2sa067* start kits for 13+ seer air conditioners and heat ... · 2sa067* start kits for 13+ seer...

2SA067* START KITS FOR 13+ SEER AIR CONDITIONERS AND HEAT PUMPS

ACCESSORY KIT INSTALLATION MANUAL

Johnson Controls Unitary Products 364024-UAI-B-0509

GENERAL INFORAMTIONPersons not qualified shall not install this equipment or interpretthese instructions.

NOTE: The words “Shall" or “Must" indicate a requirementwhich is essential to satisfactory and safe product performance.

The words “Should" or “May" indicate a recommendation oradvice which is not essential and not required but which may beuseful or helpful.

Contents of KitThe compressor starting kit consists of a potential (starting)relay, screws, capacitor strap and starting capacitor with wiringleads. Kit may contain more hardware than necessary for somemodels and wires may be longer than required. Start kits for thevarious models are listed in Table 1.

APPLICATIONThe compressor in the outdoor unit has a PSC (permanent splitcapacitor) motor which does not require a starting relay andcapacitor, under ordinary operating conditions. The omission ofthese components eliminates a potential source of field prob-lems making the system more trouble-free.

In order to take advantage of these benefits and trouble-freeoperation, the starting torque, or load, must be kept to a mini-mum. The suction and discharge pressures must be nearlyequal before the compressor will start.

Because of the lower starting torque inherent in PSC motors,certain conditions such as low voltage and exceptionally highoperating temperature, short thermostat cycles, etc. can affectthe starting operation.

When such conditions exist, and cannot be corrected, it is rec-ommended that the field installed compressor starting kit beused to convert the compressor motor to CSR (capacitor,capacitor run) operation.

NOTE: All Start Kits listed in these instructions are for use withoutdoor units rated at 208-230V/ 1PH/60Hz.

These instructions are intended for the use of qualified indi-viduals specially trained and experienced in installation ofthis type of equipment and related system components.

Installation and service personnel are required by somestates to be licensed.

Improper installation may damage equipment, can create ashock hazard, and will void the warranty.

Do not mis-match kits or damage will occur to the equip-ment.

SHOCK HAZARD - Shut off electrical supply to outdoor unitat main disconnect. One side of the contactor remainsclosed at all times, so main disconnect must be openedwhen servicing electrical components to prevent electricalshock, which could result in personal injury or death.

