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Forecasting
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Demand ManagementTo coordinate and control all thesources of demand so that the
productive system can be usedefficiently and the product delivered ontime.
Sources of demand
Dependent Demand Indept. Demand
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What is Forecasting?Process of predicting a future event
Underlying basis ofall business decisions
Production
Inventory
Personnel
Facilities
Sales willbe $200Million!
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Types of forecast by time
horizonShort-range forecast
usually less than 3 months
Job scheduling, worker assignmentsMedium-range forecast
3 months to 2 years
Sales & production planning, budgeting
Long-range forecast2+ years
New product planning, facility location
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Seven Steps in Forecasting
SystemDetermine the use of forecast.
Select the items to be forecasted.
Developing the time horizon for forecast.Select the forecasting model.
Gather the data needed to make the forecast.
Make the forecast.Validate and implement the forecast.
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Forecasting ApproachesQualitative Methods Quantitative methods
Used when situation is vague
& little data exist
New products
New technology
Involves intuition, experience
Used when situation is
stable & historical data exist
Existing products
Current technology
Involves mathematical
techniques
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Qualitative Methods
Qualitative
Market
Research
Historical
Analogy
Delphi Method
Grass roots
Panel
Consensus
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Delphi Method1.Choose the experts to participate. There should
be a variety of knowledgeable people in differentareas.
2.Through a questionnaire, obtain forecasts from
all participants.3. Summarize the results and redistribute them to
the participants along with appropriate newquestions.
4. Summarize again,refining forecasts andconditions , and again develop new questions.
5.Repeat step4 if necessary.distribute the finalresults to all.
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Quantitative Methods
Time-series models Associative models
Simple
moving
average
Weighted
Moving
average
LinearRegression
Exponential
Smoothing
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Time series Components
Trend
Seasonal
Cyclical
Random
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Trend ComponentPersistent, overall upward or downwardpattern
Due to population, technology etc.
Several years duration
Mo., Qtr., Yr.
Response
1984-1994 T/Maker Co.
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Seasonal Component
Regular pattern of up & downfluctuations
Due to weather, customs etc.
Occurs within 1 year
Mo., Qtr.
Response
Summer
1984-1994 T/Maker Co.
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Cyclic Component
Repeating up & down movementsDue to interactions of factorsinfluencing economy
Usually 2-10 years duration
Mo., Qtr., Yr.
Response
Cycle
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Irregular Component
Erratic, unsystematic, residual fluctuationsDue to random variation or unforeseen
events
Union strike
Tsunami
Floods/Earthquake
Short duration &
nonrepeating
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General Time Series models
Any observed value in a time series isthe product (or sum) of time seriescomponents
Multiplicative model
Yi= Ti Si Ci Ri
Additive model
Yi= Ti+ Si+ Ci+ Ri
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Simple Moving Average formula
This model assumes an average is agood estimator of future behavior.
The formula for MA is:
Ft = At-1+At-2+At-3+..+At-nn
Ft: forecast for the coming period.
n: No. of periods to be averaged.
At-1: actual occurrence in the past period.
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Moving Average Example
Youre manager of a museum store thatsells historical replicas. You want to
forecast sales (000) for 2003using a 3-
period moving average.1998 4
1999 6
2000 52001 3
2002 7 1995 Corel Corp.
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Moving Average Solution
Time ResponseYi
MovingTotal(n=3)
MovingAverage
(n=3)
1998 4 NA NA1999 6 NA NA
2000 5 NA NA2001 3 4+6+5=15 15/3 = 5
2002 72003 NA
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Moving Average solution
Time ResponseYi
MovingTotal
(n=3)
MovingAverage
(n=3)1998 4 NA NA
1999 6 NA NA
2000 5 NA NA
2001 3 4+6+5=15 15/3 = 52002 7 6+5+3=14 14/3=4 2/32003 NA
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Moving Average solution
Time ResponseYi
MovingTotal(n=3)
MovingAverage
(n=3)1998 4 NA NA
1999 6 NA NA
2000 5 NA NA
2001 3 4+6+5=15 15/3=5.02002 7 6+5+3=14 14/3=4.72003 NA 5+3+7=15 15/3=5.0
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Moving Average Graph
95 96 97 98 99 00
Year
Sales
2
4
6
8 Actual
Forecast
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Weighted Moving average Formula
While the moving average formula implies anequal weight being placed on each value thatis being averaged, the weighted movingaverage permits an unequal weighting on
prior time periods.
