295970 32 shq asg 282 industrial solutions selector guide 200904 85

Industrial SolutionsSelector GuideAdhesives, Sealants, Surface Treatments and Lubricants

Table of Contents

Henkel Brands .................................2-3

MarkeTsRailway ............................................4-5Filter ................................................6-7Cable, Electrical & Optical ................8-9Agriculture/Construction Equipment ...................................10-11Appliance ....................................12-13HVAC/Insulation ...........................14-15Medical Devices & Equipment ......16-17Outdoor Power Equipment ...........18-19Pump & Compressor ....................20-21Recreational Vehicle .....................22-23Data/Smart Cards ........................24-25Solar Energy ................................26-27Specialty Vehicle ..........................28-29Wind Energy ................................30-31

ProduCTsSurface Preparation, Cleaning & Conversion Coating ..................32-39Autodeposition Coatings ..............40-43Chemical Specialties ....................44-45Metalworking Lubricants .............46-51Hot Melt Adhesive Bonding & Molding ....................................52-55Structural Bonding .......................56-63Seam Sealing ..............................64-69Energy, NVH, and Fluid Management ...............................70-73General Assembly Adhesives ........74-77Integrated Equipment Solutions ...78-79

ProduCT LisTingAdditional Supporting Products ....80-81

introduction to Henkel’s

industrial solutions

At Henkel, we provide solutions to industry’s biggest challenges. We are dedicated to understanding the markets we serve and developing partnerships that stand the test of time.

But just how well do you know Henkel? Our customers have long recognized us as the leader in surface treatment, sealant, adhesive and metalworking lubricant technologies. You should also know that we now offer:

• Products that manage the stress and strain energies of an assembly, allowing it to flex, reduce fatigue and absorb shock without damage.

• Products that manage noise, vibration and harshness, reducing airborne and structure-borne noises.

• Products that manage the intrusion of air, water, fuel and other elements into assemblies.

• Products that manage the structural vibration that travels through assemblies and is felt by occupants.

• Custom-engineered parts and components specifically designed for your application.

• Reliable, environmentally responsible and increasingly green products.

• Fully integrated equipment systems from standard shelf items to full turnkey systems.

Not every company can accommodate the technical staff and equipment necessary to compete in today’s challenging manufacturing environment. Our chemists and engineers work in partnership with customers to improve design, assembly, productivity and profitability. Whether a customer needs competent recommendations on chemical properties or a full-blown turnkey process design, Henkel provides solutions.

This selector will aid you in choosing the right solution and product for a wide range of common industrial challenges. For additional information on Henkel products, please contact us.

* Reference Information: 1°C = 5 / 9 (°F-32 )

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Beginning in the1940’s, Adhesin® branded adhesives have represented a full range of water-based adhesives for various market segments and applications in the packaging industry. Adhesin® adhesives include homopolymers and copolymers dispersions and natural-based products: PVAC, PVOH and starch dispersion mixture, natural rubber, acrylic water-based adhesive, cellulose ester, cellulose.

Registered as a trademark in 1945 as the conversion coating for aluminum substrates, Alodine® is a series of conversion coatings to improve paint adhesion and provide corrosion protection for light metal substrates that consists of metal pretreatments and post rinses for light metal pretreatments.

The autodeposition coating process is a more simple, cost-effective, and environmentally responsible way of applying a functional anti-corrosive organic paint layer to metal substrates by means of a chemical, rather than electrically driven reaction. Aquence® products include Waterborne Organic Coatings and related metal pretreatment (chemical cleaners and rinses) products.

S ince the early 1930’s, Bonderite® was well established in the automotive and metalworking industries as the conversion coating processes and chemistries to improve paint adhesion, corrosion protection and wear resistance to ferrous-based alloys, mixed metal alloys and plastic surfaces. The products that make up the Bonderite® brand include process line chemistries, cleaners, pretreatment chemistries including activators & conditioners, conversion coating chemistries, post treatment chemistries (including rinses and passivation), as well as auxiliary products including toner, additives, accelerators and neutralizer.

The brand name Dorus® (an acronym of the founder’s grandson’s name Doktor Rudolf Schieber) was registered in 1935 and includes adhesives & systems for the woodworking and furniture industry. Dorus® branded adhesives include hotmelts (PUR, PO, PA, EVA), 3D dispersions (PU), dispersions (PVAc, EVA) and urea resin glues, one- and two-component reactive adhesives (PU), and solvent-based adhesives.

For more than 30 years, Marcomelt® adhesives have been known as engineered hotmelt adhesives for industrial applications in various market segments. These adhesives are thermoplastic 100% solids and include polyamide (PA) and polyolefin (PO) hotmelts.

Alodine®

TM

O riginally launched in 1967, these structural and semi-structural adhesives are used in the manufacture of industrial goods and attributes for the cable industry. Macroplast® branded products include one- and two-component polyurethanes (PU), PU elastomers, PU hotmelts, one- and two-component EP, and solvent-based contact adhesives and cleaners.

S ince the early 1970’s, Multan® branded products have been synonymous with metal working, removal and forming lubricants. Being either liquids or pastes, these water-miscible and non-water-miscible products are used in both manual and automated application systems. Multan® branded products can be fully synthetic, mineral oil or semi-synthetic materials, and can include process-related additives such as antifoam and bio-/fungicides, etc.

Registered in 1894, the P3® brand didn’t begin to represent cleaners until the late 1920’s. These cleaners are for metallic and non-metallic surfaces, fouling prevention & corrosion protection together with disinfection of water, and used with wastewater treatments. These products are liquid/powdery products designed for use in low and high temperature applications at different pH ranges (acid, neutral, and alkaline), and in high-pressure applications depending on customer conditions.

O riginally launched in 1989, these reactive polyurethane hotmelts are used in a wide range of high-end assembly bonding applications.

F irst introduced into industrial assembly applications in 1975, Technomelt® branded hotmelts have been used for consumer packaged goods and general industrial applications. These hotmelt adhesives are thermoplastic 100% solids, non-reactive conventional technology, and have open times ranging from short to permanent pressure sensitive.

Teroson® branded products have been around since the turn of the 20th century and include adhesives, sealants, coatings and parts for automotive assembly, auto aftermarket and general industrial manufacturing. Teroson® branded products include cleaners, epoxies, adhesives, EVA – pillar filler, MS – sealants and elastic adhesives, PU – sealants, elastic adhesives and hotmelts (including DGX), PVC – sealants, adhesives, coatings, rubber – sealants, adhesives, acoustic coating and parts, silicon – sealants, water-based – adhesives and acoustic coatings, and waxes.

Henkel is a leader with brands and technologies that make people’s lives easier, better and more beautiful.

With superior brands and the technologies they represent, our innovations continue to help shape the future of the industrial manufacturing market.

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surface Preparation, Cleaning & Conversion Coating 32 - 39

autodeposition Process 40 - 43

Metalworking Lubricants 46 - 51

Hot Melt adhesive Bonding & Molding 52 - 55

structural Bonding 56 - 63

seam sealing 64 - 69

reinforcing 70 - 73

Vibration damping 70 - 73

air/Water & energy Management 70 - 73

general assembly adhesive 74 - 77

Seam Sealing

Structure Bonding

Vibration Damping

railway

structural Bonding Vibration damping seam sealing

OverviewThe use of bonding techniques over other joining methods allows you to build safer, quieter, lighter and more aerodynamic rolling stock.

Indeed, Henkel’s highly developed structural and elastic bonding technologies enable you to design in all the benefits right at concept stage.

Henkel products have demonstrated their suitability for use in applications of all kinds in rail vehicle construction and are widely used by the major manufacturers. These applications include locomotives, high-speed trains, such as the ICE and AVE, passenger coaches along with suburban rail and subway cars.

Henkel products are used regularly for rail vehicle interiors and exteriors, enabling you to bond dissimilar materials, seal and clean a wide variety of substrates, reduce costs, enhance appearance and make interiors more quiet and less prone to theft and vandalism.

Featured Products

• Terostat®-MS93 – adhesive/sealant for elastic bonding – Page 57

• Terophon®-123 WF – an aqueous synthetic resin dispersion and other materials – Page 70

• Terostat®-MS939 FR – adhesive/sealant for elastic bonding – Page 56

• Terostat®-MS935 - adhesive/selant for elastic bonding – Page 64

• Terophon®-112 DB - the structure-borne sound deadening – Page 70

• Terotex®-218 – an aqueous synthetic resin – Page 71

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Filter

OverviewHenkel offers a range of adhesives, lubricants and surface preparation products used to fabricate, assemble, and extend the life cycle of the world’s finest filters. Our products reduce process complexity and minimize downtime.

For filter can processing, our deep draw lubricants reduce thinning and splitting. For filter media bonding, our UL-certified, VOC-free adhesives are environmentally responsible and easy to apply. Our latest innovations include tack-free hot melts that allow high speed first-last pleat bonding, and toughened foaming assembly adhesives for fuel resistant filter designs.

Featured Products

• Macromelt® 2384 – fuel/oil resistant hot melt adhesive – Pages 52, 53

• Multan® F 985 – semi-synthetic metal-forming fluid – Pages 48, 49

• Adhesin® A8121 – wet tack, set speed, and adhesion – Page 77

• Adhesin® A8065 M – good wet tack and water resistance – Page 77

• Bonderite® TecTalis® – phosphate-free conversion coating – Page 35

• Technomelt® Q 3183 – A fast setting hotmelt adhesive, based on EVA-Copolymers – 4

• Macroplast® UK 8103 – a solvent-free two-component adhesive – Page 62

From draw compounds for metal filters to hot melt adhesives for pleating and end cap potting,

Henkel has the right product from end to end.

Metalworking Lubricants


general assembly adhesive

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structural Bonding

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Cable , electrical & optical

OverviewMacromelt Molding is low pressure molding process by hotmelt adhesives to achieve superior sealing, protection of electro/electronics components with higher productivity compared to those widely used in current sealing process e.g. 2-component casting /potting resins or silicones. This process is environmental friendly and contributes to total cost reduction due to improved productivity.

Macromelt molding significantly reduces the no. of steps and time needed in the assembly process thereby improving productivity and reducing costs.

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Featured Products

• Macromelt® 6208 – Polyamide hot melt – Pages 52, 53

• Marcomelt® 6790 – Polyamide hot melt – Pages 52, 53

• Macromelt® OM 678/673 – Polyamide hot melt – Pages 52, 53

• Macromelt® 6211 – Polyamide hot melt – Pages 52, 53

• Macromelt® 0M 652/657 – Polyamide hot melt – Pages 52, 53

• Macromelt® 0M 641/646 – Polyamide hot melt – Pages 52, 53

Seal large PC boards withexternal connectors

Hot Melt Adhesive Bonding & Molding

Encapsulation of sensitiveelectronics prior toconventional overmolding

Overmold variouselectronic shapes

Packaging of sensitivehigh performance electronics

Mold strain relief and grommets

Seal multi-wire connectors

Mold connectors with strain relief

Superior strain relief formodular connectors withoutmechanical crimping

Seal micro-switches

Process Flow Advantage of Macromelt MoldingTraditional Casting/Potting Processs Flow

Macromelt Molding Processs Flow

Mold Case

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agriculture/Construction equipment

OverviewFarming, mining, and construction equipment must operate reliably and efficiently under some of the worst imaginable conditions. Equipment manufacturers are always looking for ways to extend usable working life, improve overall aesthetics, and increase robustness. Henkel has developed a wide range of products that simplify assembly, extend paint life, minimize part fatigue, and increase operator comfort.

For cab enclosures, our seam sealing and NVH technologies help control the elements that pass through the cab and affect the ultimate comfort of the operator from weather to noise, shock and vibration.

Featured Products

• Aquence® 930 – extreme corrosion protective coating – Page 42

• Terostat®-MS 930 – adhesive/sealant for elastic bonding – Page 57

• Bonderite® NT-1 – phosphate-free conversion coating – Page 35

• Alodine® 5200 – a chromium-free titanium/polymer conversion coatingt – Page 38

• Terostat® MS 939 FR – one component polyurethane-based adhesive/sealant – Page 56

• Terostat®-MS 9360 – one component adhesive based on silane modified polymer – Page 59

Henkel’s Terostat® adhesive technologies have been specially formulated to bond and seal

dissimilar substrates for multiple cab applications ranging from plastic to metal bonding.

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reinforcing

Hot Melt adhesive Bonding & Moldingstructural Bonding


air/Water & energy Management


seam sealing

Vibration damping


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appliance

seam sealing



OverviewHenkel offers a range of products used in appliance assembly, from low VOC stamping lubricants for dishwasher panels to UL-approved sealants that resist unsightly crazing to water-based, spray-applied adhesives for multi-substrate bonding.

Our low temp cleaners, nanotechnology coatings, and plastics cleaners help our customers reduce their carbon footprints, greenhouse gas emissions and overall energy consumption. Our bio-resistant metalworking products reduce waste, improve in-plant working conditions, and lengthen expensive tool life.

Featured Products


• P3® Polyprep® 110 – low temp plastics cleaner – Page 44

• Adhesin® 56-5545 – water-based insulation adhesive – Page 77


• Multan® F 6740 – a synthetic metal forming lubricant – Pages 48, 49

• Macroplast® UK 8445 B1 – a solvent-free two-component potting compound – Pages 52, 53

• Treostat®-MS 939 – one component adhesive/sealant base on silane-modified polymer – Page 64

Henkel’s surface treatment products prepare metal and plastic surfaces prior to paint to

create a lasting finish.

structural Bonding

reinforcing




Vibration damping

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HVaC/insulation

OverviewHenkel provides reliable, environmentally responsible adhesive, sealant, metalworking and surface treatment technologies for HVAC/insulation manufacturers. Used for bonding, seam sealing, lubricating, and vibration control, our HVAC products include flexible duct adhesives, VOC-free insulation adhesives, structural adhesives, weather-tight sealants, NVH management systems, and surface treatment coatings for metal parts.

Our latest innovations include low-VOC fin lubricants that accept paint, fast-setting assembly adhesives, green nano-based multi-metal pretreatments, and the world’s first extreme corrosion-resistant electroceramic coating for aluminum components.

Featured Products

• Alodine® EC2 – extreme corrosion protective coating – Page 38


• Multan® PL 1439 – low-VOC fin stamping lubricant – Pages 48, 49

• Bonderite® TecTalis® – phosphate-free conversion coating – Page 35

• Adhesin® XA-7597 – UL-approved laminating adhesive for flexible ducting – Page 76


Henkel’s metalworking lubricants are used with the applicoator system to produce

cooling fins in the HVAC industry.

structural Bonding

seam sealing

Vibration damping


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Medical devices & equipment

OverviewTo bring today’s increasingly complex medical equipment, device and utensil designs to life, Henkel offers 132 years of experience in the industry. Our metalworking fluids provide the precision required when cutting utensils are forged, ground, and polished. Our assembly adhesives allow medical device manufactures to bond difficult substrates without mechanical fasteners, welds or brazing. For medical devices, our products help form, coat and protect against wear and tear.

Featured Products



• Macroplast® UR-7221 – urethane assembly glue – Page 61

• Bonderite® NT-1 – phosphate-free conversion coating – Page 35 Henkel’s metal removal lubricants are used in

precision grinding applications to create precise instruments for the medical industry.



structural Bonding

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outdoor Power equipment

OverviewOutdoor power equipment such as lawnmowers, snowblowers, generators and chainsaws must reliably perform in challenging conditions that include torrential rains, blistering heat, and frigid temperatures. Our coatings, treatments, adhesives, and sealants help deliver the required robustness, power, performance and dependability.

