combined with a 24 V electric drive Actuator Used as a
control valve Used as a
diverting valve AXM 117
F202 AXM 117S
F.0. Valve pmax ps close/off
pressure pmax ps close/off
pressure
BUL 010 F… 1.7 – 1.8 1.9 – 2.3 BUL 015 F.10 1.4 – 1.5 1.2 – 1.2 BUL 015 F.00 1.2 – 1.3 1.2 – 1.2 BUL 020 F.00 1.0 – 1.1 1.2 – 1.2
Combined with a 230 V electric drive
AB A
B
AXM 117
AXM 117S
B10130a
Actuator Used as a control valve
Used as a diverting valve
AXM 117 F200
Valve pmax ps close/offpressure
pmax ps close/off pressure
BUL 010 F… 1.7 – 1.8 1.9 – 4.0 BUL 015 F.10 1.4 – 1.5 1.6 – 2.1 BUL 015 F.00 1.2 – 1.3 1.4 – 2.1 BUL 020 F.00 1.0 – 1.1 1.2 – 2.0
Combined with a thermal and continuous drive
AB A
B
AXM 117
AXM 117S
B10130a
Actuator Used as a control valve
Used as a diverting valve
AXT 211 F…
AXS 215SF...
Valve pmax ps 1) close/off
pressure pmax ps
1) close/off pressure
BUL 010 F… 1.7 1.8 1.8 1.9 4.0 4.0 BUL 015 F.10 1.4 1.5 1.5 1.6 2.1 2.1 BUL 015 F.00 1.2 1.3 1.3 1.4 2.1 2.1 BUL 020 F.00 1.0 1.1 1.1 1.2 2.0 2.0
Complete type code for valve and actuator with F variant Valve: For F variant, technical data and accessories, see table of valve types Actuator: For F variant, technical data, accessories and fitting position, see Section 51 Example: BUL 015 F310 / AXS 215S F122
pmax [bar]= max. permissible pressure difference across the valve at which the actuator can still firmly open and close the valve. Figures stated are for a static pressure of 6 bar; at a static pressure of 16 bar, the values are reduced by 15%.
ps [bar]= max. permissible pressure difference across the valve at which, in the event of a malfunction, the actuator can close the valve. Close/off pressure
The pressure difference across the valve in control mode that the force of the drive can overcome. In this mode, a reduced serviceable life can be expected. Cavitation, erosion and pressure surges may damage the valve. The values stated apply only when the valve is fitted to the actuator.
1) for NC variants only
AXT211AXS215S
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BUL 55.009/3
Operation The control passage (A-AB) is closed and the mixing passage (B-AB) is opened by pressing the spindle in; it is returned by spring pressure (the spring is in the valve). The AXT 211 thermal drive can be used to move the valve to the OPEN or CLOSED position. Used in combination with the ‘normally closed' drive version, the control passage closes in the event of power failure.
Used as a mixing valve Used as a diverting valve
AB A
B B10159a
AB A
B B10172a
Used with the AXS 215S actuator, the valve can be moved to any position. Depending on the settings of the DIP switches, the valve is moved continuously with a control voltage of 0...10 V / 10…0 V or 2…10 V / 10…2 V. The control signal is then assigned linearly to the valve stroke and provides the equal-percentage characteristic in the valve. The positioner integrated within the actuator controls the actuator in relation to the settings of the DIP switches and the positioning signal y. The actuator posi-tions the valve and, as soon as the position has been reached, it stops. Used with the AXM 117 motorised drive, the valve can be moved to any position. On the AXM 117S (with positioner), the valve is moved continuously by a control voltage of 0...10V–. Variants: F202 opens (and F302 closes) the control passage as the control voltage rises. Used with a continuous drive (0...10 V), the practically equal-percentage characteristic provides optimum control.
The kVS values in the bypass are about 30% less than those of the control passage. Therefore, the flow resistance of the load is taken into account, so that the total throughflow in every stroke position remains fairly constant. The practically equal-percentage characteristic in the control passage provides optimum control when used together with a continuous 0...10 V drive.
Engineering and fitting notes The final control element can be fitted in any position except facing downwards. The ingress of condensate, dripping water etc. into the drive should be prevented. In order to prevent cavitation noise from affecting rooms where quietness is essential, the pressure difference across the valve should not exceed the following values:- BUL 010 F .30 = 0.5 bar, F .20 = 0.6 bar / F .10 and F .00 = 0.8 bar BUL 015 F .10 = 0.6 bar, F .00 = 0.8 bar BXL 020 F .00 = 0.5 bar In order to restrain contaminants in the water (e.g. welding beads, rust particles etc.) and prevent the spindle seal from being damaged, we recommend the employment of collective filters, e.g. for each floor or feed pipe. The composition of the water should be in accordance with VDI 2035. Medium with coolant such as glycol, min. 16% max. 40%. When insulating the unit valve, the insulation should not extend beyond the cap nut or the bayonet ring on the drive.