The formula for WMA is:
Ft
= w1
At-1
+w2
At-2
+.+wn
At-n
wi
w t: weight given to time period t occurrence
wi = 1(Weights must add to one)
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NumericalA department store may find that in a fourmonth period, the best forecast is derived by
using 40% of the actual sales for the mostrecent month, 30% of two months ago, 20%of three months ago and 10% of four monthsago.If actual sales experience was
Month1 Mon 2 Mon 3 Mon 4 Mon 5100 90 105 95 ?
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Exponential Smoothing formula
The equation for exponential smoothing is:
Ft : the exponentially smoothed forecast forperiod t
Ft-1 : the exponentially smoothed forecast for
prior period.At-1 : the actual demand in the prior period.
: smoothing or weighting constant.
Ft
= Ft-1 + (At-1 - Ft-1)
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Exponential Smoothing Example
During the past 6 quarters, the Port ofBaltimore has unloaded large quantities
of grain. ( = .10). The first quarterforecast was 175.
QuarterActual
1 180
2 168
3 1594 175
5 190
6 205
Find the forecast for
the 7th quarter?
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Exponential Smoothing Solution
Ft= Ft-1 + 0.1(At-1 - Ft-1)
Quarter Actual Forecast, Ft
( = 0.1)1 180 175(Given)
2 168 175+0.1(180-175) 174.50
3 159 174.50+0.1(168-174.50) 174.75
4 175 173.185 190 173.36
6 205 175.02
7 ? 175.02+0.1(205-175.02)=178.02
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Forecast Effects of SmoothingConstant
Weights
Prior Period
2 periods ago
(1 - )
3 periods ago
(1 - )2=
= 0.10
= 0.90
Ft = At- 1 + (1- ) At- 2 + (1- )2At- 3 + ...
10% 9% 8.1%
90% 9% 0.9%
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0
50
100
150
200
250
1 2 3 4 5 6 7 8 9
Quarter
Actua
lTonage
ActualForecast (0.1)
Forecast 0.5
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Linear RegressionUsed for forecasting linear trend line.
Functional relationship between two or
more correlated variables.
Used to predict one variable given theother.
Estimated by least squares method
Minimizes sum of squared errors
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Linear Regression Equations
Equation:
Slope:
Y-intercept:
ii bxaY =
22
i
n
1i
ii
n
1i
xnx
yxnyxb
=
=
=
xbya =
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Using a Trend LineYear Demand
1997 74
1998 791999 80
2000 90
2001 1052002 142
2003 122
The demand for
electrical power at
N.Y.Edison over the
years 1997 2003 isgiven at the left. Find
the overall trend.
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Finding a Trend LineYear Time
PeriodPower
Demandx2 xy
1997 1 74 1 74
1998 2 79 4 1581999 3 80 9 240
2000 4 90 16 360
2001 5 105 25 525
2002 6 142 36 852
2003 7 122 49 854
x=28 y=692 x2=140 xy=3,063
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The Trend Line Equation
megawatts151.5610.54(9)56.702005inDemand
megawatts141.0210.54(8)56.702004inDemand
56.7010.54(4)-98.86xb-ya
10.5428295
(7)(4)14086)(7)(4)(98.3,063
xnxyxn-xyb
98.867
692
n
yy4
7
28
n
xx
222
==
==
===
==
=
=
======
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Actual and Trend Forecast
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Nodel Construction Company renovates oldhomes in West Bloomfield.The company has
found that its dollar volume of renovation workdepends on West Bloomfield area payroll.Dataof past 6 years is given:
Local payroll(in millions) Nodels sales
1 2.0
3 3.0
4 2.5
2 2.01 2.0
7 3.5
Nodel mgt. wants to predict sales thru method ofleast squares.
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Forecast errorsSeek to minimize the Mean Absolute Deviation (MAD)
If: Forecast error = demand - forecast
Then:
n
errorsforecast=MAD n
errorsforecast
=MAD
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Standard deviation and
tracking signalS.D = 1.25 MAD
TS = RSFEMAD
RSFE: The running sum of the forecast
errors.MAD: The average of all the forecasted
errors.