From precision cutting lubricants to temperature-resistant adhesives, Henkel products streamline the manufacturing process and reduce material consumption. Our coatings, adhesives and sealants extend paint life, resist corrosion, and ensure reliability throughout the life of your equipment.

Featured Products





• Terokal® 4555B – structural bonding adhesive – Page 60

• Multan® F 2004 – synthetic metal forming lubricant – Pages 48, 49

Henkel’s metalworking and plastics cleaners are used throughout the industry on a host

of products to produce lasting results in harsh environments.


structural Bonding

Vibration damping

reinforcing


seam sealing



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Pump & Compressor

OverviewPumps and compressors operate in extremely corrosive environments, delivering power and pressure on demand. From appliance compressors to industrial water pumps, manufacturers rely on Henkel metalworking fluids, surface treatments, metal cleaning fluids, and assembly adhesives to cut, form, shape, and assemble these hard-working machines. Our seam sealants and NVH products protect these machines and keep them running smoothly without damage from vibration.

Featured Products



• Multan® PL 298 – hydroforming-die side, replace chlorinated oils, heavy stampings – Pages 48, 49



Henkel’s precision grinding and heavy forming lubricants keep pump and compressor

manufacturers running smooth and clean.


Vibration dampingstructural Bonding


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recreational Vehicle

OverviewFrom chassis to roof system, end cap to front bumper, Henkel adhesives, sealants, and surface treatments help make RV designs more reliable, dependable and comfortable. Our solutions range from metal pretreatment systems for frames to adhesives for panel laminations to plastic cleaners for paint preparation. Our products reduce rattles and noises, minimize water leakage, seal out weather, and improve the structural strength of these homes on wheels.

Featured Products


• Macroplast® SIA-110 – laminating moisture cure adhesive – Page 61



• Treostat® MS 930 – one component sealant based – Page 57

• Macroplast® UR 7221 – thermoset liquid moisture cure adhesive – Page 61


Henkel Hot Melt adhesives are key to a lasting laminated wall and are designed to bond

dissimilar materials as in wall manufacturing.

reinforcing



seam sealing

Vibration damping


Hot Melt adhesive Bonding & Molding structural

Bonding


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data/smart Cards

OverviewSmart cards can be simple readable electronic ID badges or complex storage, retrieval, and cataloging systems. In smart card manufacturing, Henkel adhesives are used to laminate layers of thin plastic films and to attach micro processors. As a final step, our surface treatments can be used to clean and prepare the card for printing. Henkel has helped expand the global smart card market by simplifying the manufacturing and laminating process.

Leading Product Chemistries

• PURs

• PUDs

• Polyamides

• Plastic Coatings

Typical Applications Include

• Layer lamination

• Chip bonding

• Scratch resistant coating

• Plastic cleaning

Henkel’s laminating adhesives are designed for permanent bonding of thin layers.




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Henkel’s custom formulating capabilities allow smart card manufacturers the flexibility to assemble difficult substrates.

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solar energy

OverviewLeading solar technology companies turn to Henkel to formulate and deliver innovative compounds, solutions, and systems that reduce processing time, increase efficiency, and ease installation. Our R&D in the solar industry has allowed us to develop surface treatment products that make difficult substrates easier to bond, coating products that allow for extended solar panel life, and adhesives and sealants that facilitate field installation.

Featured Products






• Treostat®-MS 935 – one component sealant/adhesive based silane- modified polymer – Page 64

Henkel’s Terostat® branded sealants keep photovoltaic cells sealed from the

elements for lasting results.


structural BondingMetalworking Lubricants


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specialty Vehicle


Vibration damping

structural Bonding

seam sealing

OverviewAs specialty vehicles such as boom trucks, forklifts and portable warehouses become more advanced, so do the processes that go into manufacturing them. Henkel adhesives, sealants and surface treatments help reduce vehicle weight, decrease corrosion, improve aesthetics, and eliminate visible assembly fasteners. From environmentally responsible metal pretreatments to fracture toughened structural bonding adhesives, Henkel technology leads the way on these unique vehicles.

Featured Products


• Alodine® 5700 – aluminum conversion coating – Page 38




• Macroplast® UR-7221 – thermoset liquid moisture cure adhesive – Page 61


Henkel’s metal pretreatment technologies lead the industry in green, phosphate-free, conversion

coating systems such as Bonderite® NT-1™.

reinforcing





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autodeposition Process

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Wind energy

OverviewHenkel offers innovative solutions for wind blade bonding, gearbox sealing, and tower corrosion protection. Our reduced-VOC adhesives and sealants, energy saving surface preparation coatings, and weight-reducing reinforced structural products are shortening product development cycles, lowering carbon footprints, reducing fossil fuel consumption, and generating increasingly more efficient means to transport energy.

Featured Products




• Treostat® MS 930 – one component sealant based – Page 57

Application

Henkel’s structural urethane adhesive technology is used in blade bonding

specifically formulated to withstand the requirements of the wind energy industry.

structural Bonding




seam sealing

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alkaline CleanersApplied by spray, immersion and stripline units, these strong alkaline treatments are particularly recommended for use ahead of Bonderite® processes. Alkaline cleaners are used to remove organic soils such as dirt, oils, and grease.

acid CleanersAcid cleaners are used prior to conversion coating and are designed to remove inorganic soils such as weld and laser scale, and other oxides such as rust. Acid cleaners are also widely used as maintenance cleaners.

aLkaLine CLeaner aCid CLeaner ConVersion CoaTingCondiTioner PosT TreaTMenT

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Henkel’s groundbreaking nanotechnology metal pretreatment products provide extended paint life, improved aesthetics and enhanced corrosion resistance for a range of industrial manufacturers. These continuous coating processes clean, convert surfaces, and seal metals while minimizing in-plant energy consumption, reducing waste, and lowering footprint requirements.

With more than 80 years experience in surface treatment, Henkel has developed technologies for most ferrous, non-ferrous, and polymer substrates. These products range from traditional iron phosphates to green, heavy metal and phosphate-free nanotechnologies that work on a variety of metals.


Parco® Cleaner 305 – Alkaline cleaner designed to prepare aluminum, steel, hot-dip galvanized and electrogalvanized steel surfaces.

Parco® Cleaner 338L – Alkaline cleaner designed to prepare aluminum, steel, electrogalvanized and hot-dip galvanized surfaces to receive a conversion coating or used prior to a plating operation.

Parco® Cleaner 1523 – Alkaline cleaner designed to prepare aluminum, steel, electrogalvanized and hot-dip galvanized surfaces to receive a conversion coating or used prior to a plating operation.

Parco® Cleaner 1507 – Alkaline cleaner designed to prepare aluminum, steel, electrogalvanized and hot-dip galvanized surfaces to receive a conversion coating or used prior to a plating operation.

Parco® Cleaner ZX-2 – Alkaline cleaner designed to prepare ferrous surfaces to receive a conversion coating.ridoline® 1574a – Alkaline cleaner designed to prepare aluminum, steel, electrogalvanized and

hot-dip galvanized surfaces to receive a conversion coating or used prior to a plating operation.ridoline® 212 – This concentrated alkaline cleaner, liquid, silicate-free, mildly alkaline cleaner

removes oils and light oxide films from aluminum and its alloys.ridoline® 7163Ja – Alkaline no phosphate cleaner designed to prepare aluminum, steel, electrogalvanized and hot-dip galvanized surfaces to receive a conversion coating or used

prior to a plating operation. ridoline® rT-1020 – A room temperature cleaner designed to prepare aluminum, steel, hot-dip

galvanized and electrogalvanized steel surfaces.

Chemalyt® 146 – A phosphoric acid-based detergent-type metal cleaner designed to remove rust and oxides left from laser cutting and welding on steel surfaces.

Chemacid® 3400 – A phosphoric acid-based detergent-type metal cleaner designed to remove rust and oxides left from laser cutting and welding on steel surfaces.

ridoline® 6181 – This acidic cleaner is specifically formulated to remove scale from closed loop stainless steel heat transfer systems.

ridoline® 560 – A phosphate-free, acid pickle cleaner designed to remove oil on aluminum surfaces.

Temp Contents

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Chemalyt® 146 X X X X 60°C - 70°C X

Chemacid® 3400 X X X 50°C - 90°C X X

ridoline® 6181 X X X X Ambient - 50°C X X

ridoline® 560 X X X X 52°C - 65°C X


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Parco® Cleaner 305 X X X X X 38°C - 60°C X X X

Parco® Cleaner 338L X X X X X 50°C - 80°C X X X

Parco® Cleaner 1523 X X X X 43°C - 60°C X X X X

Parco® Cleaner 1507 X X X X 43°C - 60°C X X X X

Parco® Cleaner ZX-2 X X X X 50°C - 70°C X X X

ridoline® 1574a X X X X 50°C - 60°C X X X X

ridoline® 212 X X X X 50°C - 60°C X X

ridoline® 7153Ja X X X X 38°C - 85°C X X X

ridoline® rT-1020 X X X X 20°C - 40°C X X X X

substrate Tempetch Builders

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Bonderite® nT-1 – This zirconium-based nanotechnology provides a green alternative to traditional iron phosphate and runs at low temperatures and is completely phosphate and regulated heavy metal free, to reduce energy consumption and waste removal.

Bonderite® TecTalis® – This zirconium-based nanotechnology provides a green alternative to traditional zinc phosphate and runs at low temperatures and is completely phosphate and regulated heavy metal free, to reduce energy consumption and waste removal.

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ra

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Bonderite® nT-1 X X X X X Nano Ambient – 38°C

Bonderite® TecTalis® X X X X X Nano Ambient – 38°C

Phosphate-Free Conversion CoatingsAn environmentally responsible process that converts the metal surface to a nano-thin coating containing no heavy metals or phosphates. The metals may be treated individually or in mixed production.


Fixodine® Zn – A powdered conditioning agent used for articles of iron, steel, aluminum, zinc, and zinc-alloy surfaces for subsequent phosphate coating applications for use with zinc phosphate conversion coating systems.

Fixodine® ZL – This easy to handle liquid conditioning rinse prepares iron, steel, aluminum, zinc, and zinc-alloy surfaces for subsequent phosphate coating applications for use with zinc phosphate conversion coating systems.

Parcolene® M – A powdered conditioning agent used for articles of iron and steel, ahead of a

Parco® Lubrite® treatment.

application

Products

Liqu

id

Pow

der

spra

y

imm

ersi

on

Man

gane

se

Zinc

Coa

tings

Tem

pera

ture

ran

geFixodine® Zn X X X X Ambient – 40°C

Fixodine® ZL X X X X Ambient – 50°C

Parcolene® M X X X X Ambient – 88°C

ConditionersThese surfaces may be treated individually or in mixed production by either spray or immersion processing. Promotes the formation of a dense, fine-grained phosphate coatingthat is preferred as a paint base for the automotive industry and offers superior adhesion and durability in corrosive environments.

Alodine®

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36 37


Manganese Phosphate Conversion CoatingsThese corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners, camshafts, tappets, motor blocks and similar bearing surfaces. Other beneficial effects are: permits rapid break-in of moving parts without scuffing or welding by preventing metal-to-metal contact between the bearing surfaces, increases lubrication of treated surfaces due to the oil-absorptive coating, and removes light metal scratches remaining from machining operations.

Parco® Lubrite® 2 – A manganese phosphate conversion coating formulated to produce a non-metallic, corrosion resistant coating on iron and steel surfaces. Extremely effective for use where there is metal-to-metal contact.

Parco® Lubrite® LT-10 – An energy saving, low operating temperature manganese phosphate conversion coating formulated to produce a non-metallic, corrosion resistant coating on iron and steel surfaces. Extremely effective for use where there is metal-to-metal contact.

Temp

Products

Liqu

id

Pow

der

spra

y

imm

ersi

on

stee

l

acce

lera

tion

Tem

pera

ture

ra

nge

Parco® Lubrite® 2 X X X Internal 95°C – 98°C

Parco® Lubrite® LT-10 X X X Internal 40°C - 70°Ciron Phosphate Conversion Coatings

Five-stage Products

Bonderite® 1090 – This iron phosphate is for use in five-stage processes and imparts an amorphous, non-heavy metal phosphate conversion coating that treats steel and multi-metal substrates simultaneously.

Three-stage Products

Bonderite® 1070 – This iron phosphate is for use in three-stage processes and formulated for spray and immersion application to steel, aluminum and zinc surfaces to simultaneously clean and develop a conversion coating.

duridine® 7760 – This iron phosphate is for use in three-stage processes and formulated for spray and immersion application to steel, aluminum and zinc surfaces to simultaneously clean and develop a conversion coating.

duridine® 3990 – This iron phosphate is for use in three-stage processes and formulated for spray and immersion application to steel, aluminum and zinc surfaces to simultaneously clean and develop a conversion coating.

Cleaner/Coater Products

Prep-n-Cote® 500 LT – This iron phosphate cleaner and coater in one has been formulated for spray application of steel surfaces to simultaneously clean and coat metal surfaces.

spray Wand Products

Parco® spray Wand 101 – Designed to simultaneously clean and impart an iron phosphate conversion coating on aluminum and zinc surfaces by use of a spray wand application.

substrate acceleration Temp

Products

Liqu

id

spra

y

imm

ersi

on

spra

y W

and

stee

l

Mul

ti-M

etal

orga

nic

Fluo

ride

sufa

ctan

t

Tem

pera

ture

ra

nge

Five-stage Products

Bonderite® 1090 X X X X X X X 43°C – 66°C

Three-stage Products

Bonderite® 1070 X X X X X X X X 43°C – 66°C



Cleaner / Coater Products

Prep-n-Cote® 500 LT X X X X X X 32°C – 60°C

spray Wand Products

Parco® spray Wand 101 X X X X X X X 54°C – 88°C

Bonderite® 958 – This zinc phosphate conversion coating converts metallic substrate surfaces to a fine-crystalline, non-metallic zinc phosphate coating that inhibits corrosion and increases the adhesion and durability of organic paints and finishes.




Bonderite® 35Cr – This zinc phosphate conversion coating converts metallic substrate surfaces to a fine-crystalline, non-metallic zinc phosphate coating that inhibits corrosion and increases the adhesion and durability of organic paints and finishes.

granodine® 2722 – Nickel-free zinc phosphate chemistry.granodine® 1994 – This zinc phosphate conversion coating converts metallic substrate surfaces to a fine-

crystalline, non-metallic zinc phosphate coating that inhibits corrosion and increases the adhesion and durability of organic paints and finishes.

granodine® 1993 – This zinc phosphate is formulated for immersion application to steel, galvanized steel, electrogalvanized steel, zinc-alloy coated steel, and aluminum. Provides high alkaline resistance and is preferred as a paint base, offering superior adhesion and durability.

substrate Contents Temp

Products

spra

y

imm

ersi

on

stee

l

Zinc

alum

inum

acce

lera

tion

Crys

tal T

ype

Man

gane

se

nick

el

Tem

pera

ture

ra

nge

Bonderite® 958 X X X X external Micro X X 43°C – 50°C



Bonderite® 401 X X X external Micro X X 15°C – 40°C

Bonderite® 35Cr X X X X external Micro X X Ambient – 40°C

granodine® 2722 X X X X external Micro X 50°C – 55°C

granodine® 1994 X X X X Internal Micro X X 43°C – 55°C

granodine® 1993 X X X X Internal Micro X 48°C – 55°C

Zinc Phosphate Conversion CoatingsThe process converts the metal surface to a non-metallic, polycrystalline coating containing iron, manganese, nickel and zinc phosphates. The metals may be treated individually or in mixed production.

