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    Forecasting

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    Demand ManagementTo coordinate and control all thesources of demand so that the

    productive system can be usedefficiently and the product delivered ontime.

    Sources of demand

    Dependent Demand Indept. Demand

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    What is Forecasting?Process of predicting a future event

    Underlying basis ofall business decisions

    Production

    Inventory

    Personnel

    Facilities

    Sales willbe $200Million!

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    Types of forecast by time

    horizonShort-range forecast

    usually less than 3 months

    Job scheduling, worker assignmentsMedium-range forecast

    3 months to 2 years

    Sales & production planning, budgeting

    Long-range forecast2+ years

    New product planning, facility location

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    Seven Steps in Forecasting

    SystemDetermine the use of forecast.

    Select the items to be forecasted.

    Developing the time horizon for forecast.Select the forecasting model.

    Gather the data needed to make the forecast.

    Make the forecast.Validate and implement the forecast.

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    Forecasting ApproachesQualitative Methods Quantitative methods

    Used when situation is vague

    & little data exist

    New products

    New technology

    Involves intuition, experience

    Used when situation is

    stable & historical data exist

    Existing products

    Current technology

    Involves mathematical

    techniques

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    Qualitative Methods

    Qualitative

    Market

    Research

    Historical

    Analogy

    Delphi Method

    Grass roots

    Panel

    Consensus

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    Delphi Method1.Choose the experts to participate. There should

    be a variety of knowledgeable people in differentareas.

    2.Through a questionnaire, obtain forecasts from

    all participants.3. Summarize the results and redistribute them to

    the participants along with appropriate newquestions.

    4. Summarize again,refining forecasts andconditions , and again develop new questions.

    5.Repeat step4 if necessary.distribute the finalresults to all.

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    Quantitative Methods

    Time-series models Associative models

    Simple

    moving

    average

    Weighted

    Moving

    average

    LinearRegression

    Exponential

    Smoothing

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    Time series Components

    Trend

    Seasonal

    Cyclical

    Random

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    Trend ComponentPersistent, overall upward or downwardpattern

    Due to population, technology etc.

    Several years duration

    Mo., Qtr., Yr.

    Response

    1984-1994 T/Maker Co.

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    Seasonal Component

    Regular pattern of up & downfluctuations

    Due to weather, customs etc.

    Occurs within 1 year

    Mo., Qtr.

    Response

    Summer

    1984-1994 T/Maker Co.

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    Cyclic Component

    Repeating up & down movementsDue to interactions of factorsinfluencing economy

    Usually 2-10 years duration

    Mo., Qtr., Yr.

    Response

    Cycle

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    Irregular Component

    Erratic, unsystematic, residual fluctuationsDue to random variation or unforeseen

    events

    Union strike

    Tsunami

    Floods/Earthquake

    Short duration &

    nonrepeating

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    General Time Series models

    Any observed value in a time series isthe product (or sum) of time seriescomponents

    Multiplicative model

    Yi= Ti Si Ci Ri

    Additive model

    Yi= Ti+ Si+ Ci+ Ri

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    Simple Moving Average formula

    This model assumes an average is agood estimator of future behavior.

    The formula for MA is:

    Ft = At-1+At-2+At-3+..+At-nn

    Ft: forecast for the coming period.

    n: No. of periods to be averaged.

    At-1: actual occurrence in the past period.

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    Moving Average Example

    Youre manager of a museum store thatsells historical replicas. You want to

    forecast sales (000) for 2003using a 3-

    period moving average.1998 4

    1999 6

    2000 52001 3

    2002 7 1995 Corel Corp.

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    Moving Average Solution

    Time ResponseYi

    MovingTotal(n=3)

    MovingAverage

    (n=3)

    1998 4 NA NA1999 6 NA NA

    2000 5 NA NA2001 3 4+6+5=15 15/3 = 5

    2002 72003 NA

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    Moving Average solution

    Time ResponseYi

    MovingTotal

    (n=3)

    MovingAverage

    (n=3)1998 4 NA NA

    1999 6 NA NA

    2000 5 NA NA

    2001 3 4+6+5=15 15/3 = 52002 7 6+5+3=14 14/3=4 2/32003 NA

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    Moving Average solution

    Time ResponseYi

    MovingTotal(n=3)

    MovingAverage

    (n=3)1998 4 NA NA

    1999 6 NA NA

    2000 5 NA NA

    2001 3 4+6+5=15 15/3=5.02002 7 6+5+3=14 14/3=4.72003 NA 5+3+7=15 15/3=5.0

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    Moving Average Graph

    95 96 97 98 99 00

    Year

    Sales

    2

    4

    6

    8 Actual

    Forecast

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    Weighted Moving average Formula

    While the moving average formula implies anequal weight being placed on each value thatis being averaged, the weighted movingaverage permits an unequal weighting on

    prior time periods.