TABLE 1: Start Kits

Start Kit Model Number

Outdoor Unit Model Number CompressorSee Section

for Installation

S1-2SA06704006 ERCS0421CA HABD/H1RD042 AC042X1321 Copeland (ZR36K3-PFV) A

S1-2SA06704006 ERCS0481CA HABD/H1RD048 AC048X1321 Copeland (ZR42K3-PFV) A

S1-2SA06702006 ERCS0181BB HBBD/H2RD018 AC018X1322 Bristol (H21J14BABCA) A



S1-2SA06708006 ERCS0481BB HBBD/H2RD048 AC048X1322 Bristol (H23C453ABCA) A

S1-2SA06707906 ERCS0601BB HBBD/H2RD060 AC060X1322 Bristol (H23R543ABCA) A

S1-2SA06705906 ERCQ0301BB – – Bristol (H21J25BABCA) A

S1-2SA06705406 ERCQ0361BB – – Bristol (H21J30BABCA) A

S1-2SA06708006 ERCQ0481BB – – Bristol (H23C453ABCA) A

S1-2SA06708106 ERHS0361BA EABD/E1RD036 HP036X1321 Bristol (H21J30BABCA) B

S1-2SA06708106 ERHS0421BA EABD/E1RD042 HP042X1321 Bristol (H21J36BABCA) B

S1-2SA06708006 ERHS0481BA EABD/E1RD048 HP048X1321 Bristol (H23C423ABCA) B

S1-2SA06707906 ERHS0601BA EABD/E1RD060 HP060X1321 Bristol (H23R543ABCA) B

S1-2SA06705406 ERHQ0361BA – – Bristol (H21J30BABCA) B

364024-UAI-B-0509

2 Johnson Controls Unitary Products

S1-2SA06705406 ERHQ0421BA – – Bristol (H21J36BABCA) B

S1-2SA06702006 FRCS0181BA HABE/H1RE018 – Bristol (H21J14BABCA) A

S1-2SA06705506 FRCS0241BF HCBE/H3RE024 – Bristol (H21J20BABCA) A

S1-2SA06721706 FRCS0241BH HDBE/H4RE024 – Bristol (H21J17BABCA) A

S1-2SA06705906 FRCS0301BF HCBE/H3RE030 – Bristol (H21J24BABCA) A

S1-2SA06707906 FRCS0601BF HCBE/H3RE060 – Bristol (H23R543ABCA) B

S1-2SA06702006 AC3A018F1 CMB01811 AL3A018F1 Bristol (H21J15BABCA) C




S1-2SA06708006 AC3A042F1 CMB04211 AL3A042F1 Bristol (H23C383ABCA) C

S1-2SA06708006 AC3A048F1 CMB04811 AL3A048F1 Bristol (H23C453ABCA) C

S1-2SA06707906 AC3A060F1 CMB06011 AL3A060F1 Bristol (H23R543ABCA) C

S1-2SA06704006 HC3H018F1 YMB01811 HL3H018F1 Copeland (ZR16K4-PFV) D



S1-2SA06708106 HC3H036F1 YMB03611 HL3H036F1 Bristol (H21J30BABCA) D

S1-2SA06708006 HC3H042F1 YMB04211 HL3H042F1 Bristol (H23C383ABCA) D

S1-2SA06708006 HC3H048F1 YMB04811 HL3H048F1 Bristol (H23C453ABCA) D

S1-2SA06707906 HC3H060F1 YMB06011 HL3H060F1 Bristol (H23R543ABCA) D

S1-2SA06705406 AY036MA321 AM036MA321 – Bristol (H21J30BABCA) E

S1-2SA06708506 AY012MA322 AM012MA322 – Panasonic (2K20S236T6A) E

S1-2SA06708606 AY018MA322 AM018MA322 – Panasonic (2K22S236SUB) E



S1-2SA06708606 TCGD12S21S(1,2) GCGD12S21S(1,2) – Panasonic (2K15S236UUA) F

S1-2SA06708606 TCGD18S21S(1,2) GCGD18S21S(1,2) – Panasonic (2K22S236SUB) F

S1-2SA06708706 TCGD24S21S(1,2) GCGD24S21S(1,2) – Panasonic (2J29S236B1A) F

S1-2SA06705906 TCGD30S21S(1,2) GCGD30S21S(1,2) – Bristol (H21J24BABCA) F




S1-2SA06707906 TCGD60S21S(1,2) GCGD60S21S(1,2) – Danfoss (HRM051U1LP) F

S1-2SA067121706 TCGD24S21S2X GCGD24S21S2X – Bristol (H21J19BABCA) F

S1-2SA06708606 TCGD18S41S1 – – Panasonic 5KS150FAB21 F

S1-2SA06708606 YCJD18S41S1 CCJD18S41S1 LCJD18S41S1 Panasonic 5KS150FAB21 F

S1-2SA06721706 TCGD24S41S1 – – Bristol H82J193ABCA F

S1-2SA06721706 YCJD24S41S1 CCJD24S41S1 LCJD24S41S1 Bristol H82J193ABCA F









TABLE 1: Start Kits (Continued)