Alodine®

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aLkaLine CLeaner aCid CLeaner ConVersion CoaTingCondiTioner PosT TreaTMenT aLkaLine CLeaner aCid CLeaner ConVersion CoaTingCondiTioner PosT TreaTMenT

These processes convert the metal surface to a non-metallic, iron phosphate coating that inhibits corrosion and increases the adhesion and durability of paint finishes. These substantial increases in the life of the paint result from the fact that the coating provides a clean grease-free/oil-free surface, corrosion-inhibiting base for paint and a non-conducting bond between the base metal and the paint.

38 39


Alodine®

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Light Metals Conversion Coatings

Products

Liqu

id

spra

y

imm

ersi

on

Mag

nesi

um

Zinc

alum

inum

inte

rnal

exte

rnal

reac

tive

dry

in P

lace

70°F

-120

°F

85°F

-120

°F

100°

F-13

5°F

Mili

tary

non-Chrome Technology

alodine® 5200 X X X X X X X X X X X

alodine® 5700 X X X X X X X X X X X

alodine® 2600 X X X X X X X


alodine® 4830/4831 X X X X X X X

alodine® eC2 X X X X X

Chrome Technology

alodine® 1200s X X X X X X X

alodine® 1500 X X X X X X X X

alodine® 6100 X X X X X X X X





non-Chrome Technology

alodine® 5200 – A chromium-free titanium/polymer conversion coating for non-ferrous alloys for bonding and organic finishes.

alodine® 5700 – A ready-to-use version of Alodine® 5200, also available in convenient wipes.

alodine® 2600 – A cobalt-based conversion coating for aluminum.

alodine® 4595 – A chromium-free zirconium/polymer product for treating aluminum to provide an excellent base for organic finishes and bonding.

alodine® 4830/4831 – A chromium-free zirconium/polymer product for treating aluminum to provide an excellent base for organic finishes and bonding.

alodine® eC2 – An electro-ceramic coating that is chromium-free and formulated for coating aluminum, titanium and their alloys, and can function as the final finish to provide extreme corrosion protection.

Chrome Technology

alodine® 1200s – A MIL-DTL-81706/MIL-DTL-5541F approved chromate to Class 1A and 3 to produce a protective coating on aluminum.

alodine® 1500 – A liquid MIL-DTL-81706/MIL-DTL-5541F approved chromate to Class 3 to produce a protective coating on aluminum.

alodine® 6100 – A chrome phosphate conversion coating for architectural applications.

alodine® 407 – A chrome phosphate conversion coating for architectural applications.

alodine® 5923 – A trivalent chrome conversion coating approved to MIL-DTL-5541F Class 1A and 3.

alodine® 5928 – A trivalent chrome conversion coating approved to MIL-DTL-5541F Class 1A and 3.

alodine® 5992 – A trivalent chrome conversion coating approved to QUALICOAT & MIL-DTL-5541F Class 1A and 3.


Post Treatment

deoxylyte® 54nC – A chromium and phosphate-free post treatment that increases paint adhesion and corrosion resistance of metal surfaces for use over all types of conversion coatings used in the pretreatment of steel, zinc and aluminum surfaces.

Parcolene® 90a – A patented, chromium and phosphate-free post treatment that increases paint adhesion and corrosion resistance of metal surfaces for use over all types of conversion coatings used in the pretreatment of steel, zinc and aluminum surfaces.

Parcolene® 99X – A patented, chromium and phosphate-free post treatment that increases paint adhesion and corrosion resistance of metal surfaces for use over all types of conversion coatings used in the pretreatment of steel, zinc and aluminum surfaces.

substrate Paint system

Products

Liqu

id

reac

tive

spra

y

imm

ersi

on

stee

l

galv

aniz

ed

alum

inum

non-

Chro

me

orga

nic

ambi

ent

diW

rin

se/

afte

r

Wet

Pow

der

e-Co

at

deoxylyte® 54nC X X X X X X X X X X X X XX

Parcolene® 90a X X X X X X X X X X X X X XX

Parcolene® 99X X X X X X X X X X X X X X XX

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40 41

autodeposition Coatings

TM

Henkel’s patented Aquence® autodeposition process chemistries deliver extreme corrosion protection while increasing process efficiency over traditional finishing methods. The Aquence® process coats complex parts evenly and can stand alone as the finished surface or accept topcoat paint for aesthetics. The Aquence® process combines metal pretreatment, coating and finishing, and provides a lasting finish both inside of parts and out.

By streamlining the metal finishing process, the Aquence® process reduces in-plant space requirements, energy consumption and processing steps, while increasing corrosion resistance and life expectancy of critical components. We offer our customers a full pilot line capable of running prototype trials to demonstrate the benefits of the Aquence® process.

Cleaners alkaline Cleaners

autophoretic® Cleaner 1772 – A powdered, non-silicated, strongly alkaline cleaner formulated for use in spray process equipment for heavy duty cleaning of ferrous metals prior to autodeposition.

autophoretic® 2592 – A liquid, alkaline cleaner formulated for heavy duty, general purpose cleaning of ferrous metals and is used to remove soils, oils and forming lubricants from steel prior to the application of autodeposited coatings.

autophoretic® 2599 – An alkaline cleaner designed to prepare steel surfaces to receive an Autophoretic® coating.

autophoretic® 2600 – A liquid, phosphate and silicate free, strong alkaline cleaner formulated for heavy duty cleaning of ferrous metal surfaces prior to autodeposition.

autophoretic® 2810 – A non-silicated, liquid, alkaline cleaner formulated for heavy duty, general purpose cleaning of ferrous metals used to remove a variety of soils, oils and forming lubricants from steel prior to the application of autodeposited coatings.

autophoretic® Cleaner 2819 – Prepares steel, electrogalvanized and hot-dip galvanized surfaces to receive an Autophoretic® coating. This strongly alkaline treatment can be applied by spray or immersion.

autophoretic® 2860 – A liquid, non-silicated, strongly alkaline cleaner formulated for use in immersion process equipment for heavy duty cleaning and oxide removal from ferrous metal surfaces prior to autodeposition.

acid Cleaners

autophoretic® 182a – This phosphoric acid-based detergent-type metal cleaner and rust remover with biodegradable organic surfactants destroys corrosion stimulators and can be used in spray or immersion systems to remove rust and light deposits of mill oil on steel parts.

autophoretic® 7005 – An acidic composition, which when diluted with water, produces a mixed mineral acid-solvent-detergent liquid metal cleaner and rust remover. It will effectively remove rust, scale and light deposits of mill oil from the surface of metals and properly condition steel surfaces.

autophoretic® 7150 – An acidic composition, for use in spray washing systems prior to Autophoretic® paint films and for removing light rust and oxidation from iron and steel surfaces. For effective derusting, articles must be free from grease and oil before cleaning.

autophoretic® 7310 – An acidic composition, spray cleaning solution for removing light rust and oxidation from iron and steel surfaces prior to the application of an Autophoretic® paint film.

aquence® 7320 – An acidic composition, which when diluted with water, produces a spray/dip cleaning solution for removing light rust, oxidation, and oily soils from iron and steel surfaces prior to the application of Autophoretic® Coating Chemicals. The performance of the coated part is improved when cleaning is followed by ultrasonic-assisted rinsing.

ProductsLi

quid

Pow

der

alka

line

acid

spra

y

imm

ersi

on

stee

l

galv

aniz

ed/Z

inc

Ligh

t dut

y

Med

ium

dut

y

Wel

dmen

ts/s

cale

rem

oves

Fla

sh

rust

draw

ing

Com

poun

ds

Tem

pera

ture

ra

nge

emul

sify

split

-out

Phos

phat

es

autophoretic® Cleaner 1772

X X X X X O X O 140°F - 190°F

X X

autophoretic® 2592

X X O X X X O X180°F - 200°F

X

autophoretic® 2599

X X X O X X O120°F - 160°F

X

autophoretic® 2600

X X X O X O X150°F - 180°F

X

autophoretic® 2810

X X O X X X O120°F - 160°F

X trace

autophoretic® Cleaner 2819

X X X X X X X O O140°F - 180°F

X X

autophoretic® 2860

X X X O X X O X150°F - 200°F

X X

autophoretic® 182a

X X X X X X O X80°F - 180°F

X X

autophoretic® 7005

X X X X O X X120°F - 190°F

X X

autophoretic® 7150

X X X O X X X O X135°F - 165°F

X trace

autophoretic® 7310

X X X O X X O O X145°F - 175°F

X

aquence® 7320

X X X O X O X O X145°F - 175°F

X

CLeaner CoaTing reaCTion rinse

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X = Primary AttributeO = Secondary Attribute

For more information, please visit:

www.autophoretic.com

42 43

autodeposition Coatings

TM

Products

resi

n Ba

se

High

ope

ratin

g Te

mpe

ratu

re

resi

stan

ce

glos

s ra

nge

Flex

ibili

ty

salt

spra

y re

sist

ance

Cycl

ic C

orro

sion

VoC

impa

ct r

esis

tanc

e (in

./lb

s.)

Penc

il Ha

rdne

ss

Proc

ess

effic

ienc

y

Flas

h-of

f ove

n

Cure

Tem

pera

ture

ra

nge

Pain

t sol

ids

(%

wei

ght)

autophoretic® 866

PVDC 5 - 10 X X X None 120 - 160 4H - 7HMedium -

HighNo

200°F - 220°F

38%

autophoretic® 866iX

PVDC 5 - 10 X X X None 120 - 160 4H - 7H Very High No200°F - 220°F

38%

autophoretic® 915

Epoxy/ Acrylic Urethane

X 40 - 80 X X XVery Low

60 - 80 H - 3HMedium -

HighYes

350°F - 385°F

33%

autophoretic® 915iX


X 40 - 80 X X XVery low

60 - 80 H - 3H Very High Yes350°F - 385°F

33%

aquence®

925gEpoxy/ Acrylic

UrethaneX 40 - 80 X X X

Very low

60 - 80 H - 3HMedium -

HighYes

325°F - 365°F

33%

aquence® 930


X 30 - 80 X X XVery Low

60 - 100 H - 3HMedium -

HighYes

350°F - 385°F

33%

Coatings

autophoretic® 866 – A smooth, black, water-based, organic coating on ferrous metal surfaces. When deposited uniformly on the metal surface, it will coat recessed or partially enclosed surfaces to provide low cure solvent and heavy metal-free coatings with good corrosion resistance, solvent resistance, adhesion, flexibility and hardness.

autophoretic® 866iX – High efficiency replenisher used to produce a smooth, black, water-based, organic coating on ferrous metal surfaces. When deposited uniformly on the metal surface, it will coat recessed or partially enclosed surfaces to provide low cure coating with good corrosion resistance, solvent resistance, adhesion, flexibility and hardness free of solvents or heavy metals.

autophoretic® 915 – A concentrated liquid chemical used to produce a black, water-based, organic coating on ferrous metal surfaces. When deposited uniformly on the metal surface, it will coat recessed or partially enclosed surfaces.

autophoretic® 915iX – A high efficiency, concentrated, water-based, liquid chemical used to produce a black organic coating on ferrous metal surfaces. When deposited uniformly on the metal surface, it will coat recessed or partially enclosed surfaces.

aquence® 925g – Coating chemicals consist of two components of concentrated, liquid chemicals used to produce a grey, organic, water-based coating on ferrous metal surfaces. When deposited uniformly on the metal surface, it will coat recessed or partially enclosed surfaces. Design of this coating is for a lighter, non-black primer for accepting color specific topcoats.

aquence® 930 – This epoxy-acrylic urethane coating is environmentally responsible, heavy metal free, with low VOC that delivers enhanced corrosion performance for demanding applications like frames and chassis components.

reaction rinses

Products

Coat

ing

serie

s

Mul

ti Co

mpo

nent

neut

ral

alka

line

acid

Crs

Hrs

Forg

ings

Cast

ings

Phos

phon

ate

Zirc

oniu

m

Calc

ium

/Pho

spha

te

salt

spra

y re

sist

ance

Cycl

ic C

orro

sion

re

sist

ance

Chem

ical

Flu

id

resi

stan

ce

solv

ent r

esis

tanc

e

Bend

ing/

Form

ing

glos

s

surf

ace

smoo

thne

ss

Conc

entr

atio

n

Proc

ess

Tank

Te

mpe

ratu

re

autophoretic® 2150

800 X X X O O X O X O X Low Low 1% - 3% RT

autophoretic® 3416

800 X X X X X X X O O O X Medium High 1% - 10% RT

autophoretic® e2 900 X X X X X X X O X X X Medium Medium 1% - 4%125°F - 140°F

autophoretic® e3 900 X X X X X X X X X O O X High Medium0.36% E3A3.6% E3B1% E3C

125°F

autophoretic® 2150 – Reaction Rinse is a liquid chemical used to improve the water resistance, corrosion resistance and adhesion properties of cured Autophoretic® 800 series coatings.

autophoretic® 3416 – An alkaline liquid chemical used as an immersion reaction rinse for surfaces treated with Autophoretic® coating chemicals to improve the uniformity and gloss of coating appearance.

autophoretic® e2 – A liquid chemical used to improve the water and corrosion resistance along with improved adhesion properties of cured Autophoretic® 900 series coatings.

autophoretic® e3 – A liquid chemical used to improve the corrosion resistance, coverage and appearance of cured Autophoretic® ACC® 900 series coatings.



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For more information, please visit:

www.autophoretic.com


NEW!

NEW!

44 45

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CH

eM

ICA

L S

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CIA

LTIe

Sp

ro

du

CT

SC

He

MIC

AL

Sp

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IALT

IeSChemical specialties

Our extensive line of chemical specialty products range from plastic cleaners to paint strippers that are designed to treat, clean and maintain working areas, equipment and assembly surfaces. Our chemists have developed technologies that make your working environment safer, cleaner, and more productive. We are leading green initiatives to lower carbon footprint, reduce VOCs, eliminate solvents, and develop HAPS-free chemistries. Whether you need floor cleaner or paint line purge solutions, our chemical specialties product line has you covered.

application/system Temperature Contents

Products

spra

y

Conc

entr

atio

n (%

by

volu

me)

Mild

ste

el

etch

oper

atin

g Te

mpe

ratu

re

Liqu

id

Phos

phat

e-Fr

ee

solu

tion

Mod

ifier

surf

ace

Mod

ifier

Phos

phor

ic

acid

Citr

ic a

cid

Cleaners

P3® Polyprep® 110 Cleaner X 2%-5% X 110°F-160°F X X X

P3® Polyprep® 3293 Cleaner X 2%-5% X 130°F-150°F X X

P3® Polyprep® 2615 Cleaner X 2%-5% X 130°F-150°F X X X

rinse aids

P3® Polyprep® rinse aide 400 X 0.03%-0.07% 70°F-110°F X X X

P3® Polyprep® rinse aide 205 X 0.15%-0.35% 70°F-110°F X X X

P3® Polyprep® 110 Cleaner – A low temp phosphate-free plastics cleaner designed for plastics pretreatment process prior to paint. Minimizes utility costs such as energy and water consumption.