    The formula for WMA is:

    Ft

    = w1

    At-1

    +w2

    At-2

    +.+wn

    At-n

    wi

    w t: weight given to time period t occurrence

    wi = 1(Weights must add to one)

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    NumericalA department store may find that in a fourmonth period, the best forecast is derived by

    using 40% of the actual sales for the mostrecent month, 30% of two months ago, 20%of three months ago and 10% of four monthsago.If actual sales experience was

    Month1 Mon 2 Mon 3 Mon 4 Mon 5100 90 105 95 ?

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    Exponential Smoothing formula

    The equation for exponential smoothing is:

    Ft : the exponentially smoothed forecast forperiod t

    Ft-1 : the exponentially smoothed forecast for

    prior period.At-1 : the actual demand in the prior period.

    : smoothing or weighting constant.

    Ft

    = Ft-1 + (At-1 - Ft-1)

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    Exponential Smoothing Example

    During the past 6 quarters, the Port ofBaltimore has unloaded large quantities

    of grain. ( = .10). The first quarterforecast was 175.

    QuarterActual

    1 180

    2 168

    3 1594 175

    5 190

    6 205

    Find the forecast for

    the 7th quarter?

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    Exponential Smoothing Solution

    Ft= Ft-1 + 0.1(At-1 - Ft-1)

    Quarter Actual Forecast, Ft

    ( = 0.1)1 180 175(Given)

    2 168 175+0.1(180-175) 174.50

    3 159 174.50+0.1(168-174.50) 174.75

    4 175 173.185 190 173.36

    6 205 175.02

    7 ? 175.02+0.1(205-175.02)=178.02

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    Forecast Effects of SmoothingConstant

    Weights

    Prior Period

    2 periods ago

    (1 - )

    3 periods ago

    (1 - )2=

    = 0.10

    = 0.90

    Ft = At- 1 + (1- ) At- 2 + (1- )2At- 3 + ...

    10% 9% 8.1%

    90% 9% 0.9%

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    0

    50

    100

    150

    200

    250

    1 2 3 4 5 6 7 8 9

    Quarter

    Actua

    lTonage

    ActualForecast (0.1)

    Forecast 0.5

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    Linear RegressionUsed for forecasting linear trend line.

    Functional relationship between two or

    more correlated variables.

    Used to predict one variable given theother.

    Estimated by least squares method

    Minimizes sum of squared errors

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    Linear Regression Equations

    Equation:

    Slope:

    Y-intercept:

    ii bxaY =

    22

    i

    n

    1i

    ii

    n

    1i

    xnx

    yxnyxb

    =

    =

    =

    xbya =

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    Using a Trend LineYear Demand

    1997 74

    1998 791999 80

    2000 90

    2001 1052002 142

    2003 122

    The demand for

    electrical power at

    N.Y.Edison over the

    years 1997 2003 isgiven at the left. Find

    the overall trend.

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    Finding a Trend LineYear Time

    PeriodPower

    Demandx2 xy

    1997 1 74 1 74

    1998 2 79 4 1581999 3 80 9 240

    2000 4 90 16 360

    2001 5 105 25 525

    2002 6 142 36 852

    2003 7 122 49 854

    x=28 y=692 x2=140 xy=3,063

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    The Trend Line Equation

    megawatts151.5610.54(9)56.702005inDemand

    megawatts141.0210.54(8)56.702004inDemand

    56.7010.54(4)-98.86xb-ya

    10.5428295

    (7)(4)14086)(7)(4)(98.3,063

    xnxyxn-xyb

    98.867

    692

    n

    yy4

    7

    28

    n

    xx

    222

    ==

    ==

    ===

    ==

    =

    =

    ======

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    Actual and Trend Forecast

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    Nodel Construction Company renovates oldhomes in West Bloomfield.The company has

    found that its dollar volume of renovation workdepends on West Bloomfield area payroll.Dataof past 6 years is given:

    Local payroll(in millions) Nodels sales

    1 2.0

    3 3.0

    4 2.5

    2 2.01 2.0

    7 3.5

    Nodel mgt. wants to predict sales thru method ofleast squares.

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    Forecast errorsSeek to minimize the Mean Absolute Deviation (MAD)

    If: Forecast error = demand - forecast

    Then:

    n

    errorsforecast=MAD n

    errorsforecast

    =MAD

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    Standard deviation and

    tracking signalS.D = 1.25 MAD

    TS = RSFEMAD

    RSFE: The running sum of the forecast

    errors.MAD: The average of all the forecasted

    errors.