for Installation

364024-UAI-B-0509

Johnson Controls Unitary Products 3

S1-2SA06704006 TCGF24S41S1 – – Copeland ZP21K5PFV-130 F

S1-2SA06704006 YCJF24S41S1 CCJF24S41S1 LCJF24S41S1 Copeland ZP21K5PFV-130 F







S1-2SA06708006 TCGF48S41S1 – – Danfoss HRH038U1LP F

S1-2SA06708006 YCJF48S41S1 CCJF48S41S1 LCJF48S41S1 Danfoss HRH038U1LP F

S1-2SA06707906 TCGF60S41S1 – – Danfoss (HRH047U1LP) F

S1-2SA06707906 YCJF60S41S1 CCJF60S41S1 LCJF60S41S1 Danfoss (HRH047U1LP) F

S1-2SA06704006 THGD18S41S2 GHGD18S41S2 – ZP16K5E-PFV G

S1-2SA06704006 YHJD18S41S2 CHJD18S41S2 LHJD18S41S2 ZP16K5E-PFV G

S1-2SA06721706 THGD24S41S2 GHGD24S41S2 – H82J183ABCA G

S1-2SA06721706 YHJD24S41S2 CHJD24S41S2 LHJD24S41S2 H82J183ABCA G





S1-2SA06708006 THGD42S41S1 GHGD42S41S1 – HRH036U1LP6 G

S1-2SA06708006 YHJD42S41S1 CHJD42S41S1 LHGD42S41S1 HRH036U1LP6 G





S1-2SA06704006 THGF18S41S2 – – ZP16K5E-PFV G






TBD THGF36S41S2 – – HRH031U1LP6 G

TBD YHJD36S41S2 CHJD36S41S2 LHJD36S41S2 HRH031U1LP6 G

S1-2SA06708006 THGF42S41S1 – – HRH034U1LP6 G

S1-2SA06708006 YHJD42S41S1 CHJD42S41S1 LHGF42S41S1 HRH034U1LP6 G





THGF60S41S1 – – ZPS51K4E-PFV G

YHJD60S41S1 CHJD60S41S1 LHGF60S41S1 ZPS51K4E-PFV G

S1-2SA06707906 THRD60S41S1 GHRD60S41S1 – HRH049U1LP6 G

S1-2SA06708006 CHGD42S41S1 – – HRH036U1LP6 G

TABLE 1: Start Kits (Continued)



for Installation

364024-UAI-B-0509


SECTION AHRD, HBD, ERCS, AC(13), ERCQ, HRE, HBE & FRCS SERIES SPLIT AIR CONDITIONERSPre-drilled pilot holes are provided in the control box.

1. Use the two pilot holes on the left angled side to at-tachstart relay. See Figure 1.

2. Place the start capacitor beside the dual capacitor usingone capacitor strap fastened to pilot holes provided in con-trol box to secure both capacitors in place.

3. Attach the black lead wire from the starting kit relay #5 toT1 terminal of the contactor.

4. Attach the red lead wire from the starting kit capacitor to T2terminal of the contactor.

5. Locate the brown wire connecting the dual capacitor"HERM" to the S (start) terminal on the compressor.

6. Attach the brown lead wire from the starting kit relay #2 tothe same terminal on the dual capacitor which was locatedin Step 4. See Figure 2.

7. The yellow lead wire should be factory connected betweenstarting kit relay #1 to starting kit capacitor.

NOTE: The wiring of the capacitor and relay must agree withFigure 2. Also, see diagram on control box cover.

FIGURE 1

START RELAY

START

CAPACITOR

DUAL

RUN/FAN

CAPACITOR

CONTACTOR

FIGURE 2

COMPONENTS SHOWN IN DASHED LINES ARE OPTIONAL..

DUAL CAPACITOR SHOWN SEPARATE CAPACITORS MAY BE USED ON

ACTUAL UNIT.

WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES.

IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE

REPLACED, IT MUST BE REPLACED WITH TYPE 105°C.

THERMOPLASTIC OR ITS EQUIVALENT.

WHERE POWER SUPPLY HAS ONE (1) 240 VOLT CONDUCTOR AND

ONE (1) NEUTRAL CONDUCTOR, CONNECT L2 OF CONTACTOR TO

NEUTRAL..

1

2

3

4

5

HTS - HIGH TEMPERATURE SWITCH

HPS - HIGH PRESSURE SWITCH

CCH - CRANKCASE HEATER

HS - HEATER SWITCH

SR - START RELAY

SC - START CAPACITOR

CC - CONTACTOR COIL

HIGH VOLTAGE FACTORY WIRING

LOW VOLTAGE FACTORY WIRING

OPTIONAL WIRING

FIELD WIRING, LINE VOLTAGE

364024-UAI-B-0509


SECTION BERD, EBD, ERHS, HP(13) & ERHQ SERIES SPLIT HEAT PUMPSPre-drilled pilot holes are provided in the control box.

NOTE: On units which have a solid state start device, remove5the device and the red and brown wiring connections to thedual capacitor.

1. Use the two pilot holes on the left angled side to attachstart relay. See Figure 3.








FIGURE 3

START RELAY

START

CAPACITOR

DUAL

RUN/FAN

CAPACITOR

CONTACTOR

364024-UAI-B-0509


FIGURE 4

364024-UAI-B-0509


SECTION CCMB, AC3 & AL3 SERIES SPLIT AIR CONDI-TIONERSPre-drilled pilot holes are provided in the control box.

1. Use the two pilot holes on the left angled side to at-tachstart relay. See Figure 1.








FIGURE 5

START RELAY

START

CAPACITOR

FAN CONTROL

(CZE038 model only)

DUAL

RUN / FAN

CAPACITOR

COMFORT

ALERT MODULE

CONTACTOR

364024-UAI-B-0509


FIGURE 6

364024-UAI-B-0509


SECTION DYMB, HC3 & HL3 SERIES SPLIT HEAT PUMPSPre-drilled pilot holes are provided in the control box.

NOTE: On units which have a solid state start device, remove5the device and the red and brown wiring connections to thedual capacitor.