P3® Polyprep® 3293 Cleaner – Phosphate containing (acid) – An acidic cleaner formulated primarily for cleaning plastic surfaces.

P3® Polyprep® 2615 Cleaner – Phosphate-free (acid) – An acidic cleaner formulated primarily for phosphate-free cleaning of plastic surfaces.

P3® Polyprep® rinse aide 400 – A rinsing aid designed for use after plastic cleaning in plastic pretreatment operations and assists in the displacement and removal of solids-laden water, thereby minimizing water spotting on cleaned plastic and painted plastic parts.

P3® Polyprep® rinse aide 205 – A rinsing aid especially designed for use on Thermal Plastic Olefin (TPO) after plastic cleaning in plastic pretreatment operations and assists in the displacement and removal of solids-laden water, thereby minimizing water spotting on cleaned plastic and painted plastic parts.

application/system Temperature Characteristics

Products

spra

y

roll

or B

rush

dry

Tim

e

Wet

mil

appl

ied

oper

atin

g Te

mpe

ratu

re

grey

Whi

te

Clea

r

Wat

er

rem

ovab

le

Visc

osity

(H

, M, L

)

VoC

(H, M

, L)

Maskings

P3® 2474 Peelable Masking X X 1 hour 5.5-6.0 ambient X M L

P3® 2486 Peelable Masking X X 1 hour 5.5-6.0 ambient X M L

P3® 2498 Peelable Masking X X 1 hour 6.0-8 ambient X M L

P3® Clear Masking 2484 X X NA as needed ambient X X H L

Baffle Coating

P3® Baffle Coating 2451 X X NA 8-10 ambient X X H L

Cold strippers

P3® 110 Cold stripper X X NA as required to remove paint X X H H

P3® 200WB stripper X X NA as required to remove paint X X H L

P3® 2474, 2486 and 2498 Peelable Masking – Water-based and solvent-based peelable protective coatings used for temporary protection of parts, spray booths and equipment.

P3® Clear Masking 2484 – This water-based transparent masking forms a tacky, clear coating designed to maximize the trapping of dust, dirt, and other airborne debris, while not altering the appearance of the original substrate.

P3® Baffle Coating 2451 – This water-resistant, grease-type product is formulated for application to baffles, back sections, stacks, underbooth areas and other locations where a greasy coating is desired to prevent adhesion of paint overspray.

P3® 110 Cold stripper – This solvent-based, thickened paint stripper for removing uncured paint from the walls, windows, grates and floors of spray booths and paint rooms is also effective in the removal of heavy paint build-up.

P3® 200WB stripper – A water-based thickened paint stripper for removing uncured paint from walls, windows, grates and floors of spray booths and paint rooms. Effective in the removal of heavy paint buildup.

application/system Temperature Charateristics

Products

scru

bber

Mop

/Pai

l

Wip

e

solv

ent-

Born

e Pa

int

Wat

erbo

rne

Pain

t

e-Co

at

syst

em

gene

ral s

oil

Clea

nup

oper

atin

g Te

mpe

ratu

re

Wat

er

redu

cabl

e

VoC

(H, M

, L)

Floor or General Purpose Cleaner

P3® 116 saf-T-Clean X X X X X X ambient-130°F X L

P3® 104 saf-T-Clean X X X X ambient H

P3® Parco® 2280 Cleanup X X X X ambient X L

P3® 222 rik X X X X ambient X L

P3® 2226 Maintenance Cleaner X X X X ambient-130°F X L

System Cleaners

P3® 2250uF e-Coat Cleaner X <150°F X L

P3® 2255 e-Coat Cleaner X <150°F X L

P3® 2227a oven Cleaner X ambient M

P3® 116 saf-T-Clean – This low-foaming, low-VOC, paint remover for uncured paint does not contain chlorinated solvent or naphthalene.

P3® 104 saf-T-Clean – A low-odor blended solvent for removal of paints and other soils from the floor in the spray booth area of an automotive assembly plant.

P3® Parco® 2280 Cleanup – This blue liquid with a mild pleasant aroma is formulated to meet the properties required by automotive and other industrial general maintenance cleaning needs.

P3® 222 rik – This industrial floor cleaner is a slightly alkaline liquid product formulated for the cleaning of dirty floors and used, after dilution with water, with machine floor scrubbers or mop and bucket.

P3® 2226 Maintenance Cleaner – This liquid cleaner removes soils from floors, walls, windows, machinery and other hard surfaces. Designed to leave no visible residue if a water rinse does not follow the cleaning operation.

P3® 2250uF e-Coat Cleaner – A low-VOC, HAPS-free, water-based concentrated cleaner used in ultra filtration or spray wash systems to remove E-Coat buildup and formulated to minimize foaming while removing uncured cathodic E-Coat buildup.

P3® 2255 e-Coat Cleaner – A low-VOC, low-foaming, water-based concentrated cleaner for use in a spray-recirculation system and formulated to minimize foaming while effectively removing uncured cathodic E-Coat buildup.

P3® 2227a oven Cleaner – Especially formulated for removal of E-Coat, primer and topcoat resins, plasticizers and other charred, hard-crusted soils found in the ovens of automotive and general industrial plants.

application/system Temperature Charateristics

Products

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Pa

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Purge solvent

P3® Parcosol® 577WB X X X X ambient-130°F X L

Line Cleaner

P3® 200WB Paint Line Cleaner X X X ambient-130°F X L

P3® Parcosol® 577WB – This HAPs-free low-VOC water-soluble proprietary activator / amine purge blend, used for internal and external cleaning of waterborne paint application equipment, is the next generation of Parcosol® 277WB. Very effective at removing wet, semi-dry and dry waterborne paint from bell or air-atomized paint delivery equipment.

P3® 200WB Paint Line Cleaner – Used for cleaning internally the re-circulating paint lines for waterborne and solvent-borne paint systems and specially developed to be compatible with all types of Viton seals.

Plastic Cleaners and rinse aids

Purge and Line Cleaners

Paint Booth Products

specialized Cleaners

NEW!

46 47


Metal removal Henkel’s line of high quality metal removal products for cutting and grinding are available in a variety of chemistries including synthetics, semi-synthetics, soluble oils, or straight oils.

synthetic

P3-multan® 46-81 dPCa – An oil-rejecting, synthetic fluid designed for machining, grinding and roll-forming ferrous and non-ferrous alloys. It is also suitable for use on brass, copper and other exotic metals.

semi-synthetic

P3-Multan® 71-10 L – A semi-synthetic metal removal lubricant with a combination of lubricity additives and cooling ability for light to moderate applications and is bio-resistant for applications where lubricity, cooling and finish are critical.

P3-Multan® 97-10 daW – This semi-synthetic, bio-resistant product can be used in industrial metal removal applications and is suitable for use on brass, copper and other exotic metals. Typical applications are machining and grinding of ferrous and aluminum alloys.

soluble oil

Multan® 5600d – This all-purpose soluble oil, designed for machining and grinding ferrous and aluminum alloys provides excellent lubricity for various types of difficult operations.

straight oil

P3-Multan® 190 Cn – This unique composition of corrosion inhibitors, Extreme Pressure (EP) and lubricity additives provides a durable straight oil product for deep hole drilling operation.

Henkel offers a full line of metalworking lubricants designed to extend tool life, reduce wastes, improve quality, and increase throughput. From straight oils to synthetics, our products for metal forming, metal removal, and rust prevention contain necessary additives that meet the needs of light to heavy duty industry applications.

eP addiTiVes suBsTraTe CoMPaTiBiLiTY

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18 DRUM Lightyellow

3% 0 3%-5% A A A A180 DRUM

seMi-sYnTHeTiC

P3-multan® 71-10 L

18 DRUMYellow 3% 20-30 5%-8% X a B c a B c a B c

180 DRUM

P3-multan® 97-10 daW

18 DRUM

Yellow 3% 30-40 5%-8% X a B c a B c a B c a B c180 DRUM

1 BULK

soLuBLe oiL

Multan® 5600d

17 PAIL

Amber N/A 85-90 5%-10% a B C a B C b c b c192 DRUM

904 NRT275

sTraigHT oiL

P3-multan®

190 Cn180 DRUM Yellow N/A 70-80 100% X X B C B C

A – Highly Recommend for Grindinga – Recommend for GrindingB – Highly Recommend for General Machining – Turning, Drilling, Milling, Reaming, Sawing, Cuttingb – Recommend for Medium General Machining – Turning, Drilling, Milling, Reaming, Sawing, CuttingC – Highly Recommend for General Machining – Threading, Broaching, Deep Hole Drilling, Reamingc – Recommend for General Machining – Threading, Broaching, Deep Hole Drilling, Reaming

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Metal Forming synthetic

Multan® F 6740 – Good biological control, polymer.

Multan® F 2004 – Highly concentrated, deep draws.

soluble oil

Multan® F 981nd – High performance soluble oil product for operations where only ferrous metals are formed.

Multan® F 985 – Minimal biological control, short-term RP below 20%.

oil Base

Multan® PL 1439 – Low VOC, use with Applicoater for light stamping, high speed.

Multan® PL 298 – Use as hydroforming-die side, replace chlorinated oils, heavy stampings.

FiLM BoundarY eP adds suBsTraTe

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Multan® F 6740

1 BULK

200 5%-20% F1 X X A B a b c A B A B18 PAIL

204 DRUM

1219 NRT330

Multan® F 2004

1 BULK

1200 5%-100% F2 X X B C B C18 PAIL

215 DRUM

1061 NRT275

soLuBLe oiL

Multan® F 981nd

18 PAIL

765 10%-100% F2 X X X B C b c b c211 DRUM

1041 NRT275

Multan® F 985

5 GAL

1420 10%-100% O2 X X X B C b c B C b c18 PAIL

200 DRUM

951 NRT275

oiL Base

Multan® PL 1439

16 PAIL

55 100% O3 A b a b A b a A b171 DRUM

1018 NRT330

Multan® PL 298

1 BULK

250 100% O3 X X b C b C15 PAIL

181 DRUM

1079 NRT330

A – Highly Recommend for Light Forming (Stamping, Punching, Piercing)a – Recommend for Light Forming (Stamping, Punching, Piercing)B – Highly Recommend for Medium Forming (Heavy Stamping, Bending, Roll Forming, Single Hit Die)b – Recommend for Medium Forming (Heavy Stamping, Bending, Roll Forming, Single Hit Die)C – Highly Recommend for Heavy Forming (Deep Drawing, Deep Bending, Tube Bending, Hydroforming, Extruding, Progressive Dies)c – Recommend for Heavy Forming (Deep Drawing, Deep Bending, Tube Bending, Hydroforming, Extruding, Progressive Dies)

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NEW!

50 51


Cleaners with rust PreventionThe unique composition of alkalinity, corrosion inhibitors, and surfactants provides a durable low-foaming, hard water–stable product for today’s light to moderate duty cleaning and protecting needs.

syntheticP3®-Prevox 501 – A synthetic corrosion inhibitor designed for short-term corrosion protection on ferrous alloys. Its unique composition

provides a durable, low-foaming product for today’s moderate duty corrosion protecting needs.

P3®-Prevox 505 – A synthetic corrosion inhibitor designed for short-term corrosion protection on ferrous alloys. Its unique composition provides a durable, low-foaming product for today’s moderate duty corrosion protecting needs.

solubleP3®-Prevox 5800 – A soluble oil corrosion inhibitor designed for long-term corrosion protection on ferrous and non-ferrous alloys. Its unique

composition provides a durable product for today’s corrosion protecting needs.

oil BaseMultan® PL 101 – This highly versatile oil-based product with multiple OEM approvals is used for light forming and can also serve as a ship

out rust preventative.

P3®-Prevox 4141 – This rust inhibiting solvent-based corrosion inhibitor is designed for extended corrosion protection on ferrous and non-ferrous alloys. Its high flash point (143°F) allows for a safer work environment without compromising rust protection.

Products

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P3®-neuTraCare® 5088

18 PAIL

Organic X X X X X X209 DRUM

1031 NRT275

P3®-neuTraCare® 5175

18 PAIL

Organic X X X X X X X 232 DRUM

1134 NRT275

ParCo® CLeaner 220-WB

1 BULK

Organic X X X X X X X X X

1 QUART

18 PAIL

215 DRUM

1052 NRT275

aPPLiCaTion FiLM MeTaLs

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P3®-PreVoX 501

18 PAIL

In-Process 45 3%-20% 2 wk X X X X X X 236 DRUM

1159 NRT275

P3®-PreVoX 505

1 BULK

Short-Term 49 3%-20% 4 wk X X X X X

5 GAL

18 PAIL

213 DRUM

1051 NRT275

soLuBLe

P3®-PreVoX 5800

1 BULK

Extended 99 3%-20% 3 mo X X X X X X

3 GAL

16 PAIL

184 DRUM

908 NRT275

oiL Base

Multan® PL 101

1 BULK

Extended 100 100% 6 mo X X X X X X16 PAIL

179 DRUM

1085 NRT330

P3®-PreVoX 4141

14 PAIL

Extended 10 100% 6 mo X X X X X X161 DRUM

933 SST330

P3®-neutracare® 5088 – A neutral-based cleaner with corrosion inhibitors designed for short-term corrosion protection on ferrous alloys provides a durable, low-foaming product for moderate-duty corrosion protection.

P3®-neutracare® 5175 – A phosphated neutral cleaner with in-process corrosion prevention is designed to be used at a moderate temperature (120°F-160°F). For use on ferrous alloys only.

Parco® Cleaner 220-WB – A neutral cleaner used in metal working applications to split tramp oils, maximize rust inhibition and foam control. Provides personnel safety with moderate cleaning ability. Suitable on multi-metal applications with a wide application bath temperature.

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Henkel’s robust hot melt adhesive technologies are suitable for bonding almost any substrate, from delicate papers to complex plastics. Our products range from polyolefins, EVAs and PSAs to one-component polyamides and reactive urethanes. They are available in a variety of package types such as tack-free pellets or pressure sensitive sheets. Henkel hot melts are easy to apply using the appropriate application equipment, from hand rollers to robotic spray guns.

Macromelt Molding is a low pressure molding process with hotmelt adhesives. It can achieve superior sealing, better protection of electro / electronics components with higherproductivity compared to those materials widely used in current sealing process e.g. 2-component casting / potting resins or silicones.

Henkel also offers casting resins based on epoxy and polyurethane. Their properties can be adjusted in many ways by modifying their chemical compositions. They can be engineered to be very hard and impact resistant or soft and elastic. With low processing viscosity, they can fill even the smallest gaps.

Products Package Type adhesive Type Viscosity, cps softening Point °C

HoT MeLT adHesiVes – PoLYaMides

Macromelt® 6071 Box Hot Melt Polyamide 750 @ 320°F 200°F (93°C)

Macromelt® 6211 Sack Hot Melt Polyamide 2,500 @ 410°F 293°F (145°C)




HoT MeLT adHesiVes – PoLYoLeFin

Macromelt® 5365 Box Hot Melt Polyolefin 9,000 @ 350°F 320°F (157°C)

PolyamidesMacromelt® 6071 – A low softening point, low viscosity polyamide hot melt with excellent chemical

resistance and good for bonding heat sensitive substrates.

Macromelt® 6211 – A moderate to long open time polyamide hot melt with excellent low temperature flexibility and good adhesion to plastics. Flammability rating of UL 94 V-0.

