3 faces of kaizen
DESCRIPTION
Describes How Kaizen Works.TRANSCRIPT
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3 Faces of KaizenKiro Harada
Attractor Inc.
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改�善
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Are you doing Kaizen?
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How’s your Kaizen?
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Like this?
0
22.5
45
67.5
90
1 2 3 4 5 6 7 8 9 10
Productivity # of Kaizen
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You need to Learn How Kaizen Works
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Fix Leaks
Make it Flow
Create a New Stream
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3 Faces of Kaizen
Fix Leaks
Make it Flow
Create a New Stream
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Fix Leaks
Make sure your stream creates value:
Slow Down / Stop
Observe How your Process Works
Focus on Effectiveness
Efficiency doesn’t matter
Fix Leaks
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Never Try to Accelerate
Make you highly Efficient in Producing Wastes
Software with Bugs (Waste)
Test with Bugs (Waste)
Feature Nobody Uses (Wate)
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Don’t Fix your Product
Fix your Process
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Toyoda Type G Automatic Loom (1924)
http://commons.wikimedia.org/wiki/File:1924_Non-Stop_Shuttle_Change_Toyoda_Automatic_Loom,_Type_G_1.jpg
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This loom was special:
It automatically stops when a thread is broken.
It only produces good product.
STOP if you find any quality problems.
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Make It FlowYour Stream is Now Creating Values Constantly
Make It Flow:
Remove impediments
Reduce necessary inputs (Resource / Actions / Time)
Now Efficiency Matters
Value Adding Time / Incidental Time / Waste Time
Value Adding Processes
Eliminate Wastes
Keep Quality and Output Amount Same
Never try to improve Quality. Never try to increase Output.
Make it Flow
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Training within Industry
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Job Methods
E - Eliminate C - Combine R - Rearrange S - Simplify
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To make your work
Easier and Safer
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Never try to Accelerate
Remove Impediments
Make IT SAFER and EASIER
Then You will Naturally Accelerates
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Create a New StreamYour Value Stream Smoothly Flows
You Feel Safe and Easy to Work
You have spare Time, Resource and Energy.
Time to Consider if you can make a new stream:
Uncontinuous Process Change
Change of Product Definition
Create a New Stream
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It’s time for Fun.
You can try whatever you like.
Current stream flows safely and easily.:
You already have spare time, resource and energy.
Try Something Crazy.
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But never try to Accelerate
Design a new stream to deliver better quality and value
But still makes a lot of wastes.
Observe carefully.
Effectiveness and Quality matter.
If you are confident your new stream outperforms your existing stream, face ‘Fix Leaks’ again.
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If something went wrong…
Always get back to the previous phase.
Never try to do the multiple phases at the same time.
Dangerous for your product, your process and you.
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Thank you.Never never try to Accelerate. Be Safe to continuously Kaizen.
Feel free to contact me at:
Kiro Harada
Twitter: @haradakiro
FB: haradakiro