1. Use the two pilot holes on the left angled side to attachstart relay. See Figure 3.








FIGURE 7

START RELAYRELAY

DEFROST CONTROL BOARD

START

CAPACITOR

DUAL

RUN / FAN

CAPACITOR

TRANSFORMER

CONTACTOR

364024-UAI-B-0509


FIGURE 8

364024-UAI-B-0509


FIGURE 9 (HC5B, HL5B, YZE024, 036, 048, 060)

364024-UAI-B-0509


FIGURE 10 (YZE038 Only)

364024-UAI-B-0509


SECTION EAM & AY SERIES SPLIT AIR CONDITIONERSPre-drilled pilot holes are provided in the control box.

1. Use the two pilot holes to attach start relay. See Figure 11.








SECTION FTCGD, GCGD, YCJD, CCJD, LCJD, TCGF, YCJF, CCJF, LCJF SERIES SPLIT AIR CONDITIONERSPre-drilled pilot holes are provided in the control box.

1. Use the pilot hole behind start relay sticker to attach startrelay. see Figure 12.








FIGURE 11

START RELAY

START

CAPACITOR

DUAL

RUN/FAN

CAPACITOR

CONTACTOR

FIGURE 12

DUAL

RUN/FAN

CAPACITOR

CONTACTORSTART RELAY

START

CAPACITOR

364024-UAI-B-0509


FIGURE 13

364024-UAI-B-0509


SECTION GTHGD, GHGD, YHJD, CHJD, LHJD, THRD, GHRD, CHGD, THGF, YHJF, CHJF, LHJF SERIES SPLIT HEAT PUMPSPre-drilled pilot holes are provided in the control box.

1. Use the pilot hole behind start relay sticker to attach startrelay. see Figure 12.





6. Attach the brown lead wire from the starting kit relay #2 tothe same terminal on the dual capacitor which was locatedin Step 4. See Figures 15 or 16.


NOTE: The wiring of the capacitor and relay must agree withFigures 15 or 16. Also, see diagram on control box cover.

FIGURE 14

Start

Relay

(Optional)

Defrost

Control

Board

Start Capacitor

(Optional)Ground

Lug

“Fingered”

Bushing

Low

Voltage

Box

Reversible High

Voltage Conduit Plate

Contactor

Dual

Run/Fan

Capacitor

364024-UAI-B-0509


FIGURE 15 Wiring Diagram - Single Phase - 13 SEER & 14.5 SEER (except 060) Heat Pumps

364024-UAI-B-0509


FIGURE 16 Wiring Diagram - Single Phase - 14.5 SEER (060 only) Heat Pump

Subject to change without notice. Published in U.S.A. 364024-UAI-B-0509Copyright © 2009 by Johnson Controls, Inc. All rights reserved. Supersedes: 364024-UAI-A-0208

Johnson Controls Unitary Products5005 York Drive

Norman, OK 73069

Kit Numbers

Component Ratings

Start Capacitor Ratings

Start Relay Ratings

Rated Hot Pick-up VoltsCold Pick-up Drop-out

MIN. MAX. MIN. MAX.

2SA06702006 145-175 mfd. 250 VAC 170 180 162 175 40 90

2SA06704006 88-108 mfd. 330 VAC 170 180 162 175 40 90

2SA06705406 145-175 mfd. 250 VAC 200 220 186 215 40 90

2SA06705506 145-175 mfd. 250 VAC 160 170 152 166 40 90

2SA06705906 145-175 mfd. 250 VAC 190 200 180 195 40 90

2SA06707906 161-193 mfd. 250 VAC 140 150 132 148 40 90

2SA06708006 88-108 mfd. 330 VAC 140 150 132 148 40 90

2SA06708106 189-227 mfd. 330 VAC 190 200 180 193 40 90

2SA06708506 189-227 mfd. 330VAC 220 240 203 231 35 77

2SA06708606 189-227 mfd. 330VAC 260 280 240 269 35 77

2SA06708706 324-388 mfd. 330VAC 240 260 224 252 40 90

2SA06708806 189-227 mfd. 250VAC 190 200 180 193 40 90

2SA06708906 189-227 mfd. 250VAC 140 150 132 148 40 90

2SA06721706 145-175 mfd. 330VAC 200 220 186 215 40 90

2SA06709206 145-175 mfd. 330VAC 160 170 152 166 40 90

2SA06709306 145-175 mfd. 250VAC 150 160 142 157 40 90

2SA06709406 270-374 mfd. 250VAC 140 150 132 148 40 90

2sa067* start kits for 13+ seer air conditioners and heat ... · 2sa067* start kits for 13+ seer...

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