Macromelt® 6239 – A versatile polyamide hot melt with good creep resistance at elevated temperatures and strong bond strength at low temperatures.

Macromelt® 9069 – A high melting point, polyamide hot melt with good oil and chemical resistance that is an excellent adhesive for many filter applications.

Macromelt® 2384 – A high melting polyamide hot melt with superior oil and chemical resistance that is designed for use in fuel and hydraulic filter applications.

Macromelt® 6790/6790s – A high melting polyamide hot melt with good chemical and moisture resistance. A standard adhesive for many transportation filter applications.

Macromelt® 6208/6208s – A moderate to long open time polyamide hot melt with good low temperature flexibility and an excellent product for wood cabinet assembly.

oM633/oM638, oM641/oM646, oM652/657, oM673/678 – Polyamide hot melt for Macromelt Molding.

PolyolefinMacromelt® 5365 – A high performance, general purpose olefin hot melt with a good balance of

extreme temperature resistance.

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Products Test Method

62086208s

67906790s

oM633oM638

oM641oM646

oM652oM657

oM673oM678

ProPerTies

Color ----Amber Black

Amber Black

Amber Black

Amber Black

Amber Black

Amber Black

service Temp range (°C) ---- -40/+100 -40/+120 -40/+130 -40/+130 -40/+100 -40/+140

softening Point (°C) Ball & Ring 155 176 175 175 155 185

Viscosity at 210°C (mPa.s)Brookfield Thermosel

3,300 1,900 3,700 7,000 4,100 3,000

Hardness shore a 83 90 90 94 80 90

Creep resistance (°C)HenkelMethod

130 - 135 140 - 150 145 - 155 155- 165 130 - 140 160 - 170

Tg (°C) -42 -38 -36 -35 -45 -45

Flammability UL94 V-0 V-0 V-0 V-0 V-0 V-0

eLeCTriCaL ProPerTies

Volume resistivity (ohm cm) ASTM D257 2.3 X 1011 4.6 X 1011 2.4 X 1011 3.2 X 1012 1.0 X 1012 1.9 X 1012

dielectric strength (kV/mm) ASTM D149 24.0 26.0 24.0 25.0 24.0 20.0

adHesion ProPerTies

Peel strength n/mm

s-PVCDIN 53282 &DIN 53539

5.1 4.7 5.0 8.0 5.6 6.2

shear strength n/mm2

Pa6.6 ASTM D1002 3.6 4.5 3.4 3.1 3.1 1.9

PBT ASTM D1002 2.7 2.5 3.1 2.1 3.5 2.0

PCB ASTM D1002 4.9 5.2 5.2 5.6 4.1 4.5

Macromelt Molding Compounds

Macrocast® Cr 5125/Cr 4110, Macrocast® Cr 5119/Cr 1300, Macroplast® Cr 5117/Cr 4300,

Macroplast® Cr 3510/Cr 4300 is a solvent-free two-component casting resin based on polyurethane.

Macrocast® uk 8445 B1/uk5400 is a sovent-free two-component potting compound, based on polyurethane.

Products Moisture sensitivity

Viscosity mixed MPa.s

Potlifeminutes

shorehardness

ProPerTies

Macrocast® Cr 5125 / Cr 4110 Sensitive 1200 20 D55

Macrocast® Cr 5119 / Cr 4110 No 1000 30 D60

Macroplast® Cr 5117 / Cr 4300 Sensitive 150 60 D85

Macroplast® Cr 3510 / Cr 4300 No 450 60 D60

Macrocast® uk 8445 B1 / uk5400 No 8000 72

Casting & Potting

Casting & Potting

54 55

Long open TimeMacroplast® Qr-4663 – A long open time lamination adhesive for sandwich panels that is

designed to give excellent tack and high green strength with a 7- to 8-minute open time.

Medium open TimePurmelt® r-607 – A low stringing lamination adhesive for sandwich panels that is designed to

give excellent tack with a long open time and high green strength.

Fast open TimeMacroplast® Qr-3533 – A lamination adhesive for sandwich panels that is designed to give

excellent adhesion to difficult-to-bond substrates such as ABS.

CleanerPurmelt® Cleaner 2 – Hot melt cleaner for removing uncured Purmelt® product from hot melt

processing equipment. Blue colored for better identification.

Products Package Type adhesive Type Viscosity, cps open Time

PoLYureTHane reaCTiVe HoT MeLT adHesiVes

Macroplast® Q-4663Pail

Purmelt® 7000 @ 250°F 4-8 minutes2 kg Sample

Purmelt® r-607

Drum

Purmelt® 9,000 @ 250°F 4 minutesPail

2 kg Sample

Macroplast® Q-3533

Drum

Purmelt® 15000 @ 250°F 50 -80secondsPail

2 kg Sample

Purmelt® Cleaner 2 Sack Cleaner 6,500 @ 266°F n/a

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Hot Melt adhesive Bonding& Molding

ethylene Vinyl acetateTechnomelt® 3113Cn – A medium viscosity hot melt for applications requiring a broad adhesion window with good hot tack, fast

set speed and medium to short open time.

Technomelt® 2280Cn – General purpose, medium viscosity hot melt adhesive for filter assembly and packaging applications. Good hot tack range for longer open time needs with fast set speeds.

Technomelt® Q-3183 – is a fast setting hotmelt adhesive, based on EVA-Copolymers.

Pressure sensitiveTechnomelt® 8783 – A general purpose PSA hot melt designed for use in pre-applied applications that has good adhesion to a

variety of substrates including plastics.

Technomelt® 8707 – Low viscosity, general purpose PSA hot melt. Low residual tack. Excellent for foam and mattress assembly.

Products Package Type adhesive Type Viscosity, cps softening Point

HoT MeLT adHesiVes – eTHYLene VinYL aCeTaTe

Technomelt® 3113Cn

Supersack

Hot Melt EVA 1,500 @ 320°F 230°F (110°C)Unitainer

Box

Technomelt® 2280Cn Box Hot Melt EVA 1,000 @ 280°F 95°C-110°C

Technomelt® Q-3183 Sack (25kg) Hot Melt EVA 1,300@1600C

HoT MeLT adHesiVes – Pressure sensiTiVe

Technomelt® 8783Box

Hot Melt PSA 2,5000 @ 320°F 275°F (135°C)Drum

Technomelt® 8707 Box Hot Melt PSA 3,000 @ 280°F 230°F (110°C)

reactive Polyurethanes

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structural Bonding

Products Treostat®-8590 Treostat®-Ms 939 Fr

Characteristics

Chemical Basis polyurethane MS-polymer

Consistency pasty, sag resisitant pasty, thixotropic

density (g/cm3) 1, 20-12,8 approx. 1.5

skin formation time (min) approx. 25 approx. 20

short-a-hardness approx. 50 >55

Curing rate (mm/day) approx. 4-5 approx. 3

ageing resistance very good very good

Temperature resistant (°C) -40/+90 -40/+100

Bonding of floor plates onto the carassBonding of floor plates (e.g. wood plates/sandwich plates) to longitudinal and transverse beams and to supporting elements.

Treostat®-8590 is a black, highly viscous,sag resistant,one-component polyurethane-based adhesive/sealant with high tensile shear strength (even aged).

Treostat®-Ms 939 Fr is an elastic, one-component adhesive/sealant based on silane-modified polymer, also passed the important fire behaviour tests in accordance with French norms NF F 16-101 and NF P 92-512. Here the product was classified F0 and M1 - an outstanding result for an MS polymer.

Bonding of floor coverings Bonding of floor covering based on PVC or rubber (e.g. Norament) onto wood or metal substrated. Also used for bonding needled felt coverings.

adhesin® J 1626 is a solvent-and plasticiser-free pressure-sensitive adhesive based on an acrylic ester dispersion.

Treostat®-Ms 930 is a soft-ealstic, one-component sealant based on silane-modified polymer.Macroplast® uk 8222 (Terokal®-722) is a solvent-free, two-component polyurethane adhesive for horizontal

and inclined adhesive bonding applications.

Terokal®-60/2 is a solvent-containing, one-component polychloroprene (CR)-adhesive with a good initial and a medium final strength.

ProductsMacroplast® uk 8222

(Terokal®-722)Terokal®-60/2

Characteristics

Chemical Basis 2-component PUR polychloroprene (CR)

Consistency free-flowing, thixotropic free-flowing

density (g/cm3) approx. 1.5 approx. 0.84

Pot iife (min) approx. 45 -


nonskid after approx. 3 hours immediately

Workable after approx. 8 hours approx. 1 hour

Products Macroplast® uk 8222(Terokal®-722)

Macroplast® uk 8223(Terokal®-723)

Characteristics

Chemical Basis 2-component PUR 2-component PUR

Consistency free-flowing, thixotropic creamy, pasty

sag resistance(vertical application)

approx. 1 mm approx. 10 mm


Pot life (min) approx. 45 approx. 45


nonskid after approx. 3 hours approx. 3 hours

Walkable after approx. 8 hours approx. 8 hours

Bonding of the floor (wood/metal) Bonding of different materials (wood/steel, wood/aluminium) of the floor structure,such as nonskid steel/aluminium checker plates onto laminated wood, also on slightly uneven substrates.

Macroplast® uk 8222 (Terokal®-722) is a solvent-free, two-component polyurethane adhesive for horizontal and inclined adhesive bonding applications.

Macroplast® uk 8223 (Terokal®-723) is a solvent-free, two-component polyurethane adhesive for horizontal and vertical adhesive bonding applications.

Bonding of insulating materials/matsBonding of insulating materials (glass/mineral wool mats, Resonaflex) onto (primer-) coated interior walls.

Products adhesin® J 1626 Treostat®-Ms 930

Characteristics

Chemical Basis Synthetic resin dispersion MS-polymer

Consistency medium viscosity pasty, thixotropic


solid content (%) approx. 67 approx. 100


The Teroson® line of structural adhesives make designers, engineers and manufacturing processors lives easier and less complicated. From fracture toughened structural adhesives that eliminate welding to hem flange adhesives for bonding inner and outer shells, our complete line of industrial adhesives have the integrity to handle your applications. Teroson® branded products meet OEM specifications designed to maintain system integrity while providing manufacturing process flexibility. These high performance products are used in component fabrication and assembly plants prior to paint shops and are compatible with pretreatment and paint process chemistries.

58 59

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structural Bonding

direct glazing and sealing of the connection jointsDirect glazing (bonding) of window panes into railway vehicles and sealing of the connecting joints between the coach body and the window pane/window frame.

Metallon® e 2602 is a high-quality, pasty, solvent-free two-component adhesive based on epoxy resin.

Terokal®-6901 is a high-quality, pasty, solvent-free two-component adhesive based on epoxy resin.

Products Treokal®-2444 Treostat®-Ms 9360

Characteristics

Chemical Basis polychloroprene (CR) MS-polymer

Consistency liquid, applied with a brush pasty, thixotropic


solid content (%) approx. 30 100


Type of bonding contact elastic

Consumption (g/m2) approx. 150-300 not defined

Bonding of rubber elementsBonding of different rubber seals/profiles/mats to one another or to different substrates (such as primer-coated/painted metals or derived timer products) e.g. door frame seals.

Treokal®-2444 is a contact adhesive based on polychloroprene (CR) with excellent properties for brush and spatula applications.

Treostat®-Ms 9360 is a black,elastic,one-component adhesive/sealant based on silane-modified polymer.

generation of jointless insulated fasteningsJoint insulation of rails and point switches employed for the controlling of the track circuit and for achieving a welded track which is free of joints.

Products Metallon® e 2602 Terokal®-6901

Characteristics

Chemical Basis 2-component epoxy resin 2-component epoxy resin

Consistency pasty pasty

Colour grey grey

density (g/cm3) 1.45 1.5

solid content (%) 100 100


initial strength (20°C) 7 hours 7-8 hours

Final strength (20°C) 2 days 5-7 days

Treostat®-8590 is a black, highly viscous, sag resistant, one-component polyurethane-based adhesive/sealant with high tensile shear strength (even aged).

Treostat®-Ms 939 is an elastic, one-component adhesive/sealant based on silane-modified polymer.

Treostat®-Ms 939 Fr displays the properties of Terostat-MS 939. It also passed the important fire behaviour tests in accordance with French norms NF F 16-101 and NF P 92-512. Here the product was classified FO and M1 - an outstanding result for an MS polymer.

Treostat®-Ms 9399 is a highly viscous, sag resistant, two-component adhesive based on silane-modified polymer.

Terostat®-Ms 9360 is a high viscosity, sag-resistant one component adhesive based on silane modified polymer, which cures to an elastic product

Products Terostat®-Ms 8590 Terostat®-Ms 939 Terostat®-Ms 935 Fr Terostat®-Ms 9399 Terostat®-Ms 9360

Characteristics

Chemical Basis polyurethane polyurethane MS-polymer MS-polymer MS-polymer

Consistency pasty,sag resistant pasty,thixotropic pasty,thixotropic pasty,thixotropic pasty, thixotropic

denisty (g/cm3) 1.2 -1.28 approx. 1.5 approx. 1.5 approx. 1.4 approx. 1.4

skin formation time (min) approx. 25 approx. 10 approx. 20 approx. 20 approx. 10

Curinf rate (mm/day) approx. 4-5 approx. 3 approx. 3 approx. 3 approx. 3

shore-a-hardness approx. 50 approx. 55 >50 approx. 60 >50

uV-resistant conditional yes yes yes yes

ability to overpaint yes yes yes yes yes

ageing resistance very good very good very good very good very good

Tensile strenth (din 53 504) approx. 7.5 Mpa approx. 3 Mpa approx. 2.1 Mpa approx. 3 Mpa approx. 3.5 Mpa

Tension value (din 53 504) at 100% elonggation

approx. 2 Mpa approx. 1.6 Mpa approx. 1.5 Mpa approx. 2.6 Mpa approx. 2 Mpa

elongation at break (din 53 504) approx. 300-500% approx. 250% approx. 180% approx. 130% approx. 200%

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Products

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Pack

age

Type

Pack

age

Wei

ght

Base

Che

mis

try

or

Cure

sys

tem

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subs

trat

es

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kfiel

d Ce

ntas

ise

cPs

Cure

Tim

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mp

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PMT

(Pea

k M

etal

Te

mpe

ratu

re) C

ure

rate

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ay v

ary

depe

ndin

g on

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d te

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engt

h Cr

s

T-Pe

el C

rs

impa

ct r

esis

tanc

e Cr

s

appr

oval

s

Macroplast® esP 4240

YesDrum

1/2 Drum Pail Cartridge

256 kg 128 kg 20 kg

12 pack

1K Epoxy BlackCRS, HDG, EG, Galvanneal, Al

180,000>30 minutes at

170°C 10 N/mm

Terokal® 2300

YesDrum

Pail Cartridge 1/2 Drum

210 kg 23 kg

12 pack 105 kg

1K Epoxy BlackCRS, HDG, EG,

Galvanneal80,000

>20 minutes at 160°C

2000 psi 25 pli60

inch/lbs.