Additional technical data Valve body and T-piece of nickel-plated chill cast and male thread as per ISO 228/1 Class B, flat seal on body. stuffing box with O-ring of ethylene-propylene, cone of brass with EPDM sealing ring and spindle of stainless steel, protective cap (or manual-adjustment knob) of plastic.
Material numbers as per DIN DIN material no. DIN code Valve body CC 754S-GM Cu Zn 39 Pb 1 AI-C as per EN1982 Valve seat CC 754S-GM Cu Zn 39 Pb 1 AI-C as per EN1982 Spindle 1.4305 X 8 Cr Ni S 18-9 as per EN188-1 Plug CW617N Cu Zn 40 Pb 2 as per EN12164 Stuffing box CW617N Cu Zn 40 Pb 2 as per EN12164
Additional technical data k value in m3/h VS
Valve Control passage Mixing passageBUL 010 F .30 0.40 0.30 BUL 010 F .20 0.63 0.47 BUL 010 F .10 1.0 0.75 BUL 010 F .00 1.6 1.2 BUL 015 F .10 2.5 1.9 BUL 015 F .00 4.0 3.0 BUL 020 F .00 5.0 3.8
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55.009/4 BUL
Technical information Pressure and temperature specifications EN764, EN1333 Flow parameters VDI/VDE 2173 Sauter slide rule for valve sizing 7 090011 003 Slide rule manual 7 000129 003 PC program: Valve and drive sizing 7 000675 003 Valvedim.exe Technical manual: ’Regulating units' 7 000477 003 CE conformity: Directive on Pressure Equipment 97/23/EC Article 3.3
Dimension drawings
A
G
11,5
M 30x1,5
Ø 4s19
c
M10005a
TypeBUL 010 F4 . .BUL 015 F4 . .BUL 020 F4 . .BUL 010 F6 . .
A40405040
c27272727
GG1/2BG3/4BG1BG1/2B
L60606060
G
L
d
F6 . .
d - - -15
0378135010
M10004
TypeBUL 010 F3 . .BUL 015 F3 . .BUL 020 F3 . .
A303030
c272727
GG1/2BG3/4BG 1B
L 60 60 60
G
L
A
G
11,5
M 30x1,5
Ø 4s19
c
Accessories
Screw-type fitting Soldered fitting
DN A B L
10 G1/2 R3/8 24
15 G3/4 R1/2 27,5
20 G1 R3/4 32,5
M10143
378133
L
A B DN A B C L
10 G1/2 12 8,6 14
15 G3/4 15 10,6 15,5
20 G1 22 15.4 20
M10144
378134
L
A B
C
Compression fitting
0378145
DN A L Ød h
15 G3/4 39 15,2 12,5
20 G1 41,5 22,2 16
A
L
Ød
h
Z10211
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BUL 55.009/5
Sauter Components
Assembly Combinations with AXT thermal drive and AXM motorised drive
AXM 117 F200 AXM 117/117S AXT 211/AXS 215S
57
K10134
92×50
72
c
AXM 117 F200
c
61
Ø 44
h (m
in)
h (m
ax)
62,5
55
74×47
38
c
K10133a
AXM 117 F202
AXM 117S F. . .
h (min) h (max) NC 59 66 NO 59 64 manual 66.5 73.5
Table of pressure losses for VUL and BUL valves
11.1
8.33
5.55
2.77
2.22
1.67
1.11
0.83
0.55
0.27
0.22
0.17
0.11
0.083
0.055
0.027
0.022
0.017
0.011
0.008
0.01
0.02
0.04
0.06
0.1
0.2
0.4
0.6
1.0
2 4 6
40
30
20
10
8
6
4
3
2
1.0
0.8
0.6
0.4
0.3
0.2
0.1
0.08
0.06
0.04
0.030.025
1 2 3 4 6 8 10 20 30 40 60 80 100
200
300
400
600
V [m
3/h
]
V [l
/s]
P [bar]
Recommended range
Working range
Kvs-Wert
[m3/h]5.0
4.0
2.5
1.6
1.0
0.63
0.4
0.16
Pmax [kPa]
B10153
Printed in Switzerland Right of amendment reserved © Fr. Sauter AG, CH-4016 Basle 7155009003 05