DaimlerChrysler MS-CD457

Type B

Terokal® 3005

YesDrum

Pail Cartridge

273 kg 21 kg

12 pack1K Epoxy Green CRS, HDG, EG 70,000


10 Mpa ---- ----Ford

WSSM 2G300A2

Terokal® 4555B Yes

Drum Pail Cartridge

227 kg 18 kg

12 pack 1K Epoxy Black

CRS, HDG, EG, Al

90,000>15 minutes at

160°C 20 Mpa 10 N/mm 20 N/mm

Ford WSBM 2G388 A GM 998-2281

GM 3639M

Terokal® 5011 Yes

Drum Pail

1/2 Drum Cartridge

232 kg 24 kg 116 kg 12 pack

1K EpoxyCRS, HDG,

EG, Al90,000


17 Mpa 5 N/mm 10 N/mm

Ford WSBM 2G411AGM 998-2281

GM 3639M

Terokal® 5089 Yes

Drum Pail

1/2 Drum Cartridge

1K EpoxyCRS, HDG,

EG, Al100,000 at 50°C

Macroplast® esP 4240 – This one-component, solvent-free, induction-curable, structural resin is used for hem flange bonding applications where low peel and impact forces are encountered. Has induction curable capabilities to achieve very short fixture times, can be cured in a standard oven, and applied directly to oily substrates.

Terokal® 2300 – This one-component, heat cure, structural adhesive is 50% expandable for stiffening and joining applications and has limited fracture toughness. Can be applied directly to oily substrates.

Terokal® 3005 – This one-component, solvent-free, induction-curable, structural resin is used for hem flange bonding applications where low peel and impact forces are encountered. Has induction curable capabilities to achieve very short fixture times, can be cured in a standard oven, and applied directly to oily substrates.

Terokal® 4555B – This one-component, solvent-free, impact-resistant, heat-curable structural resin is a workhorse for vehicle stiffening applications, as well as an all-around adhesive with good toughness and high peel resistance. Can be applied directly to oily substrates.

Terokal® 5011 – This one-component, solvent-free, impact-resistant, heat-curable. 100% expandable version of Terokal® 4555B™ is for applications with uneven joint gap thickness. Can be applied directly to oily substrates.

Terokal® 5089 – A high performance, impact-resistant, one-component, heat-curable, epoxy-based structural adhesive that can be spot-welded through. Exhibits excellent strength and corrosion resistance at temperature extremes and after extensive aging and weathering.

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structural Bonding

Products

Pack

age

Type

adhe

sive

Ty

pe

Visc

osity

, cp

s

open

Tim

e

one-CoMPonenT LiQuid PoLYureTHanes

Macroplast® sia-110

Tote

1K Liquid PUR5,000 @ Room Temperature

110 minutesDrum

Pail

Macroplast® ur-7221

Tote


50 minutesDrum

Pail

Macroplast® sia-113sHV

TotePail


22 minutes

Macroplast® sia-115

Tote


12 minutesDrum

Pail

Macroplast® ur-8229L

Tote1K Liquid PUR

5,000 @ Room Temperature

100 secondsPail

Long open Time

Macroplast® ur-7221 – High strength, thermoset liquid moisture cure adhesive for panel lamination. Slow cure speed. Red color available.

Macroplast® sia-110 – High strength, thermoset liquid moisture cure adhesive for panel lamination. Slow cure speed.

Medium open Time

Macroplast® sia-113sHV – High strength, thermoset liquid moisture cure adhesive for panel lamination. Medium cure speed.

Macroplast® sia-115 – High strength, thermoset liquid moisture cure adhesive for panel lamination. Medium cure speed. Red color available.

Fast open Time

Macroplast® ur-8229L – High strength, thermoset liquid moisture cure adhesive for panel lamination. Very fast cure speed and has UL certification for metal doors.

NEW!

NEW!

NEW!

62 63

Macroplast® uk 8101,Macroplast® uk 8103 / uk 8109,Macroplast® uk 8111,Macroplast® uk 8112,Macroplast® uk 8202,

Macroplast® uk 8303/uk8306 – is solvent-free two component adhesive based on polyurethane.

Macroplast® ur 7220,Macroplast® ur 7221,Macroplast® ur 7225,Macroplast® ur 7225 B,Macroplast® ur 7226,

Macroplast® ur 7227,Macroplast® ur 7228,Macroplast® ur 7229 B – is used for the manufacture of sandwich elements of porous substrate which contain humidity.

Macroplast® ur 7385,Macroplast® ur 7385 B ,Macroplast® ur 7388 – is used for the manufacture of sandwich elements of porous substrate which contain humidity.

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Panel & general Bonding

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Products Propeties application open Time initial Cure Time Mix Viscosity MPas Final strength MPa

Macroplast® uk 8101 Truck trailer, Panel, Sprayable 100 -140 min. 5 -7 hrs. 2,700 >6

Macroplast® uk 8103 / uk 8109Standard Panel, Truck trailer, Panel,

Long open time100 -160 min.

3 -4 hrs.5 -8 hrs.8-14 hrs.

9,0005,500

>7>10

Macroplast® uk 8111 Truck trailer, Panel, Long open time 4 -5 hrs. 12 -14 hrs. 5,500 >9

Macroplast® uk 8112Truck, Panel, very long open time, high

coating weight5 -62 hrs. 14hrs. 8,500 >10

Macroplast® uk 8202 Special panel, cold flexible 2 -3 hrs. 9 -12 hrs. 9,000 >12

Macroplast® uk 8303/uk8306Truck trailer, Floor pasty, manual

application60 -120 min. 6 -10 hrs. 250,000 >15

Macroplast ur 7220 7221 7225 7225 B 7226 7227 7228 7229 B

Viscosity20°C, [mPas]

8000 ± 2500 8000 ± 2500 8000 ± 2500 8000 ± 2500 8000 ± 2500 8000 ± 2500 8000 ± 2500 8000 ± 2500

open time 5 ± 1 h 50 ± 10 min. 22.5 ± 2.5 min. 13.5 ± 1.5 min. 27.5 ± 2.5 min. 3.5 ± 1.5 min. 6 ± 1 min. 3 ± 0.5 min.

initial strengthFinal strength

8 ± 2 h3 d

3 ± 1 h2 d

60 ± 10 min.1 d

30 ± 5 min.1 d

75 ± 15 min.1 d

17.5 ± 2.5 min.1 d

12.5 ± 2.5 min.1 d

7 ± 1 min.1 d

shelf-life 9 months 9 months 9 months 9 months 9 months 9 months 9 months 3 months

Packaging

Hobbook 30 kgDrum 200 kg

Container1000 kg


Container1000 kg


Container1000 kg


Container1000 kg

Drum 200 kgContainer1000 kg

Container1000 kg


Container1000 kg

Drum 200 kgContainer1000 kg

Macroplast ur 7385 7385 B 7388

Viscosity20°C, [mPas]

4000 ± 1000 4000 ± 1000 4000 ± 1000

open time 22.5 ± 2.5 min. 13.5 ± 1.5 min. 8 ± 1 min.

initial strengthFinal strength

60 ± 10 min1 d

30 ± 5 min1 d

12.5 ± 2.5 min.1 d

shelf-life 9 months 9 months 9 months

Packaging( no standard /

MOQ: 4 to )( no standard /

MOQ: 4 to )Container1000 kg

structural Bonding

64 65

seam sealing

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Products Terostat®-Ms 935 Terostat®-Ms 939Terostat®-Ms

939 Fr Terostat®-92

Characteristics

Chemical Basis MS-polymer MS-polymer MS-polymer polyurethane

skin formation time (min) approx. 15 approx. 10 approx. 20 30-60

Curing rate (mm/day) approx. 3 approx. 3 approx. 3 approx. 4

shore-a-hardness approx. 50 approx. 55 >50 approx. 35

ability to overpaint yes yes yes yes

uV-resistant yes yes yes no

Temperature resistant (°C) -40/+100 -40/+100 -40/+100 -40/+70

ageing resistance very good very good very good very good

substrates

steel sheet + + VV Pr.102

steel sheet,galvanised + + + Pr.102

steel sheet,painted/primer-coated VV VV VV VV

stainless steel + + + Pr.102

aluminium,raw + + + Pr.102

aluminium,anodised + + VV +

aluminium,painted/primer-coated VV VV VV VV

seam sealing of metal sheet overlap jointsSealing of metal sheet overlap joints and seams both inside and outside (e.g. door frames, ventilation holes) as a protection against edge corrosion. Sealing of gaps to prevent the penetration of moisture (corrosion!) and eliminate sharp-edged transitions. Sealing of the unwelded sections arising on account of the employed welding method (stepwise-performed welding).

Terostat® - Ms 935 is an elastic,one-component sealant/adhesive based on silane-modified polymer.

Terostat® - Ms 939 is an elastic,one-component adhesive/sealant based on silane-modified polymer.

Terostat® - Ms 939 Fr displays the properties of Terostat-MS 939, also passed the important fire behaviour tests in accordance with French norms NF F 16-101 and NF P 92-512. Here the product was classified F0 and M1- an outstanding result for an MS polymer.

Terostat® - 92 is an elastic,one-component polyurethane-based sealant/adhesive with good adhesion to metals and plastics.

Products Terostat®-81 Terostat®-7390 Terostat®-Vii

Characteristics

Chemical Basis butyl not butyl PIB

Colour black anthracite white, black

Consistency plasto-elastic soft-plastic plastic

ageing resistance very good good good

Temperature resistant (°C) -40/+80 -40/+80 -40/+80

adhesive force strong strong medium

additional characteristics can be conditionally

subjected to spot weldingcan be subjected to spot welding

Packaging profiled strip hot sprayableprofiled strip,round profile

sealing of metal sheet overlap jointsSealing of metal sheet overlap joints both inside and outside (e.g. metal cladding sheets,trapezoidal floor metal sheets/cappings) against moisture and/or as a protection against electrochemical corrosion (contact corrosion) in the event of bonding differing metals. Reducing structure-bornes sound transmission by means of plastic decoupling.

Terostat®-81 is a profiled, black, extremely tacky butyl sealant with firm plastic consistency.

Terostat®-7390 is an anthracite-coloured, sprayable, extremely tacky butyl sealant which is applied hot (approx. 100 C) and adheres even to slightly oily sheet metal.

Terostat®-Vii is profiled, light grey-coloured medium-tacky PIB sealant of plastic consistency.+ = Adhesion without primer; Pr. = primer; V V = preliminary tests required.

The seam sealing capabilities of the Teroson® line of products are world-class and second to none. These products range from weld seam sealers to anti-flutter expandables for the control of water, air, fuel and vibration. Teroson® seam sealers are available in easy-to-handle cartridges, pails and drums for convenient dispensing. From expandable products to paintable, our seam sealing products are approved for use prior to or after the metal pretreatment process and are compatible with paint finishing systems.

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seam sealing

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Products Terostat®-Ms 939 Terostat®-Ms 939 Fr Terostat®-8590

Characteristics

Chemical Basis MS-polymer MS-polymer polyurethane

Consistency pasty, thixotropic pasty, thixotropic pasty, sag resistant

skin formation time (min) approx. 10 approx. 20 approx. 25

Curing rate (mm/day) approx. 3 approx. 3 approx. 4-5

shore-a-hardness approx. 55 >50 approx. 50

ability to overpaint yes yes yes

uV-resistant yes yes conditional

Temperature resistant (°C) -40/+100 -40/+100 -40/+90

ageing resistance very good very good very good

substrates

steel sheet + VV Pr.8511

steel sheet,painted/primer-coated VV VV VV

stainless steel + + Pr.8511

aluminium,raw + + Pr.8511

aluminium,anodised + + Pr.8511

aluminium,painted/primer-coated VV VV VV

derived timber products + + +

sealing/bonding of different materials to one anotherSealing and/or bonding of different materials (plastic/metal, metal/floor covering, steel/aluminium) both inside and outside, such as sandwich elements,butt joints and overlap joints. Applied to prevent penetration of moisture and as a protection against contact corrosion. Reducing structure-borne sound transmission by means of elastic decoupling.

Terostat®-Ms 939 is an elastic, one-component adhesive/sealant based on silane-modified polymer.

Terostat®-Ms 939 Fr displays the properties of Terostat-MS 939, also passed the important fire behaviour tests in accordance with French norms NF F 16-101 and NF P 92-512. Here the product was classified F0 and M1 - an outstanding result for an MS polymer.

Terostat®-Ms 8590 is a black, highly viscous, sag resistant, one-component polyurethane-based adhesive/sealant with high tensile strength (even aged).

Products Terostat®-Vii Terostat®-iX

Characteristics

Chemical Basis PIB PIB

Colour white, black light grey

Consistency plastic soft plastic


ageing resistance good good

adhesive force medium medium

Packagingflat profile

round profile kneading mass

Products Terodicht-elastik Terostat®-2759

Characteristics

Chemical Basis synthetic rubber butyl rubber

Colour black grey

Consistency pasty pasty


solids content (%) approx. 87 approx. 85


ageing resistance very good very good

sealing of breakthroughs/ductsSealing of internal breakthroughs/ducts (e.g. cable breakthroughs/pipe ducts) to stop the penetration of moisture and dirt.

Terostat®-Vii is a solvent-free, odourless, permanently plastic PIB-based sealant which displays medium adhesive force and very good resistance to water and ageing.

Terostat®-iX is a solvent-free, odourless, permanently plastic PIB-based sealant which displays medium adhesive force and very good resistance to water and ageing.

sealing between the coach body and the window rubber sealElastic sealing applied between the window rubber seal and the coach body to prevent the migration of moisture and subsequent corrosion.

Terodicht-elastik is a one-component sealant based on synthetic rubber.

Treostat®-2759 is a high-quality, sprayable, one-component sealant based on butyl rubber.

+ = Adhesion without primer; Pr. = primer; V V = preliminary tests required.

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seam sealing

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The seam sealing capabilities of the Teroson® line of products are world-class and second to none. These products range from weld seam sealers to anti-flutter expandables for the control of water, air, fuel and vibration. Teroson® seam sealers are available in easy-to-handle cartridges, pails and drums for convenient dispensing. From expandable products to paintable, our seam sealing products are approved for use prior to or after the metal pretreatment process and are compatible with paint finishing systems.

Body shop antifluttersTerostat® 06-1272 – This non-expanding, weld through sealer has enhanced shear adhesion, gas resistance

and is highly wash-off resistant, which offers good corrosion resistance, high elasticity, and bond without read-through. Application can be manual or automated.

Terostat® 06-1242 – This pumpable, high expandable, weld through, gas resistant body shop sealer designed for oily or galvanized steel offers good corrosion resistance, high elasticity, and bond without read-through. Application can be manual or automated.

Terostat® sa-4510 – This elastomeric-based, cold-applied, pumpable adhesive is designed to expand when subjected to heat to form a soft-closed cell foam. Has good adhesion on oily metal surfaces and excellent wash resistance when applied between inner and outer panels to prevent metal-to-metal contact and to reduce vibration.

Terostat® sa-490 – This elastomeric-based, cold-applied, pumpable, non-PVC sealer has good adhesion on oily metal and aluminum surfaces and excellent wash resistance. Applied between inner and outer panels to prevent metal-to-metal contact and to reduce vibration.

Terostat® sa-491 – This elastomeric-based, cold-applied, pumpable, non-PVC sealer has good adhesion on oily metal and aluminum surfaces and excellent wash resistance. Applied between inner and outer panels to prevent metal-to-metal contact and to reduce vibration.

Body shop sealantsTerostat® 4006 F – This elastomeric-based, room temperature–applied sealant cures and expands upon

heating and is designed to seal welded interior body panels.

Terostat® 06-1201 – This pumpable, expandable, weld-through, gas-resistant body shop sealer for oily or galvanized steel offers good corrosion resistance, high elasticity, and bond without read-through. Application can be manual or automated.

Terostat® 2102 aC/BC – This solvent-free, two-component, rubber-based adhesive/sealant is dispensed using high-pressure pumps and mixed statically to start reacting at ambient temperature. Wash-off resistant to pretreatment after approximately 1 hour (as used on the production line in the automobile industry). Final curing occurs in the electrocoat oven.

Terostat® sa-463 – This elastomeric-based, cold-applied, pumpable, weld-through sealer has good adhesion on oily metal surfaces and excellent wash resistance making it ideal for spot welded joints to prevent passage of water or dust. Also used for anti-flutter applications to prevent metal-to-metal contact and reduce vibration.

specialty ProductsTerostat® 6100g – This pumpable, highly expandable, weld-through, gas-resistant body shop sealer is

designed for oily or galvanized steel, offering good corrosion resistance, high elasticity, and bond without read-through. A good candidate for void filling in acoustical applications.

Terostat® 960H – This permanently plastic, solvent-free, strongly adherent, one-component sealant/adhesive based on polyisobutylene is designed to adhere plastic trim to glass for a short time period until the plastic component is mechanically fastened.

Terostat® 962-us – This permanently plastic, strongly adherent, one-component sealant/adhesive based on butyl rubber can be hot applied, so that it softens to a large extent, but won’t melt, making it ideal for working overhead and on vertical surfaces.

Terostat® 1297 – This expanding, weld-through, semi-structural sealer has enhanced shear adhesion, gas resistance and is wash-off resistant with low to zero VOCs. Offers good corrosion resistance, high elasticity, and bond without read-through. Application can be manual or automated.

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Products

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Colo

r

Min

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%

solid

s

spec

ific

grav

ity

Visc

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cp

s

% V

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appl

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Tem

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Cure

Pro

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rem

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Body shop antiflutters

Terostat® 06-1272

Rubber/PVC

DrumPail

1/2 DrumCartridge

277 kg 26 kg 149 kg12 pack

Grey 97 1.4 150,000 0 RT>25' @ 160°C <60' @ 200°C

Essentially non-expandable

Terostat® 06-1242

Rubber/PVC

DrumPail

Cartridge

240 kg 23 kg

12 packBlack 98.25 1.25 175,000 450-600 RT

>25' @ 160°C <60' @ 200°C

Terostat® sa-4510

Rubber/PVC

Drum 1/2 Drum

Pail Cartridge

256 kg 123 kg 24 kg

12 pack

Pale Yellow

99 1.3 130,000 240-310 RT >20' @ 163°C MS-CD 470F

Terostat® sa-490

Acrylic Plastisol

DrumPail

Cartridge

269 kg 24 kg

12 packGrey 98 1.35-1.45 120,000 0 RT For aluminum

Terostat® sa-491

Acrylic Plastisol

Drum 1/2 Drum

Pail Cartridge

285 kg143 kg 24 kg

12 pack

Grey 98 1.45-1.55 120,000 RT For aluminum

Body shop sealants

Terostat® 4006 F

Rubber/PVC

Drum 1/2 Drum

Pail Cartridge

272 kg 136 kg 26 kg

24 pack

140,000

Terostat® 06-1201

Rubber/PVC

DrumPail

277 kg 26 kg

Black 99 1.4 150,000 RT>25' @ 160°C <60' @ 200°C

150% expansion; gasoline resistant

Terostat® 2102 aC/BC

Rubber

Drum Pt A Drum Pt B Pail Pt APail Pt B Cartridge Cartridge

250 kg 230 kg20 kg 20 kg

400 ml 50 ml

Black 98 1.4 90,000 35C 30' @ 175°CTwo-part hem sealer;

wash-off resistant after 1 hour

Terostat® sa-463

RubberDrum Pail

272 kg26 kg

Black 97 1.46 100,000 RT>20' @ 130°C <30' @ 160°C

specialty Products

Terostat® 6100g (neW)

Rubber 160,000

Terostat® 960H Rubber Drum 179 kg Black 99.5200,000 at 100°C

0

Hot applied, permanently plastic adhesive/sealant for encapsulating glass

Terostat® 962-us

Rubber Drum 200 kg Black 100 1.25-140100,000 at 100°C

0Hot applied; used on

sunroofs

Terostat® 1297 RubberDrum

Cartridge269 kg 12 pack

Black 97 1.3490,000 at

100°C

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energy, nVH, and Fluid Management

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Products Terophon®-112 dB

Characteristics

Chemical Basis synthetic resin dispersion

application sprayed-on (or applied with a spatula)

density at 20°C (g/cm3)- wet- dry

approx. 1.4approx. 1.2

Volume shrinkage duringthe drying process (%)

approx. 18

sag resistance on vertical surfaces (mm)

6 - 8

ability to overpaint yes

Temperature resistant (°C) -50/+120

Water resistance(permanent exposure)

no

drying time at 20°C(layer thickness 4 mm, applied wet)

approx. 24 hours

diluent/cleaner water

Products Terotex®-218

Characteristics

Chemical Basis aqueous synthetic dispersion

application sprayed-on (airless)

density at 20°C (g/cm3) approx. 1.23


approx. 33


approx. 2 wet




approx. 20 - 48 hours


Products Terophon®-123 WF

Characteristics

Chemical Basis aqueous synthetic resin dispersion

application sprayed-on (or applied with a spatula)

density at 20°C (g/cm3)- wet- dry

approx. 1.4approx. 1.3


approx. 20 - 25


6 - 8



Water resistance(permanent exposure)

yes


approx. 40 hours


structure-borne sound deadening of the coach body, the side walls and the roof (inside applications)Sound deadening of the steel or aluminium walls and roofs. This helps to reduce the propagation of structure-borne noise and thus reduces the noise level inside the vehicle.

underbody protection and/or sound deadening of the coach floorProtection of the underbody against stone chipping and abrasion due to drift sand and gravel. This helps to avoid dotted corrosion.Owing to its high loss factorl, Terotex-218 is also applied from below for sound deadening of the coach floor or the wheel guards.

structure-borne sound deadening of the coach bodySound deadening of the steel or aluminium rough bodywork. This helps to reduce the propagation of structure-borne noise and thus reduces the noise level inside the vehicle.

Terophon®-112 dB was especially developed for the structure-borne sound deadening in roofs and side walls of railway vehicles. Terotex®-218 is an airless sprayable coating mass based on an aqueous synthetic resin dispersion with a good fire resistance

behavior and very good adhesion to wood and primer-coated metals (two-component epoxy primer coatings).

Terophon®-123 WF is a sprayable, sound deadening mass based on an aqueous synthetic resin dispersion and other materials with a low contaminant content.

Henkel offers innovations in strain energy, NVH, and air/fluid management that are used in agricultural or heavy equipment, recreational vehicles, appliances, power equipment, pumps and compressors, specialty vehicles and more. We offer a host of products that manage stress and strain energies of an assembly, allowing it to absorb shock without damage; products that manage airborne and structure-borne noise, vibration and harshness; and products that manage the intrusion of air, water, fuel and other elements into assemblies.

We are uniquely able to engineer sprayable sound deadeners, sealing strips, paintable tapes, pumpables, three-dimensional expanding structural and sealing parts, and other products for very specific industry applications.

72 73

energy, nVH, and Fluid Management

structural Bonding

asT® 4555B – This one-component, solvent-free, impact-resistant, heat-curable, structural resin is a workhorse for vehicle stiffening applications as well as an all-around adhesive with good toughness and high peel resistance. Can be applied directly to oily substrates.

Terocore® 20003 – This heat-curing, epoxy-based structural adhesive in tape form provides adhesion to electrocoated or primed metal, and also to galvanized or cold-rolled steel and aluminum with nominal coatings of drawing compounds or lubricants typically used in the automotive industry.

Terocore® 20101 – Epoxy-based, 50% expandable, high-strength structural weld-through tape ideal in spot weld joints to increase rigidity.

Fluid Management – air & Water

Terocore® 10102 – Weldable sealer tape, medium expansion (60-140%) body shop, low sag, with film.

Terocore® 06-1273 – This pumpable, 200% expansion, weld-through, gas-resistant, controlled expansion body shop sealer is designed for oily or galvanized steel. Application can be manual or automated.

Terocore® 23100 – Deadener, butyl/aluminum foil laminate, constrained layer.

Terocore® 13003 – This heat-curing, paint shop–applied, tacky, magnetic, paintable sealer supplied in tape form is designed to seal metal seams on most electrocoated metal surfaces.

Terocore® 15101 – Dry flowable, injection molded hot melt sealer.

Terocore® 19004 – Structural sealer tape, high tensile.

Terocore® 10004 – This heat-curing, rubber-based, weldable sealer in tape form provides adhesion to electrocoated or primed metal, and also to galvanized or cold-rolled steel and aluminum with nominal coatings of drawing compounds or lubricants typically used in the automotive industry.

Terocore® Ms 930, 935, 939 – Gun grade, one-component sealants based on silane modified polymer, cure by reaction with moisture to soft elastic products and are free of solvents, isocyanates, silicones and PVC.

structural reinforcement

Terocore® 16301 – Non-magnetic, high strength, 100% expandable, structural epoxy, metal reinforcement patch designed to reinforce sheet metal from deflection and deformation due to oil-canning effect by reducing stress and strain energy. Ideal in hood, roof, and sidewall construction.

Terocore® 1811 – Structural reinforcing, dimensionally stable injection molded structural foam.

Terocore® 1030HX-01 – Structural reinforcing, energy management, semi-tacky, 100% expanding structural foam.

noise, Vibration and Harshness reduction

Terocore® 21007 – Heat-curing, body shop–applied, dry, medium expansion material, used to fill pillars and cavities; provides excellent adhesion to electrocoated or typical oily metal surfaces.

Terocore® 22100 – Tacky, 1000% expandable minimum, NVH sealer.

Terocore® 23100 – Deadener, butyl/aluminum foil laminate, constrained layer.

Terocore® 2751 – This waterborne compound is a sound deadening coating, designed to allow the user to eliminate their current interior sealer and acoustic melt sheets. Spray-applied using airless equipment and can be cured at room temperature.

Terocore® 18101 – Expandable NVH antiflutter material for aluminum substrates

Terocore® 21301 – Dry air baffle NVH material, expandable 1000+ %, sag resistant.

Terocore® 27006 – Dry, injection molded, extruded fuel resistant, expandable, target exp. = 300%.

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Terocore® 4555B Epoxy Heat Pre-Metal Treatment 2,068 High peel strength

Terocore® 20003 Epoxy Heat Pre-Metal Treatment 2,000High strength weldable tape expansion

range 0% - 30%

Terocore® 20101 Epoxy Heat Pre-Metal Treatment 1,000Medium strength weldable tape

expansion range 40% - 80%

FLuid ManageMenT – air & WaTer

Terocore® 10102 Rubber Heat Pre-Metal Treatment NAWeldable tape / die-cut expansion

range 60% - 140%

Terocore® 06-1273 Rubber Heat Pre-Metal Treatment NAWeldable pumpable, high wash-off resistance, expansion range 200%

Terocore® 23100 Butyl Non-Heat Post Paint >40A non-expanding, non-heat, pressure

sensitive butyl, to be used in strip form

Terocore® 13003 EVA Heat Post-Metal Treatment NATacky magnetic tape / die-cut

paintable, high sag

Terocore® 15101 EVA Heat Post-Metal Treatment NA Hot melt medium flow tape / die-cut

Terocore® 19004 EVA Heat Pre-Metal Treatment 600 Tensile Hot melt, high tensile, tape / rope

Terocore® 10004 Rubber Heat Pre-Metal Treatment NAWeldable tape / die-cut expansion

range 15% - 60%

Terocore® Ms 930 MS Polymer Moisture After Topcoat NAPumpable, good paint compatibility,

odorless


odorless


odorless

sTruCTuraL reinForCeMenT

Terocore® 16301 Epoxy Heat Pre-Metal Treatment196 N Three-Point

DeflectionLow-density reinforcement composite

Terocore® 1811 Epoxy Heat Pre-Metal Treatment1,100 MPa

(Compressive Modulous)Injection moldable, dimensionally stable, reinforcement composite

Terocore® 1030HX-01

Epoxy Heat Pre-Metal Treatment1,100 MPa

(Compressive Modulous)100% expanding, extruded die-cut,

reinforcement composite

noise, ViBraTion and HarsHness reduCTion

Terocore® 21007 Rubber Heat Pre-Metal Treatment NADry extrudable / injection moldable,

expansion range 300% - 400%

Terocore® 22100 Rubber Heat Pre-Metal Treatment NATacky extrudable expansion range

1000%

Terocore® 23100 ButylPressure Sensitive

Post Paint >40 N Peel AdhesionVibration damper, excellent adhesion to

steel and other surfaces

Terocore® 2751 PolyacrylateWater

Evaporation/HeatPre/Post Paint NA Liquid applied (lasd)

Terocore® 18101 Rubber Heat Pre-Metal Treatment NA Anti-flutter, 350% - 450% expansion

Terocore® 21301 Rubber Heat Pre-Metal Treatment NADry extrudable / injection moldable,

expansion range 1000%

Terocore® 27006 Rubber Heat Pre-Metal Treatment800 - 2100 kPa

Cross-Lap StrengthFuel resistant, dry extrudable / injection

moldable expansion range 300%

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general assembly adhesives

Products

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Terokal®-8372nTote

Standard Contact Yellow CR Rubber 150 18Pail

Macroplast® B Permagrip® LsP8975M

DrumStandard

Pressure Sensitive

NaturalBlock Copolymer

Rubber5,000 58

Tote

Macroplast® B Whisper spray® 1582H

PailNon-Flammable Contact Natural

Block Copolymer Rubber

500 31Drum

soLVenT-Based niTriLe ruBBer ProduCTs

Macroplast® B FLM Contact adhesive 4754

Pail Standard Contact Natural Nitrile Rubber 2,250 30

solvent-Based Block Copolymer ProductsTerokal® 8372n– Bonds a variety of surfaces such as foams, fabrics, carpet, metals, wood, plastics and

others. Excellent adhesion to a variety of substrates with good open time. High solids content and good heat resistance are trademarks.

Macroplast® B Permagrip® LsP8975M – Solvent-based, pressure-sensitive adhesive. High tack and shear strength. Good heat resistance. Roll coatable.

Macroplast® B Whisper spray® 1582H – A sprayable non-flammable synthetic elastomeric adhesive. Excellent for marine carpet and various types of headliner substrates. Repositionable and long open time are key features.

solvent-Based nitrile rubber Products

Macroplast® B FLM Contact adhesive 4754 – A unique, UL approved, high performance contact adhesive with high tack, formulated as a bonding adhesive for PVC membrane.

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Our complete line of general industrial adhesives allow manufacturers the ability to bond a variety of different substrates under a wide range of process and environmental parameters. Our products can be applied by brush, roll coating, spray and even as contact cements to fit our customers’ assembly processes. Our formulating chemists and scientists have developed product solutions that save weight, time, energy and process complexity. The industry continues to stick with Henkel as the leader in general industrial adhesives.

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solvent-Based Polychloroprene ProductsF800 blue – A premium neoprene, spray grade contact adhesive with good heat resistance, fast

drying, long open time; exhibits excellent initial tack and bond strength. blue colored for easy inspection.

solvent-Based Polyurethane ProductsMacroplast® B adhesive 33327 – Urethane laminating adhesive for difficult-to-bond substrates.

Flammable, high strength and peel. Used to bond rubber and plastics to metal.

Macroplast® B imperial LuP1402 Flexweld – A solvent-based polyurethane adhesive formulated for vinyl bonding applications.

solvent-Based CleanersMacroplast® B 1000 solvent – Non-flammable, clear solvent for thinning and cleaning. For use

with non-flammable pressure-sensitive and contact adhesives.

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F800 blue

Tote

Standard Contact Blue CR Rubber 250 18Pail

Drum

soLVenT-Based PoLYureTHane ProduCTs

Macroplast® B adhesive 33327

ToteStandard Contact Natural Polyurethane 600 15

Pail

Macroplast® B imperial LuP1402 Flexweld

PailStandard Contact Natural Polyurethane 1,300 15

Drum

soLVenT-Based CLeaners

Macroplast® B 1000 solventPail Non-

FlammableCleaning Solvent

Clear Solvent Cleaner <10 0Drum

Macroplast® B 689 solventPail

StandardCleaning Solvent

Clear Solvent Cleaner <10 0Drum

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general assembly adhesives

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Water-Based acrylic Productsadhesin® J-1626 – A general purpose pressure-sensitive acrylic for bonding plastics. High tack and high solids offer

quick processing and adhesion to many substrates.

adhesin® Xa-7584 Black – Laminating adhesive for flexible air duct cores is a flame-retardant, UL-recognized component (MH28702) with high tack and excellent adhesion to films; 300 cP viscosity.

adhesin® Xa-7597 – Laminating adhesive for flexible air duct vapor barriers is a flame retardant, UL-recognized component (MH28702) with high tack and excellent adhesion to films. Natural colored.

adhesin® Xa-7598 – Laminating adhesive for flexible air duct vapor barriers that is a flame-retardant, UL-recognized component (MH28702) and has excellent water resistance and excellent adhesion to films.

Water-Based rubber Productsadhesin® WB Bonding adhesive 3781 – This pressure-sensitive adhesive with high tack, moderate peel strength, and

excellent water resistance is designed to bond difficult substrates such as OPP, EPDM, and PE.

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adhesin®J-1626 Drum Water-based Pressure Sensitive Natural Acrylic 2,000 67

adhesin® Xa-7584 BlackTote

Water-based Pressure Sensitive Black Acrylic 300 57Drum

adhesin® Xa-7597Tote

Water-based Pressure Sensitive Natural Acrylic 1,500 62Drum

adhesin® Xa-7598Tote

Water-based Pressure Sensitive Natural Acrylic 600 58Drum

WaTer-Based ruBBer ProduCTs

adhesin® WB Bonding adhesive 3781

Can

Water-based Pressure Sensitive Natural SB Rubber 10,000 51Pail

Tote

Water-Based Vinyl Productsassembly adhesives

adhesin® a8121 – General purpose assembly and laminating adhesive. Balanced wet tack, set speed, and adhesion.

adhesin® 51-3093 – Assembly adhesive for filter media, metal wire scrim, and chipboard. Excellent wet tack, high solids, and non-blocking bonds. FDA 175.105 approved.

adhesin® a8065 M – Assembly adhesive for filter media, glue laps, and paper-to-paper laminates. Good wet tack and water resistance.

adhesin® 56-5545 – A high solids, water-based adhesive for bonding fiberglass insulation to metal. Also used for laminating select vinyl, paper, metal, textile, and non-woven sheets to porous substrates. UL 723 Listed with 0/0 smoke and flame spread.

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adhesin® a8121Tote

Water-basedGeneral Purpose

AssemblyNatural Vinyl 1,500 54

Drum

adhesin® 51-3093Tote


AssemblyNatural Vinyl 5,500 64

Drum

adhesin® a8065 M

Tote


AssemblyNatural Vinyl

2,000 or 4,000

57Drum

Pail

Tote

adhesin® 56-5545

Pail

Water-based Specialty Wet-bond Natural Vinyl 6,500 60Drum

ToteNEW!

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ies (integrated equipment solutions)

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For nearly a century, Henkel has been the global leader in metal pretreatment technologies. Over the past 30 years, Henkel has designed, built and integrated advanced equipment solutions to optimize the application of metal pretreatment products, providing trusted, high quality services to its customers. We offer a complete line of application equipment, process controls, pretreatment support equipment and other specialty systems that can be easily integrated into existing manufacturing processes. Backed by this broad product range and technical expertise, Henkel is the single, comprehensive source for integrated equipment and works together with its customers to deliver solutions that fit all needs.

Henkel’s equipment systems have been used worldwide to control a range of Henkel pretreatment chemical processes, including:

Parco® cleaners Aquence® coatings

Bonderite® treatments Multan® lubes and coolants

Alodine® treatments Fixodine® conditioners

Mobility enhancers Prep-N-Cote®

Ridoline® cleaners Parcolene® sealing rinses

Henkel Integrated Equipment Solutions provide far more than leading edge chemical process management. Customers receive technical support from the IES group to assist with equipment selection, equipment maintenance, and production staff training. Henkel products, equipment and services, deliver total solutions to help meet the intense quality and efficiency challenges of today’s competitive manufacturing environment.

For a complete overview of Henkel’s equipment systems, visit our website at www.equipment.henkel.us

Process control systemssolid state

Lineguard® 97Solid-State Parts & Accessories

PLC-BasedLineguard® 760Lineguard® PC 2500Lineguard® PC 6000PLC-Based Parts & Accessories

PC-BasedLineguard® SC 1002 SmartControl ™ SystemLineguard® SC 2002 SmartControl ™ SystemTypical SmartControl ™ System LayoutSmartControl ™ Example Control ScreensLineguard® SC 3002 SmartControl ™ SystemPC-Based Parts & Accessories

Pretreatment suPPort equiPmentChemical Metering Pumps

HST 1, 2, 5, 8, 25, 60 PA 1-CL Pump Lineguard® Flow TotalizerChemical Metering Pumps Replacement Parts & Accessories

air diaphragm PumpsAir Diaphragm Pumps Replacement Parts & Accessories

Level ControlsLevel Control Assemblies Level Control Assemblies Replacement Parts & Accessories Bulk Level Monitoring System & Accessories Low Drum Alarm & Replacement Parts

spray nozzlesSpray Nozzle Selection Guides & Accessories Nozzle Application Drawing Bonderloc™ Nozzle Application Drawing

Coalescing oil separators3, 6 & 20 GPM Coalescing Oil Separators

ion exchangeIon Exchange Optional Spare Parts Lineguard® Ion Exchange 871 System

test equiPment & Data management systemsLineguard® 101D Meter & OptionsLineguard® Data Monitoring SystemLineguard® DocSys™ System

equiPment fielD service suPPortEquipment Field Service Support and Contact Information

Equipment Field Service SupportThe equipment group offers many different services; one is sure to fit your needs. Below is the list of services we can perform for you:

• Help Desks for Process & Equipment Troubleshooting

• Field Service for On-Site Support

• Sales Support for Customer Problem Resolution

• Service and Preventive Maintenance Contracts

• Equipment Calibration Certifications for ISO

• Per Diem Service Visits

• Equipment Audits

• Line Audits (for Equipment)

• Equipment Training

• Remote Access to Equipment / Systems for Diagnosing and Resolving Issues

Note: Top nozzles 80° spray angle for full coverage.

Selection of spray angles based on largest silhouette through washer.

Offset nozzles on alternate risers to ensure complete coverage.

Note overlap of spray pattern: see Detail A.

Note minimum recommended spray distance.

9" (23 cm)

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Multan® 5005M – A chlorinated soluble oil coolant for ferrous and non-ferrous applications where extreme pressure additives are needed.

Multan® 8304 – A synthetic coolant that will absorb oil for additional lubricity. Is suitable for ferrous and most aluminum alloys.

Multan® B Series – Fluids are bio-resistant, semi-synthetic lubricants with extreme pressure and lubricity additives used for light-to-heavy applications, designed for machining and grinding ferrous and aluminum alloys.

Multan® B-200 – This semi-synthetic, bio-resistant, all-purpose product is suitable on ferrous and aluminum materials and provides first-rate machine and part cleanliness qualities.

Multan® CR Series – These metal-removing straight oils provide a durable product for light-to-heavy applications.

Multan® CR 20 – This high viscosity straight oil used in grinding and machining operations is also applicable in tool grinding applications.

Multan® CR 67 – This light viscosity straight oil, used in grinding and light machining operations, is also applicable in tool grinding applications.

Multan® DFL 55 HS – This dry film lubricant is a micro-wax dispersion used in heavy forming operations and is dry to the touch after processing.

Multan® F 737 – This synthetic, light duty forming lubricant is ideal for replacing high-VOC vanishing oil applications.

Multan® F 738 – This synthetic high solids product is ideal for ferrous metals, but also used in heavy forming of non- ferrous metals.

Multan® F 750 – This synthetic lubricant contains a temperature-activated polymer and is ideal for applications where metal temperatures rise due to the type of operation.

Multan® F 927F – This high viscosity soluble oil product is suitable for heavy forming operations on all metal types.

Multan® F 1009 – A superb high performance synthetic product for heavy drawing of ferrous metals, including stainless steel, leaving a fluid-type residue.

Multan® F 7160 – Synthetic forming fluid with excellent high performance product for heavy drawing of ferrous metals.

Multan® PL 198 – This highly viscous oil-based material used in hydro-forming and extreme forming operations can be used in conjunction with our OEM-approved pressure side fluids.

Multan® PL 633 – This light duty, 120ºF flash vanishing oil is ideal for operations where the stampings are not washed after the operation.

Multan® PL Prelube MP 404 – This oil-based product is ideal for non-ferrous forming operations where a mix of ferrous materials can also be found.

P3® 15 Hot Stripper Additive – Especially formulated for use in highly alkaline solutions to assist in the removal of paint.

P3® 40 Tire Lube – An odorless, very slightly viscous, liquid material specifically formulated to possess lubrication properties.

P3® 50 Hot Stripper – Especially formulated for immersion or spray application on painted steel surfaces.

P3® 200 Paint Line Cleaner – This non-methylene chloride, alkaline, zero VOC-based, non-combustible product is used for cleaning internally the re-circulating paint lines for waterborne

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additional supporting Products

and solvent-borne paint systems and specially developed to be compatible with all types of Viton seals.

P3® 200WB Paint Line Cleaner – This water-based, non-methylene chloride, alkaline, zero VOC-based, non-combustible product is used for cleaning internally the re-circulating paint lines for waterborne and solvent-borne paint systems and specially developed to be compatible with all types of Viton seals.

P3® 301 Stripper – Diphase, solvent paint stripper for removing heavy paint builds from aluminum, steel and various soft metals.

P3® 2247 Tacky Oven Coating – A polymeric-based coating formulated for use in high temperature paint ovens.

P3® 2455 Baffle Coating – A green, petroleum-based, water-resistant coating for protecting baffles, back sections, stacks, metal, concrete and any other wet areas. Removed manually or by high-pressure spray wash.

P3® 2469 With Tacky Masking – A white, water-based coating for applying to paint spray booth walls and floors with tackiness to trap airborne dirt and reduce paint defects on parts. Water removable by high-power, cold-water spray.

P3® 2485A Clear Masking – A colorless, water-based coating for protecting paint spray–booth walls and floors from over-sprayed paint and is water removable by high-power, cold-water spray.

P3® 2488B Protective Coating – This water-based, zero-VOC, alkaline removable polymeric material is designed for application on aluminum, steel, plastic and many other substrates.

P3® 2495 Hi-Lite – Petroleum-based, colorless, odorless, body-in-

white highlighting material, used to locate surface defects on metal parts prior to pretreatment.

P3®-Neutracare® 5175 – This phosphated neutral cleaner with in-process corrosion prevention is designed to be used at a moderate temperature (120°F-160°F). For use on ferrous alloys only.

P3® Parco® 100 AWS – A water-based, body-in-white, anti-weld spatter agent material.

P3® Peelables – Water-based and solvent-based peelable protective coatings used for temporary protection of parts, spray booths and equipment.

P3® Polyprep® Shield Coating – A unique product in the industry that forms a thin, temporary protective film over fresh, tender plastic parts.

P3® Pre-Saturated Wipes – A variety of cloth wipe products are available that are pre-saturated with products such as Parcosol® purge cleaner, P3® Hi-Lite products, Alodine® and Bonderite® pretreatments and Polyprep® plastic cleaners.

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® and TM designate trademarks of Henkel Corporation or its Affiliates. ® = registered in the U.S. Patent & Trademark Office. © 2008, Henkel Corporation. All rights reserved. SHQ-ASG-282 04/2009

australiaHenkel australia Pty. Ltd.135 -141 Canterbury RoadKilsyth Vic 3137AustraliaTel: +61 3 9724 6444Fax: + 61 3 9761 4539

ChinaHenkel asia-Pacific & China Headquarter:Henkel (China) Co., LtdNo. 928 Zhangheng Road,Zhangjiang High Tech Park, Pudong, Shanghai, China, 201203Tel : +86 21 2891 0000Fax : +86 21 2891 8971

indiaHenkel adhesives Technologies india Pvt Ltd. 1, Airport Service Road,Domlur Layout,Bangalore 560 071, Karnataka, IndiaTel: +91 80 2535 7771Fax: +91 80 2535 7770

indonesiaPT Henkel indonesienJL. Raya Jakarta Bogor KM 31,2Cimanggis, Depok 16953, IndonesiaTel: +62 21 8775 2196Fax: +62 21 870 1823

JapanHenkel Japan Ltd. Henkel Technology Center Asia / Pacific27-7 Shin Isogo-cho, Isogo-ku, YokohamaJapan 235-0017Tel: +81 45 758 1800

Fax: +81 45 758 1851

koreaHenkel korea, Ltd11/F, Mapo tower418, Mapo-dong, Mapo-guSeoul, 121-734, KoreaTel: 82 2 3279 1700Fax:82 2 3273 4663

MalaysiaHenkel (Malaysia) sdn. Bhd. 46/F, Menara TMJalan Pantai Baharu59200, Kuala LumpurTel: +603 2246 1000Fax: +603 2246 1188

PhilippinesHenkel Philippines, inc. Henkel Technologies 21/F Asian Star Building,2402-2404 Asean DriveFilinvest Corporate City AlabangMuntinlupa City 1781PhilippinesTel: +63 2 859 3100 / 3101Fax: +63 2 807 4498 / 6844

singaporeHenkel singapore Pte Ltd Haw Par Technocentre#03-01/02401 Commonwealth DriveSingapore 149598Tel: +65 6266 0100Fax: +65 6266 1161

ThailandHenkel (Thailand) Ltd.35th Floor, Centralworld, 999/9 Rama 1 Rd, Kwang Patumwan,Khet Patumwan, Bangkok 10330Tel: +66 2 209 8000Fax: +66 2 209 8008

TaiwanHenkel Taiwan Ltd. 10F, No.866, ZhongZheng Rd., ZhongHe City, Taipei County 235, Taiwan (R.O.C.)Tel: +886 2 2227 1988Fax: +886 2 2226 8699

Henkel - Your partner World Wide...

www.henkel.asia/industrial

295970 32 shq asg 282 industrial solutions selector guide 200904 85

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